Utilizing Ejector Pin Means Patents (Class 164/347)
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Patent number: 11794393Abstract: An ejector for a molding machine includes an ejector plate and an ejector rod. The ejector plate has an opening and a distance block attached to the ejector plate. The ejector rod includes a first and a second end portion. The first end portion is in the opening of the ejector plate. The ejector rod has a first initial position relative to the ejector plate. The first end portion of the ejector rod is pushed in the direction of the ejector plate by a first force applied to the second end portion of the ejector rod. The ejector also includes a spring around the first end portion of the ejector rod and coupled to the ejector plate. The spring is configured to provide a second force to the ejector plate upon application of the first force to the second end portion of the ejector rod. There is always a gap between the first end portion of the ejector rod and the ejector plate.Type: GrantFiled: December 8, 2020Date of Patent: October 24, 2023Assignee: Aptiv Technologies (2) S.à r.l.Inventor: Klaus Heinzl
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Patent number: 10195773Abstract: A method for manufacturing an optical component having an optical surface includes: injecting a molten resin into a cavity; curing the molten resin to form the optical component; and taking the optical component out from the movable mold by moving the movable mold away from the fixed mold, and piercing a part of the optical surface (first incident surface) of the optical component attached to the movable mold by the protruding pin, and then wherein a tip end face of the protruding pin includes: a first surface; and a second surface having an area smaller than an area of the first surface, and extending continuously from the first surface in a curved form, the second surface being located on at least a part of an outer circumferential edge portion of the tip end face, that is, a tip end in the first direction.Type: GrantFiled: June 29, 2015Date of Patent: February 5, 2019Assignee: Koito Manufacturing Co., Ltd.Inventors: Kenji Yoshida, Takahito Osawa, Masashi Katayama
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Patent number: 9937553Abstract: A low pressure aluminum casting apparatus includes a pair of steel dies each presenting a molding surface and a heat transfer surface. Copper heat sink blocks are disposed on the heat transfer surfaces to remove heat from the steel dies. Steel contact plates and steel spacer plates can be disposed between the heat sink blocks and the steel dies to optimize cooling. In addition, a portion of each contact plate can be spaced from the steel die to reduce cooling. The steel dies include conventional cooling passages for conveying cooling fluid, and the heat sink blocks, contact plates, and spacer plates also include cooling channels for conveying cooling fluid.Type: GrantFiled: September 8, 2017Date of Patent: April 10, 2018Assignee: Magna International Inc.Inventor: Kenneth Ray Adams
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Patent number: 9731349Abstract: A mold assembly includes a first mold part having guide passages defined therein. Protruding members are each movably received in a first portion of a respective guide passage to extend selectively in and out of the mold cavity. At least some of the protruding members are movable along different directions from one another. Cables are each connected to one of the protruding members and extend through a linear second portion of the respective guide passage and out of the first mold part. An actuator is connected to the cables and movable relative to the first mold part between an extended position and a retracted position. In the extended position, each protruding member protrudes into the mold cavity. In the retracted position, each of protruding member is retracted out of the mold cavity and contained within the respective guide passage. A guide element and a method of molding are also discussed.Type: GrantFiled: April 10, 2015Date of Patent: August 15, 2017Assignee: PRATT & WHITNEY CANADA CORP.Inventors: Marc Campomanes, Orlando Scalzo
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Patent number: 9707618Abstract: In a forming apparatus, journal dies hold and retain rough journal portions of a preform blank therebetween, and reference crank pin die and movable crank pin dies contact rough crank pin portions thereof. In this state, the journal dies and the movable crank pin dies are moved axially toward the reference crank pin die and the reference crank pin die and the movable crank pin dies are moved perpendicular to an axial direction. With this, rough crank arm portions are axially compressed to reduce their thickness to that of crank arms of a forged crankshaft, and the rough crank pin portions are pressed perpendicular to the axial direction to increase an amount of eccentricity to that of the forged crankshaft crank pins. Consequently, it is possible to form a blank for finish forging having a shape generally in agreement with a shape of the forged crankshaft for a three-cylinder engine.Type: GrantFiled: December 6, 2013Date of Patent: July 18, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Junichi Okubo, Kenji Tamura, Kunihiro Yoshida, Tomihiko Fukuyasu, Nobutaka Tanimoto, Tadashi Matsui
