Abstract: A method and apparatus of expanding tubing is provided. The method may include expanding a first portion of an expandable tubing into contact with a surrounding tubing using a first expander; expanding a second portion of the expandable tubing that extends beyond the surrounding tubing using a second expander; and further expanding the first portion of the expandable tubing using the second expander, thereby expanding the surrounding tubing. The apparatus may include a fluted expander coupled to a first end of the expandable tubing; and a collapsible cone disposed inside the expandable tubing.

Abstract: An expandable slip ring is used to secure attachment of an expanded tubular to a surrounding tubular. It features elongated generally axially oriented openings separated by narrow segments. As a swage is advanced within a tubular that has the slip ring outside it the narrow segments or tabs expand and can break but the ring is still held to its shape as the expansion progresses due to the integrity of other tabs that can subsequently break as the swage advances within the tubular that is surrounded by the slip ring. The integrity of the slip ring is enhanced for storage and run in while the expansion characteristics are more uniform as the ring retains some structural integrity during much of the expansion process.

Abstract: A coiled tubing injector system which includes transport trailer components for separate transfer to and from a drilling site. Each component is taken to the site with its own transport tractor, a first component including a coil storage reel and a second component including a tubing injector carried on a mast which is raised from a horizontal transport position, through a stabbing and unstabbing position to a raised working position. When the components are arranged together in an end-to-end with the mast in a stabbing position, a tube gripping member is positioned between the storage reel and tubing injector for controlling the handling of a free end of the stored tubing for stabbing and unstabbing of the tubing injector.

Abstract: A method is provided of radially expanding a tubular element. The method comprises inducing the wall of the tubular element to bend radially outward and in axially reverse direction so as to form an expanded section of the tubular element extending around an unexpanded section of the tubular element, wherein said bending occurs in a bending zone of the wall, and wherein an annular space is defined between the unexpanded and expanded sections. At least one guide member is located in the annular space, each guide member being arranged to guide the wall during said bending so that the wall bends at an increased bending radius relative to bending of the wall in case the guide member is absent from the annular space.

Abstract: The present invention provides a rig capable of both coiled tubing and conventional drilling. The rig comprises a mast unit having a drilling mast and a catwalk. The mast unit is adapted for rotary drilling and casing operations. The rig further comprises a drill floor unit adapted to house a drilling cabin and hold a drilling BOP stack while in transport. The rig additionally comprises a coiled tubing unit that is controllable from the drilling cabin.

Abstract: A tool 10 is provided for radially expanding a downhole tubular C, and includes a central tool mandrel 12 which functionally is part of a drill string or work string, a tubular expander 48 at the lower end of the tubular, and a downhole actuator 15 for forcibly moving the expander axially within the downhole tubular. Slips 20 are positioned for securing the tool within the tubular, so that the slips may be set, and the tool subsequently stroked to move the expander 48 and radially expand a length of the tubular. Upward pull on the work string may expand long portions of the downhole tubular.

Abstract: The invention describes a method of lining a well using expandable tubing including the steps of lowering a expandable tubing in a well bore; injecting a sealant composition into said well; letting the sealant composition solidify into a deformable matrix embedding at least a bottom section of said tubing within said well; and expanding the tubing. The invention allows the creation of a high quality seal at the shoe of the expandable casing because the deformable material is highly stressed by the expansion, and it also allows for the rest of the casing to be properly supported and protected by conventional cement, without incurring excessive wait-on-cement times.

Abstract: An apparatus and method for performing well intervention work with coiled tubing and jointed tubulars from a platform. The apparatus includes a modular support frame with a top deck, wherein the deck has a passage therein, and a tower mounted on the top deck. The apparatus further comprises a movable plate positioned within the passage, with the movable plate having a first aperture and a second aperture therein, and a track formed within the passage, and wherein the movable plate is slidingly attached to the track. The apparatus may further comprise a support rotary table disposed within the modular support frame, wherein the support rotary table suspends the jointed tubulars. The apparatus may further comprise a coiled tubing injector head interface plate operatively attached to the movable plate, and wherein the coiled tubing injector head plate is positioned over the first aperture of the movable plate. The first aperture is positioned over the well in a first position.

Abstract: Methods relate to tubulars that may be part of a tubular string for isolating one or more zones within a wellbore. In one embodiment, the tubular string includes a first expandable zone isolation unit disposed on a first side of a zone to be isolated, a second expandable zone isolation unit disposed on a second side of the zone to be isolated, and a perforated tubular disposed in fluid communication with a producing zone. The tubular string may be expanded using an expansion assembly having a first expander for expanding the first and second expandable zone isolation units and a second expander for expanding the at least one perforated tubular. Tags or markers along the tubular string may indicate locations where expansion is desired such that connections or connectors between joints are not expanded.

