Abstract: This invention is related to a catalytically cracked or thermally cracked naphtha stream. The naphtha stream is contacted with a catalyst containing from about 10 to 50 wt. % of a crystalline zeolite having an average pore diameter less than about 0.7 nanometers at reaction conditions which include temperatures from about 500° C. to about 650° C. and a hydrocarbon partial pressure from about 10 to 40 psia. The resulting product is a high octane naphtha.

Abstract: A platinum-containing aluminum oxide reforming catalyst is disclosed which is modified by incorporating silica therein. The resulting catalyst is used to reform naphtha yielding a reformate having a higher C5 and aromatic content than that achieved using a similar catalyst which contains no added silica.

Abstract: A SAPO-11 silicoaluminopihosphate molecular sieve, its preparation method, and a catalyst containing the same are disclosed. The X-ray diffraction data of the molecular sieve before removing the template by calcination are as listed in Table 1. The molar composition of this molecular sieve after removing the template by calcination expressed in anhydrous oxides is Al2O3: yP2O5: zSiO2, in which y has a value of 0.60-1.20, and z has a value of 0.05-1.3, characterized in that after removing the template by calcination, its X-ray diffraction data are as listed in Table 3, and that the crystal structures of the molecular sieve before and after removing the template by calcination are substantially the same. The catalyst is composed of 10-85% by weight of said SAPO-11 molecular sieve, 0.05-1.5% by weight of Pd or Pt, and the balance is alumina.

Abstract: This invention relates to a process for producing zeolite-bound high silica zeolites and the use of the zeolite-bound high silica zeolite produced by the process for hydrocarbon conversion. The process is carried out by forming an extrudable paste comprising a mixture of high silica zeolite in the hydrogen form, water, silica, and optionally an extrusion aid, extruding the extrudable paste to form silica-bound high silica zeolite extrudates, and then converting the silica of the binder to a zeolite binder. The zeolite-bound high silica zeolite produced by the process comprises high silica zeolite crystals that are bound together by zeolite binder crystals. The zeolite-bound high silica zeolite finds particular application in hydrocarbon conversion processes, e.g., catalytic cracking, alkylation, disproportionation of toluene, isomerization, and transalkylation reactions.

Abstract: Process for the hydroisomerization of long-chain n-paraffins which comprises isomerizing n-paraffins having a number of carbon atoms higher than 15 in the presence of hydrogen and a hydroisomerization catalyst which comprises:

Abstract: A process for treating a hydrocarbonaceous material comprising contacting such material with catalysts made from a newly discovered phase of aluminum trihydroxide.

Abstract: Alumina having a pore structure characterized by the absence of macropores, no more than 5% of the total pore volume in pores greater than 350 Å, a high pore volume (greater than 0.8 cc/g measured by mercury intrusion) and a bi-modal pore volume distribution character, where the two modes are separated by 10 to 200 Å, and the primary pore mode is larger than the median pore diameter (MPD), calculated either by volume or by surface area, the MPD by volume being itself larger than the MPD by surface area. Also provided are catalysts made from and processes using such alumina.

Abstract: The present invention relates to a new catalyst support material comprising a mixed oxide consisting essentially of a divalent metal and a trivalent metal in a substantially homogeneous phase, the mixed oxide being a calcination product of a hydrotalcite-like phase calcinated at a temperature of about 700-1200° C., wherein the divalent metal/trivalent metal molar ratio is greater than or equal to 2. The invention also relates to a process of preparing the support. The invention further provides a catalyst for dehydrogenation which includes a transition metal selected from the first row of transition metals of the periodic table and/or a Group VIII metal impregnated on the new catalyst support material. The invention also provides a process for dehydrogenation of light alkanes using the catalyst.

Abstract: While a substantially water-free hydrocarbon feed is being charged to a catalytic reformer reactor, an organic chloride is contacted with the reformer catalyst in an amount and for a time period that are effective to restore at least a portion of the activity of the reformer catalyst.

