Abstract: A casting system includes a casting for an automobile vehicle having an interior section. Multiple central portions are individually positioned in one of multiple areas of the interior section completely encapsulated by a metal of the casting. An insert member is positioned in individual ones of the multiple central portions, the insert member having a higher melting point than a melting point of a metal of the casting the insert member displaces.

Abstract: Turbomachine hollow blade (11) comprising at least one vane (14) having lateral walls (15) which are intended to guide a flow in a flow path around the vane and which are fixed to a first platform (12) at a first longitudinal end of the vane (14), the vane (14) further comprising an internal cavity between the lateral walls (15), which cavity is intended for passing a vane-cooling fluid, with a fluid inlet opening (19) opening through said first platform (12), characterized in that a gyroid surface network (18) fills at least part of the cavity, being arranged therein so as to guide the cooling fluid, and is in contact with at least part of the lateral walls (15).

Abstract: A mold assembly for a hot stamping die is provided. The mold assembly includes a mold having a body defining a cavity and a removable channel insert. The removable channel insert is positioned in the cavity and has a curved shape. The removable channel insert also includes a plurality of projections integrating the insert with the body. The removable channel insert is configured to form inlets and outlets for fluid in the hot stamping die upon removal of the insert.

Abstract: An apparatus for producing fibers from molten material includes a drive shaft rotatable about an axis, a slinger basket including a base, a side wall, and an interior void. The side wall extends axially upward from the base and includes a plurality of distribution holes. The interior void extends radially from the drive shaft to the side wall and extends axially from the base to an upper opening which extends radially outward from the drive shaft toward the upper flange. A spinner body is coupled with the slinger basket and includes a roof contacting and extending radially outward from the upper flange such that the upper opening is substantially unobstructed by the spinner body. A spinner side wall extends axially downward from the roof and includes a fiberizing region including a plurality of fiberizing holes provided therein.

Abstract: The present invention provides a counterweight for a compressor, an electric motor, with the counterweight, for a compressor, and a compressor with the electric motor or the counterweight. The counterweight comprises: a first component having an annular shape; a first groove formed in a surface of the first component and having a sidewall and a bottom wall; and a second component disposed in the first groove. With the technical solution according to the present invention, for example, counterbalance requirements are met, while fluid can be prevented from being stirred to cause power loss.

Abstract: A heat sink includes: a base plate; and at least one fin secured to the base plate; wherein the base plate has at least one through hole that extends in a first direction parallel to a surface of the base plate, wherein the at least one fin has a projection inserted into the at least one through hole, and wherein, in a second direction that is parallel to the surface of the base plate and that is perpendicular to the first direction, both end surfaces of the projection are in contact with inner wall surfaces of the at least one through hole entirely in a third direction parallel to a thickness direction of the base plate.

Abstract: The present invention presents a ring assembly 1 disposed radially outwardly of an array of circumferentially arranged blades 38 of a gas turbine engine rotor R. The ring assembly 1 includes ring segments 2 disposed circumferentially one adjacent to another and having a first circumferential end 2a and a second circumferential end 2b circumferentially spaced apart from each other. The first end 2a of a ring segment 2 and the second end 2b of an adjacent ring segment 2 of the plurality of ring segments 2 are arranged facing each other. An integrally formed projecting seal part 92 is formed at the first end 2a. An integrally formed receiving seal part 94 is formed at the second end 2b facing the first end 2a. The receiving seal part 94 receives the projecting seal part 92 to form a mating connection between the ring segment 2 and the adjacent ring segment 2. A gas turbine engine including the ring assembly 1 is also provided.

Abstract: A method for producing a one-piece cast vehicle wheel, the wheel having at least one hub portion connected to a wheel rim via at least one spoke oriented in the radial direction of the wheel, in which at least one lost core is inserted in a molding of the casting machine, the one-piece vehicle wheel is cast, and the lost core is removed from the cast vehicle wheel and thereby forms at least one opening in the spoke. A one-piece cast vehicle wheel formed by the method is also provided.

