Abstract: Wear resistant self-lubricating additive manufacturing parts and part features are disclosed in use with oilfield service operations.

Abstract: An earth-boring tool includes a body, a plurality of fixed blades, a first plurality of cutting elements secured to the plurality of fixed blades, a plurality of removable blade assemblies removably coupled to the body, and a second plurality of cutting elements secured to the plurality of removable blade assemblies, each cutting element of the second plurality of cutting elements exhibiting an aggressiveness that is less than an aggressiveness of each cutting element of the first plurality of cutting elements. A method of forming an earth-boring tool includes forming a body and a plurality of fixed blades extending from the body, securing a first plurality of cutting elements to the plurality of fixed blades, removably coupling at least one removable blade assembly to the body, and securing a second plurality of cutting elements to the at least one removable blade assembly.

Abstract: Improved engine crankshaft thrust bearing includes an arrangement in which the thrust bearing can be employed with a first type of crankshaft for a replacement engine block and also with a different, second type of crankshaft that can also be employed in the replacement engine block. The second type of crankshaft was previously used in the engine block being replaced.

Abstract: A pressure compensating lubrication system for sealed bearing earth boring bits having a lubricant reservoir fitted with a piston. A spring member is disposed between one end of the reservoir and the piston. The spring member applies pressure through the piston to the lubricant in the reservoir and bearing and absorbs pressure fluctuations in the lubricant generated while drilling.

Abstract: A method for manufacturing a face seal may generally include positioning a machining device relative to the face seal such that the face seal is compressed between a machining surface of the machining device and a support member on which the face seal is supported. In addition, the method may include removing material from a seal flange of the face seal using the machining device while the face seal remains compressed between the machining device and the support member and monitoring a compressive load applied through the face seal as material is being removed from the seal flange. Moreover, the method may include adjusting the operation of the machining device to prevent further removal of material from the seal flange when the monitored compressive load is equal to a predetermined load setting.

Abstract: Bearing assemblies, apparatuses, and motor assemblies using the same are disclosed. In an embodiment, a bearing assembly may include a plurality of superhard bearing elements distributed circumferentially about an axis. Each of the superhard bearing elements may include a bearing surface. The bearing assembly may also include a support ring structure having a support ring that carries the superhard bearing elements. The support ring structure may include at least one erosion resistant region exhibiting a higher erosion resistance than another region of the support ring.

Abstract: Bearings for earth-boring tools may include a first bearing member including a first bearing pad having a first contact surface and a second bearing member including a second bearing pad having a second contact surface in sliding contact with at least a portion of the first contact surface. At least one of the first bearing member and the second bearing member may include a polycrystalline table attached to a portion of a first substrate on which the polycrystalline table was formed. Another substrate may be attached to the portion of the first substrate, the portion of the first substrate interposed between the polycrystalline table and the other substrate.

Abstract: A bit for downhole use includes: a leg having a mid shirttail and a lower bearing shaft; a roller cone rotatably mounted to the bearing shaft; a row of gage cutters, a row of inner cutters, and a nose cutter, each cutter mounted to or formed on the roller cone; and a gland formed in an inner surface of the roller cone. The gland has: a face; an outer surface; a fillet connected to the outer surface; a corner connecting the face and the outer surface; and an elastomeric o-ring captured in the gland and squeezed between the outer surface and the bearing shaft. A radius of the fillet is greater than one-half of a cross-sectional diameter of the o-ring.

Abstract: A radial bearing for transmitting a radial load, including a first radial bearing component defining a first radial bearing surface and an orientable second radial bearing component defining a second radial bearing surface. At least a portion of the first radial bearing surface is provided by a first radial bearing material. A portion of the second radial bearing surface is provided by a second radial bearing material. The first radial bearing component and the second radial bearing component interact to transmit the radial load between the first radial bearing component and the second radial bearing component at a radial load location on the second radial bearing component. The second radial bearing material is provided as the portion of the second radial bearing surface such that the second radial bearing material is concentrated at the radial load location.