Abstract: The present invention concerns a process for synthesising a zeolite with structure type MTT comprising at least one element X selected from silicon and germanium and at least one element T selected from aluminium, iron gallium, boron, titanium, vanadium, zirconium, molybdenum, arsenic, antimony, chromium and manganese, comprising reacting an aqueous mixture comprising at least one source of at least one element X, at least one source of at least one element T, and at least one precursor of an organic compound comprising at least one alkylated polymethylene &agr;-&ohgr; diammonium derivative, characterized in that at least one precursor is selected from monoamines. The present invention also concerns the use of the zeolite obtained as a catalyst in a process for converting hydrocarbon-containing feeds, as an adsorbent to control pollution and as a molecular sieve for separation.

Abstract: The present invention relates to new crystalline zeolite SSZ-59 and processes employing SSZ-59 as a catalyst.

Abstract: The present invention relates to new crystalline zeolite SSZ-58 and processes employing SSZ-58 as a catalyst.

Abstract: The present invention relates to new crystalline zeolite SSZ-60 and processes employing SSZ-60 as a catalyst.

Abstract: The invention pertains to a cogel comprising oxidic compounds of one or more trivalent metallic elements selected from the group of aluminum, borium, gallium, chromium, iron, cobalt, manganese, vanadium, molybdenum, tungsten, indium, rhodium, scandium, or mixtures thereof, oxidic compounds of one or more tetravalent metallic elements selected from the group of silicon, titanium, germanium, or mixtures thereof and oxidic compounds of one or more divalent metallic elements with at least one divalent metallic element not selected from Group VIII non-noble metallic elements, wherein a) the cogel is essentially X-ray amorphous apart from saponite, if present; b) the saponite content CA of the cogel is less than 60%; c) the cogel has a surface area of at least 400 m2/g; d) the cogel has a cation-exchange capacity of at least 0.5 wt %; and e) the total of sodium and potassium contained in the cogel amounts to less than 0.5 wt %, based on the total weight of the cogel.

Abstract: A catalyst for reacting hydrocarbon with steam according to the present invention, has a specific surface area of 40 to 300 m2/g, and comprises:

Abstract: This is a process for upgrading a petroleum naphtha fraction. The naphtha is subjected to reforming and the reformate is cascaded to a benzene and toluene synthesis zone over a benzene and toluene synthesis catalyst comprising a molecular sieve of low acid activity. The preferred molecular sieve is steamed ZSM-5. The benzene and toluene synthesis zone is operated under conditions compatible with the conditions of the reformer such as temperatures of above about 800° F. (427° C.). In one aspect on the invention, the benzene and toluene synthesis catalyst includes a metal hydrogenation component from group VII(B), specifically rhenium. In one mode of operation, the benzene and toluene synthesis catalyst replaces at least a portion of the catalyst in the reformer. The process produces a product containing an increased proportion of benzene, toluene, and/or xylenes, and a reduced portion of alkylated aromatics, as compared to reformate.

Abstract: A catalytic hydrodealkylation/reforming process which comprises contacting a heavy hydrocarbon feedstream under catalytic hydrodealkylation/reforming conditions with a composition comprising borosilicate molecular sieves.

Abstract: A method for converting benzene and aromatic hydrocarbon compounds having 9 or more carbon atoms contained in a material oil having a boiling point of 30˜210° C. into toluene and aromatic hydrocarbon compounds having 8 carbon atoms in the presence of hydrogen and the said catalyst. The catalyst can be obtained by carrying at least one metal or metal compound selected from Group VIII and Group VIA of the Periodic Table on a carrier containing zeolites in which maximum diameter among diameters of its micropores is 0.6-1.0 nm and a ratio of SiO2/Al2O3 is 50 or more.

Abstract: The present invention refers to a crystalline material of zeolitic nature named ITQ-3 characterized by its characteristic X-ray diffraction pattern and its microporous properties, to the process of preparation thereof characterized by the use of one or several organic additives in a reaction mixture that is made to crystallize by heating and to the use thereof in processes of separation and transformation of organic compounds, which material has the empirical formula x(M1/nXO2):yYO2:SiO2 where x has a value lower than 0.15 and may be equal to zero; and y has a value lower than 0.1 and may be equal to zero; M is H+ or an inorganic cation of charge +n, X is a chemical element with oxidation state (Al, Ge, B and Cr), Y is a chemical element with oxidation state (Ti, Ge and V), and when x=0 and y=0 can be described as a new polymorphous of silica of microporous nature.

