Plural Stage Treatments With Hydrogen Patents (Class 208/210)
  • Patent number: 8663458
    Abstract: A single stage process for treating pyrolysis gasoline containing acetylene, diolefins, sulfur compounds and nitrogen compounds to react a sufficient amount of said acetylene and diolefins with hydrogen to produce saturated products and hydrogen sulfide to provide a pyrolysis gasoline product suitably for use as gasoline blending stock comprising: feeding pyrolysis gasoline and hydrogen at a mol ratio of hydrogen to pyrolysis gasoline of at least 0.5:1 and preferably in the range of 1:1 to 3:1 to a hydrodesulfurization zone containing a hydrodesulfurization catalyst such as cobalt/molybdenum under vapor phase conditions at a pressure in the range of 200 to 500 psig at a temperature in the range of 550° F. to 850° F. The operating temperature is at least above the dew point of the mixture of pyrolysis gasoline and hydrogen, preferably in a range 50 to 400° F. above said dew point.
    Type: Grant
    Filed: February 3, 2011
    Date of Patent: March 4, 2014
    Assignee: Chemical Process and Production, Inc
    Inventor: Lawrence A. Smith, Jr.
  • Patent number: 8647500
    Abstract: A mineral feed can be hydrotreated in a trickle-bed reactor or other stage in a continuous gas-phase environment. The effluent from the hydrotreatment stage can be separated to remove gas-phase impurities. The remaining liquid effluent from the hydrotreating stage can then be introduced, in total or in part, into a second stage/reactor. A feed of biocomponent origin can also be introduced into the second stage/reactor. The second stage/reactor can be operated to perform deoxygenation of the mixture of biocomponent feed and hydrotreated liquid effluent in a continuous liquid phase environment.
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: February 11, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Richard C. Dougherty, Michael A. Hayes, Benjamin S. Umansky, William E. Lewis
  • Patent number: 8632675
    Abstract: Processes are provided for producing a diesel fuel product having a sulfur content of 10 ppm by weight or less from feed sources that include up to 50% by weight of a biocomponent feedstock. The biocomponent feedstock is co-processed with a heavy oil feed in a severe hydrotreating stage. The product from the severe hydrotreatment stage is fractionated to separate out a diesel boiling range fraction, which is then separately hydrotreated.
    Type: Grant
    Filed: December 15, 2009
    Date of Patent: January 21, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Kathryn Y. Cole, William E. Lewis
  • Patent number: 8628656
    Abstract: Processes for the desulfurization of a cracked naphtha by the reaction of hydrogen with the organic sulfur compounds present in the feed are disclosed. In particular, processes disclosed herein may use one or more catalytic distillation steps followed by further hydrodesulfurization of the naphtha in a fixed bed reactor. It has been found that the formation of recombinant mercaptans in the fixed bed reactor effluent may be reduced or eliminated by reducing the concentration of hydrogen sulfide and/or olefins at the exit of the fixed bed reactor. The reduction or elimination in the formation of recombinant mercaptans may be accomplished by recycling a select portion of the fixed bed reactor effluent to the fixed bed reactor, where the select portion has a relatively low or nil concentration of olefins. Processes disclosed herein may thus facilitate the production of hydrodesulfurized cracked naphthas having a total sulfur content of less than 10 ppm, by weight.
    Type: Grant
    Filed: August 25, 2010
    Date of Patent: January 14, 2014
    Assignee: Catalytic Distillation Technologies
    Inventors: Gary G. Podrebarac, Mahesh Subramanyam
  • Patent number: 8608947
    Abstract: A process is provided to produce an ultra low sulfur diesel using a two stage hydrotreating reaction zone. The first stage hydrotreater may operate with a continuous liquid phase.
    Type: Grant
    Filed: September 30, 2010
    Date of Patent: December 17, 2013
    Assignee: UOP LLC
    Inventors: John A. Petri, Vedula K. Murty, Peter Kokayeff
  • Publication number: 20130327682
    Abstract: Method and plant for converting hydrocarbon feedstock comprising a shale oil, comprising a step of decontaminating, a step of hydroconverting in an ebullating bed, a step of fractionating into a light fraction, a naphtha fraction, a gas-oil fraction and a fraction heavier than the gas-oil fraction, the naphtha and gas-oil fractions being hydrotreated, the fraction heavier than the gas-oil fraction being conveyed to the decontaminating step. The method aims to maximize the yield of fuel bases.