Abstract: An earth-boring tool includes a body and a rotating member disposed over a protrusion from the body and configured to rotate relative to the body. A bearing assembly may be disposed within a cavity of the rotating member. The bearing assembly may include an inner race coupled with the body and an outer race coupled with the rotating member. A bearing retainer may be affixed within the cavity of the rotating member and may retain the bearing assembly within the cavity of the rotating member. The earth-boring tool further includes a seal assembly including a sealing element rotationally coupled with the rotating member, the sealing element comprising a first sealing surface. A second sealing surface may be disposed on the inner race, and an energizing element urges the first sealing surface into sealing engagement with the second sealing surface.

Abstract: A method for manufacturing a face seal may generally include positioning a machining device relative to the face seal such that the face seal is compressed between a machining surface of the machining device and a support member on which the face seal is supported. In addition, the method may include removing material from a seal flange of the face seal using the machining device while the face seal remains compressed between the machining device and the support member and monitoring a compressive load applied through the face seal as material is being removed from the seal flange. Moreover, the method may include adjusting the operation of the machining device to prevent further removal of material from the seal flange when the monitored compressive load is equal to a predetermined load setting.

Abstract: A drill drive for a drilling rig includes a motor, by which a drive shaft is rotationally driven which is supported in a rotatable manner in a housing with a bearing arrangement having at least a radial bearing, a first axial bearing and a second axial bearing. On the first axial bearing a first force measuring device is arranged for determining a first axial force on the first axial bearing and on the second axial bearing a second force measuring device is arranged for determining a second axial force on the second axial bearing. A drilling rig, in particular for oil or gas drilling, with a drill mast, along which a drill string with a drilling tool is arranged, wherein on the drill mast a drill drive according to the invention is supported in a displaceable manner for rotationally driving the drill string.

Abstract: A cutter disc for a tunnel boring machine includes a middle disc portion defining a radially outer surface or edge for engaging a surface, a left toothed portion defining a first set of teeth set back from the outer edge, and a right toothed portion defining a second set of teeth set back from the outer edge. In an embodiment, a central bore through the cutter disc is configured to attach the cutter disc to a hub for rotatably mounting the cutter disc on a shaft. In an embodiment, the hub is formed integrally with the cutter disc. The left and right toothed portions provide structural support to the middle portion and facilitate rotation of the cutter disc when boring in soft or mixed conditions, but do not interfere with boring in hard rock conditions.

Abstract: A seal for a rolling cutter drill bit is provided. The seal has a ring shaped seal body having an inside diameter and an outside diameter, and a mud lobe and a grease lobe extending from the inside diameter of the seal body. The seal body has an asymmetrical, longitudinal cross-section such that, when positioned in a seal groove of the drill bit and compressed therein under downhole pressure, the mud lobe is maintained in contact with a seal land of the seal groove. The seal body may be provided with a garter spring and/or a textured pattern.

Abstract: An earth boring bit has a bit body with a depending bearing pin, a cone rotatably mounted on the bearing pin, a seal gland between the cone and the bearing pin, and a seal assembly located in the seal gland. The seal assembly includes an annular metallic spring encircling the bearing pin. The spring has a geometric center line that extends in a circle around the bearing pin. The spring is elastically deformable in radial directions relative to the center line. An elastomeric layer is located on an exterior side of the spring and is biased by the spring against a surface of the seal gland.

Abstract: A downhole seal system for roller cone drill bits includes a seal gland having a width larger than it depth. In one implementation, the seal gland includes a protrusion along its base on which a seal element seats. The seal element is a single, annular seal element with a recess formed therein so as to define two lobes. The seal element seats in the gland so that the recess engages the protrusion. The lobes function as separate seal elements, although they are a single unitary seal element disposed in a single gland.

Abstract: A clamping assembly may include a split-ring device and bearing for coupling to a driveshaft. The split-ring device may comprise split-ring shells having protrusions on an interior radial surface for positioning in grooves adjacent to radial protrusions on the driveshaft. In some aspects, the split-ring shells may include tabs corresponding to cavities on a first bearing for coupling the split-ring shell to the first bearing. In other aspects, the split-ring shells may be sized to create one or more gaps when positioned on the driveshaft. The first bearing may include one or more corresponding tabs for positioning in the one or more gaps created by the split-ring shells. A second bearing may be threadably coupled to the first bearing to suppress the axial and rotational movement of the clamping assembly separate from the driveshaft.