Abstract: A method for preparing metal/metal interpenetrating phase composites is provided. The method includes forming a preform using additive manufacturing. The preform defines a materially continuous three-dimensional open-cell mesh structure. The preform includes a first metal having a melting point. The method further includes pre-heating the preform to a first temperature less than the melting point of the first metal. The method includes infiltrating the preform with a second metal in liquid form. The second metal has a melting point lower than the melting point of the first metal. The method also includes allowing the second metal to cool and form a solid matrix. The solid matrix defines a continuous material network.

Abstract: A method of casting a casting product having tubular flow passages includes: attaching a cast-in pipe insert, having outer and inner fixing members to which both ends of pipes are coupled, respectively, to a fixed mold; assembling a movable mold with the fixed mold; injecting a molten metal into a cavity defined inside the fixed and movable molds; ejecting a casting product from the assembled molds after injecting the molten metal; and removing the outer and inner fixing members from the casting product.

Abstract: The invention relates to a liquefied-fluid storage tank including a storage wall the inner surface of which defines a storage volume for liquefied fluid, the tank including an exchanger for cooling the fluid contained in the tank in particular to condense vapors of said fluid. The invention is characterized in that the cooling exchanger includes a body of metal, in particular aluminum, in which at least one pipe of a coolant circuit is integrated in order to cool said body and in that the body is in contact with and attached to the outer surface of the storage wall.

Abstract: An engine component, such as an airfoil, for a turbine engine having a hole, which can be a film hole, within the outer wall of the engine component where cooling air moves from an interior cavity through the hole to an outer surface of the engine component providing a cooling film on the outer surface of the engine component.

Abstract: A lens holder assembly (49) and method of using the lens holder assembly (49) to mark an ophthalmic lens (3) is provided. The lens holder assembly (49) comprises a stem (61) having a central axis and a first opening (5) extending along the central axis of the body (65), a second opening (7) integrated within the stem (61) such that the second opening (7) is substantially parallel to the first opening (5), and at least one illumination source positioned within the second opening (7). The illumination source is capable of emitting light through the second opening (7) for illuminating at least a portion of an ophthalmic lens (3). At least a portion of the lens (3) is placed over the first opening (5). Suction is applied to the lens (3), and a marking is applied to a surface of the lens (3).

Abstract: Methods of manufacturing vehicle assemblies, such as engine assemblies, are provided. The method includes arranging at least a first component in a mold, arranging a second component or a second component precursor adjacent to the first component in the mold, introducing a sacrificial material into the mold, introducing at least one polymeric fluid into the mold, solidifying the polymeric fluid, and removing the sacrificial material from the mold to form a void space so that the first component, the polymeric composite material, and the void space define the vehicle assembly.

Abstract: A metal casting method and a plastic injection molding method in which an insert is molded in molten material such that no molten material enters the interior of the insert. The usage of a wire thread insert as insert has the advantage that for example in an aluminum cast part thread holes can be produced already as part of the casting process. For this purpose, the casting mold, the insert, as well as the casting method are described.

Abstract: A manufacturing method of a middle frame for a display screen, a display screen and a display device is provided. The method includes: fixing a glass cover plate of the display screen to a first mold; bonding a second mold with the first mold, so as to form a cavity for forming the middle frame on a periphery of the glass cover plate; injecting a molten material into the cavity; cooling the molten material to form the middle frame, wherein the middle frame is integrally injected and molded on the periphery of the glass cover plate.

Abstract: An assembly for electrical components that will protect the components from G force trauma. The assembly will also prevent overheating of the component parts due to the trauma through the use of a coolant that will be employed when the trauma impacts the assembly.

Abstract: A lifetime diagnosis component for anticorrosive coating includes a plate-shaped base member having an aluminum layer on a surface thereof; and a sacrificial anode layer portion formed of zinc on the base member. The surface of the base member has a base-member exposing portion where the aluminum layer is exposed.