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Patent number: 9630239Abstract: In a forming apparatus, stationary journal dies (10U, 10B) and movable journal dies (11U, 11B) each hold and retain rough journal portions (J?) of a preform blank (4) therebetween, and crank pin dies (12) contacts rough crank pin portions (P?) thereof, and in this state, the movable journal dies (11U, 11B) are moved axially toward the stationary journal dies (10U, 10B) and the crank pin dies (12) are moved in the same axial direction and in an eccentric direction. Rough crank arm portions (A?) are axially compressed to reduce their thickness to that of crank arms of a forged crankshaft, and the rough crank pin portions (P?) are pressed in the eccentric direction to increase eccentricity to that of the crank pins of the forged crankshaft. Consequently, it is possible to form a blank for finish forging having a shape generally in agreement with the shape of the forged crankshaft.Type: GrantFiled: September 3, 2013Date of Patent: April 25, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Junichi Okubo, Kenji Tamura, Kunihiro Yoshida, Tomihiko Fukuyasu, Nobutaka Tanimoto, Tadashi Matsui
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Patent number: 9610722Abstract: A hot-runner molding apparatus includes a hot-runner nozzle, a hot-runner molding die and a runner unit. The positions of outflow hole portions are arranged rotationally-symmetrical with respect to the positions of the runner groove portions in such a manner that the molten resin is equally distributed from a gate hole portion to the runner groove portions.Type: GrantFiled: September 12, 2014Date of Patent: April 4, 2017Assignee: Olympus CorporationInventor: Koki Iwasawa
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Patent number: 9370875Abstract: An imprinting method is capable of separating a molding material and a target material rapidly in pattern formation. The imprinting method includes a transferring process for transferring an inverted pattern of a mold 10 having a desired pattern formed thereon to a resist 30 by pressing the mold 10 against the resist 30; a curing process for curing the resist 30 by heating or irradiating light; and a separating process for separating the mold 10 from the resist 30 after the resist 30 is cured through the transferring process. The separating process includes a pulling process for pulling the mold 10 away from the resist 30 in a direction opposite to a direction in which the resist 30 is pressed; and a pushing process for pushing the resist 30 in the same direction as a direction in which the mold 10 presses the resist 30.Type: GrantFiled: August 15, 2012Date of Patent: June 21, 2016Assignee: TOKYO ELECTRON LIMITEDInventor: Satohiko Hoshino
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Patent number: 8813822Abstract: A vacuum casting apparatus that performs casting through decompression of a cavity includes: an ejector pin for releasing a molding from a mold; a pinhole that is a hole in which the ejector pin is slidably arranged and that has a small diameter portion and a large diameter portion that is more distant from the cavity than the small diameter portion is and is larger in diameter than the small diameter portion; and a hollow portion that is provided under an end portion, on a side where the cavity is present, of the large diameter portion.Type: GrantFiled: December 9, 2011Date of Patent: August 26, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yusei Kusaka, Shoichi Tsuchiya, Makoto Kikuchi, Hiroyuki Ikuta, Shigeru Hatakeyama
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Patent number: 8459331Abstract: Disclosed is a vacuum mold with at least a first plate and a second plate to mold materials (e.g., amorphous alloys), and a method for manufacturing parts using the mold. An ejector mechanism, to eject molded material, is enclosed within an ejector box that is vacuum sealed relative to the plates. An ejector rod for moving the mechanism is also vacuum sealed via a seal in a vacuum feed through opening. Seals are provided between adjacent interfaces of the mold parts (plates and ejector box) to vacuum seal the mold. The mold is connected to at least one vacuum source that applies vacuum pressure thereto via a first vacuum port in a first direction. A second vacuum port may also be provided to apply pressure in a second direction. A vacuum release valve may be connected to the mold to release vacuum pressure applied to the mold.Type: GrantFiled: August 8, 2011Date of Patent: June 11, 2013Assignee: Crucible Intellectual Property, LLCInventors: Quoc Tran Pham, Sean Timothy O'Keeffe
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Patent number: 8251125Abstract: In a state in which an insert is fitted to an inner portion of a main mold, a hole passing through from an outer portion of the main mold to a cavity of the insert is provided in the main mold to the insert. An extrusion pin bush is inserted into the hole from a side of an opening portion facing the outer portion of the main mold in the hole. A stopper, which is loosely inserted into an outer periphery of a base end side protruding to the outer portion of the main mold from an inner diameter portion of the extrusion pin bush of the extrusion pin, is attached by screw to a thread portion provided in the opening portion facing the outer portion of the main mold. The extrusion pin bush abuts on a locking portion provided on the side of the opening portion facing the outer portion of the main mold in the hole by the stopper.Type: GrantFiled: March 18, 2011Date of Patent: August 28, 2012Assignee: Showa CorporationInventors: Kenichi Yamada, Taro Nozaki
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Patent number: 7823622Abstract: An ejection and stamping device is arranged at one side of an upper die of a vertical die casting machine and include a base on which first and second pistons are arranged. The first piston is coupled to a stamping board, while the second piston is coupled to an ejection board. When a casting of a die casting process is not completely solidified, the first piston drives the stamping board to carry out a localized stamping operation of a portion of the casting and then the second piston is operated to drive the ejection board for ejecting out the casting. In this way, local density and strength of the casting are enhanced and the product quality of the casting is notably improved.Type: GrantFiled: June 19, 2008Date of Patent: November 2, 2010Assignee: Chiu Ta Hydraulic Machine MFG. Co., Ltd.Inventor: Jih-Lee Yu
