Phosphorus, Boron Or Nitrogen Containing Catalyst Patents (Class 208/114)
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Patent number: 7615143Abstract: There is provided a catalyst composition having improved hydrothermal stability for the catalytic cracking of a hydrocarbon feedstock to selectively produce propylene. The catalyst composition comprises a first crystalline molecular sieve selected from the group consisting of IM-5, MWW, ITH, FER, MFS, AEL, and AFO and an effective amount of a stabilization metal (copper, zirconium, or mixtures thereof) exchanged into the molecular sieve. The catalyst finds application in the cracking of naphtha and heavy hydrocarbon feedstocks. When used in the catalytic cracking of heavier hydrocarbon feedstocks, the catalyst composition preferably comprises a second molecular sieve having a pore size that is greater than the pore size of the first molecular sieve. The process is carried out by contacting a feedstock containing hydrocarbons having at least 4 carbon atoms is contacted, under catalytic cracking conditions, with the catalyst composition.Type: GrantFiled: July 30, 2004Date of Patent: November 10, 2009Assignee: ExxonMobil Chemical Patents Inc.Inventors: Tan-Jen Chen, Paul F. Keusenkothen, J. Jason Wu, John Scott Buchanan, Guang Cao, Larry L. Iaccino, David L. Stern, Matthew J. Vincent
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Patent number: 7594995Abstract: The present invention provides a catalyst and a process for its preparation and its use in cracking heavy feedstocks. The catalyst comprises one or more zeolites having a controlled silica to alumina ratio and preferably treated with alkali in the presence of a matrix component selected from the group consisting of clays, synthetic matrix other than pillared clay, and mixtures thereof. The catalyst are particularly useful in treating heavy feedstock such as residues from oil sands processing.Type: GrantFiled: November 17, 2008Date of Patent: September 29, 2009Assignee: State Key Laboratory of Heavy Oil ProcessingInventors: Baojian Shen, Jinsen Gao, Chunming Xu, Liang Zhao, Xianfeng Li, Pei Wu
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Publication number: 20090230023Abstract: The present invention 1, 2 or 3 provides a desulfurization function-added FCC catalyst which can efficiently reduce the sulfur content of FCC gasoline while maintaining the yield of FCC gasoline in a process of producing FCC gasoline by cracking of heavy oil.Type: ApplicationFiled: June 25, 2007Publication date: September 17, 2009Applicants: IDEMITSU KOSAN CO., LTD., PETROLEUM ENERGY CENTER, A JURIDICAL INC. FOUND.Inventors: Akira Iino, Toshio Itoh, Shinji Akashi
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Patent number: 7563743Abstract: This invention relates to doped catalysts on an aluminosilicate substrate with a low content of macropores and the hydrocracking/hydroconversion and hydrotreatment processes that use them. The catalyst comprises at least one hydro-dehydrogenating element that is selected from the group that is formed by the elements of group VIB and group VIII of the periodic table and a dopant in a controlled quantity that is selected from among phosphorus, boron, and silicon and a non-zeolitic substrate with a silica-alumina base that contains a quantity of more than 15% by weight and of less than or equal to 95% by weight of silica (SiO2).Type: GrantFiled: September 8, 2005Date of Patent: July 21, 2009Assignee: Institute Francais du PetroleInventors: Patrick Euzen, Alexandra Chaumonnot, Carole Bobin, Patrick Bourges, Christophe Gueret, Hugues Dulot
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Patent number: 7547813Abstract: A catalyst composition suitable for reacting hydrocarbons such as in fluidized catalytic cracking (FCC) comprises an attrition-resistant particulate having at least 30% of an intermediate pore zeolite, kaolin, a phosphorous compound, and a high density unreactive component. An example of an unreactive component is alpha-alumina. The catalyst can also contain a reactive alumina of high surface area.Type: GrantFiled: September 23, 2008Date of Patent: June 16, 2009Assignee: BASF Catalysts LLCInventors: Gary M. Smith, Barry K. Speronello
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Publication number: 20090134065Abstract: The catalyst of this invention is capable of enhancing light olefin, e.g., propylene, yields in fluidizable catalytic cracking (FCC) processes. The catalyst comprises (a) pentasil zeolite, (b) at least 5% by weight phosphorus (P2O5) based on particles containing the pentasil, and at least about 1% by weight iron oxide, as measured by Fe2O3, outside of the pentasil zeolite's framework. The catalyst is fluidizable and has an average particle size in the range of about 20 to about 200 microns. The catalyst composition can further comprise additional zeolite suitable for cracking hydrocarbons in a FCC process. The catalyst has been shown to be highly active compared to other catalysts and shows a high selectivity for propylene produced in an FCC process.Type: ApplicationFiled: March 23, 2006Publication date: May 28, 2009Inventors: Wu-Cheng Cheng, Ranjit Kumar, Meenakshi Sundaram Krishnamoorthy, Michael Scott Ziebarth, Philip S. Deitz