Abstract: A unitary gravel pack multi-pathway tube includes a body; a gravel slurry flow passage defined within the body; and a control line protection projection extending from and supported by the body, the projection extending laterally from the body relative to an extent of the flow passage and method.

Abstract: An apparatus is shown for installing a pulling a submersible pump from a well bore where the pump is supported on a length of flexible tubing. The apparatus has a pivot frame located on a transportable base frame. A take up reel for the flexible tubing is also supported on the pivot frame by a pair of pivoting support arms. The take up reel is centered over the well bore by pivoting the reel on the support arms between a collapsed and a vertical work position. The reel can be further centered by pivoting the pivot frame in a horizontal plane relative to the base frame.

Abstract: A method of increasing the collapse resistance of a tubular comprises locating a tool having at least one, and typically three, bearing members within a tubular. The bearing members are positioned in engagement with a wall of the tubular to apply a radial force to a discrete zone of the wall. This radial force is then applied to further discrete zones of the wall, the level of radial force being selected such that the collapse resistance of the tubular is increased.

Abstract: A self-lubricating expansion mandrel includes a system for lubricating the interface between the self-lubricating expansion mandrel and a tubular member during the radial expansion of the tubular member.

Abstract: A connection to a stub downhole is accomplished in a variety of ways. A string has a tapered lower end inserted into the stub and expansion occurs from within the tapered lower end into the stub to leave a connection without reduction of the internal diameter. An overshot fitting can be lowered outside the stub and the stub expanded from within against the overshot. Both options in a single tool can be used to get sealing around the inside and the outside of the stub. An adjustable swage can be used with the overshot configuration where the overshot has an internal groove. The adjustable swage expands from within the stub into the surrounding groove in the overshot.

Abstract: An apparatus for radially expanding and plastically deforming an expandable tubular member includes a collapsible expansion cone.

Abstract: Disclosed herein is a downhole retrieving tool. The tool includes, a tubular member with a deformable portion having a reduced internal dimension, and a swage member engagable with the reduced internal dimension such that movement of the swage member through the deformable portion radially increases the internal dimension and the outer surface of the deformable portion causing the deformable portion to move radially outwardly.

Abstract: A coiled tubing injector system which includes transport trailer components for separate transfer to and from a drilling site. Each component is taken to the site with its own transport tractor, a first component including a coil storage reel and a second component including a tubing injector carried on a mast which is raised from a horizontal transport position, through a stabbing and unstabbing position to a raised working position. When the components are arranged together in an end-to-end with the mast in a stabbing position, a tube gripping member is positioned between the storage reel and tubing injector for controlling the handling of a free end of the stored tubing for stabbing and unstabbing of the tubing injector.

Abstract: A patch for placement in a wellbore and associated methods includes a longitudinal member and an anchor that is radially expanded to engage the wall of the borehole to secure the patch against axial and radial movement. The anchor is set using a running tool that radially expands the anchor and the longitudinal body. The anchor may include one or more elements that can be securely engaged within the wellbore. The longitudinal member and/or the anchor may include a sealing element to provide a seal between the wellbore inside and the earth formation surrounding the wellbore.

Abstract: A system is provided for drilling and/or servicing a well bore using continuous lengths of coiled tubing in which a turntable assembly rotates a coiled tubing reel assembly and a counter balance system about the well bore such that the coiled tubing is rotated while in the wellbore. A coiled tubing injector may be provided on a separate turntable assembly or on the same turntable assembly as the reel assembly.

Abstract: A casing apparatus is provided to install a hard, pressure-resistant seal along a wall of a well in situ. The casing apparatus includes a moving device and a deformable tubular sleeve having a first end and a second end and. The moveable element is radially inflatable and movable inside the deformable tubular sleeve along a longitudinal axis of the deformable tubular sleeve. When the moving device is radially inflatable to an inflated condition and is moved from the first end to the second end, the moving device deforms the deformable tubular sleeve radially against the wall and progressively from the first end to the second end. A force of deforming the tubular sleeve applied by the inflated moving device is adjustable by changing the inflated condition of the moving device during the deformation process.

Abstract: A liner for inserting into a drain hole, comprising a resilient tubular member with a central bore; wherein the tubular member is formed from a first continuous helically wound wire provided with a passageway to allow fluid communication across the member.