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Patent number: 7793705Abstract: A press casting die able to change its female and male die cores, in which mainly a movable-side fixed plate of a die seat is provided behind a male-die recess with a plate receiving recess of a larger area, the plate receiving recess can be mounted therein with a changeable pressure bearing plate having thereon holes for insertion of pushing-out pins, the pressure bearing plate is abutted against by a pair of die-foot blocks in its rear to thereby have sufficient bearing capability to assure its durability for a high pressure in material injection. Therefore, when life of use of the die cavity is exhausted, only the female die core, the male die core and the pressure bearing plate are necessarily changed, thereby the cost of the die is largely reduced, and benefit of environmental conservation can be provided.Type: GrantFiled: August 10, 2007Date of Patent: September 14, 2010Inventor: Fei-Pin Kuo
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Patent number: 7775258Abstract: A method for removing a casted part, for use in a die casting machine comprises the steps of setting a position in which a chuck performs an operation to grasp a casted part attached to a movable mold as a position from which the casted part is to be removed, and setting a relative positional relationship between a handle portion which is a part of the casted part attached to the movable mold to be grasped by the chuck and a movable die plate. The method further comprises the step of advancing the chuck between the movable mold and the fixed mold and positioning the chuck at the position from which the casted part is to be removed, in parallel with the movement of the movable die plate.Type: GrantFiled: December 22, 2006Date of Patent: August 17, 2010Assignee: Toshiba Kikai Kabushiki KaishaInventors: Masaki Yashiro, Hiroshi Yokoyama
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Patent number: 7740050Abstract: A mold (200) for manufacturing a heat dissipation apparatus (10) includes a movable mold (20) and a fixed mold (30) covering the movable mold. The heat dissipation apparatus includes a plurality of fins (12). One of the movable mold and the fixed mold includes an insert group (50). The insert group includes a plurality of separated inserts (51) stacked together. A plurality of compartments (513) are formed between adjacent inserts of the insert group for forming the fins of the heat dissipation apparatus when molten metal is injected into the mold.Type: GrantFiled: June 14, 2007Date of Patent: June 22, 2010Assignees: Fu Zhun Precision Industry (Shen Zhen) Co., Ltd., Foxconn Technology Co., Ltd.Inventors: Nien-Tien Cheng, Chen-Shen Lin, Zhi-Ming Liu
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Publication number: 20090314454Abstract: An ejection and stamping device is arranged at one side of an upper die of a vertical die casting machine and include a base on which first and second pistons are arranged. The first piston is coupled to a stamping board, while the second piston is coupled to an ejection board. When a casting of a die casting process is not completely solidified, the first piston drives the stamping board to carry out a localized stamping operation of a portion of the casting and then the second piston is operated to drive the ejection board for ejecting out the casting. In this way, local density and strength of the casting are enhanced and the product quality of the casting is notably improved.Type: ApplicationFiled: June 19, 2008Publication date: December 24, 2009Inventor: JIH-LEE YU
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Publication number: 20090151889Abstract: According to one embodiment, a die includes a stationary die, and a movable die. A fin section provided between a runner section and a product section is extended from one end part to the other end part of the product section in a direction intersecting a stream direction of molten metal, and includes a fin central section opposed to a biscuit section in the stream direction of the molten metal, and a fin side section on a side of the fin central section. The fin side section includes a fin thick part formed thicker than a thickness of the fin central section. The fin thick part is extended to a boundary between the fin section and the product section. The product section includes a product thick part connected to the fin thick part in a region opposed to the fin thick part.Type: ApplicationFiled: October 2, 2008Publication date: June 18, 2009Applicant: KABUSHIKI KAISHA TOSHIBAInventor: Hiroaki Hirao
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Patent number: 7464745Abstract: A device for moving a metal cope towards and apart from a stationary metal drag, used in a metal mold casting device that uses the metal cope and drag, comprising: an upper die plate (9) for carrying the metal cope; a frame (5; 25); a metal mold opening and closing device (6) mounted on the frame for carrying and vertically moving the upper die plate relative to the frame so as to move the metal cope attached to the upper die plate between a position that is above and relatively near the metal drag and a position that is at the metal drag; and an actuator (3; 23, 23) connected to the frame for moving the frame so as to move the metal cope attached to the upper die plate between the position that is above and relatively near the metal drag and a position that is relatively far from the metal drag.Type: GrantFiled: April 30, 2004Date of Patent: December 16, 2008Assignee: Sintokogio Ltd.Inventors: Takahiro Tamura, Fumikazu Shiose
