With Group Vi Metal Or Compound Patents (Class 208/216R)
  • Patent number: 5071538
    Abstract: The present invention relates to a spent hydroprocessing catalyst regeneration process wherein the catalyst is subjected to an initial partial decoking step, followed by the addition of at least one rare earth metal, and then subjected to a final decoking step.
    Type: Grant
    Filed: October 15, 1990
    Date of Patent: December 10, 1991
    Assignee: Amoco Corporation
    Inventors: Frederick T. Clark, Albert L. Hensley, Jr.
  • Patent number: 5062947
    Abstract: The present invention relates to a process for increasing the desulfurization activity of a catalyst prepared by incorporating an element selected from the group consisting of nickel, cobalt and mixtures thereof, and a heavy metal selected from the group consisting of molybdenum, tungsten and mixtures thereof, into an alumina hydrogel, wherein said catalyst is sulfided with the gaseous sulfur compound at a temperature of at least about 900.degree. F. at least one hour.
    Type: Grant
    Filed: August 28, 1990
    Date of Patent: November 5, 1991
    Assignee: Shell Oil Company
    Inventor: Richard A. Kemp
  • Patent number: 5055174
    Abstract: At least one decomposable molybdenum compound selected from the group consisting of molybdenum dithiophosphates and molybdenum dithiocarbamates is mixed with a hydrocarbon-containing feed stream. The hydrocarbon-containing feed stream containing such decomposable molybdenum compound is then contacted in a hydrovisbreaking process with hydrogen under suitable hydrovisbreaking conditions.
    Type: Grant
    Filed: June 27, 1984
    Date of Patent: October 8, 1991
    Assignee: Phillips Petroleum Company
    Inventors: Jerald A. Howell, Donald C. Tabler, Thomas Davis, Simon G. Kukes
  • Patent number: 5051389
    Abstract: A catalyst composition prepared by depositing a metal or metal compound onto a preformed carbon support and thereafter converting said metal or metal compounds to an oxide or sulfide having hydrogenation activity. The metal is selected from the group of metals consisting of Groups II-B, IV-B, IV-A, V-A, VI-A, VII-A and VIII-A metals of the Periodic Table of the Elements. The catalyst compositions are useful in hydroconversion and hydrotreating processes.
    Type: Grant
    Filed: June 25, 1990
    Date of Patent: September 24, 1991
    Assignee: Exxon Research and Engineering Company
    Inventors: Robert J. Lang, Claude C. Culross, Lonnie W. Vernon, William E. Winter
  • Patent number: 5041404
    Abstract: An improved method of presulfiding a hydrotreating or hydrocracking catalyst which minimizes sulfur stripping upon start-up of a hydrotreating or hydrocracking reactor utilizing such a catalyst. The method comprises the steps of contacting a hydrotreating or hydrocracking catalyst with elemental sulfur at a temperature below the melting point of sulfur, thereby forming a sulfur-catalyst mixture, and heating the sulfur-catalyst mixture to a temperature above the melting point of sulfur. Preferably, the sulfur-catalyst mixture is first mixed with at least one member selected from the group consisting of high boiling oils and hydrocarbon solvents to form a prewet mixture prior to heating at a temperature above the melting point of sulfur. Tail gas treating catalysts are also presulfided by these methods.
    Type: Grant
    Filed: March 13, 1990
    Date of Patent: August 20, 1991
    Assignee: CRI Ventures, Inc.
    Inventors: James D. Seamans, James G. Welch, Neal G. Gasser, Charles T. Adams
  • Patent number: 5039392
    Abstract: A process for converting a heavy hydrocarbonaceous chargestock to lower boiling products which process comprises reacting the chargestock with a catalyst concentrate in the presence of hydrogen, at hydroconversion conditions, said catalyst concentrate having been prepared by the steps comprising: (a) forming a precursor catalyst concentrate by mixing together: (i) a hydrocarbonaceous oil comprising constituents boiling above about 1050.degree. F.; (ii) a metal compound, said metal being selected from the group consisting of Groups II, III, IV, V, VIB, VIIB, and VIII of the Periodic Table of the Elements, in an amount to provide from about 0.2 to 2 wt. % metal, based on said hydrocarbonaceous oil; (b) heating the precursor concentrate to an effective temperature to produce a catalyst concentrate, wherein elemental sulfur is used an a sulfiding agent in an amount such that the atomic ratio of sulfur to metal is from about 1/1 to 8/1.