    Type: Application
    Filed: December 16, 2011
    Publication date: December 12, 2013
    Applicants: AXENS, TOTAL RAFFINAGE MARKETING
    Inventors: Christophe Halais, Helene Leroy, Frederic Morel, Cecile Plain
  • Publication number: 20130313161
    Abstract: A process of hydroprocessing a hydrocarbon in a down flow reactor comprising one or more hydroprocessing-catalyst beds. The hydrocarbon feed is mixed with hydrogen and optionally diluent to form a liquid feed mixture wherein hydrogen is dissolved in the mixture, and the liquid feed mixture is introduced into the down flow reactor under hydroprocessing conditions. The hydroprocessing-catalyst bed(s) are liquid-full and the feed reacts by contact with the catalyst. Hydrogen gas is injected into at least one of the hydroprocessing-catalyst beds such that at least part of the hydrogen consumed in that bed is replenished and the liquid-full condition is maintained. In a multi-bed reactor, hydrogen gas may be injected into more than one or all of the hydroprocessing-catalyst beds.
    Type: Application
    Filed: May 25, 2012
    Publication date: November 28, 2013
    Applicant: E I DU PONT DE NEMOURS AND COMPANY
    Inventor: Hasan Dindi
  • Patent number: 8591726
    Abstract: A divided wall column can allow for fractionation of multiple streams while maintaining separate product qualities. Effluents from multiple stages of a reaction system can be processed in a single divided wall column. The divided wall column can produce multiple cuts from each separated area, as well as at least one output from a common area. At least one reaction stage can advantageously have a continuous liquid phase environment.
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: November 26, 2013
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Benjamin S. Umansky, Richard C. Dougherty, Michael A. Hayes, William E. Lewis
  • Patent number: 8580108
    Abstract: Methods are provided for hydrotreating high nitrogen feeds with improved results for nitrogen removal, aromatic saturation, and/or sulfur removal. The method includes hydrotreating the feed with a supported hydrotreating catalyst followed by a bulk metal catalyst, the hydrotreated effluent of which can be suitable for use as a feed to an FCC reactor.
    Type: Grant
    Filed: December 6, 2010
    Date of Patent: November 12, 2013
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: William J. Novak, Kathryn Y. Cole, Patrick L. Hanks, Timothy L. Hilbert
  • Patent number: 8551327
    Abstract: Processes are provided for producing a diesel fuel product having a sulfur content of 10 ppm by weight or less from feed sources that include up to 20% by weight of a biocomponent feedstock. The mineral hydrocarbon portions of the feed sources can be distillate or heavier feed sources.
    Type: Grant
    Filed: December 16, 2008
    Date of Patent: October 8, 2013
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Ernie Lewis, Tahmid Mizan, Zhiguo Hou
  • Publication number: 20130186805
    Abstract: A selective mid-distillate hydrotreating process is provided for production of hydrocarbon fuels with an ultra-low level of sulfur in which the initial hydrocarbon feedstock is introduced into to an aromatic extraction zone to produce an aromatic-lean fraction and an aromatic-rich fraction, which contain different classes of organosulfur compounds having different reactivities when subjected to hydrotreating reactions. The aromatic-lean fraction contains primarily labile heteroatom-containing compounds, and is passed to a first hydrotreating zone operating under mild conditions to remove the sulfur heteroatom from organosulfur hydrocarbon compounds. The aromatic-rich fraction contains primarily refractory heteroatom-containing compounds, including aromatic molecules such as certain benzothiophenes (e.g.
    Type: Application
    Filed: July 26, 2012
    Publication date: July 25, 2013
    Inventors: Omer Refa KOSEOGLU, Abdulrahman AL-BASSAM
  • Patent number: 8491779
    Abstract: The present invention relates to a process for the pretreatment of heavy oils using a catalytic hydrotreating process prior to introduction to a refinery. More specifically, the invention relates to the use of an HDM reactor and an HDS reactor in order to improve the characteristics of the heavy oil, such that when the oil is introduced into the refinery, the refinery can achieve improved throughputs, increased catalysts life, increased life cycles, and a reduction in overall operation costs.
    Type: Grant
    Filed: June 21, 2010
    Date of Patent: July 23, 2013
    Assignee: Saudi Arabian Oil Company
    Inventors: Raheel Shafi, Esam Z. Hamad, Stephane Cyrille Kressmann, Julio Hasselmeyer Moses
  • Patent number: 8486258
    Abstract: A process for the hydrodesulfurization of gasoline is disclosed, the process including: feeding (1) a cracked naphtha containing mercaptans and other organic sulfur compounds and (2) hydrogen to a first hydrodesulfurization reactor containing one or more beds of a hydrodesulfurization catalyst; contacting sulfur compounds comprising the other organic sulfur compounds in the cracked naphtha with hydrogen in the presence of a hydrodesulfurization catalyst to convert a portion of the other organic sulfur compounds to hydrogen sulfide; withdrawing from the hydrodesulfurization reactor an effluent comprising hydrocarbons and hydrogen sulfide. The effluent from the hydrodesulfurization reactor is fed to a membrane separation system containing a membrane for partitioning the hydrocarbons from the hydrogen sulfide. For example, the membrane may be selective to hydrogen sulfide, to separate a permeate fraction comprising hydrogen sulfide from a residue fraction comprising the hydrocarbons.