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Patent number: 7458412Abstract: According to one embodiment, a housing is formed by using a pair of metal molds. The housing includes a first wall, second walls projecting from the first wall, and bosses projecting from the first wall. A molten material is filled into a molding space defined between the metal molds, and thereby a molded article having a shape corresponding to the housing is molded. The molded article has a plurality of first pin-receiving portions serving as the bosses, and a plurality of second pin-receiving portions projecting from the second walls. The first and the second pin-receiving portions are pushed by a plurality of ejector pins, and thereby the molded article is ejected from the metal molds.Type: GrantFiled: March 16, 2006Date of Patent: December 2, 2008Assignee: Kabushiki Kaisha ToshibaInventor: Hiroaki Hirao
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Patent number: 7416015Abstract: The preferred embodiment of the present invention is a die casting apparatus and method evidencing increased apparatus output including the ability of using multiple die tools. The invention includes an indexing assembly removably engaged with at least one die block assembly for transporting between four stations, including an injection station, a cooling station, an ejection station, and a recovery station. The injection station includes a frame, a clamp assembly attached to the frame for clamping and releasing the die block assembly, a shot sleeve assembly engaged with the die block assembly for receiving molten material, such as metal, from a furnace means and injecting the molten material into the die block assembly, and a shot cylinder releasably coupled with the shot sleeve assembly for controlling the injection of molten material.Type: GrantFiled: April 12, 2007Date of Patent: August 26, 2008Assignee: Efficient Manufacturing Systems, LLCInventors: Dave L Graves, Gerard M Hellebusch, Patrick Robert Meyer, John A Yegge, Sr., Todd Rio
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Publication number: 20080156452Abstract: A mold (200) for manufacturing a heat dissipation apparatus (10) includes a movable mold (20) and a fixed mold (30) covering the movable mold. The heat dissipation apparatus includes a plurality of fins (12). One of the movable mold and the fixed mold includes an insert group (50). The insert group includes a plurality of separated inserts (51) stacked together. A plurality of compartments (513) are formed between adjacent inserts of the insert group for forming the fins of the heat dissipation apparatus when molten metal is injected into the mold.Type: ApplicationFiled: June 14, 2007Publication date: July 3, 2008Applicant: FOXCONN TECHNOLOGY CO., LTD.Inventors: NIEN-TIEN CHENG, CHEN-SHEN LIN, ZHI-MING LIU
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Patent number: 7210517Abstract: A die casting machine capable of reducing the pressure in a die cavity to a lower level such as a substantially perfect vacuum, having a movable die and a fixed die, a vacuum pump for reducing pressure in a cavity formed between the dies, and an injection apparatus for injecting and filling molten metal into the cavity with reduced pressure, at least one of the dies having an evacuation path connected with the vacuum pump and communicated with the cavity, a valve element for opening and shutting the evacuation path, and an electromagnetic driving means for making the valve element move linearly in the opening and shutting direction by electromagnetic force.Type: GrantFiled: July 12, 2004Date of Patent: May 1, 2007Assignee: Toshiba Kikai Kabushiki KaishaInventor: Shoukou Kubota
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Publication number: 20040256074Abstract: A die casting machine capable of reducing the pressure in a die cavity to a lower level such as a substantially perfect vacuum, having a movable die and a fixed die, a vacuum pump for reducing pressure in a cavity formed between the dies, and an injection apparatus for injecting and filling molten metal into the cavity with reduced pressure, at least one of the dies having an evacuation path connected with the vacuum pump and communicated with the cavity, a valve element for opening and shutting the evacuation path, and an electromagnetic driving means for making the valve element move linearly in the opening and shutting direction by electromagnetic force.Type: ApplicationFiled: July 12, 2004Publication date: December 23, 2004Applicant: TOSHIBA KIKAI KABUSHIKI KAISHAInventor: Shoukou Kubota
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Patent number: 6679698Abstract: A die clamping apparatus including a movable plate which is in connection with a pushing-out pin which is projected from and retracted to a moving die and which is held movably with respect to a moving die plate, a clamp member for obtaining a constraint of the movable member, an air cylinder and a hook member. Only a movement of the movable member is constraint by the air cylinder with respect to the moving die plate when the latter is moved in a die opening direction from a die opening limit position, so that a resultant relative movement between the movable plate and the moving die plate, which causes the pushing-out pin to be projected from the moving die, resulting in a removal of a molded product, while the constraint of the movable member prevents the moving die plate from being moved in the die closing direction when the moving die plate in the die opening limit position is under non clamping condition.Type: GrantFiled: June 27, 2001Date of Patent: January 20, 2004Assignee: Toshiba Kikai Kabushiki KaishaInventors: Yuji Abe, Hiroshi Ishibashi, Makoto Tsuji, Hiroshi Yokoyama