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Patent number: 7534342Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The one or more catalysts may include a catalyst that has a median pore diameter of at least 90 ?. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.Type: GrantFiled: December 16, 2004Date of Patent: May 19, 2009Assignee: Shell Oil CompanyInventors: Opinder Kishan Bhan, Scott Lee Wellington
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Patent number: 7531706Abstract: A process for producing olefin by catalytic cracking of hydrocarbon material characterized in employing zeolite of penta-sil type comprising rare earth elements and at least one of manganese or zirconium as a catalyst. It enables to produce light olefin such as ethylene, propylene, and so on with selectively high yield and with long term stability, by catalytic cracking of gaseous or liquid hydrocarbon as ingredients under lower temperature than the conventional method and suppressing by-product such as aromatic hydrocarbon or heavy substances.Type: GrantFiled: October 21, 2003Date of Patent: May 12, 2009Assignee: Idemitsu Kosan Co., Ltd.Inventors: Kenichi Wakui, Yoshihiro Nakamura, Mitsuaki Hayashi
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Publication number: 20090101543Abstract: The present invention provides a catalyst and a process for its preparation and its use in cracking heavy feedstocks. The catalyst comprises one or more zeolites having a controlled silica to alumina ratio and preferably treated with alkali in the presence of a matrix component selected from the group consisting of clays, synthetic matrix other than pillared clay, and mixtures thereof. The catalyst are particularly useful in treating heavy feedstock such as residues from oil sands processing.Type: ApplicationFiled: November 17, 2008Publication date: April 23, 2009Inventors: Baojian Shen, Jinsen Gao, Chunming Xu, Liang Zhao, Xianfeng Li, Pei Wu
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Patent number: 7513988Abstract: Less conventional sources of hydrocarbon feedstocks such as oil sands, tar sands and shale oils are being exploited. These feedstocks generate a larger amount of heavy oil, gas oil, asphaltene products and the like containing multiple fused aromatic ring compounds. These multiple fused aromatic ring compounds can be converted into feed for a hydrocarbon cracker by first hydrogenating at least one ring in the compounds and subjecting the resulting compound to a ring opening and cleavage reaction. The resulting product comprises lower paraffins suitable for feed to a cracker, higher paraffins suitable for example as a gasoline fraction and mono aromatic ring compounds (e.g. BTX) that may be further treated.Type: GrantFiled: September 1, 2006Date of Patent: April 7, 2009Assignees: Nova Chemicals (International) S.A., Universitat StuttgartInventors: Michael C. Oballa, Vasily Simanzhenkov, Jens Weitkamp, Roger Gläser, Yvonne Traa, Fehime Demir
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Patent number: 7459596Abstract: A method is provided for converting a hydrocarbon feedstock in the naphtha boiling range to light olefins. The method includes contacting the hydrocarbon feedstock with a zeolitic material having a crystal size from 50 to 300 nanometers, having a silica to alumina ratio greater than 200 and where the zeolitic material has a silicalite structure.Type: GrantFiled: July 26, 2005Date of Patent: December 2, 2008Assignee: UOP LLCInventors: Hayim Abrevaya, Ben A. Wilson, Stephen T. Wilson, Suheil F. Abdo
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Patent number: 7344633Abstract: A process to prepare a base oil having a saturates content of more than 90 wt %, a sulphur content of less than 0.03 wt %, and, a viscosity index of between 80 and 120 from a solvent refined base oil feedstock, which process comprises: (a) contacting the solvent refined base oil feedstock in the presence of a hydrogen containing gas in a first reaction zone containing one or more fixed beds of a catalyst, which catalyst comprises at least one Group VIB metal component and at least one non-noble Group VIII metal component supported on a refractory oxide carrier; and (b) contacting the effluent of step (a) in the presence of a hydrogen containing gas in a second reaction zone containing one or more fixed beds of a catalyst, which catalyst comprises a catalyst comprising a noble metal component supported on an amorphous refractory oxide carrier, wherein the oil feedstock in step (a) flows counter-current to the up flowing hydrogen containing gas.Type: GrantFiled: April 19, 2002Date of Patent: March 18, 2008Assignee: Shell Oil CompanyInventors: Marc Collin, Eric Duprey
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Patent number: 7326332Abstract: A multi component catalyst and catalytic cracking process for selectively producing C3 olefins. The catalyst comprises a first molecular sieve having an intermediate pore size, a second molecular sieve and, optionally a third molecular sieve having a large pore size. At least one of the channels of the second molecular sieve has a pore size index that is less than the pore size index of at least one channel of the first molecular sieve. The process is carried out by contacting a feedstock containing hydrocarbons having at least 5 carbon atoms is contacted, under catalytic cracking conditions, with the multi component catalyst. The catalyst finds application in the cracking of naphtha and heavy hydrocarbon feedstocks.Type: GrantFiled: September 25, 2003Date of Patent: February 5, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventors: Tan-Jen Chen, John Scott Buchanan, Brian Erik Henry, Paul F. Keusenkothen, Philip A. Ruziska, David L. Stern