Abstract: Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) and methods of fabricating such PDCs. In an embodiment, a PDC includes a substrate and a preformed polycrystalline diamond table including an interfacial surface bonded to the substrate and an opposing working surface. The preformed polycrystalline diamond table includes a proximal region extending from the interfacial surface to an intermediate location within the preformed polycrystalline diamond table that includes a metallic infiltrant infiltrated from the substrate, and a distal region extending from the working surface to the intermediate location that is substantially free of the metallic infiltrant. A boundary exists between the proximal and distal regions that has a nonplanar irregular profile characteristic of the metallic infiltrant having been infiltrated into the preformed polycrystalline diamond table.

Abstract: An extended life seal is incorporated into a drill bit used for drilling a wellbore. The drill bit can include a seal surface, a seal which engages the seal surface, and a groove which compresses the seal greater on opposite axial sides than at a central portion of the seal. The drill bit may include the seal having a cylindrical surface which engages the seal surface, and another cylindrical surface opposite the first surface, and the groove having a third cylindrical surface which engages the second surface, and wherein the groove simultaneously biases the seal toward the seal surface on opposite axial sides of the third surface. The drill bit may include the seal having right cylindrical shaped inner and outer surfaces, and a contact pressure between the seal surface and the seal being greater at each opposite side of the seal than at a central portion of the seal.

Abstract: An embodiment disclosed herein provides a high-temperature lubricant comprising an oil-soluble lubricating base fluid or a water-soluble lubricating base fluid; and elongated carbon nanoparticles that align in flow. In some embodiments, the lubricating composition may be selected from the group consisting of graphene nanoribbons; carbon nanotubes; carbon nanohorns; and any combination thereof.

Abstract: An embodiment disclosed herein provides a high-temperature lubricant comprising an oil-soluble lubricating base fluid or a water-soluble lubricating base fluid; and elongated carbon nanoparticles that align in flow. In some embodiments, the lubricating composition may be selected from the group consisting of graphene nanoribbons; carbon nanotubes; carbon nanohorns; and any combination thereof.

Abstract: A bearing assembly includes a support ring, a plurality of bearing-element carrier members coupled to the support ring, and a plurality of superhard bearing elements having a lateral periphery extending between a base and a superhard bearing surface. At least one superhard bearing element of the plurality of superhard bearing elements is attached to each of the plurality of bearing-element carrier members. A bearing apparatus includes a rotor, a stator, and a bearing assembly. A method for assembling a bearing assembly includes attaching at least one superhard bearing element to each of a plurality of bearing-element carrier members and coupling the plurality of bearing-element carrier members to a support ring.

Abstract: A sealing system is provided for a flanged joint. The sealing system includes a split seal and a spring. The split seal includes a radial outer surface, an axial outer surface, and a chamfered surface inclined with respect to the radial outer surface and the axial outer surface. The spring is disposed in urging contact with the chamfered surface and configured to apply an axial force, and a radial force on the axial outer surface, and the radial outer surface respectively.

Abstract: An improved gripper shoe for a coiled tubing injector having a gripper shoe having a plurality of arcuate gripper elements spaced apart at predetermined intervals, a gripper carrier having a base having an upper surface and a lower surface, a first wall and a second wall located on the upper surface of the base, a mechanism for securing the gripper carrier to a continuous chain of a coiled tube injector located on the lower surface of the gripper assembly, and a mechanism for securing the gripper shoe to the gripper carrier, such that the gripper shoe is securely received by, and releasable from, the gripper carrier.

Abstract: A retractable assembly and a sealing system, the sealing system comprising: an essentially hollow, cylindrical housing with an inner space and a peripheral groove open to the inner space in the housing. The peripheral groove defines a plane in the housing and the normal of the plane is parallel to the longitudinal axis of the housing. The groove includes at least one, preferably two, extension spaces expanding the groove. The extension space is arranged on the side of the groove facing away from the inner space. An annular seal corresponding to the groove is arranged in the groove. The annular seal is formed of at least a first section facing the inner space and a second section facing away from the inner space.