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Patent number: 6533021Abstract: A mold for a metal hot-runner injection molding machine includes a movable mold plate, a fixed mold plate having a nozzle for injecting molten metal into said cavity, and a heating device disposed outside the nozzle for heating metal. A gate cut portion is situated in the nozzle between the heating device and the tip. A temperature measurement device is arranged adjacent to the gate cut portion for measuring the temperature of the metal in the gate cut portion. A heating control device is connected to the heating device for controlling a temperature of the nozzle on a basis of the temperature measurement device. A heat insulation device is arranged on the nozzle to cover at least an area where the gate cut portion is formed. By controlling the temperature of the nozzle, metal injection molding without runner can be made.Type: GrantFiled: September 14, 2000Date of Patent: March 18, 2003Assignees: Ju-Oh Inc., The Japan Steel Works Ltd.Inventors: Itsuo Shibata, Takashi Mizushima, Ryoichi Sekiguchi
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Patent number: 6336494Abstract: A tool, especially for producing molding cores. The tool is disposed in a casting apparatus and is provided with first half-shells (13, 15) and second half-shells (14, 16). Two parting planes are provided, and two casting units are formed from the first and second half-shells. These parting planes are situated one behind the other in the direction of movement of the two casting units.Type: GrantFiled: March 27, 2000Date of Patent: January 8, 2002Assignee: Filterwerk Mann & Hummel GmbHInventor: Heinz Dobusch
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Patent number: 6186216Abstract: An apparatus for removing a casting comprising an electronic package substrate and an array of cast solder columns having a column pitch of less than 2 mm extending therefrom from the corresponding openings of a mold. The apparatus includes a removable mold containing a plurality of openings for casting a corresponding array of solder columns and bonding the columns to the underside of an electronic package substrate. A stripper plate for receiving the mold contains openings through a thickness thereof corresponding to at least some of the openings in the mold. An ejector assembly including ejector pins having a length at least as long as the sum of the thickness of the stripper plate at the stripper plate openings and the thickness of the mold at the column casting openings, and corresponding to openings in the mold and the stripper plate.Type: GrantFiled: December 10, 1998Date of Patent: February 13, 2001Assignee: International Business Machines CorporationInventors: Lannie R. Bolde, James H. Covell II
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Patent number: 6145578Abstract: A spring unit for a core pin assembly for use in molding and die casting apparatus which can be installed in and removed from a mold section as a single unit.Type: GrantFiled: August 17, 1998Date of Patent: November 14, 2000Assignee: Wayne C. ZearbaughInventors: Francis E. Zearbaugh, deceased, by Lucinda Pauline Webb, Heir, by Scott Richard Zearbaugh, Heir, by Darlene K. Zearbaugh, Heir, by Wayne Clayton Zearbaugh, legal representative
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Patent number: 5915453Abstract: A die casting die particularly adapted for casting of parts with protruding heat sink pins. The die ejector half insert is made of two distinct pieces. One piece, the ejector cavity insert, includes through holes which define the heat sink pin-forming cavities. These cavities are closed by a combination of the second piece of the ejector half insert, and the ejector pins. The result is a more uniform part with less flashing, which ejects easily from the die. There is also less die wear associated with the ejector pins.Type: GrantFiled: October 13, 1998Date of Patent: June 29, 1999Assignee: Kennedy Die Casting, Inc.Inventors: Donald Tremblay, Gene Dupre, Paul Kennedy, Joseph C. Deliso
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Patent number: 5865241Abstract: A die casting machine has obliquely slidable die core pieces in an ejector holder block. The ejector holder block may be drawn away from the stationary die half into abutment with an ejection box by linear actuators; complementary male and female surfaces on the ejector holder block and ejection box precisely locate the ejector holder block with respect to the ejection box when the two are in abutment. The ejection box and mated ejector holder block may then be moved into abutment with the stationary die half to complete a die cavity.Type: GrantFiled: April 9, 1997Date of Patent: February 2, 1999Assignee: Exco Technologies LimitedInventors: Warren J. Bishenden, Kevin W. Hollingworth
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Patent number: 5725041Abstract: A static pour, gravity feed permanent mold machine for molding a casting from molten metal heated in a furnace, consisting of a chassis, a die holder adapted to receive a reusable die, a reusable open-face die for insertion in the die holder, a vertically-oriented die ejection system for ejecting the casting from the die, an ejector pin lubrication system, horizontal mobile gating blocks which together form a gating system when brought together over the die opening, a horizontally-mounted degater for severing the gating system from the casting while the gating system and casting are still hot, a mobile casting receiver for removing the casting from machine, and a mobile robot arm for dipping molten metal from the furnace and for returning the gating system to the furnace for remelting.Type: GrantFiled: June 14, 1996Date of Patent: March 10, 1998Inventor: Eugene F. Schultz