Abstract: A two stage process useful for cetane upgrading of diesel fuels. More particularly, the invention relates to a process for selective naphthenic ring-opening utilizing an extremely low acidic distillate selective catalyst having highly dispersed Pt. The process is a two stage process wherein the first stage is a hydrotreating stage for removing sulfur from the feed and the second stage is the selective ring-opening stage.

Abstract: Disclosed is a method for reforming hydrocarbons comprising contacting the hydrocarbons with a catalyst in a reactor system of improved resistance to carburization and metal dusting under conditions of low sulfur.

Abstract: The present invention relates to a method for gas-solid contacting in a bubbling fluidized bed reactor by:

Abstract: Deactivation of a reformer catalyst is inhibited by charging a hydrocarbon feed having a concentration of an organic aluminum halide compound to a reformer reactor operating under reforming conditions and containing a reformer catalyst.

Abstract: A process for preparing a lubricating oil basestock having good low temperature properties. The process includes a first amorphous isomerization catalyst having a pore volume less than 0.99 ml/gm (H2O), an alumina content in the range of 30-50 wt % based on isomerization catalyst and an isoelectric point in the range of 4.5 to 6.5. The isomerization step is followed by a catalytic dewaxing step using an intermediate pore crystalline molecular sieve.

Abstract: The instant invention is directed to a process for selectively removing detrital material from boro-aluminosilicate selected from EUO, NES and intergrown mixtures of EUO and NES boro-aluminosilicate topology zeolites having a Si/M ratio of greater than about 50, comprising treating said boro-aluminosilicate with a base for a time and at a temperature sufficient to remove said detrital material from said boro-aluminosilicate wherein the concentration of said base is less than about 0.5 normal. Base concentrations in excess of this level may cause the removal of framework components leading to subsequent structural degradation.

Abstract: A substantially water-free hydrocarbon feed is charged to a multiple-reactor reformer system being operated under reforming conditions and comprising at least two reformer reactors serially connected in fluid-flow communication and each containing a reformer catalyst; and, simultaneously with the charging step, a chloriding agent is sequentially introduced, without simultaneously introducing water, immediately upstream from the inlets of all the reformer reactors in an amount and for a period of time that are effective to inhibit the deactivation of the reformer catalyst.

Abstract: The invention is related to a catalyst and a process for selectively producing light (i.e., C2-C4) olefins from a catalytically cracked or thermally cracked naphtha stream. The naphtha stream is contacted with a catalyst containing from about 10 to 50 wt. % of a crystalline zeolite having an average pore diameter less than about 0.7 nanometers at reaction conditions. The catalysts do not require steam activation.

Abstract: For transforming hydrocarbons into aromatic compounds, the reaction is conducted on a homogeneous bed of catalyst particles, said catalyst comprising at least one amorphous matrix, at least one noble metal, at least two additional metals M1 and M2 and at least one halogen, and in which, for a catalyst particle, Cpt is the local concentration of platinum; CM1 is the local concentration of additional metal M1; CM2 is the local concentration of additional metal M2; in which the standard deviation of the distribution of the local ratios of the concentrations of the additional metals, CM1/CM2, measured along the particle diameter, is better than 25% relative.

Abstract: The present invention relates to a new crystalline zeolite SSZ-53 prepared by using phenylcycloalkylmethyl ammonium cations as structure directing agents.

Abstract: A new family of crystalline metal oxide compositions have been synthesized. These compositions are described by the empirical formula: AnTaMxM′yM″mOp where A is an alkali metal cation, ammonium ion and mixtures thereof, M is tungsten, molybdenum, or mixtures thereof. M′ is vanadium, antimony, tellurium, niobium and mixtures thereof, and M″ is titanium, tin, indium and gallium, aluminum, bismuth and mixtures thereof. M′ and M″ are optional metals. These compositions are characterized by having an x-ray diffraction pattern having at least one peak at a d spacing of about 3.9 Å. These materials can be used in various hydrocarbon conversion processes such as dehydrogenation.

Abstract: Disclosed are a process for producing aromatic hydrocarbon compounds and liquefied petroleum gas (LPG) from a hydrocarbon feedstock having boiling points of 30-250° C. and a catalyst useful therefor. In the presence of said catalyst, aromatic components in the hydrocarbon feedstock are converted to BTX-enriched components of liquid phase through hydrodealkylation and/or transalkylation, and non-aromatic components are converted to LPG-enriched gaseous materials through hydrocracking. The products of liquid phase may be separated as benzene, toluene, xylene, and C9 or higher aromatic compounds, respectively according to their different boiling points, while LPG is separated from the gaseous products, in a distillation tower.