    Type: Grant
    Filed: April 1, 2010
    Date of Patent: July 16, 2013
    Assignee: Catalytic Distillation Technologies
    Inventors: Gary G. Podrebarac, Raymond Chafin
  • Publication number: 20130118952
    Abstract: This invention provides methods for multi-stage hydroprocessing treatment of FCC naphthas for improving the overall production quantity of naphtha boiling-range materials during naphtha production for low sulfur gasolines. Of particular benefit of the present processes is the selective treating of cat naphthas to remove gums instead of undercutting the overall naphtha pool by lowering the end cutpoints of the cat naphtha fraction. This maximizes the amount of refinery cat naphtha that can be directed to the gasoline blending pool while eliminating existing processing problems in hydrodesulfurization units. The processes disclosed herein have the additional benefit of minimizing octane losses in the increased naphtha pool volume.
    Type: Application
    Filed: October 19, 2012
    Publication date: May 16, 2013
    Applicant: ExxonMobil Research and Engineering Company
    Inventor: ExxonMobil Research and Engineering Company
  • Publication number: 20130087481
    Abstract: A process for the hydroconversion of heavy oil feedstocks comprises a step for hydroconversion of the feedstock in at least one reactor containing a catalyst in slurry mode used to recover metals from the residual unconverted fraction, especially those used as catalysts. The process comprises a hydroconversion step, a gas/liquid separation step, a liquid/liquid extraction step, a grinding step, a leaching step, a combustion step, a metals extraction step and a step for the preparation of catalytic solutions which are recycled to the hydroconversion step.
    Type: Application
    Filed: March 22, 2011
    Publication date: April 11, 2013
    Applicant: IFP ENERGIES NOUVELLES
    Inventors: Jean-Philippe Heraud, Frédéric Morel, Alain Quignard
  • Publication number: 20130068657
    Abstract: The present invention provides a process for hydroprocessing comprising treating a hydrocarbon feed in a first two-phase hydroprocessing zone having a liquid recycle, producing product effluent, which is contacted with a catalyst and hydrogen in a downstream three-phase hydroprocessing zone, wherein at least a portion of the hydrogen supplied to the three-phase zone is a hydrogen-rich recycle gas stream. Optionally, the product effluent from the first two-phase hydroprocessing zone is fed to a second two-phase hydroprocessing zone containing a single-liquid-pass reactor. The two-phase hydroprocessing zones comprise two or more catalyst beds disposed in liquid-full reactors. The three-phase hydroprocessing zone comprises one or more single-liquid-pass catalyst beds disposed in a trickle bed reactor.
    Type: Application
    Filed: September 15, 2011
    Publication date: March 21, 2013
    Applicant: E. I. DU PONT DE NEMOURS AND COMPANY
    Inventors: Hasan Dindi, Luis Eduardo Murillo, Thanh Gia Ta
  • Patent number: 8398848
    Abstract: The present invention is a process for desulfurizing hydrocarbon feedstreams with alkali metal compounds and regenerating the alkali metal compounds via the use of a copper metal reagent. The present invention employs the use of a copper metal reagent to convert spent alkali metal hydrosulfides in the regeneration of the alkali hydroxide compounds for reutilization in the desulfurization process for the hydrocarbon feedstreams. Additionally, in preferred embodiments of the processes disclosed herein, carbonates which may be detrimental to the overall desulfurization process and related equipment are removed from the regenerated alkali metal stream.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: March 19, 2013
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Jonathan M. McConnachie, Daniel P Leta, James R. Bielenberg, Chris A. Wright, Leo D. Brown
  • Patent number: 8394262
    Abstract: The invention describes a catalyst comprising at least one metal from group VIB, at least two metals from group VIII termed the major promoter VIII-1 and co-promoters VIII-i, where i is in the range 2 to 5, and at least one support constituted by a porous refractory oxide, in which the elements from group VIII are present in proportions defined by the atomic ratio [VIII-1/(VIII-1+ . . . +VIII-i)], said ratio being in the range 0.5 to 0.85, as well as a process for the hydrotreatment of heavy hydrocarbon feeds, comprising at least one hydrodemetallization step and at least one hydrodesulphurization step, and employing a catalyst in accordance with the invention with an identical atomic ratio in each of the hydrodemetallization and hydrodesulphurization steps.
    Type: Grant
    Filed: December 17, 2009
    Date of Patent: March 12, 2013
    Assignee: IFP Energies Nouvelles
    Inventors: Bertrand Guichard, Denis Guillaume
  • Patent number: 8323479
    Abstract: A process for converting heavy sulfur-containing crude oil into lighter crude oil with lower sulfur content and lower molecular weight is provided. The process is a low-temperature process using controlled cavitation.