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Patent number: 5433263Abstract: The casting ejector includes a forcibly cooled ejector plate and a plurality of depending, solid ejector pins of high thermal conductivity cooperate with a casting mold to increase the strength of specifying portions of the casting. Copper, nickel, and alloys of each having a thermal conductivity of 40 W/mK or more are used, and the pins are disposed to contact high-stress locations of the casting.Type: GrantFiled: October 25, 1993Date of Patent: July 18, 1995Assignee: Hitachi Metals, Ltd.Inventors: Nobuaki Ohnishi, Yasuo Iizuka
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Patent number: 5429175Abstract: A vertical die casting press includes a frame supporting a stationary lower horizontal platen which supports a base plate attached to a lower mold. An upper horizontal platen is supported for vertical movement between vertical columns by corner lift cylinders mounted on the lower platen, and the upper platen encloses hydraulic cylinders for actuating blades for releasably locking the upper platen to teeth on the vertical columns at a selected height. The upper platen carries a relatively movable intermediate platen which supports a base plate attached to an upper mold. After the upper platen is locked to the columns, a hydraulic load cell or cylinder within the upper platen clamps the intermediate platen and upper mold to the lower mold and lower platen.Type: GrantFiled: July 1, 1993Date of Patent: July 4, 1995Assignee: THT Presses Inc.Inventors: Ted H. Thieman, Richard J. Kamm
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Patent number: 5388629Abstract: A device for detecting galling which may produce deformations during an ejection process of die castings from a die. The device includes a setting device for storing a predetermined set value, the predetermined set value including an upper limit of acceleration of an ejector plate during the ejection process and a predetermined time period during the ejection process. An accelerometer is disposed to the ejector plate for measuring the acceleration thereof during the ejection process. A computing device is provided for comparing the acceleration measured by the accelerometer with the predetermined set value and outputting a warning signal when the acceleration measured at the accelerometer exceeds the upper limit during the time period. Thus, timely detection of galling can result.Type: GrantFiled: December 28, 1993Date of Patent: February 14, 1995Assignee: Ryobi Ltd.Inventor: Shigetake Kami
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Patent number: 5359764Abstract: A method for disassembling and assembling a mold enables a return pin to be safely attached or detached against an elastic force of the return spring. The fitting length between the return pin and the sliding hole formed in the movable mold plate is so determined that a fitting state of a predetermined length remains between the return pin and the sliding hole when the elastic force of the return spring is released to a practically safe level, and the return pin has, at the end, a threaded hole for fitting an operation male screw to be used for disassembling and assembling of the mold. While the male screw is screwed into the threaded hole through the sliding hole from the fixed side, the male screw is fed to move the return pin in the sliding hole, until the elastic force of the return spring is released to a practically safe level.Type: GrantFiled: June 29, 1992Date of Patent: November 1, 1994Assignee: Canon Kabushiki KaishaInventors: Nobuki Sasaki, Shigeo Negataki
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Patent number: 5188165Abstract: A method and apparatus for die casting comprising a stationary lower machine table (5) provided with a stationary lower mold part (24) which cooperates with a vertically moveable upper mold part (22) mounted on an upper machine table (10) and displaceable by hydraulic cylinders (7). The upper machine table (10) and the upper mold part are provided with a filling chamber (20) for receiving a measured quantity of a molten metal which is to be pressed into the mold by an upper piston (18). A lower piston (43) is moved to a variable position relative to the filling chamber, prior to the molten metal filling, and thereafter the upper piston (18) is moved into contact with a top surface of molten metal, without any air-entrapment or with only a minor entrapment of air.Type: GrantFiled: December 12, 1990Date of Patent: February 23, 1993Assignee: Tour & Andersson ABInventor: Hans Ivansson
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Patent number: 5174359Abstract: A saw guide bearing casting machine includes a pair of mold plates selectively movable by a cylinder between a closed operative position defining a mold cavity for receiving molten babbitt material and forming material into a saw guide bearing. The first mold plate includes a flat planar portion of the mold cavity. The second mold plate includes the remainder of the mold cavity, for forming the sides and face portions of the bearing. The second late slides on guide rods while the first plate is held stationary. Ejection pins and hole forming plugs and studs are provided on the second plate. The ejection pins slide within the second plate and through a stationary stop plate. Abutments are mounted on the ejection pins on opposite sides of the stop plate. Inward abutments strike the stop plate as the second plate is retracted, to force the cast bearing to drop from the mold.Type: GrantFiled: February 27, 1992Date of Patent: December 29, 1992Inventors: Charles R. Nelson, Charles Nelson, Jr., Mark A. Nelson