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Patent number: 7261807Abstract: The propylene production of a fluid catalytic cracking unit employing a large pore zeolite cracking catalyst, produces more propylene by adding a naphtha cracking riser and a medium pore zeolite catalytic component to the unit, and recycling at least a portion of the naphtha crackate to the naphtha riser. The large pore size zeolite preferably comprises a USY zeolite and the medium pore size is preferably ZSM-5. Propylene production per unit of naphtha feed to the naphtha riser is maximized, by using the 60–300° F. naphtha crackate as the feed.Type: GrantFiled: April 24, 2002Date of Patent: August 28, 2007Assignee: ExxonMobil Research and Engineering Co.Inventors: B. Erik Henry, William A. Wachter, George A. Swan, III
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Patent number: 7151199Abstract: Hydrocarbon or oxygenate conversion process in which a feedstock is contacted with a non zeolitic molecular sieve which has been treated to remove most, if not all, of the halogen contained in the catalyst. The halogen may be removed by one of several methods. One method includes heating the catalyst in a low moisture environment, followed by contacting the heated catalyst with air and/or steam. Another method includes steam-treating the catalyst at a temperature from 400° C. to 1000° C. The hydrocarbon or oxygenate conversion processes include the conversion of oxygenates to olefins, the conversion of oxygenates and ammonia to alkylamines, the conversion of oxygenates and aromatic compounds to alkylated aromatic compounds, cracking and dewaxing.Type: GrantFiled: June 10, 2002Date of Patent: December 19, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Luc Roger Marc Martens, Stephen N. Vaughn, Albert Edward Schweizer, John K. Pierce, Shun Chong Fung
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Patent number: 6998037Abstract: The present invention relates to the use of zeolite ITQ-21 in a process of catalytic cracking of organic compounds. In said cracking process the zeolite ITQ-21 can be present in the catalyst as the sole zeolite component of same of combined with at least one second zeolite component. Moreover, said zeolite ITQ-21 can be present in the catalyst as unmodified zeolite ITQ-21 or as ITQ-21 modified zeolite. The preferred combinations, wherein the zeolite forms part of the cracking catalyst, are those wherein it is combined with at least one second zeolite component. The preferred modifications comprise, for example, a modification by means of post-synthesis treatment with phosphorous or a modification involving the introduction of acid centres. The catalytic process is preferably an FCC or DPC type hydrocarbon cracking process.Type: GrantFiled: April 2, 2004Date of Patent: February 14, 2006Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de ValenciaInventors: Avelino Corma Canós, María José Díaz Cabañas, Luis Joaquín Martinez Triguero, Fernando Rey García
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Patent number: 6984310Abstract: Alumina having a pore structure characterized by the absence of macropores, no more than 5% of the total pore volume in pores greater than 350 ?, a high pore volume (greater than 0.8 cc/g measured by mercury intrusion) and a bi-modal pore volume distribution character, where the two modes are separated by 10 to 200 ?, and the primary pore mode is larger than the median pore diameter (MPD), calculated either by volume or by surface area, the MPD by volume being itself larger than the MPD by surface area. Also provided are catalysts made from and processes using such alumina.Type: GrantFiled: December 17, 2002Date of Patent: January 10, 2006Assignee: Shell Oil CompanyInventors: Josiane M. Ginestra, Russell C. Ackerman, Christian G. Michel
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Patent number: 6797155Abstract: A process for catalytic cracking of a hydrocarbon feedstock comprises contacting the feedstock with a catalyst composition comprising a primary cracking component, such as zeolite Y, and a mesoporous aluminophosphate material which includes a solid aluminophosphate composition modified with at least one element selected from zirconium, cerium, lanthanum, manganese, cobalt, zinc, and vanadium. The mesoporous aluminophosphate material has a specific surface area of at least 100 m2/g, an average pore size less than or equal to 100 Å, and a pore size distribution such that at least 50% of the pores have a pore diameter less than 100 Å.Type: GrantFiled: December 21, 1999Date of Patent: September 28, 2004Assignee: ExxonMobil Research & Engineering Co.Inventors: Arthur Warren Chester, Frederick Earl Daugherty, Anthony Shiu lun Fung, Charles Theodore Kresge, Hye Kyung Cho Timken, James Clarke Vartuli, Ranjit Kumar, Terry G. Roberie, Michael S. Ziebarth
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Patent number: 6562231Abstract: A composition comprises silicon, aluminum, zirconium, and boron. A process for producing the composition comprises contacting a silicon compound, an aluminum compound, a zirconium compound, and a boron compound under a condition sufficient to effect the production of a composition comprising silicon, aluminum, zirconium, and boron. Also disclosed is a process for catalytically cracking a hydrocarbon-containing fluid which comprises contacting said hydrocarbon-containing fluid with a catalyst composition which comprises silicon, aluminum, zirconium, and boron.Type: GrantFiled: April 5, 2002Date of Patent: May 13, 2003Assignee: ConocoPhillips CompanyInventors: Lyle R. Kallenbach, Dwayne R. Senn