    Type: Grant
    Filed: January 17, 2012
    Date of Patent: December 4, 2012
    Assignee: Saudi Arabian Oil Company
    Inventor: M. Rashid Khan
  • Patent number: 8318006
    Abstract: The present invention concerns an improved once-through process for hydrocracking hydrocarbon-containing feeds with high nitrogen contents, with partial elimination of ammonia, for example by a hot flash located between the hydrorefining zone and the hydrocracking zone. Said hot flash drum functions at a pressure close to that of the hydrorefining reactor and at a temperature in the range from 150° C. to the hydrorefining reactor outlet temperature.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: November 27, 2012
    Assignee: IFP Energies Nouvelles
    Inventors: Eric Benazzi, Pierre Marion, Christophe Gueret
  • Patent number: 8318004
    Abstract: A method and apparatus for producing a treated hydrocarbon containing stream for use as a feed to a hydrogen plant having a steam methane reformer in which an untreated hydrocarbon containing stream is introduced into two reaction stages connected in series to hydrogenate olefins and to convert organic sulfur species to hydrogen sulfide. The second of the two stages can also be operated in a pre-reforming mode to generate additional hydrogen through introduction of the oxygen and steam into such stage. A sulfur tolerant catalyst is used in both stages to promote hydrogenation and oxidation reactions. Sulfur is removed between stages by adsorption of the hydrogen sulfide to prevent deactivation of the catalyst in the second of the stages that would otherwise occur during operation of the second reaction stage in a pre-reforming mode of operation.
    Type: Grant
    Filed: August 4, 2009
    Date of Patent: November 27, 2012
    Assignee: Praxair Technology, Inc.
    Inventors: Raymond Francis Drnevich, Vasilis Papavassiliou, Troy M. Raybold, Perry Raymond Pacouloute
  • Patent number: 8303805
    Abstract: The production process of the invention comprises a first step of hydrodesulfurizing of catalytically-cracked gasoline so as to result in an olefin hydrogenation rate of no greater than 25 mol % in the catalytically-cracked gasoline, a total sulfur content of no greater than 20 ppm by weight based on the product oil weight, a sulfur content derived from thiophenes and benzothiophenes of no greater than 5 ppm by weight and a sulfur content derived from thiacyclopentanes of no greater than 0.1 ppm by weight, and a second step of further hydrodesulfurizing of the product oil obtained by the first step so as to result in a total of no greater than 30 mol % for the olefin hydrogenation rate in the first step and the olefin hydrogenation rate in the second step, a total sulfur content of no greater than 10 ppm by weight based on the product oil weight, and a sulfur content derived from thiols of no greater than 5 ppm by weight.
    Type: Grant
    Filed: October 6, 2008
    Date of Patent: November 6, 2012
    Assignee: Nippon Oil Corporation
    Inventors: Shigeto Hatanaka, Koji Shimada, Hideshi Iki
  • Publication number: 20120273393
    Abstract: A system and process are disclosed for removing elemental sulfur compounds from hydro-desulfurization (HDS) treated hydrocarbon products including liquid hydrocarbon fuels. Low (sub-ppm) concentrations of sulfur remain in the hydrocarbons, providing, e.g., fuel products suitable for use in various modalities including, e.g., jet fuels and fuel cell Auxiliary Power Units (APUs).
    Type: Application
    Filed: April 28, 2011
    Publication date: November 1, 2012
    Applicant: BATTELLE MEMORIAL INSTITUTE
    Inventors: Gregory A. Whyatt, Liyu Li
  • Publication number: 20120241360
    Abstract: The invention includes a hydrotreating method for increased CO content comprising: contacting an olefinic naphtha feedstream with a hydrogen-containing treat gas stream and a hydrotreating catalyst in a reactor under hydrotreating conditions sufficient to at least partially hydrodesulfurize and/or hydrodenitrogenate the feedstream, wherein the feedstream and the hydrogen-containing treat gas stream collectively have greater than 10 vppm CO content and/or wherein the reactor inlet sees an average CO concentration of greater than 10 vppm, wherein the hydrotreating catalyst comprises a catalyst having cobalt and molybdenum disposed on a silica-based support, and wherein the hydrotreating conditions are selected such that the catalyst has a relative HDS activity at least 10% greater than an identical catalyst under identical conditions except for a collective CO content of the feedstream and/or hydrogen-containing treat gas being <10 vppm and/or a reactor inlet CO content <10 vppm.