    Type: Grant
    Filed: June 4, 1990
    Date of Patent: August 13, 1991
    Assignee: Exxon Research and Engineering Company
    Inventors: Roby Bearden, Jr., Clyde L. Aldridge
  • Patent number: 5037785
    Abstract: A process for regeneration of a deactivated hydroprocessing catalyst is provided. The process comprises exposing the catalyst to laser radiation in the presence of an oxidizing gas. The process may be used to regenerate supported or unsupported metal catalysts which have been fouled by coking.
    Type: Grant
    Filed: November 17, 1989
    Date of Patent: August 6, 1991
    Assignee: Her Majesty the Queen in right of Canada, as represented by the Minister of Energy, Mines and Resources
    Inventors: Michael F. Wilson, Thomas M. Steel, Walter W. Duley
  • Patent number: 5037532
    Abstract: A slurry hydrotreating process is described in which a hydrotreating catalyst of small particle size is contacted with a heavy fossil fuel. High catalyst activity is maintained by circulating the catalyst between a hydrotreating zone and a reactivating zone where the catalyst is hydrogen stripped.
    Type: Grant
    Filed: September 21, 1990
    Date of Patent: August 6, 1991
    Assignee: Exxon Research & Engineering Company
    Inventors: William E. Winter, Jr., Willard H. Sawyer
  • Patent number: 5032253
    Abstract: The present invention is related to a process of fuel oil hydrodesulfurization and hydrodenitrogenation, wherein a cobalt-Molybdenum catalyst is prepared on a carrier of titanium-zirconium-vanadium mixed oxides, and the reaction is carried out in a fixed-bed reactor under reaction conditions. The present invention discloses the operating conditions of desulfurization and denitrogenation reactions, and the optimal compositions of said catalysts as well as its preparation method.
    Type: Grant
    Filed: February 22, 1990
    Date of Patent: July 16, 1991
    Assignee: Chinese Petroleum Corp.
    Inventors: Ikai Wang, Jung-Chung Wu
  • Patent number: 5028314
    Abstract: Heavy oils containing metal contaminants are hydrodesulfurized in a reactor containing a series of fixed beds of catalyst. The catalyst particles become caked together during the hydrodesulfurization process, possibly due to formation of metal sulfides and carbonaceous deposits, and the caked catalyst is removed by a hydro drilling method. The hydro drilling is preferably commenced by drilling a central opening through the catalyst beds. The catalyst particles and chunks are cut from the bed and removed from the reactor vessel through catalyst dump openings at the bottom of the vessel. Preferably, the dump openings are maintained open by hydro lancing as the cutting of catalysts in the upper part of the vessel loosens the catalyst so that the catalyst will drop down the central opening and thus out through the catalyst dump openings at the bottom of the reactor vessel.
    Type: Grant
    Filed: February 20, 1987
    Date of Patent: July 2, 1991
    Assignee: Chevron Research Company
    Inventors: Mark F. Goldberger, Peter L. Yarnot
  • Patent number: 5026473
    Abstract: The present invention is based on the discovery that certain transition metal containing complexes thermally decompose to form solids containing the transition metal, sulfur and carbon and that these transition metal, sulfur and carbon containing solids are particularly suitable as catalysts for hydrodesulfurization, hydrodenitrogenation and aromatics hydrogenation. The transition metal complexes that are thermally decomposed to novel catalysts are complexes of the type represented by the general formula ML.sup.n 3, wherein M is selected from Mo, W, Re and mixtures thereof, L is a dithiolene or aminobenzenethiolate ligand, and n represents the total charge of the metal complexes, and is 0, -1, or -2.
    Type: Grant
    Filed: May 11, 1990
    Date of Patent: June 25, 1991
    Assignee: Exxon Research & Engineering Company
    Inventors: Thomas R. Halbert, Russell R. Chianelli, Edward I. Stiefel, Allan J. Jacobson
  • Patent number: 5026950
    Abstract: A combined process for hydrotreating and isomerizing a C.sub.4 -C.sub.7 feedstock is simplified and made more efficient by the use of a common hydrogen source and low hydrogen to hydrocarbon ratio in both the hydrotreating and isomerization steps of the invention. The method supplies hydrogen to a combined hydrotreatment and isomerization process for the isomerization of a feed stream comprising C.sub.4 -C.sub.7 hydrocarbons. The hydrocarbon feed stream contains sulfur and oxygen contaminants and is combined with a hydrogen-containing stream in an amount that produces a maximum hydrogen to hydrocarbon ratio of 0.9 stdm.sup.3 m.sup.3 (50 SCFB). The hydrotreater feed is contacted in a hydrotreater reactor with a catalyst comprising a Group VIB metal and a Group VIII metal on an alumina support.