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Publication number: 20030080027Abstract: A process for treating nitrogen-containing, substantially paraffinic product derived from a Fischer-Tropsch process. The substantially paraffinic product is purified in a purification process to lower the concentration of oxygen, nitrogen, and other impurities. The nitrogen content of the purified product is monitored, and the conditions of the purification step are adjusted to increase nitrogen removal if the nitrogen content of the purified product exceeds a preselected value.Type: ApplicationFiled: August 23, 2002Publication date: May 1, 2003Inventors: John M. Rosenbaum, Christopher A. Simmons, Dennis J. O'Rear
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Patent number: 6538169Abstract: An FCC process for obtaining light olefins comprises contacting a hydrocarbon feed stream with blended catalyst comprising regenerated catalyst and coked catalyst. The catalyst has a composition including a first component and a second component. The second component comprises a zeolite with no greater than medium pore size wherein the zeolite comprises at least 1 wt-% of the catalyst composition. The contacting occurs in a riser to crack hydrocarbons in the feed stream and obtain a cracked stream containing hydrocarbon products including light olefins and coked catalyst. The cracked stream is passed out of an end of the riser such that the hydrocarbon feed stream is in contact with the blended catalyst in the riser for less than or equal to 2 seconds on average.Type: GrantFiled: November 13, 2000Date of Patent: March 25, 2003Assignee: UOP LLCInventors: Rusty M. Pittman, Lawrence L. Upson
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Publication number: 20030047487Abstract: A catalyst composition suitable for reacting hydrocarbons, e.g., conversion processes such as fluidized catalytic cracking (FCC) of hydrocarbons, comprises attrition resistant particulate having a high level (30-85%) of stabilized zeolites having a constraint index of 1 to 12. The stabilized zeolite is bound by a phosphorous compound, alumina and optional binders wherein the alumina added to make the catalyst is about 10% by weight or less and the molar ratio of phosphorous (P2O5) to total alumina is sufficient to obtain an attrition index of about 20 or less. The composition can be used as a catalyst per se or as additive catalyst to a conventional catalyst and is especially suitable for enhancing yields of light olefins, and particularly ethylene, produced during conversion processes.Type: ApplicationFiled: May 20, 2002Publication date: March 13, 2003Inventors: Michael S. Ziebarth, Terry G. Roberie, Philip S. Deitz
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Publication number: 20020179491Abstract: The invention provides a method for converting an olefinic hydrocarbon feedstock to propylene comprising: contacting a hydrocarbon feedstock under catalytic cracking conditions with a catalyst comprising a catalyst selected from the group consisting of SAPO catalysts, MeAPO catalysts, MeASPO catalysts, ELAPO catalysts, ELASPO catalysts, rare earth exchanged catalysts from any of the preceding groups, and mixtures thereof, under cracking conditions to selectively produce propylene. The invention further provides a method for stabilizing a catalyst to steam from the foregoing group by ion exchange with a rare earth metal.Type: ApplicationFiled: May 8, 2002Publication date: December 5, 2002Inventors: Tan-Jen Chen, S. Mark Davis, Luc R. M. Martens, Marcel J. G. Janssen, Philip A. Ruziska
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Patent number: 6388161Abstract: A process for cracking an olefin-rich hydrocarbon feedstock which is selective towards propylene in the effluent, the process comprising contacting a hydrocarbon feedstock containing one or more olefinic components of C4 or greater with a crystalline silicate catalyst to produce an effluent having a second composition of one or more olefinic components of C3 or greater, the feedstock and the effluent having substantially the same olefin content by weight therein characterized in that ethylene is added to the feedstock before the feedstock contacts the catalyst.Type: GrantFiled: June 15, 2000Date of Patent: May 14, 2002Assignee: Fina Research, S.A.Inventors: Jean-Pierre Dath, Walter Vermeiren
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Patent number: 6340430Abstract: A hydrotreating process is presented for both dewaxing the diesel fraction and reducing the aromatic content of kerosene fraction of a distillate boiling range feed stream. The feed stream is flashed to generate vapor and liquid phase streams. The portion which comprises most of the heavy diesel is passed into a dewaxing zone. The vapor-phase stream, preferably rich in kerosene and light diesel, is used to quench the effluent of the dewaxing zone before it is passed into a downstream aromatics hydrogenation zone. Depending on the composition of the feed to the process, a second flashing step performed in the presence of added hydrogen may be employed to produce the feed to the dewaxing zone. PNA's may be hydrogenated prior to recycling to a hydrocracking zone.Type: GrantFiled: September 15, 1999Date of Patent: January 22, 2002Assignee: UOP LLCInventor: Brian Murray Wood