    Type: Application
    Filed: March 20, 2012
    Publication date: September 27, 2012
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: April D. Ross, Thomas R. Halbert, William J. Novak, John P. Greeley
  • Patent number: 8257673
    Abstract: Disclosed is a process for removing organic sulfur from more than one reactive fuel gas stream. A reactor vessel that is provided with at least one bed of hydrodesulfurization catalyst is used to hydrodesulfurize multiple reactive fuel gas streams with a less reactive fuel gas stream being introduced into the reactor vessel at a point above the introduction point of a more reactive fuel gas stream. An hydrotreated fuel gas is yielded from the reactor vessel having a hydrogen sulfide concentration and a low organic sulfur content.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: September 4, 2012
    Assignee: Shell Oil Company
    Inventor: Gary Lee Ripperger
  • Patent number: 8236172
    Abstract: A process for reducing the sulfur content of a hydrocarbon stream, including: feeding hydrogen and a hydrocarbon stream including sulfur compounds to a catalytic distillation reactor having one or more hydrodesulfurization reaction zones; concurrently in the catalytic distillation reactor: fractionating the hydrocarbon stream into a heavy fraction and a light fraction; contacting hydrogen and the light fraction to form H2S and a light fraction of reduced sulfur content; recovering the light fraction, H2S, and hydrogen as an overheads; recovering the heavy fraction; heating the overheads to a temperature from 500 to 700° F.; feeding the heated overheads and hydrogen to a high temperature low pressure reactor to form H2S and a reactor effluent of reduced mercaptan content; separating the reactor effluent, H2S, and unreacted hydrogen to form a light hydrocarbon fraction and a fraction including H2S and hydrogen; recycling a portion of the light hydrocarbon fraction to the catalytic distillation reactor.
    Type: Grant
    Filed: September 20, 2011
    Date of Patent: August 7, 2012
    Assignee: Catalytic Distillation Technologies
    Inventors: Gary G. Podrebarac, Raymond Chafin
  • Patent number: 8231776
    Abstract: A method for obtaining a petroleum distillate product is provided, the method includes subjecting an untreated light Fischer-Tropsch liquid to a two-step hydrogenation process, each step to be carried in the presence of a catalyst comprising an amorphous substrate having a metallic composition embedded therein. After the first step of hydrogenation, an intermediate hydrotreated light Fischer-Tropsch liquid is obtained, followed by the second step of hydrogenation thereof, obtaining the petroleum distillate product as a result. An apparatus for carrying out the method is also provided.
    Type: Grant
    Filed: March 24, 2010
    Date of Patent: July 31, 2012
    Assignee: UOP LLC
    Inventor: Peter Kokayeff
  • Patent number: 8197673
    Abstract: A process for converting heavy sulfur-containing crude oil into lighter crude oil with lower sulfur content and lower molecular weight is provided. The process is a low-temperature process using controlled cavitation.
    Type: Grant
    Filed: November 19, 2008
    Date of Patent: June 12, 2012
    Assignee: Saudi Arabian Oil Company
    Inventor: M. Rashid Khan
  • Patent number: 8163171
    Abstract: The invention relates to hydrocarbon fluids having high purity with respect to at least one of sulfur species, nitrogen species, oxygenated species, and unsaturated species, particularly hydrocarbon fluids low in aromatics, a method of making said hydrocarbon fluids, a catalyst for use in said method, an apparatus whereby said method may be practiced, and uses of said fluids.
    Type: Grant
    Filed: December 19, 2005
    Date of Patent: April 24, 2012
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Thomas Andrew Gribschaw, Sylvain Hantzer, Stephen John McCarthy, Steven E. Silverberg, Vijay Swarup
  • Patent number: 8163167
    Abstract: A process for the deep desulfurization of a heavy pyrolysis gasoline to very low levels of organic sulfur, e.g., 30 ppmv or less, with minimal octane number loss through aromatics saturation. The deep desulfurization is accomplished by contacting the heavy pyrolysis gasoline feedstock, partially in liquid and partially in gaseous phase, with a hydrogen treat gas containing a minimum H2S level in the presence of a hydrogenation catalyst in a one or two reactor system operated in trickle flow, using a low temperature, moderate pressure operating condition.
    Type: Grant
    Filed: September 11, 2008
    Date of Patent: April 24, 2012
    Assignee: Shell Oil Company
    Inventor: Paul Benjerman Himelfarb
  • Patent number: 8128805
    Abstract: A catalyst for the hydrogenation, hydroisomerisation, hydrocracking and/or hydrodesulfurisation, of hydrocarbon feedstocks, the catalyst consisting of a substantially binder free bead type support material obtained through a sol-gel method, and a catalytically active component selected from precious metals, the support comprising 5 to 50 wt. % of at least one molecular sieve material and 50 to 95 wt. % of silica-alumina.