Abstract: Casing is scored but not penetrated in one embodiment of a method that allows access to the formation without perforating or section milling the casing. In the run in condition the casing is impervious, to allow cement to be pumped through it to seal the annular space between the casing and the wellbore. After the cement is delivered and displaced through a shoe, the casing is expanded in the regions where it was scored to create openings that go against the wellbore wall. In between the expanded sections the cemented casing offers isolation between adjacent formations.

Abstract: The rig for selectively inserting coiled tubing or a threaded tubular through a rig floor 13 and into a well includes a mast 15 extending upward from the rig floor and movable between a threaded tubular position and a coiled tubing position. A top drive 21 is movable along an axis of the mast to insert the threaded tubular in the well when a top drive axis 42 is substantially aligned with the axis 44 of the well. Injector 17 supported on the mast inserts coiled tubing into the well, with the injector having an axis 46 offset from the top drive axis and substantially aligned with the axis of the well when the mast is in the coiled tubing position. A powered drive 54 is provided for selectively moving the mast between the threaded tubular position and the coiled tubing position.

Abstract: A coiled tubing transfer system comprising a carrier having a bed, the bed having a width and the length, the length of the bed being longer than the width of the bed, a reel removably supported on the bed, the reel comprising a spool rotatably journaled in first and second supports, the spool having a core with a diameter and long axis extending between the supports, the long axis having a length greater than the width of the bed, the reel being positionable on the bed in a first position with the long axis of the core extending lengthwise of the bed, the longest dimension of the reel transverse to the long axis of the core being less than the width of the bed and a length of coiled tubing useable in earth borehole operations being wound around the core, the coiled tubing having an outside diameter of from 1? to 9?, the ratio of the diameter of the coiled tubing to the diameter of the core being from 1:20 to 1:70.

Abstract: The present invention generally relates to an apparatus and a method for conveying and operating tools into a wellbore. In one aspect, a method of performing a downhole operation in a wellbore is provided. The method includes pushing a continuous rod into the wellbore, wherein the continuous rod includes a member disposed therein. The method further includes positioning the continuous rod proximate at a predetermined location in the wellbore and performing the downhole operation. In yet another aspect, a system for performing a downhole operation in a wellbore is provided.

Abstract: Methods and apparatus enable expanding tubulars in a wellbore. In one embodiment, a method includes providing a first tubular string having an expansion member disposed at a lower end and connected with a threaded connection which will permit movement of the expansion member relative to the tubular string. The tubular string is held at the surface of the well while a second, smaller string is run into the first tubular string and engaged with the expansion member. Thereafter, the assembly including the first tubular string, expansion member and second tubular string are run to depth in a wellbore. Finally, the expansion member is urged upwards into the tubular string to expand the tubular string and bring it into frictional contact with surrounding wellbore walls. The initial expansion can be performed with a hydraulic jack and additional expansion can be performed by urging the cone upwards with the second tubular string.

Abstract: A method and apparatus for tubular expansion are disclosed. In an embodiment, an apparatus for radially expanding a tubular comprises at least two expansion swages. At least one expansion swage is axially movable relative to other expansion swages. In addition, the apparatus includes sealing means capable of providing fluid tight pressure chambers between the expansion swages and an expanded portion of the tubular.

Abstract: A one trip top to bottom expansion to form a lower end recess on a tubular is described using two swages of different dimensions. The smaller swage is run down hole with the larger swage behind it in a locked collapsed position. When the proper depth is reached the leading swage hits a no go. A pickup force with dogs engaged in a groove releases the lock on the larger swage at which point applied pressure sets an anchor, extends the larger swage to take over the expansion for the recess at the lower end of the tubular. An emergency release is provided to pull out of the hole if the swage cannot complete the task.

Abstract: A method and apparatus for conducting earth borehole operations include a reel (28) of continuous coiled casing (30), and an injector (20) for moving the coiled casing. The bottomhole assembly including at least a motor (54) and a bit (56) is connected to the free end of the coiled casing, and injected into the earth while circulating fluid through the coiled casing to form a drilled earth borehole having a borehole wall. The coiled casing drill string may be retrieved from the borehole, the bottomhole assembly removed, and the coiled casing again injected into the borehole, then suspended from a wellhead assembly. After severing the coiled casing, a bonding agent such as a cementitious material may be injected into the suspended coiled casing and into the annulus between the coiled casing and the borehole.