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Publication number: 20020003103Abstract: The propylene production of a fluid catalytic cracking unit employing a large pore zeolite cracking catalyst, produces more propylene by adding a naphtha cracking riser and a medium pore zeolite catalytic component to the unit, and recycling at least a portion of the naphtha crackate to the naphtha riser. The large pore size zeolite preferably comprises a USY zeolite and the medium pore size is preferably ZSM-5. Propylene production per unit of naphtha feed to the naphtha riser is maximized, by using the 60-300° F. naphtha crackate as the feed.Type: ApplicationFiled: December 30, 1998Publication date: January 10, 2002Inventors: B. ERIK HENRY, WILLIAM A. WACHTER, GEORGE A. SWAN
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Patent number: 6306286Abstract: An IM-5 zeolite that is modified by adding phosphorus that is optionally dealuminified, preferably in aluminosilicic form, and that contains at most 10% by weight of phosphorus, a composition that contains it, its processes for preparation and its application to catalytic cracking of hydrocarbon feedstocks are described.Type: GrantFiled: May 11, 2000Date of Patent: October 23, 2001Assignee: Institut Francais du PetroleInventors: Samuel Mignard, Avelino Corma Canos, Joaquin Martinez Triguero, Eric Benazzi, Sylvie Lacombe, Gil Mabilon
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Patent number: 6300537Abstract: Disclosed are silicoaluminates (SAPOs) having unique silicon distributions, a method for their preparation and their use as naphtha cracking catalysts. More particularly, the new SAPOs have a high silica:alumina ratio and favorable Si atom distribution.Type: GrantFiled: May 20, 1999Date of Patent: October 9, 2001Assignee: Exxon Research and Engineering CompanyInventors: Karl G. Strohmaier, David E. W. Vaughan, Tan Jen Chen, Philip A. Ruziska, Brian Erik Henry, Gordon F. Stuntz, Stephen M. Davis
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Patent number: 6288298Abstract: Disclosed are silicoaluminophosphates (SAPOs) having unique silicon distributions, a method for their preparation and their use as catalysts for the catalytic cracking of hydrocarbon feedstocks. More particularly, the new SAPOs have a high silica:alumina ratio, and are prepared from microemulsions containing surfactants.Type: GrantFiled: May 20, 1999Date of Patent: September 11, 2001Assignee: ExxonMobil Chemical Patents Inc.Inventors: Javier Agundez Rodriguez, Joaquin Perez Pariente, Antonio Chica Lara, Avelino Corma Canos, Tan Jen Chen, Philip A. Ruziska, Brian Erik Henry, Gordon F. Stuntz, Stephen M. Davis
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Patent number: 6238550Abstract: Disclosed are silicoaluminophosphates (SAPOs) having unique silicon distributions, a method for their preparation and their use as catalysts for the hydroprocessing of hydrocarbon feedstocks. More particularly, the new SAPOs have a high silica:alumina ratio, and may be prepared from single phase synthesis solutions or from microemulsions containing surfactants.Type: GrantFiled: May 20, 1999Date of Patent: May 29, 2001Assignee: Exxon Research and Engineering CompanyInventors: Karl G. Strohmaier, David E. W. Vaughan, William J. Murphy, Ian A. Cody, Sandra J. Linek
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Patent number: 6222087Abstract: A hydrocarbon feed containing C4-C7 olefins and/or paraffins is converted to light olefins, by contacting the feed with a catalyst containing ZSM-5 and/or ZSM-11, having an initial silica to alumina ratio greater than about 300:1, and phosphorus.Type: GrantFiled: July 12, 1999Date of Patent: April 24, 2001Assignee: Mobil Oil CorporationInventors: David L. Johnson, Khushrav E. Nariman, Robert A. Ware
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Patent number: 6210562Abstract: A catalytic pyrolysis process for production of ethylene and propylene from heavy hydrocarbons, comprises that heavy hydrocarbons are contacted with a pillared interlayered clay molecular sieve and/or phosphorus and aluminum or magnesium or calcium modified high silica zeolite having a structure of pentasil contained catalysts in a riser or downflow transfer line reactor in the presence of steam and catalytically pyrolysed at a temperature of 650° C. to 750° C. and a pressure of 0.15 to 0.4 MPa for a contact time of 0.2 to 5 seconds, a weight ratio of catalyst to feedstock of 15:1 to 40:1 and a weight ratio of steam to feedstock of 0.3:1 to 1:1. The yields of ethylene and propylene by the present invention are over 18 wt %.Type: GrantFiled: October 15, 1998Date of Patent: April 3, 2001Assignees: China Petrochemical Corporation, Research Institute of Petroleum Processing, SINOPECInventors: Chaogang Xie, Zaiting Li, Wenyuan Shi, Xieqing Wang