    Type: Grant
    Filed: May 29, 1990
    Date of Patent: June 25, 1991
    Assignee: UOP
    Inventors: Robert J. Schmidt, Robert S. Haizmann
  • Patent number: 5017535
    Abstract: Disclosed is a process for the ex situ presulfidation of hydrotreating catalysts employing organic sulfur compounds with a boiling point exceeding 100.degree. C. and satisfying the formulaX--R.sup.1 (S--R.sup.2).sub.p S--R.sup.3 --Y (I)wherein p=0, 1 or 2,R.sup.1, R.sup.2, and R.sup.3 may be the same or different and represent alkylene groups having 1-4 carbon atoms,X and Y may be the same or different and have the meaning of --H, --OH, --OR.sup.4 4 or --C(O)OR.sup.5, whereinR.sup.4 has the meaning of an alkyl group or acyl group with 1-3 carbon atoms, andR.sup.5 has the meaning of --H, an ammonium group or an alkyl group with 1-3 carbon atoms.Also disclosed is a process for activating the thus presulfided catalyst.
    Type: Grant
    Filed: June 20, 1990
    Date of Patent: May 21, 1991
    Assignee: Akzo N.V.
    Inventors: Johannes W. F. M. Schoonhoven, Sonja Eijsbouts, Jacobus J. L. Heinerman, Ludwig Eisenhuth
  • Patent number: 5015611
    Abstract: A catalyst useful for promoting the conversion of organonitrogen and organosulfur compounds in a hydrocarbon-containing feedstock is regenerated in a method wherein a deactivated catalyst is contacted with a controlled amount of water prior to combustion of sulfur contaminants from the catalyst.
    Type: Grant
    Filed: February 28, 1990
    Date of Patent: May 14, 1991
    Assignee: Union Oil Company of California
    Inventor: Danford E. Clark
  • Patent number: 5011593
    Abstract: A hydrodesulfurization process for catalytically hydrosulfurizing highly aromatic feeds, especially catalytically cracked feeds such as light cycle oils from catalytic cracking processes and aromatic extracts, employs a hydrodesulfurization catalyst containing zeolite beta. The zeolite beta based catalyst is more effective for effecting desulfurization than comparable amorphous catalysts or catalysts based on other large pore size zeolite and is capable of achieving a high degree of desulfurization at relatively low levels of conversion. The hydrodesulfurization catalyst comprises a transition metal hydrogenation component, preferably Co/Mo, on zeolite beta together with an inert matrix. The zeolite beta based catalyst may be mixed with amorphous catalyst such as Co/Mo/alumina. The low sulfur products are useful as blending components for road diesel fuels and other distillate fuels.
    Type: Grant
    Filed: November 20, 1989
    Date of Patent: April 30, 1991
    Assignee: Mobil Oil Corporation
    Inventors: Robert A. Ware, Stephen S. Wong
  • Patent number: 5009771
    Abstract: Disclosed is an improved process for the hydrodemetallization, hydrodesulfurization, hydrodenitrogenation, and hydroconversion of a hydrocarbon feedstock containing asphaltenes, metals and Shell hot filtration solids precursors. The process utilizes a catalyst mixture wherein one component of the mixture is a relatively small pore catalyst and another component is a catalyst that possesses a relatively large amount of macropore volume.
    Type: Grant
    Filed: March 30, 1990
    Date of Patent: April 23, 1991
    Assignee: Amoco Corporation
    Inventors: Frederick T. Clark, Albert L. Hensley, Jr., David Lyzinski, Lawrence B. Peck
  • Patent number: 5008003
    Abstract: The instant invention comprises an improved hydrorefining process which comprises contacting hydrocarbonaceous oil feed and hydrogen with a catalyst comprising a hydrogenation component selected from the group consisting of Group VIB metal component, Group VIII non-noble metal component and mixtures thereof, optionally comprising a phosphorous-containing component or compound, and an alumina-containing support, at hydrorefining conditions, wherein the improvement comprises heating the catalyst in substantially non-sulfided form at initial start-up from a temperature below about 450.degree. F. to hydrorefining temperature at an average rate of less than 30.degree. F. per hour in the presence of hydrogen and a start-up hydrocarbonaceous oil feed having a sulfur content in the form of organosulfides of greater than 0.5 moles (basis elemental sulfur) per kilogram of start-up feed.