Abstract: Nitrogenous compounds especially bases such as ammonia vapor are used to control the operation of a hydrocracker or catalytic dewaxer. Catalyst activity and selectivity may be controlled by addition of the base to the feed, for example, to control the balance between isomerization and hydrocracking in an operation using a zeolite beta catalyst. Runaway conditions may be controlled by the addition of nitrogenous compounds to regulate the temperature profile within the reactor.

Abstract: The present invention relates to zeolithic materials having a characteristic X ray diffraction pattern, and its preparation method, characterized by the relatively low pH of the synthesis medium and the use of F− anions as mineralizing agent. The invention also claims the use of the obtained material in catalytic processes for the transformation of hydrocarbons and in oxidation process. The method comprises heating at 363-473° K a reaction mixture which contains a source of at least one tetravalent element T(IV), optionally a source of an element T(III), optionally H2O2, a structure director organic cation, a source of anions F− and water, the presence of alkaline cations is not necessary.

Abstract: A catalytic material includes a microporous zeolite supported on a mesoporous inorganic oxide support. The microporous zeolite can include zeolite beta, zeolite Y or ZSM-5. The mesoporous inorganic oxide can be, e.g., silica or alumina, and can optionally include other metals. Methods for making and using the catalytic material are described herein.

Abstract: Waxy feeds are treated under hydroisomerization conditions to produce good yields of an isomerate product of high VI by using a silica-alumina based catalyst in which the silica-alumina has a pore volume less of 0.99 ml/gm (H2O), an alumina content in the range of 35 to 55 wt % and an isoelectric point in the range of 4.5 to 6.5. A lube fraction of the isomerate is dewaxed to provide a lube basestock of high VI. The silica-alumina may be modified with a rare earth oxide or yttria or boria or magnesia in which instance the modified catalyst has an isoelectric point greater than but no more than 2 points greater than base the silica-alumina.

Abstract: A reforming process, selective for the dehydrocyclization of paraffins to aromatics, is effected using a large-pore molecular-sieve catalyst containing a uniformly distributed platinum-group metal component, and a tin component incorporated into the large-pore molecular sieve by secondary synthesis. The use of this catalyst results in greater selectivity of conversion of paraffins to aromatics and in improved catalyst stability.

Abstract: A process for conversion of hydrocarbon feed by contacting the feed with a catalyst containing heteropoly acid supported on a carrier at reaction conditions being effective in the conversion of the feed, wherein the carrier is selected from substantially inert inorganic amorphous or crystalline material, which retains characteristic structure of the heteropoly acid as evidenced by vibration frequencies around 985 and 1008 cm−1, and which has a surface area larger than 15 m2/g excluding surface area in pores below 15 Å in diameter.

Abstract: A catalyst composition and a process for hydrodealkylating a C9+ aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C6 to C8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an alumina, a metal oxide, and a coke suppressor selected from the group consisting of silicon oxides, phosphorus oxides, boron oxides, magnesium oxides, tin oxides, titanium oxides, zirconium oxides, molybdenum oxides, germanium oxides, indium oxides, lanthanum oxides, cesium oxides, and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C9+ aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C9+ aromatic compound to a C6 to C8 aromatic hydrocarbon.

Abstract: A C4+naphtha hydrocarbon feed is converted to light olefins and aromatics, by contacting the feed with a catalyst containing ZSM-5 and/or ZSM-11, a substantially inert matrix material such as silica and/or clay, having less than about 20 wt % active matrix material based on total catalyst composition, and phosphorus.

Abstract: The invention is related to a two step process wherein the first step comprises cracking an olefinic naphtha resulting in a cracked product having a diminished total concentration of olefinic species. The second step comprises hydroprocessing at least a portion of the cracked product, especially a naphtha fraction, to provide a hydroprocessed cracked product having a reduced concentration of contaminant species but without a substantial octane reduction.