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Patent number: 6160191Abstract: A process for converting hydrocarbons by contacting a hydrocarbon feedstream under hydrocarbon conversion conditions with a large crystal zeolite catalyst. The large crystal zeolite of the catalyst used in the hydrocarbon conversion process is made by heating an aqueous zeolite synthesis mixture under agitation to a temperature equal to or less than the effective nucleation temperature of the synthesis mixture. After this step, the aqueous synthesis mixture is heated in the absence of agitation to a temperature equal to or greater than the effective nucleation temperature of the aqueous zeolite synthesis mixture. The process finds particular application in hydrocarbon conversion processes where reduced non-selective acidity is important for reaction selectivity and/or the maintenance of catalyst activity, e.g., toluene disproportionation, dealkylation, alkylation, and transalkylation.Type: GrantFiled: August 27, 1999Date of Patent: December 12, 2000Assignee: Exxon Chemical Patents Inc.Inventors: Robert Scott Smith, Johannes Petrus Verduijn, deceased, by Jannetje Maatje van den Berge, executrix, Gary David Mohr, Thomas Herman Colle
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Patent number: 6110357Abstract: A zeolite-containing cracking catalyst is passivated with compounds of boron and zirconium, and preferably also antimony. The thus-passivated cracking catalyst is employed in a process for catalytically cracking a hydrocarbon-containing oil feed. In another embodiment, compounds of boron and zirconium, and preferably also antimony, are added to a hydrocarbon-containing oil feed which is catalytically cracked in the presence of a zeolite-containing cracking catalyst.Type: GrantFiled: September 28, 1994Date of Patent: August 29, 2000Assignee: Phillips Petroleum CompanyInventors: Dwayne R. Senn, Lyle R. Kallenbach, Brent J. Bertus
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Patent number: 6080303Abstract: The present invention provides a process for improving the catalytic activity of small and medium pore acidic zeolite catalyst which comprises the steps of treating a zeolite with a phosphorus compound to form a phosphorus treated zeolite and combining the phosphorus treated zeolite with AlPO.sub.4. Optionally the phosphorus treated zeolite is calcined. The step of combining the zeolite with AlPO.sub.4 may optionally be followed by steaming the combined catalyst. Examples of useful phosphorus containing compounds useful in treating the zeolite include phosphoric acid, ammonium mono or dihydrogen phosphate, organic phosphites, and organophosphines. Preferably the phosphorus containing compound is an ammonium acid phosphate. An additional alternate embodiment provides a process for increasing the hydrothermal stability of a zeolite catalyst which comprises first treating a zeolite with a phosphorus containing compound then blending with AlPO.sub.4.Type: GrantFiled: March 11, 1998Date of Patent: June 27, 2000Assignee: Exxon Chemical Patents, Inc.Inventors: Guang Cao, Luc R. M. Martens, Jeffrey L. White, Tan-Jen Chen, Matu J. Shah
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Patent number: 6004454Abstract: This invention discloses a dispersing-type catalyst for catalytic hydrocring of heavy oil and residuum, the preparation method thereof and a suspension bed hydrocracking process for hydrocracking of heavy oil and residuum using said catalyst. Said catalyst comprises 2 to 15 wt % Mo, 0.1 to 2 wt % Ni and 0.1-3 wt % P. The preparation method comprises dissolving oxides or salts of metals such as Mo, Ni in water. The process comprises mixing the heavy oil and residuum feedstock with the catalyst, heating the mixture and introducing the mixture into a suspension bed reactor, performing the hydrocracking reaction at 380-460.degree. C. under 10-15 MPa of hydrogen pressure, in which the catalyst is added in an amount to provide 150-150O ppm active metals. The yield of light oil according to the process is more than 70 wt %, substantially without coking.Type: GrantFiled: December 2, 1998Date of Patent: December 21, 1999Assignees: China Petro-Chemical Corporation, Fushun Research Institute of Petroleum and Petrochemicals, SINOPECInventors: Li Yuansheng, Wang Jun, Jiang Lijing, Zhang Zhongqing, Liu Jiduan, Ren Shuyan, Zhao Bo, Jia Yongzhong
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Patent number: 5997728Abstract: A process for catalytically cracking a heavy feed in an FCC unit, with large amounts of shape selective cracking additive is disclosed. The catalyst inventory preferably contains at least 10 wt % additive, of 12-40% ZSM-5 on an amorphous support, equivalent to more than 3.0 wt % ZSM-5 crystal circulating with equilibrium catalyst. Large yields of light olefins are produced, without excessive production of aromatics, or loss of gasoline yield. Operating with large amounts of additives allows yields of butadiene and/or methane to be suppressed, and production of a cracked gasoline fraction with an unusually low olefin content, and high ratio of cyclic unsaturates to normal unsaturates.Type: GrantFiled: April 16, 1993Date of Patent: December 7, 1999Assignee: Mobil Oil CorporationInventors: Yusuf G. Adewuyi, J. Scott Buchanan
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Patent number: 5993645Abstract: A calcined cracking catalyst comprising zeolite crystals in an inorganic oxide matrix and containing less than about 0.75% Na.sub.2 O and, from 0.1 to 10% P expressed as P.sub.2 O.sub.5, the cracking catalyst being further characterized by exhibiting a spectra with a peak at about 3735 cm.sup.-1 when treated with pyridine and analyzed by FTIR. A process for manufacturing an FCC catalyst characterized by high tolerance to contaminated metals comprises providing fluid cracking catalyst microspheres containing zeolite Y in an inorganic oxide matrix and analyzing 20 to 60% by weight Al.sub.2 O.sub.3 and analyzing less than 0.75% wt. Na.sub.2 O; impregnating the catalyst with a solution of a phosphate or phosphite salt in amount such the microspheres analyze 0.5 to 10% by weight P.sub.2 O.sub.5 and calcining the microspheres in the absence of steam at a temperature above 1300.degree. F. and below 1600.degree. F. and recovering the product characterized exhibiting a spectra with a peak at about 3687 cm.sup.Type: GrantFiled: November 20, 1996Date of Patent: November 30, 1999Assignee: Engelhard CorporationInventors: Rostam J. Madon, John M. Macaoay