Abstract: A tool and a process for forming a vehicle component is provided. An insert has a lost core generally encapsulated by a cast metal shell. The insert has an anchor surface and a first locating member spaced apart therefrom, and is shaped to form a fluid passage in the vehicle component. A first die is configured to mate with the anchor surface and constrain the insert. A second die defines a first locator recess sized to receive the first locating member and constrain the insert. The first and second dies mate with one another to form the tool. The first and second dies constrain the insert in multiple degrees of freedom.

Abstract: A metallic article can include a cast metallic body and at least one metallic element. The cast metallic body defines at least one first space. The least one metallic element is received in the cast metallic body and seamless with the cast metallic body. The at least one metallic element is exposed from the at least one first space. A heat conductivity of the cast metallic body is lower than that of the at least one metallic element. The present disclosure further provides a method for manufacturing metallic article.

Abstract: A casting device includes a mold cavity configured to form a hollow space for a cast part, a casting chamber for a metal melt, a gating system, an annular duct for the metal melt, and at least two annular duct connections configured to connect the casting chamber to the annular duct. The annular duct is configured to be connectable with the mold cavity via the gating system.

Abstract: According to one embodiment, there is provided a magnetic recording medium manufacturing method including forming a bonding layer on a substrate, forming a holding layer containing silicon on the bonding layer, forming a single-particle layer on the holding layer using particles containing metal fusible on the bonding layer, etching SiO2 in the holding layer using an etching solution containing HF and H2O2, filling the holding layer with the particles until the particles are brought into contact with the bonding layer, bonding the particles and the bonding layer together by heating, and forming a magnetic recording layer on the single-particle layer.

Abstract: Casting preforms are provided including a casting preform assembly; and a plurality of geometrically shaped bodies, wherein the plurality of geometrically shaped bodies are arranged or interconnected to form the casting preform assembly. Also provided is a method of using a casting preform, including forming a casting preform assembly, wherein the casting preform assembly includes a plurality of geometrically shaped bodies; anchoring the casting preform to an outer surface of a casting mold; introducing a fluid casting material into the casting mold; applying centrifugal force to the casting mold; forming a molded article, wherein at least a portion of the surface of the molded article is reinforced with the plurality of geometrically shaped bodies.

Abstract: A wave soldering machine includes a housing and a conveyor coupled to the housing. The conveyor is configured to deliver a printed circuit board through the housing. The wave soldering machine further includes a wave soldering station coupled to the housing. The wave soldering station includes a reservoir of solder material, and a wave solder nozzle system adapted to create a solder wave. The wave solder nozzle system has a nozzle frame, and a nozzle plate secured to the nozzle frame. The nozzle plate includes a first zone of openings positioned adjacent a leading edge of the nozzle plate, a second zone of openings positioned proximate a middle of the nozzle plate, and a third zone having no openings positioned adjacent a trailing edge of the nozzle plate.

Abstract: The apparatus comprises holder (20) with a seating face on which a container such as a cupshaped article (1) stands. Air is supplied through channels and air pressure is balanced so as to hold the article (1) against the face. The profile of the apparatus guides a base feature, or “stand” of the article (1) into the holder (20) and onto the seating face (23), and contacts the article (1) radially outside the seating face (23). The apparatus also has a concentric outer sleeve (25) to provide the additional radial contact and resist lateral movement of the article (1) while maintaining concentricity.

Abstract: A rotor core for an electric motor includes a stack of laminations having peripherally spaced openings receiving copper bars with opposite end portions projecting from the stack. The core is mounted on an arbor and is inserted into a mold on a vertical die cast press having a shot chamber. The mold has upper and lower mold members defining annular cavities receiving end portions of the bars. Molten copper or aluminum is poured into the shot chamber and forced upwardly by a shot piston through passages in the lower mold member and into the cavity around the lower end portions of the bars. The pressurized molten metal solidifies and shrinks around the bar end portions to form an endring for the rotor. The core, endring and arbor are inverted and confined in the mold, and the casting steps are repeated to form the opposite endring.