Abstract: The rig for selectively inserting coiled tubing or a threaded tubular through a rig floor 13 and into a well includes a mast 15 extending upward from the rig floor and movable between a threaded tubular position and a coiled tubing position. A top drive 21 is movable along an axis of the mast to insert the threaded tubular in the well when a top drive axis 42 is substantially aligned with the axis 44 of the well. Injector 17 supported on the mast inserts coiled tubing into the well, with the injector having an axis 46 offset from the top drive axis and substantially aligned with the axis of the well when the mast is in the coiled tubing position. A powered drive 54 is provided for selectively moving the mast between the threaded tubular position and the coiled tubing position.

Abstract: A method of expanding a tubular downhole comprises mounting a sensing device in a downhole tubular to be expanded, expanding at least a portion of the tubular and then engaging the sensing device with a retrieving device. The sensing device is then translated through the expanded tubular.

Abstract: A system is provided for drilling and/or servicing a well bore using continuous lengths of coiled tubing in which a turntable assembly rotates a coiled tubing reel assembly and a counter balance system about the well bore such that the coiled tubing is rotated while in the well bore. A coiled tubing injector may be provided on a separate turntable assembly or on the same turntable assembly as the reel assembly.

Abstract: A cable is installed in coiled tubing for use in. downhole wells; the cable having an expandable jacket (22) extruded around it. After being installed in the coiled tubing, and the expandable jacket is caused to expand, securing the cable in the coiled tubing. The expandable jacket is caused to expand by the application of heat or by the application of a liquid hydrocarbon. The expandable jacket may be discontinuous along the length of the power cable, discontinuous portions being provided by interspersing the expandable jacket with sections non-expandable material.

Abstract: A recess shoe system includes a recess shoe; an insert sleeve disposed radially inwardly adjacent of the recess shoe in a portion of the recess shoe the insert sleeve having a ring and a plurality of fingers extending from the ring, the fingers being radially outwardly deflectable in response to a radially outwardly directed force generated by a swage in a swaging position acting on an inside dimension of the insert sleeve and radially inwardly retractable when the radially outwardly directed force is removed such that the fingers define a tubular structure having an outside dimension smaller than an outside dimension of the swage in the swaging position and method.

Abstract: A method for testing tubing having the following steps: plastically deforming the tubing with a tubing handling system, the tubing handling system having a reel, a gooseneck and an injector; sensing with at least one sensor acoustic emissions emitted by the tubing during the deforming; and processing acoustic emission signals sensed from the tubing during the deforming. A system for testing a coiled tubing, the system having: a tubing handling system, the tubing handling system having a reel, a gooseneck and an injector; at least one acoustic emission sensor mounted on the tubing handling system and in direct contact with the tubing; and an acoustic emission signal processor in signal transmission communication with the at least one acoustic emission sensor.

Abstract: A lateral exit in a casing is formed by starting with a shaped charge to produce a semi-circular cut of about 180 degrees in the casing. A spreader tool pushes in opposed directions at opposed ends of the cut making some of the casing wall at the cut curl inwardly. A wedge shaped tool is advanced behind the curled metal to force it to collapse on itself to create a long tapered ramp that act as would a whipstock. A one trip operation is contemplated. The drill is then guided by the doubled and tapered casing wall right into the formation without having to mill a window in the casing wall.

Abstract: The disclosed invention is an apparatus for injecting tubing into a well while sensing wear within the apparatus, along with a method for sensing wear, according to which the tubing is engaged by a chain and the linear motion of the tubing and the chain is sensed.

Abstract: A method of centralizing tubulars prior to cementing and subsequent expansion involves using a plurality of telescoping cylinders whose leading or trailing end is closed and which are extended by applied internal pressure in the tubular or some mechanical means. The tubular is expanded from its interior with the cylindrical telescoping members still extended. The cement is pushed all around the tubular due to the centralizers. After the cement is delivered the expansion of the tubular pushes the telescoping members into the borehole wall.

Abstract: A connection to a stub downhole is accomplished in a variety of ways. A string has a tapered lower end inserted into the stub and expansion occurs from within the tapered lower end into the stub to leave a connection without reduction of the internal diameter. An overshot fitting can be lowered outside the stub and the stub expanded from within against the overshot. Both options in a single tool can be used to get sealing around the inside and the outside of the stub. An adjustable swage can be used with the overshot configuration where the overshot has an internal groove. The adjustable swage expands from within the stub into the surrounding groove in the overshot.