    Type: Grant
    Filed: April 18, 2001
    Date of Patent: March 6, 2012
    Assignee: BASF Corporation
    Inventor: Marius Vaarkamp
  • Patent number: 8128811
    Abstract: Methods for hydroprocessing of hydrocarbon feedstocks, including hydrodesulfurization and hydrodenitrogenation, using rejuvenated supported metallic catalysts are provided. The supported metallic catalysts comprised of a Group VIII metal, a Group VIB metal, are rejuvenated by a process making use of these metals, an organic complexing agent, and optionally an organic additive. The rejuvenation includes stripping and regeneration of a spent or partially spent catalyst, followed by impregnation with metals and at least one organic compound. The impregnated, regenerated catalysts are dried, calcined, and sulfided.
    Type: Grant
    Filed: April 3, 2009
    Date of Patent: March 6, 2012
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stephen J. McCarthy, Chuansheng Bai, William G. Borghard, William E. Lewis
  • Publication number: 20120048778
    Abstract: Processes for the desulfurization of high end point naphtha, such as naphtha fractions having an ASTM D-86 end point of greater than 450° F., greater than 500° F., or greater than 550° F., and containing hindered sulfur compounds, are disclosed.
    Type: Application
    Filed: November 12, 2010
    Publication date: March 1, 2012
    Applicant: CATALYTIC DISTILLATION TECHNOLOGIES
    Inventors: Gary G. Podrebarac, Arvids Judzis, Purvis K. Ho, Mahesh Subramanyam, Luis Simoes
  • Patent number: 8123932
    Abstract: A process for the conversion of heavy feedstocks using hydrotreatment, distillation or flash, and deasphalting that includes mixing a heavy feedstock with a hydrogenation catalyst and subjecting the thus-formed mixture to a hydrotreatment reactor for reaction with one or more of hydrogen and hydrogen sulfide to form a first product stream; subjecting the first product stream to a distillation or flash to form a plurality of distillate fractions; and recycling heavies from the distillation residue and/or tar by deasphalting in the presence of a solvent; where the hydrotreatment reaction product is pre-separated under high pressure to form light and heavy fractions and sending the heavy fraction to the distillation and/or flash.
    Type: Grant
    Filed: December 12, 2003
    Date of Patent: February 28, 2012
    Assignees: Eni S.p.A., Snamprogetti S.p.A., Enitechnologie S.p.A.
    Inventors: Romolo Montanari, Mario Marchionna, Nicoletta Panariti, Alberto Delbianco, Sergio Rosi
  • Publication number: 20120043260
    Abstract: A process for reducing the sulfur content of a hydrocarbon stream, including: feeding hydrogen and a hydrocarbon stream including sulfur compounds to a catalytic distillation reactor having one or more hydrodesulfurization reaction zones; concurrently in the catalytic distillation reactor: fractionating the hydrocarbon stream into a heavy fraction and a light fraction; contacting hydrogen and the light fraction to form H2S and a light fraction of reduced sulfur content; recovering the light fraction, H2S, and hydrogen as an overheads; recovering the heavy fraction; heating the overheads to a temperature from 500 to 700° F.; feeding the heated overheads and hydrogen to a high temperature low pressure reactor to form H2S and a reactor effluent of reduced mercaptan content; separating the reactor effluent, H2S, and unreacted hydrogen to form a light hydrocarbon fraction and a fraction including H2S and hydrogen; recycling a portion of the light hydrocarbon fraction to the catalytic distillation reactor.
    Type: Application
    Filed: September 20, 2011
    Publication date: February 23, 2012
    Applicant: CATALYTIC DISTILLATION TECHNOLOGIES
    Inventors: Gary G. Podrebarac, Raymond Chafin
  • Patent number: 8114273
    Abstract: An improved hydrotreating process for removing sulfur from distillate boiling range feedstreams. This improved process utilizes a two stage hydrotreating process scheme, each stage associated with an acid gas removal zone wherein one of the stages utilizes a rapid cycle pressure swing adsorption zone to increase the concentration of hydrogen in the process.
    Type: Grant
    Filed: January 23, 2006
    Date of Patent: February 14, 2012
    Assignee: Exxonmobil Research and Engineering Company
    Inventors: Benoit Touffait, Herve Innocenti, Jamil Zaari, Bal K. Kaul, Narasimhan Sundaram
  • Publication number: 20120000824
    Abstract: A mineral feed can be hydrotreated in a trickle-bed reactor or other stage in a continuous gas-phase environment. The effluent from the hydrotreatment stage can be separated to remove gas-phase impurities. The remaining liquid effluent from the hydrotreating stage can then be introduced, in total or in part, into a second stage/reactor. A feed of biocomponent origin can also be introduced into the second stage/reactor. The second stage/reactor can be operated to perform deoxygenation of the mixture of biocomponent feed and hydrotreated liquid effluent in a continuous liquid phase environment.