Abstract: An earth-boring tool may comprise a body having at least one blade, and at least one cutting element recess may be formed in a surface of the at least one blade. At least one cutting element may be affixed within the at least one cutting element recess. The at least one cutting element may comprise a substantially cylindrical lateral side surface configured to allow the at least one cutting element to rotate about a longitudinal axis within the at least one cutting element recess when the at least one cutting element is partially inserted into the at least one cutting element recess. The at least one cutting element may also comprise a back face comprising alignment features configured to abut complementary alignment features disposed on a back surface of the at least one cutting element recess. Methods of forming earth-boring tool bodies.

Abstract: A mold apparatus for casting a cylinder block having a cast-in cylinder liner by installing the cylinder liner inside a cavity and pouring a melt into the cavity, the mold apparatus includes a first mold and a bore pin. The first mold defines a deck surface of the cylinder block. The bore pin is in the first mold so as to hold the cylinder liner inside the cavity when the mold is closed. The bore pin is configured to hold the cylinder liner interposed by a gap, and the gap is arranged so as to enable gas produced during the cast-molding to be discharged therethrough.

Abstract: A moldable wire thread insert for reinforcing a screw-in opening of a component has the following characteristics: a cylindrical spiral made of a helically, wound wire, the neighboring coils of which are arranged such that a closed cylindrical spiral wall is present, while at least one end of the cylindrical spirals has a fastening flange, which extends radially outwards over the cylindrical spiral wall and with which the wire thread insert is anchorable in the component and/or one end of the cylindrical spiral is designed in a planar manner in order to form an even axial front surface of the cylindrical spiral.

Abstract: Bi-casting a platform (50) onto an end portion (42) of a turbine airfoil (31) after forming a coating of a fugitive material (56) on the end portion. After bi-casting the platform, the coating is dissolved and removed to relieve differential thermal shrinkage stress between the airfoil and platform. The thickness of the coating is varied around the end portion in proportion to varying amounts of local differential process shrinkage. The coating may be sprayed (76A, 76B) onto the end portion in opposite directions parallel to a chord line (41) of the airfoil or parallel to a mid-platform length (80) of the platform to form respective layers tapering in thickness from the leading (32) and trailing (34) edges along the suction side (36) of the airfoil.

Abstract: In one aspect, the invention is directed to a half-cradle for use in a vehicle frame. The half-cradle includes a cast end member formed from a first material and first and second tubular cross-member stubs extending from the cast end member. The first and second tubular cross-member stubs are made from a second material. Each of the stubs has an end buried in the cast end member, wherein the buried end is uncapped. Each of the tubular cross-member stubs has an interior that is configured to sealingly receive a core for use in preventing the filling of the stub with molten first material during casting of the cast end member.

Abstract: A method of forming metal castings, including positioning a first end of a structural member in a first mold cavity and a second end of the structural member in a second mold cavity. The first and second mold cavities being fluidly coupled to a reservoir of molten metal. Applying a main pressure to the molten metal in the reservoir to force the molten metal into the first mold cavity and the second mold cavity. Then, applying a first auxiliary pressure to the first mold cavity and a second auxiliary pressure to the second mold cavity to densify the casting formed in the first mold cavity and the second mold cavity. Also, a method for casting including maintaining a main pressure at or less than an initial, mold-filling pressure after first and second mold cavities have been filled. Additionally, a method for detecting whether a first mold cavity is sufficiently filled with molten metal by monitoring a moveable element.

Abstract: A brake rotor for an automotive vehicle braking system includes a brake rotor hat having a generally circular mounting portion, a generally cylindrical wall connected to the mounting portion and being generally symmetrical about an axis, and first and second pluralities of fingers extending radially outward from the wall. Each of the first plurality of fingers and each of the second plurality of fingers has a respective terminal end portion. The terminal end portions of the first plurality of fingers are coplanar about a first plane. The terminal end portions of the second plurality of fingers are not coplanar about the first plane, and are coplanar about a second plane that is parallel with the first plane. A rotor cheek may be cast around the fingers.