Abstract: Expandable casing has an expandable slip used for completion of a mono-diameter wellbore. The expandable casing is run through the upper casing and has an upper end that overlaps a lower end of the upper casing to form a fluid flow path between the expandable casing and the upper casing. The operator expands the overlapping portion of the expandable casing to an intermediate position, causing the expandable slip to anchor the expandable casing to the upper causing without blocking the flow path. Cement is then pumped up around the outside of the expandable casing and wellbore fluid displaced by the cement and excess cement are permitted to flow through the fluid flow path and up the upper casing. After sufficient cement is in place, the expandable casing is further expanded, compressing the expandable slip into to the inner wall of the upper casing and sealing off the fluid flow path.

Abstract: An apparatus and method according to which a tubular member is radially expanded and plastically deformed.

Abstract: When drilling or completing an oil or gas well, it is often desirable to drill a borehole at an angle to the initial borehole.

Abstract: An improved dual purpose blow out preventer (“BOP”) that provides both deployment and wellhead pressure containment functions. The dual purpose BOP may include four sets of rams including a set of seal/slip rams that provide bi-directional sealing being a first barrier to downhole pressure. The seal/slip rams may also grip a portion of a bottom hole assembly and create the bottom seal of an annular chamber. The BOP may include a set of seal rams that create the top seal of the annular chamber. The annular chamber may be pressurized through a port in the BOP, which may actuate a coiled tubing connector. The BOP may include a set of locate rams used to position a coiled tubing connector within the BOP stack. The BOP may also include a set of blind/shear rams that provide bi-directional sealing being a second barrier to wellhead pressure.

Abstract: A rig (10) for selectively inserting coiled tubing or threaded tubulars into a well includes a mast (14) extending upward from a mast carrier (12), and a coiled tubing injector (16) and a coiled tubing reel (26) supported on a coiled tubing carrier (28) separate from the mast carrier. The mast (14) may be pivotal on the mast carrier to attach the coiled tubing injector 16 to the mast while the injector is supported on the coiled tubing carrier.

Abstract: Casing or other well tubulars that have failed are repaired in a manner that doesn't reduce the final inside diameter and doesn't further propagate the failure. The tubular needing repair is first expanded on at least one zone above and below the damaged area. This expansion in an undamaged area arrests failure propagation when the damaged area is then expanded. After the damaged area is expanded, the patch coupled preferably with exterior seals is positioned in the expanded zone of the damaged tubular and expanded. The procedure can also be accomplished in a single trip into the well.

Abstract: An apparatus and method for forming a monodiameter wellbore casing. The casing includes a second casing positioned in an overlapping relation to a first casing. The inside diameter of the overlapping portion and at least a portion of the second casing are substantially equal to the inside diameter of the non-overlapping portion of the first casing. The apparatus includes a support member, an adaptor coupled to the support member, an outer sleeve coupled to the adaptor, a hydraulic slip body coupled to the outer sleeve, a packer cup mandrel coupled to the hydraulic slip body, hydraulic slips coupled to the hydraulic slip body, a shoe coupled to the outer sleeve, an inner mandrel coupled to the shoe and hydraulic slip body, an expansion cone mandrel coupled to the inner mandrel, an expansion cone coupled to the expansion cone mandrel, and a guide nose coupled to the expansion cone mandrel.

Abstract: An expander system for radially expanding a tubular element from a first inner diameter to a second inner diameter larger than the first inner diameter, the expander system including an expander movable between a radially retracted mode and a radially expanded mode, wherein the expander includes an expansion surface extending in axial direction of the expander and being operable to expand the tubular element upon movement of the expander from the retracted mode to the expanded mode thereof, the expansion surface being of increasing diameter in axial direction of the expander.

Abstract: The present invention provides apparatus and methods for completing a wellbore using expandable tubulars. Particularly, the invention relates to a system of completing a wellbore through the expansion of tubulars. More particularly, embodiments of the present invention relate to the concurrent expansion of a first and second tubular, wherein the first tubular contains a polished bore receptacle configured to sealingly receive a portion of the second tubular thereby providing a sealable connection therebetween.

Abstract: The rig (10) is provided for electively inserting either coiled tubing or a threaded tubular through a rig floor and into a well. The rig includes a coiled tubing injector (16) supported on a mast (14) when in an operative position to insert coiled tubing into the well, and a top drive (18) movable along an axis of the mast when in an operative position to insert the threaded tubular into the well. The rack or support (20) is secured to the mast for receiving a plurality of substantially vertical threaded tubular joints therein when the mast is in an operative position. Tubular joints may be moved between the top drive and the tubular support when running threaded tubulars into or out of the well.

Abstract: An apparatus and method for forming a mono diameter wellbore casing.