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Patent number: 5993644Abstract: A process is provided for preparing high quality Group II and Group III lubricating base oils from a sulfur containing feedstock using mild hydrotreating followed by isomerization/dewaxing followed by hydrogenation over a sulfur resistant hydrogenation catalyst.Type: GrantFiled: June 26, 1997Date of Patent: November 30, 1999Assignee: Chevron U.S.A. Inc.Inventors: Jirong Xiao, Phil Winslow, James N. Ziemer
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Patent number: 5972205Abstract: Disclosed is a novel binary sieve catalyst useful for olefin upgrading and fluid catalytic cracking which comprisesa crystalline zeolite metallosilicate core and a shell selected from an aluminum phosphate molecular sieve (AlPO.sub.4), a silicon-substituted aluminophosphate (SAPO), a metal aluminophosphate (MeAPO), and a crystalline metal aluminophosphate (MeAPSO) and is generally synthesized by a method comprising:adding a powdered form of crystalline zeolite metallosilicate into an aqueous slurry comprising phosphoric acid, alumina source, metal salt and an amine, mixing the slurry for 1 to 12 hours in a Teflon liner at room temperature, sealing said slurry in an autoclave and placing said slurry in an oven at 130.degree. C. to 240.degree. C. for 12-168 hours to form said binary molecular sieve catalyst, washing and drying the product, calcining the product at 530 to 570.degree. C. in nitrogen for 5-15 hours, calcining the product in air for 1 to 3 hours to burn off the template.Type: GrantFiled: May 20, 1998Date of Patent: October 26, 1999Assignee: ABB Lummus Global Inc.Inventors: Chih-Hao Mark Tsang, Pei-Shing Eugene Dai, Randall Hughes Petty
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Patent number: 5972203Abstract: There is provided catalysts and conversion processes for converting hydrocarbons using the catalysts. The catalysts comprises a first alumino-phosphospho-molecular sieves and a binder comprising a second alumino-phopho-molecular sieves. Exemplary conversion processes include the conversion of oxygenates to olefins, dewaxing, reforming, dealkylation, dehydrogenation, transalkylation, alkylation, and isomerization.Type: GrantFiled: May 29, 1997Date of Patent: October 26, 1999Assignee: Exxon Chemical Patents Inc.Inventors: Robert Scott Smith, Gary D. Mohr
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Patent number: 5972204Abstract: A phosphorous-containing zeolite with structural type CON in its aluminosilicate or borosilicate form contains at most 10% by weight of phosphorous. A process for its preparation is described, starting from existing zeolites (SSZ-26, SSZ-33 or CIT-1) or from beta zeolites and an organic structuring agent or template which is 1-N,N,N-trimethyl adamantammonium hydroxide or 2-N,N,N-trimethyl adamantammonium hydroxide. The zeolite is used for catalytic cracking of hydrocarbon feeds.Type: GrantFiled: January 27, 1998Date of Patent: October 26, 1999Assignee: Institut Francais du PetroleInventors: Avelino Corma Canos, Eric Benazzi, Herve Caufriez, Maria Jose Diaz Cabanas, Maria Sol Grande Casas, Miguel Angel Camblor Fernandez, Gil Mabilon
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Patent number: 5968343Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, gasoline to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a binder, and boron wherein the weight of boron is in the range of from about 0.01 to about 10 weight %. The process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C.sub.6 to C.sub.8 aromatic hydrocarbon. Also disclosed is a process for producing the catalyst composition which comprises: (1) combining a zeolite with a coke-reducing amount of a binder under a condition effective to produce a zeolite-binder mixture; (2) contacting said zeolite-binder mixture with coke-reducing amount of a boron compound under a condition effective to produce a boron-incorporated or -impregnated zeolite; and (3) calcining the boron-incorporated or -impregnated zeolite.Type: GrantFiled: May 5, 1997Date of Patent: October 19, 1999Assignee: Phillips Petroleum CompanyInventors: Charles A. Drake, An-hsiang Wu
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Patent number: 5954947Abstract: A mild hydroconversion process for petroleum cuts using a catalyst comprising at least one matrix, at least one Y zeolite with a lattice parameter which is in the range 24.15 .ANG. to 24.38 .ANG. (1 nm--10 .ANG.), at least one Y zeolite with a lattice parameter of more than 24.38 .ANG. and less than or equal to 24.51 .ANG., and at least one hydro-dehydrogenating element.Type: GrantFiled: October 22, 1997Date of Patent: September 21, 1999Assignee: Institut Francais du PetroleInventors: Samuel Mignard, Nathalie George-Marchal, Eric Benazzi, Slavik Kasztelan