Abstract: A downhole expandable roller bearing apparatus is described. The apparatus comprises a plurality of roller assemblies comprising at least one roller rotatably mounted between pistons. A retaining member such as a spline bar is removably mounted in a keyway formed in the body. Each piston comprises an aperture through which the spline bar projects in both the inwardly retracted and outwardly deployed positions of the pistons.

Abstract: A sealing system includes a first gland in a cone and a first ring mounted in the first gland. A second ring is mounted to a shaft region. A third ring is positioned between the first and second rings. The first and third rings present a pair of metal seal faces. A second gland is formed between the second and third rings, with an o-ring sealing member installed within the third gland and radially compressed in a sealing relationship between the second and third rings. The second gland is sized to permit axial movement of the o-ring sealing member within the second gland in response to pressure changes. An energizer is configured to exert an axial force against the third ring so as to keep the metal seal faces in sealing contact. The axial force is applied at a radial position corresponding to a radial center the metal seal faces.

Abstract: The present invention is a generally circular rotary seal that establishes sealing between relatively rotatable machine components for lubricant retention and environmental exclusion, and incorporates seal geometry that interacts with the lubricant during relative rotation to distribute a lubricant film within the dynamic sealing interface. The features of a variable inlet size, a variable dynamic lip flank slope, and a reduction in the magnitude and circumferentially oriented portion of the lubricant side interfacial contact pressure zone at the narrowest part of the lip, individually or in combination thereof, serve to maximize interfacial lubrication in severe operating conditions, and also serve to minimize lubricant shear area, seal torque, seal volume, and wear, while ensuring retrofitability into the seal grooves of existing equipment.

Abstract: An earth boring bit has a bit body with a depending bearing pin, a eons rotatably mounted on the hearing pin, a seal gland between the cone and the bearing pin, and a seal assembly located in the seal gland. The seal assembly includes an annular metallic spring encircling the bearing pin. The spring has a geometric center line that extends in a circle around the bearing pin. The spring is elastically deform able in radial directions relative to the center line. An elastomeric layer is located on an exterior side of the spring and is biased by the spring against a surface of the seal gland.

Abstract: In an embodiment, a bearing assembly may include a support ring to which one or more superhard bearing elements may be mounted. The support ring may include one or more relief features configured to reduce residual stresses in the superhard bearing elements that are induced by brazing the superhard bearing elements to the support ring, operational loads, other processes, or combinations of the foregoing. Reducing the residual stresses in the superhard bearing elements may help prevent damage to the superhard bearing elements. The bearing assembly may be used in subterranean drilling systems and/or other types of systems.

Abstract: A hybrid-type earth boring drill bit is described having fixed cutting blades and rolling cones with cutting elements, wherein the rolling cones are associated with a spindle assembly that may be optionally divorced from the head pin assembly, and which includes bearing members that further include a plurality of polycrystalline diamond elements.

Abstract: A roller cutter drill bit with mixed bearing types includes a bit body with at least one journal facet and a cavity facet. A cavity extends into the bit body from the cavity facet. The bit body is configured to rotate about a bit axis during drilling. A journal extends outward from the at least one journal facet. A first rotatable cutter that supports a first plurality of cutting structures has a journal portion received by the cavity. A second rotatable cutter that supports a second plurality of cutting structures has a cavity portion that is receives the journal.

Abstract: An earth boring bit has a bit body with a depending bearing pin, a cone rotatably mounted on the bearing pin, a seal gland between the cone and the bearing pin, and a seal assembly located in the seal gland. The seal assembly includes an annular metallic spring encircling the bearing pin. The spring has a geometric center line that extends in a circle around the bearing pin. The spring is elastically deformable in radial directions relative to the center line. An elastomeric layer is located on an exterior side of the spring and is biased by the spring against a surface of the seal gland.