    Type: Application
    Filed: June 24, 2011
    Publication date: January 5, 2012
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Richard C. Dougherty, Michael A. Hayes, Benjamin S. Umansky, William E. Lewis
  • Publication number: 20110303585
    Abstract: The instant invention pertains to a process for treating a feed, for example a Light Cycle Oil (LCO), having a high content of S and/or N impurities and/or a high content of aromatics, comprising the following steps, in particular in such an order a step of desulphurisation (HDS) and denitrification (HDN) of a feed, in particular LCO, is passed in presence of hydrogen over a catalyst, containing metals of the group VI B and VIII, leading to an effluent, optionally a step of stripping of the effluent, at least a subsequent step for dearomatization (HDA) in which at least a portion of the effluent, optionally stripped, is passed in presence of hydrogen over a catalyst comprising a combination of platinum and palladium supported on a carrier comprising silica-alumina dispersed in an alumina binder wherein the amount of alumina binder is 5-50 wt. % based on the total weight of the silica-alumina and alumina binder present in the carrier and wherein the silica-alumina comprises 5-50 wt.
    Type: Application
    Filed: December 11, 2009
    Publication date: December 15, 2011
    Applicants: ALBEMARLE EUROPE SPRL, TOTAL RAFFINAGE MARKETING
    Inventors: Jean-Pierre Dath, Sander Van Donk, Giacomo Grasso, Frans Plantenga, Jan Nieman
  • Patent number: 8034233
    Abstract: The invention concerns a process for hydrodesulphurizing a gasoline containing less than 0.1% by weight of sulphur derived from a catalytic cracking unit or other conversion units, said process comprising at least one hydrodesulphurization reactor using a bimetallic catalyst operating at a HSV in the range 0.1 h?1 to 20 h?1, a temperature in the range 220° C. to 350° C. and a pressure in the range 0.1 MPa to 5 MPa, and comprising recycling a fraction of the desulphurized gasoline to the inlet to the hydrodesulphurization reactor with a recycle ratio in the range 0.1 to 3 times the flow rate of the gasoline to be desulphurized.
    Type: Grant
    Filed: July 17, 2006
    Date of Patent: October 11, 2011
    Assignee: IFP Energies Nouvelles
    Inventors: Florent Picard, Christophe Bouchy, Nathalie Marchal
  • Patent number: 7988767
    Abstract: Contemplated configurations and methods for elemental sulfur removal from various gases, and especially well acid gases employ a hydrocarbon solvent that dissolves the sulfur to form a rich solvent and that is then regenerated by hydrotreating. Thus, sulfur is removed from the rich solvent as H2S that may then be processed (e.g., in Claus unit or absorption unit) while the regenerated solvent is routed back to the well and associated production pipes.
    Type: Grant
    Filed: August 28, 2007
    Date of Patent: August 2, 2011
    Assignee: Fluor Technologies Corporation
    Inventors: Curt Graham, Robert Henderson, Richard B. Nielsen, Michael Debest
  • Publication number: 20110163010
    Abstract: Disclosed herein is a method and apparatus for recovering hydrogen in the process of desulfurizing petroleum hydrocarbon, in which hydrogen is recovered from the fuel fraction obtained by hydrodesulfurization, and the recovered hydrogen is reused, so that the existing hydrodesulfurization equipment for producing ultralow-sulfur diesel fuel can be utilized to the utmost and simultaneously the effluence of hydrogen from fuel fraction can be minimized, thereby reducing production costs.
    Type: Application
    Filed: August 10, 2009
    Publication date: July 7, 2011
    Applicants: SK INNOVATION CO., LTD., SK ENERGY CO., LTD.
    Inventors: In Sul Lee, Hee Jo Kim, Kug Kyong Song, Gwang Bin Moon
  • Publication number: 20110163009
    Abstract: Methods are provided for hydrotreating high nitrogen feeds with improved results for nitrogen removal, aromatic saturation, and/or sulfur removal. The method includes hydrotreating the feed with a supported hydrotreating catalyst followed by a bulk metal catalyst, the hydrotreated effluent of which can be suitable for use as a feed to an FCC reactor.
    Type: Application
    Filed: December 6, 2010
    Publication date: July 7, 2011
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: William J. Novak, Kathryn Y. Cole, Patrick L. Hanks, Timothy L. Hilbert
  • Patent number: 7951290
    Abstract: A process is provided to produce high cetane quality and low or preferably ultra low sulfur diesel and a fluid catalytic cracker (FCC) quality feedstock from a processing unit including at least a hydrotreating zone and a hydrocracking zone. In one aspect, the processing unit includes reactor severity requirements in both the hydrotreating zone and the hydrocracking zone effective to produce the FCC feed quality and the diesel sulfur quality to permit a high quality hydrocracked product to be formed at lower pressures and conversion rates without overtreating the FCC quality feedstock stream. In another aspect, a portion of the hydrotreated effluent is selected for conversion in the hydrocracking and the remaining portion of the hydrotreated effluent is directed to subsequent processing, such as fluid catalytic cracking.