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Patent number: 5942104Abstract: This invention provides a method for preparing non-zeolitic molecular sieves using inexpensive reagents and at lower manufacturing cost. The method includes using a low density, small size particulate hydrated alumina, such as aluminum hydroxide, in place of aluminum alkoxides and other more costly reagents. The preferred particulate hydrated alumina has a density of less than 1.0 g/cm.sup.3, an average particle size of less than about 40 microns and an alkali content of less than 0.12 wt %.Type: GrantFiled: December 18, 1997Date of Patent: August 24, 1999Assignee: Chevron U.S.A. Inc.Inventor: Stephen J. Miller
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Patent number: 5928501Abstract: A process for treating a hydrocarbon oil feed to reduce total acid number (TAN) and increase API gravity employs a catalyst which includes one or more metals of non-noble Group VIII of the periodic table (e.g., iron, cobalt and nickel), and at least one metal selected from Group VIB (e.g., chromium, tungsten and molybdenum) on a phosphorus treated carbon support, the phosphorus treated carbon support being comprised of phosphorus bound to the carbon surface predominantly as polyphosphate species characterized by peaks between -5 and -30 ppm in the solid-state magic angle spinning .sup.31 P nuclear magnetic resonance spectrum. The process includes blending the catalyst with the hydrocarbon oil feed to form a slurry which is then treated with hydrogen at moderate temperature and pressure in, for example, a tubular reactor. Deposit formation is minimized or avoided.Type: GrantFiled: February 3, 1998Date of Patent: July 27, 1999Assignee: Texaco Inc.Inventors: Chakka Sudhakar, Mark T. Caspary, Stephen J. DeCanio
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Patent number: 5888378Abstract: A process for catalytic cracking of a hydrocarbon feedstock feeds to produce an enhanced yield of C.sub.3 to C.sub.5 olefins comprises contacting the feedstock with a catalyst composition comprising a large pore molecular sieve having a pore size greater than about 7 Angstrom and an additive component comprising a phosphorus-containing zeolite having a Constraint Index of about 1 to about 12 and a crystal size less than 0.2 micron.Type: GrantFiled: March 18, 1997Date of Patent: March 30, 1999Assignee: Mobile Oil CorporationInventor: Jocelyn Anne Kowalski
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Patent number: 5833840Abstract: A catalyst composition which comprises a crystalline metallosilicate having the structure of zeolite Beta, phosphorus and a matrix that is substantially free of crystalline aluminum phosphate which has improved resistance to steam deactivation at which has higher cracking activity than analogous catalysts prepared without phosphorus. The crystalline metallosilicate may be used in the as-synthesized form or in the calcined form. Also included is the method to produce the catalyst composition and methods for the use of catalysts prepared by the present method in organic conversion processes. Specific embodiments of the invention involve various techniques for preparation of catalyst containing phosphorus and crystalline metallosilicates having the structure of zeolite Beta. Catalysts prepared according to the method of this invention are useful for organic compound, e.g., hydrocarbon compound, conversion processes.Type: GrantFiled: June 5, 1995Date of Patent: November 10, 1998Assignee: Mobil Oil CorporationInventors: Robert P. L. Absil, George H. Hatzikos
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Patent number: 5833837Abstract: An integrated process is provided for preparing a dewaxed heavy lube base oil product and a dewaxed light lube base oil product from a waxy feedstock. The process includes separating the waxy feedstock into two or more fractions. A light fraction is upgraded to increase its VI, and dewaxed in an isomerization process using a wax isomerization catalyst such as SAPO-11, SAPO-31 or SAPO-41. A heavy fraction is upgraded to increase its VI, and dewaxed in the presence of a wax cracking catalyst such as ZSM-5.Type: GrantFiled: September 29, 1995Date of Patent: November 10, 1998Assignee: Chevron U.S.A. Inc.Inventor: Stephen J. Miller
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Hydroconversion process employing catalyst with specified pore size distribution and no added silica
Patent number: 5827421Abstract: A process for hydrotreating a charge hydrocarbon feed containing components boiling above 1000.degree. F. and sulfur, metals, and carbon residue, to provide product containing decreased levels of components having a boiling point greater than 1000.degree. F., decreased levels of sulfur, particularly decreased sulfur contents in the unconverted 1000.degree. F.+ boiling point products, and reduced sediment, which comprises:contacting said hydrocarbon feed with hydrogen at isothermal hydroprocessing conditions in the presence of, as catalyst, a porous alumina support containing .ltoreq.0.5 wt % of silica, wherein no silicon containing components, particularly silicon oxide, are intentionally added to the alumina, alumina support, impregnating solution or impregnating solutions, and bearing 2.2-6 wt % of a Group VIII metal oxide, 7-24 wt % of a Group VIB metal oxide and 0.0-2.0 wt % of a phosphorus oxide,said catalyst having a Total Surface Area of 195-230 m.sup.2 /g, a Total Pore Volume of 0.Type: GrantFiled: August 24, 1995Date of Patent: October 27, 1998Assignee: Texaco IncInventor: David Edward Sherwood, Jr.