Abstract: The roller cone is retained to the head with axial play taken out of the bearings with a tension rod that is tensioned from the rear of the head and away from the nose bearing region of the head allowing greater resistance to loading in the region of the nose bearing and a reduction in critical stresses. The tension rod has a flat and is oriented for tightening so that the flat faces grease passages to allow grease to gain access to the bearings through the bore for the tension rod and otherwise fill the bore so the tension rod actively supports loading in the head bearing. The nose bearing can be separately supported to the cone directly with a retainer threaded to the cone or a spacer between the bearings can be used so that tensioning of the rod takes out the axial play in both bearings with force transmitted to a retainer at the back of the cone.

Abstract: The roller cone is retained to the head with axial play taken out of the bearings with a tension rod tensioned from the rear of the head and away from the nose bearing region of the head allowing greater resistance to loading in the region of the nose bearing and a reduction in critical stresses. The tension rod has a flat oriented for tightening and facing grease passages to allow grease to gain access to the bearings through the bore for the tension rod and otherwise fill the bore so the tension rod actively supports loading in the head bearing. The nose bearing is separately directly cone supported with a retainer threaded to the cone or a spacer between bearings can be used so that tensioning of the rod takes out the axial play in both bearings with force transmitted to a retainer at the back of the cone.

Abstract: The present invention includes compositions and methods of supplying a corrosion inhibitor including placing a corrosion inhibitor attached to a nanostructure carrier, placing the nanostructure carrier containing the corrosion inhibitor at a location and the nanostructure carrier is capable of releasing the corrosion inhibitor.

Abstract: An earth bit includes a cutting cone carried by a lug, and an interstice seal assembly which forms a dynamic seal with a radial interstice lug surface of the lug. The interstice seal assembly includes a rigid sealing ring having lengthened and shortened arm portions. The lengthened arm portion extends outwardly from the shortened arm portion, and engages the radial interstice lug surface.

Abstract: Bearings for downhole tools including a first bearing member and a second bearing member, at least one of the first and second bearing members having a channel formed therein. Methods of cooling bearings of downhole tools comprise flowing a fluid within a channel formed in at least one bearing member. Heat is transferred from at least the at least one bearing member to the fluid. The fluid is flowed away from the at least one bearing member.

Abstract: A drill bit of the type used to drill a wellbore in the earth can comprise a bore formed in the drill bit, and a plug sealingly and reciprocably disposed in the bore, whereby the plug prevents fluid communication between sections of the bore in the drill bit. The plug can comprise a spherically-shaped member. The plug can comprise a floating plug sealingly and reciprocably disposed in the bore, whereby pressure in the different sections of the bore on respective opposite sides of the plug is substantially equalized.

Abstract: A sealing system includes a first gland in a cone and a first ring mounted in the first gland. A second ring is mounted to a shaft region. A third ring is positioned between the first and second rings. The first and third rings present a pair of metal seal faces. A second gland is formed between the second and third rings, with an o-ring sealing member installed within the third gland and radially compressed in a sealing relationship between the second and third rings. The second gland is sized to permit axial movement of the o-ring sealing member within the second gland in response to pressure changes. An energizer is configured to exert an axial force against the third ring so as to keep the metal seal faces in sealing contact. The axial force is applied at a radial position corresponding to a radial center the metal seal faces.

Abstract: A sealing system includes a first gland in a cone and a second gland in a shaft region. A first ring is mounted in the first gland, a second ring is mounted in the second gland and a third ring is positioned between the first and second rings. The first and third rings present a pair of metal seal faces. A third ring is mounted to the second ring through a set of mounting pins which permit axial movement of the third ring. A biasing spring is mounting in the second ring and configured to exert an axial force against the third ring so as to keep the metal seal faces in sealing contact. A third gland is formed between the second and third rings, with an o-ring sealing member installed within the third gland and compressed in a sealing relationship between the second and third rings.

Abstract: A sealing system includes a first gland in a cone and a second gland in a shaft region. A first ring is mounted in the first gland, a second ring is mounted in the second gland and a third ring is positioned between the first and second rings. The first and third rings present a pair of opposed metal seal faces. A biasing spring is configured to exert an axial force against the third ring so as to keep the metal seal faces in sealing contact. A third gland is formed between the second and third rings, with an o-ring sealing member installed within the third gland and compressed in a sealing relationship between the second and third rings. The third ring includes a sealing region supporting the metal seal face and a body region supporting the third gland, with the sealing region pivotally coupled to the body region.