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Patent number: 5065636Abstract: In the case of a drive for a male-die-side ejector slidably disposed in a slide of a mechanical metal-forming press having an angle lever which is pivotably disposed at the slide, one leg of the lever acting upon the end of the ejector facing way from the male die and the other leg thereof being acted upon by a control cam which is driven in a timed manner and being held in contact with this control cam, a free adjustability of the moving characteristics of the ejector is achieved in that the control cam is provided at a control carriage which is slidable in a guide fixed at the frame in parallel to the moving direction of the slide, and at which a control connecting rod is applied in a bearing, this control connecting rod, at one end, being disposed eccentrically on a shaft serving also as the drive of the slide.Type: GrantFiled: February 8, 1990Date of Patent: November 19, 1991Assignee: L. Schuler Pressen GmbHInventors: Gunter Riedisser, Rainer Braun
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Patent number: 4898225Abstract: In a mold lubricant exhausting apparatus for a knocking-out mechanism to be installed in a press machine, etc., to prevent the knocking-out mechanism from being damaged due to mold lubricant, overflowed a mold, the apparatus has a nozzle (11) disposed at an end thereof in a reserving chamber (2), and an air pump connected to the base end of the nozzle (11) for supplying air to the nozzle (11) for forcibly exhausting the mold lubricant accumulated in the reserving chamber (2).Type: GrantFiled: November 30, 1988Date of Patent: February 6, 1990Assignee: Kabushiki Kaisha Komatsu SeisakushoInventor: Chieo Urata
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Patent number: 4889311Abstract: A molding aperture comprising a mold piece having therein an aperture and including a surface at least partially defining a mold cavity, the mold piece being made of a first material, an ejector pin slideably housed in the aperture and made of second material substantially softer than the first material, and a mechanism for moving the ejector pin relative to the mold piece so that the ejector pin separates a molded part from the mold piece surface.Type: GrantFiled: August 10, 1988Date of Patent: December 26, 1989Assignee: Outboard Marine CorporationInventor: Willie R. Anglin
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Patent number: 4592407Abstract: A full automatic die casting machine including a fixed die, a movable die, a melting furnace and an injection cylinder. At least either one of the fixed die and the movable die is provided with a first recess for forming an article and second recess for forming an engageable portion on the article. The die casting machine further includes an article supporting device, a coating device for coating die lubricant on the first recess and the second recess, a finishing device, a packing device and a recycling device.Type: GrantFiled: October 1, 1985Date of Patent: June 3, 1986Assignee: Kabushiki Kaisha Tokai Rika Denki SeisakushoInventors: Terumoto Yamaguchi, Tuneo Terashima
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Method and apparatus for manufacturing composite material using pressure chamber and casting chamber
Patent number: 4572270Abstract: A composite material is manufactured from a formed mass of reinforcing material and matrix metal by introducing the reinforcing material mass into a pressure chamber and holding it there, introducing molten matrix metal into the pressure chamber so as to surround the reinforcing material mass, moving the reinforcing material mass from the pressure chamber into a casting chamber of substantially smaller volume than the pressure chamber while it is still being surrounded by molten matrix metal, and then allowing the molten matrix metal to solidify while applying pressure.Type: GrantFiled: September 29, 1983Date of Patent: February 25, 1986Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kiyoshi Funatani, Tadashi Donomoto, Atsuo Tanaka, Yoshiaki Tatematsu -
Patent number: 4552525Abstract: The die ejector assembly is for multi-stage forming machines having each forming station provided with a die ejector that is separately adjustable as to its extent of lift. The ejector assembly comprises an ejector pin, an ejector lever member and a drive means for the ejector lever member. An intermediate lever member is disposed between the ejector lever member and the drive means therefor. The intermediate lever member is common to several ejector lever members and has adjustable French curves associated with each forming stage. French curves have circular/tangential cam sections. The intermediate lever member includes means for adjusting the position of the cam sections.Type: GrantFiled: June 18, 1984Date of Patent: November 12, 1985Assignee: Eumuco Aktiengesellschaft fur MaschinenbauInventor: Franz Stehr
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Patent number: 4280549Abstract: Apparatus and method for producing a die cast article, such as a gear wheel having helical teeth, in which the die cavity is defined by fixed elements and a rotatable element. On completion of the casting the cast article can be ejected from the casting cavity on relative rotation between the fixed elements and rotatable element so that the cast helical teeth of the article can be removed in an undamaged condition.Type: GrantFiled: April 6, 1979Date of Patent: July 28, 1981Assignee: Keystone International, Inc.Inventor: Stephen Gibbs