Abstract: Methods and apparatus for creating an overall assembly formed from a transparent member and a metal member are disclosed. According to one aspect of the present invention, a method includes positioning a transparent member in a mold configured for insertion molding, and providing a liquid metal into the mold. The method also includes hardening the liquid metal in the mold. Hardening the liquid metal includes binding the metal to the transparent member to create the integral assembly.

Abstract: A method including positioning an insert in a vertical mold including a first mold portion and a second mold portion; and casting a material including a metal around at least a portion of the insert.

Abstract: A feather seal is positioned in a mold and a shroud body is metal injection molded about a proximal end of the feather seal to provide a shroud segment with an integrated feather seal. A seal groove is provided in an opposite lateral side of the shroud body to receive the feather seal of a circumferentially adjacent shroud segment.

Abstract: A turbine shroud segment is metal injection molded (MIM) about a core to provide a composite structure. In one aspect, the core is held in position in an injection mold and then the MIM material is injected in the mold to form the body of the shroud segment about the core. Any suitable combination of materials can be used for the core and the MIM shroud body, each material selected for its own characteristics. The core may be imbedded in the shroud platform to provide a multilayered reinforced platform, which may offer resistance against crack propagation.

Abstract: A turbine shroud segment is metal injection molded (MIM) about an insert having a cooling air cavity covered by an impingement plate. The insert is held in position in an injection mold and then the MIM material is injected in the mold to form the body of the shroud segment about the insert.

Abstract: Embodiments of the present invention provide apparatus for forming a component from a solidified fluid medium. The apparatus comprises a body defining a cavity into which the fluid medium may be introduced, the cavity optionally being shaped to define a shape of the component, and a carrier for supporting one or more elements to be embedded in the component. The carrier is arranged to be introduced into the cavity to support the one or more elements within the cavity whilst the fluid medium is introduced into the cavity. Embodiments of the invention are useful in a range of fabrication technologies including casting of metals and injection moulding operations.

Abstract: A method including positioning an insert in a vertical mold including a first mold portion and a second mold portion; and casting a material including a metal around at least a portion of the insert.

Abstract: A multi-ratio gearbox housing for a vehicle is made of light metal material and includes a first bearing seat having a cylindrical inner surface, and a reinforcement member having a first cylindrical inner surface surrounding the first bearing seat for reducing thermal radial expansion of the first bearing seat, the reinforcement member being of a material the coefficient of thermal expansion of which is less than the coefficient of thermal expansion of the light metal material of the housing. The reinforcing member is a cast-in insert arranged in the housing, and a radial distance between the first cylindrical inner surface and the cylindrical inner surface of the first bearing seat is substantially constant along circumferential lines of the first bearing seat, facilitating improved form stability of the cylindrical inner surface of the first bearing seat over the temperature operating range of the housing.

Abstract: A disc brake rotor has a support hub and coaxial braking band. The support hub has a plurality of radial seats and the braking band has a plurality of connecting elements which transfer torque between the band and the hub. The connecting elements are integral and made as one piece with the braking band and extend from the braking band in order to engage the corresponding radial seats. The connecting elements are surrounded by walls which are integral and made as one piece with the support hub such as to be fastened in the axial direction and in the tangential direction, but capable of sliding in the radial direction.

Abstract: There is provided an aluminum bonding member capable of being simply and inexpensively produced and capable of being used as a cooling member having a high cooling power. The aluminum bonding member 10 has an aluminum member 12 of aluminum or an aluminum alloy exposed to the outside, and a tubular member 14 of a material which does not melt at a temperature close to the melting point of aluminum or the aluminum alloy. Both of the opening end portions of the tubular member 14 are open to the outside of the aluminum member 12. A portion of the tubular member 14 between the opening end portions extends in the aluminum member 12, and the outer peripheral surface of the portion of the tubular member 14 extending in the aluminum member 12 is bonded directly to the aluminum member 12.