Abstract: A drill bit of the type used to drill a wellbore in the earth can comprise a bore formed in the drill bit, and a plug sealingly and reciprocably disposed in the bore, whereby the plug prevents fluid communication between sections of the bore in the drill bit. The plug can comprise a spherically-shaped member. The plug can comprise a floating plug sealingly and reciprocably disposed in the bore, whereby pressure in the different sections of the bore on respective opposite sides of the plug is substantially equalized.

Abstract: Various embodiments relate to a bearing assembly including a support ring configured to reduce thermal warping under operational temperature conditions, a bearing apparatus that may utilize such a thrust-bearing assembly, and applications that incorporate the disclosed bearing apparatuses such as downhole motors in subterranean drilling systems, directional drilling systems, and many other apparatuses. In an embodiment, a bearing assembly includes a plurality of superhard bearing elements distributed circumferentially about an axis. The thrust-bearing assembly further includes a support ring having the plurality of superhard bearing elements mounted thereto.

Abstract: A drill head including a tool holder, chisel supports mounted thereon and drill bits. According to this invention, the chisel supports can be separated from the tool holder.

Abstract: A drill tool includes a bit body, at least one bearing shaft extending from the bit body and a cone mounted for rotation on the bearing shaft. A mechanical seal is disposed between the bearing shaft and the cone in a seal gland. The mechanical seal includes a rigid seal ring having a dynamic sealing surface with the cone and another non-sealing surface exposed to an aperture in the seal gland. The mechanical seal further includes at least one cooling channel formed in the another non-sealing surface of the rigid seal ring, the cooling channel having an open end in fluid communication with the aperture in the seal gland.

Abstract: A drill bit may include a bit body, comprising: at its upper end, a connection adapted to connect to a drill string; at its lower end, a plurality of journals extending downwardly and radially outward from a longitudinal axis of the bit; a plurality of roller cones rotatable mounted on the plurality of journals; and at least three rows of cutting elements disposed on each of the plurality of roller cones, wherein an outermost row has an extension height to diameter ratio greater than a mid row, and the mid has an extension height to diameter ratio greater than an innermost row.

Abstract: A drill tool includes a cone mounted for rotation on a bearing shaft that extends from a bit head. The cone has a first planar base surface opposed to a second planar base surface of the bit head. A first annular groove is formed in the first planar base surface, and a second annular groove is formed in the second planar base surface. The first and second annular grooves are at least partially aligned with each other. The combination of the first and second annular grooves form a first annular gland. A protector ring is inserted into the first annular gland, and functions to divide a fluid path between the bearing shaft of the drill tool and an external environment into a plurality of parallel fluid paths that pass around the protector ring. Each parallel fluid path includes a convolution defined by a plurality of fluid direction changing corners.

Abstract: A drill tool comprises includes a bit body, at least one bearing shaft extending from the bit body and a cone mounted for rotation on the bearing shaft. The bearing system for the tool includes a radial thrust bearing from which cone pumping pressure pulsation originates. A lubricant sealing system including an annular seal gland and a seal ring retained within the annular seal gland functions to retain lubricant in the bearing system. The tool further includes a lubricant cone pumping pressure restrictor system formed by an annular gland (separate from the annular seal gland) and a pressure restricting ring retained within the annular gland. The lubricant cone pumping pressure restrictor system is positioned between the radial thrust bearing system and the lubricant sealing system and is adapted to attenuate cone pumping lubricant pressure pulsation from acting on the seal ring retained within the annular seal gland.

Abstract: A down-hole drilling apparatus includes a bearing housing defining a longitudinal axis and upper and lower portions. The upper portion of the bearing housing is configured for connection to a drill string, and at least one annular bearing package disposed within the bearing housing. A drill bit is coupled to the bearing housing and rotatable with respect to the longitudinal axis. The drill bit includes a leading body supporting a plurality of cutters thereon for engaging a subterranean rock formation, a shank portion projecting from the leading body, and a mandrel portion engaging the shank portion and defining an inseparable connection therewith. The mandrel portion extends longitudinally into the bearing housing and through the at least one annular bearing package.