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Patent number: 4248289Abstract: A die casting system comprises a machine of the balanced, dual movement type wherein the part is cast and trimmed without any lateral movement. Both halves of the molds or dies are moved equal distances to and from the part plane. The machine incorporates a system of metal injection on the mold parting line with a runner-drain provision; provision for supporting the part at a plurality of points after the die opening; hydraulic fluid volumetric flow reduction; various nozzle configuration options and a heat transfer system for the dies. In addition, a part trimming machine is disclosed together with a cable transfer for moving the part from the casting machine to the trimming machine.Type: GrantFiled: July 31, 1978Date of Patent: February 3, 1981Assignee: DBM Industries LimitedInventors: Guido Perrella, William E. Thompson
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Patent number: 4240498Abstract: The specification discloses a die casting machine of the type adapted to form an article with an internal threaded portion. The threaded portion is formed by means of a threading device which is retractable. The threading device is rotatably and retractably operated by a pinion which in turn is rotated by a cog wheel. The die casting machine may contain a plurality of molding cavities, each being provided with the threading device. The cog wheels may be driven by a common rack which is hydraulically operated. Since the threading device of this invention is retractable, it is feasible to repeat a casting cycle without replacing the mold. Thus, it is much faster to fabricate such articles with the present machine than conventional die casting threading apparatus. Because no part is replaced or removed from the die casting machine in the present invention, it is possible to minimize possible dimensional variation among the articles fabricated.Type: GrantFiled: March 22, 1979Date of Patent: December 23, 1980Inventor: Remi Frenette
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Patent number: 4206799Abstract: A die member in an ejector die assembly is movable obliquely with respect to the axis of movement of the ejector die assembly. Backup plate means is connected to the ejector die assembly by a lost motion connection. The backup plate means locks the die member by direct engagement with the die member in the machine closed position and is moved away from the ejector die assembly in the machine open position to permit withdrawal of the die member from the die cavity.Type: GrantFiled: December 11, 1978Date of Patent: June 10, 1980Inventor: John W. McDonald
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Patent number: 4190096Abstract: A manipulator for use in effecting separation of split coated permanent moulds and for cleaning air injection holes in one of the mould parts. The manipulator comprises a frame with a hoist mechanism accommodated in its bottomm portion to lift the metal moulds in position for separation. Clamping device and a turnover device are mounted on the frame above the hoist mechanism. The frame also carries a broaching mechanism mounted above the clamping devices adapted to push out a casting from one part of the mould into another one while concurrently removing the used coating from the air injection holes.Type: GrantFiled: April 17, 1978Date of Patent: February 26, 1980Inventors: Anatoly D. Teplinsky, Yakov M. Ryvkis, Rostislav L. Snezhnoi, Leonid Y. Netes
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Patent number: 4148353Abstract: A casting device with a mold section attached to a fixed platen, a mold section attached to a movable platen, a drive unit to move the movable platen in relation to the fixed platen, coupling rods connecting the movable platen to the fixed platen when the two mold sections have fully or closely approached each other and hydraulic pressure mechanisms capable of closing completely the mold sections, and keeping them closed, against the high internal injection pressure. Each platen, on the side removed from the mold sections, is provided with a rigid frame and with a number of hydraulic rams, together forming the above-mentioned hydraulic pressure mechanism, distributed between the platen and its rigid frame and the coupling rods are disconnectably connected with the circumference of both rigid frames so as to connect these frames with compressive stress or tensile strength by means of the double-acting rams, when the mold sections have fully or closely approached each other.Type: GrantFiled: November 14, 1977Date of Patent: April 10, 1979Inventor: Hendrik K. Quere
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Patent number: 4079475Abstract: A process for casting or molding a single internal thread at the same time that the desired product is cast or molded. The desired thread configuration is defined by two aligned and abutting identical core pins. Each of the pins has a protruding portion in the shape of a helical ramp extending through an angle of less than 360.degree.. The ramp has an outer diameter and pitch corresponding to the diameter and pitch of the desired internally threaded surface to be formed. The protruding portion of each core pin includes a vertically oriented surface extending between the ends of the ramp. A peripheral edge groove extending along the outer edge of the ramp defines the desired thread configuration. The aligned core pins are placed within a recess formed by mating portions of a die block to define the shape of the desired product.Type: GrantFiled: March 9, 1977Date of Patent: March 21, 1978Assignee: Coats & Clark, Inc.Inventor: Keith Thompson