Abstract: Construction is achieved that is capable of maintaining overall strength of a cylindrical-shaped steering column, while at the same time making it possible to make the thickness part of the steering column thin. An outer column 10b, which is a column member of a steering column is formed by connecting in the axial direction a main portion 18 made using a light metal alloy with a cylindrical member 19 made of an iron-based alloy by a concave groove 20 that is formed around the outer circumferential surface of the front end section of the cylindrical member 19 engaging with a protrusion 21 that is formed around the inner circumferential surface of the rear end section of the main portion 18. A ring 22 made using a metallic material is fitted and fastened inside the inner diameter side of the cylindrical member 19 in the connecting section between the main portion 18 and the cylindrical member 19.

Abstract: A method of forming a casting includes providing a preform to a mold cavity. The preform is formed from one of a first metal and a second metal and defines an interface surface. A molten portion of the other of the first metal and the second metal is cast into the mold such that the molten portion proximately contacts the interface surface of the preform. An interface layer at the interface surface, a first portion defined by the mold cavity and the interface layer, and a second portion defined by the interface layer, are formed during casting. The interface layer may define a metallurgical bond between the first portion and the second portion. In the non-limiting example provided herein, the first portion is substantially comprised of aluminum and the second portion is substantially comprised of magnesium. In a non-limiting example, the casting may be configured as a vehicle wheel.

Abstract: A vulcanizing mold manufacturing method, and a tire vulcanizing mold are disclosed. Tubular bodies each formed by oppositely arranging the inner peripheral surfaces of both end portions of a plate-shaped body are each arranged so that the gap between both opposite end portions thereof is narrowed and that the tips of both end portions come in contact with the surface of the plaster mold, by inserting and fitting both opposite end portions into a fitting portion of a plate-shaped metal fitting protruding from the surface of the plaster mold. Molten metal is poured over the surface of the plaster mold to embed the tubular body in a mold while exposing the tips of both opposite end portions at the tire molding surface of the mold. The metal fitting is removed from the mold, so that a mold having a small gap between both opposite end portions is manufactured.

Abstract: One exemplary embodiment includes a method that calls for supporting an insert in a mold cavity of a casting die by way of one or more spacers, introducing a molten material into the mold cavity such that the one or more spacers are melted and consumed by the molten material, and wherein the one or more spacers and the molten material are of the same composition.

Abstract: An LED heat sink and a manufacturing method thereof are disclosed. The LED heat sink includes a main body having a heat receiving section and an extended heat transfer section. The heat transfer section is externally provided with a plurality of receiving grooves for correspondingly connecting with a plurality of radiating fins. The LED heat sink manufacturing method includes the steps of molding a main body using a half-molten metal material and cooling the main body, so that the cooled main body is connected with a plurality of radiating fins to form an integral unit. With the LED heat sink manufacturing method, it is able to manufacture an LED heat sink having a relatively complicated radiating fin structure or being formed of two or more types of materials, and to largely reduce the time, labor and material costs of the LED heat sink.

Abstract: A cylinder head is formed by positioning a clad preform including a first and second layer in a casting die cavity with the second layer in communication with the die cavity and the first layer facing outwardly to define a combustion surface. Molten material provided to the die cavity is solidified to form a cast portion metallurgically bonded to the second layer. An aperture of the preform forms a port in fluid communication with a passage of the cast portion. A plurality of dome-shaped preforms may define the combustion chambers of a cylinder head formed by the method. The preform may define a cylinder head face. The first layer may be a steel-based layer, and the second layer and cast portion may be aluminum-based, such that the first layer and combustion surface has higher thermal fatigue strength relative to the cast portion.

Abstract: The invention encompasses a rivetless nut plate that includes: a base plate having an inferior face and a superior face, a plurality of extensions for engaging a fastener, each of the extensions extending from the superior face in a direction substantially perpendicular to the superior face, the extensions defining a cage region between the extensions, and the extensions being adapted to receive a retainer for retaining the fastener against the superior face in the cage region, and an anchor comprising a body extending from the inferior face to a distal end, having a groove to contain a portion of a substrate that is formed about the anchor being disposed between the inferior face and the distal end and the body having a conformation that is not rotationally symmetrical about an axis perpendicular to the inferior face of the base plate.