Abstract: A process for producing propylene from a catalytically cracked or thermally cracked naphtha stream is disclosed herein. The naphtha stream is contacted with a catalyst containing from about 10 to 50 wt. % of a crystalline zeolite having an average pore diameter less than about 0.7 nanometers at reaction conditions which include temperatures from about 500° C. to 650° C. and a hydrocarbon partial pressure from about 10 to 40 psia. A separate stream containing aromatics may be co-fed with the naphtha stream.

Abstract: A process, preferably in a counter-current configuration, for selectively cracking carbon-carbon bonds of naphthenic species using a low acidic catalyst, preferably having a crystalline molecular sieve component and carrying a Group VIII noble metal. The diesel fuel products are higher in cetane number and diesel yield.

Abstract: Disclosed are silicoaluminates (SAPOs) having unique silicon distributions, a method for their preparation and their use as naphtha cracking catalysts. More particularly, the new SAPOs have a high silica:alumina ratio and favorable Si atom distribution.

Abstract: Disclosed are silicoaluminophosphates (SAPOs) having unique silicon distributions, a method for their preparation and their use as catalysts for the catalytic cracking of hydrocarbon feedstocks. More particularly, the new SAPOs have a high silica:alumina ratio, and are prepared from microemulsions containing surfactants.

Abstract: A process for reforming naphtha-containing hydrocarbon feedstreams is disclosed wherein a naphtha stream containing at least about 25 wt % of C5 to C9 aliphatic and cycloaliphatic hydrocarbons is contacted with a modified reforming catalyst, e.g. ZSM-5, containing a dehydrogenation metal, e.g. zinc, which has been modified by contact with Group IIA alkaline earth metal, e.g. barium, or with an organosilicon compound in an amount sufficient to neutralize at least a portion of the surface acidic sites present on the catalyst. The resulting reformate contains a reduced content of C1 to C4 gas and a C8 aromatic fraction having an enhanced content of para-xyelene.

Abstract: A process, preferably in a counter-current configuration, for selectively cracking carbon-carbon bonds of naphthenic species using a low acidic catalyst, preferably having a crystalline molecular sieve component and carrying a Group VIII noble metal. The diesel fuel products are higher in cetane number and diesel yield.

Abstract: A process is provided for selectively producing diesel fuel with increased cetane number from a hydrocarbon feedstock. The process includes contacting the feedstock with a catalyst which has a large pore crystalline molecular sieve material component having a faujasite structure and alpha acidity of less than 1, preferably about 0.3 or less. The catalyst also contains a dispersed Group VIII noble metal component which catalyzes the hydrogenation/hydrocracking of the aromatic and naphthenic species in the feedstock.

Abstract: A catalytic reforming process comprising the catalytic conversion of hydrocarbons to aromatics, said process comprising treating a halided zeolite catalyst (hiz-cat) containing a Group VIII metal at commercial startup conditions and then reforming hydrocarbons, wherein said catalyst is prepared by washing a bound zeolite catalyst base or a bound zeolite catalyst before halide addition. A preferred hiz-cat is a non-acidic Pt K L-zeolite catalyst prepared by a process that includes the steps of preparing a calcined silica-bound K L-zeolite catalyst base; washing said bound zeolite catalyst base with a liquid comprising water; and incorporating Pt and halogen-containing compound(s) comprising chlorine and fluorine into said washed catalyst base. Ammonium chloride and ammonium fluoride are preferred halide sources.

Abstract: A method for optimizing the yield of light olefins in a process for the conversion of a heavy hydrocarbon stream to aromatics and light olefins by contacting the heavy hydrocarbon stream with a zeolite catalyst along with the controlled introduction of a paraffin stream co-feed.

Abstract: A catalytic reforming process comprising the catalytic conversion of hydrocarbons to aromatics, said process comprising treating a halided zeolite catalyst (hiz-cat) containing a Group VIII metal at commercial startup conditions and then reforming hydrocarbons, wherein said catalyst is prepared by washing a bound zeolite catalyst base or a bound zeolite catalyst before halide addition. A preferred hiz-cat is a non-acidic Pt K L-zeolite catalyst prepared by a process that includes the steps of preparing a calcined silica-bound K L-zeolite catalyst base; washing said bound zeolite catalyst base with a liquid comprising water; and incorporating Pt and halogen-containing compound(s) comprising chlorine and fluorine into said washed catalyst base. Ammonium chloride and ammonium fluoride are preferred halide sources.