    Type: Grant
    Filed: October 16, 2009
    Date of Patent: May 31, 2011
    Assignee: UOP LLC
    Inventors: Vasant P. Thakkar, Douglas W. Kocher-Cowan
  • Patent number: 7947860
    Abstract: Processing schemes and arrangements for application of a dividing wall separation column in the processing of an effluent resulting from FCC processing modified for increased light olefin production. The dividing wall separation column desirably splits a naphtha feedstock produced or resulting from such modified FCC processing to produce or form a light fraction containing C5-C6 compounds, an intermediate fraction containing C7-C8 compounds and a heavy fraction containing C9+ compounds.
    Type: Grant
    Filed: September 28, 2006
    Date of Patent: May 24, 2011
    Assignee: UOP LLC
    Inventors: Michael A. Schultz, Keith A. Couch
  • Patent number: 7927480
    Abstract: A process for the desulfurization of a fluid catalytically cracked naphtha wherein the valuable olefins are retained and recombinant mercaptans are prevented from forming, resulting in a low sulfur naphtha. Embodiments disclosed herein may allow for more flexibility in varying the end point of the naphtha used in gasoline blending.
    Type: Grant
    Filed: January 29, 2008
    Date of Patent: April 19, 2011
    Assignee: Catalytic Distillation Technologies
    Inventor: Gary G. Podrebarac
  • Publication number: 20110079542
    Abstract: Processes are provided for using employing lower activity hydrodesulfurization catalysts while achieving a desired product sulfur content. After determining effective reaction conditions for hydrodesulfurization using a reference catalyst system, an upstream portion of the catalyst system can be replaced with a lower activity upstream portion. The process allows tailored product sulfur levels to be achieved using reaction conditions similar to those for the reference catalyst system.
    Type: Application
    Filed: September 24, 2010
    Publication date: April 7, 2011
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Edward S. Ellis, Rohit Vijay, Matthew Bennett
  • Patent number: 7918992
    Abstract: Methods and systems for contacting of a crude feed with one or more catalysts to produce a total product that includes a crude product are described. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The crude product has an MCR content of at most 90% of the MCR content of the crude feed. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.
    Type: Grant
    Filed: April 7, 2006
    Date of Patent: April 5, 2011
    Assignee: Shell Oil Company
    Inventor: Opinder Kishan Bhan
  • Patent number: 7906013
    Abstract: A process is provided to produce an ultra low sulfur diesel with less than about 10 ppm sulfur using a two-phase or liquid-phase continuous reaction zone to convert a diesel boiling range distillate preferably obtained from a mild hydrocracking unit. In one aspect, the diesel boiling range distillate is introduced once-through to the liquid-phase continuous reaction zone over-saturated with hydrogen in an amount effective so that the liquid phase remains substantially saturated with hydrogen throughout the reaction zone as the reactions proceed.
    Type: Grant
    Filed: February 12, 2010
    Date of Patent: March 15, 2011
    Assignee: UOP LLC
    Inventors: Peter Kokayeff, Laura E. Leonard, Michael R. Smith
  • Publication number: 20110024330
    Abstract: A composition and process for removing sulfur from middle distillate petroleum hydrocarbon fuels. The composition includes an alumina component and a carbon component. The composition is present in an amount effective to adsorb sulfur compounds from the fuel. The alumina component and the carbon component preferably collectively comprise a composite material. The composition can further include a sulfur component, preferably a metal sulfide or sulfur oxide. The composition can also further include at least one compound having a Group VI or Group VIII metal from the periodic table.
    Type: Application
    Filed: October 18, 2010
    Publication date: February 3, 2011
    Applicant: Saudi Arabian Oil Company
    Inventor: Ki-Hyouk Choi
  • Patent number: 7857964
    Abstract: The present invention relates to a method in which grades of oil are refined according to their object from a feed oil. This method has a solvent extraction process that obtains an extracted oil, and a hydrogenation process that subjects the obtained extracted oil to hydrogenation process in the presence of hydrogen and a catalyst to obtain a hydrorefined oil. The solvent extraction conditions are selected by using the poly-aromatic concentration as an index for calculating the concentration of heptane insoluble components in the residue of the extracted oil obtained by the solvent extraction process that cannot be fractionally distilled.
    Type: Grant
    Filed: February 19, 2002
    Date of Patent: December 28, 2010
    Assignee: JGC Corporation
    Inventors: Yoshinori Mashiko, Akira Sugimoto, Tsuyoshi Okada