    Type: Grant
    Filed: June 5, 1989
    Date of Patent: April 16, 1991
    Assignee: Shell Oil Company
    Inventors: John A. Smegal, Robert C. Ryan, Richard M. Nash
  • Patent number: 5006224
    Abstract: The instant invention comprises an improved hydrorefining process which comprises contacting hydrocarbonaceous oil feed and hydrogen with a catalyst comprising a hydrogenation component selected from the group consisting of Group VIB metal component, Group VIII non-noble metal component and mixtures thereof, optionally comprising a phosphorous-containing component or compound, and an alumina-containing support, at hydrorefining conditions, wherein the improvement comprises heating the catalyst at initial start-up from a temperature below about 450.degree. F. to hydrorefining temperature at an average rate of less than 30.degree. F. per hour in the presence of hydrogen and said oil feed.
    Type: Grant
    Filed: June 5, 1989
    Date of Patent: April 9, 1991
    Assignee: Shell Oil Company
    Inventors: John A. Smegal, Haluk A. Bilgic, Robert C. Ryan, Vance J. Grieshop
  • Patent number: 5001101
    Abstract: The present invention relates to a process for increasing the desulfurization activity of a catalyst prepared by incorporating an element selected from the group consisting of nickel, cobalt and mixtures thereof, and a heavy metal selected from the group consisting of molybdenum, tungsten and mixtures thereof, into an alumina hydrogel, wherein said catalyst is sulfided with the gaseous sulfur compound at a temperature of at least about 900.degree. F. for at least one hour.
    Type: Grant
    Filed: April 28, 1988
    Date of Patent: March 19, 1991
    Assignee: Shell Oil Company
    Inventor: Richard A. Kemp
  • Patent number: 4997799
    Abstract: The present invention relates to a spent hydroprocessing catalyst regeneration process wherein the catalyst is subjected to an initial partial decoking step, followed by the addition of at least one rare earth metal, and then subjected to a final decoking step.
    Type: Grant
    Filed: June 20, 1990
    Date of Patent: March 5, 1991
    Assignee: Amoco Corporation
    Inventors: Frederick T. Clark, Albert L. Hensley, Jr.
  • Patent number: 4997801
    Abstract: There is disclosed a catalyst which hydrotreats hydrocarbons without need of presulfiding. The catalyst comprises a carrier of an inorganic oxide containing a sulfurizing agent and a water-soluble compound of two metals one of which belongs to the Group VI of the Periodic Table, while the other belongs to the Group VIII. The carrier has pores in which a precursor of a sulfide is formed. The coordination number of the closest Group VI metal found from the radial distribution function around the Group VI metal is less than 0.25. The function is obtained from the Fourier transform of the extended x-ray absorption fine structure of the precursor.
    Type: Grant
    Filed: April 19, 1989
    Date of Patent: March 5, 1991
    Assignee: Sumitomo Metal Mining Company Limited
    Inventors: Yukuaki Mitarai, Naoto Kinbara, Yasuhito Takahashi, Tomio Kawaguchi, Shigeru Sakai
  • Patent number: 4994423
    Abstract: The present invention relates to a spent hydroprocessing catalyst regeneration process wherein the catalyst is subjected to an initial partial decoking step, followed by impregnation with a Group IIA metal-containing component, and then subjected to a final decoking step.
    Type: Grant
    Filed: May 25, 1990
    Date of Patent: February 19, 1991
    Assignee: Amoco Corporation
    Inventors: Frederick T. Clark, Albert L. Hensley, Jr.
  • Patent number: 4990243
    Abstract: This invention provides a layered catalyst system for hydro-denitrification of hydrocarbons, such as vacuum gas oil, used for hydrocracking to produce various fuels. The layered catalyst system of this invention comprises a first layer of a nickel-molybdenum-phosphorus/alumina catalyst or a cobalt-molybdenum-phosphorus/alumina catalyst and a second layer catalyst comprising a nickel-tungsten/silica-alumina-zeolite or a nickel-molybdenum/silica-alumina-zeolite catalyst. The preferred aspects of the combination of the layered catalysts disclosed herein are: (a) the first layer alumina catalyst has a molybdenum content greater than about 14% by wt.; (b) the first layer alumina catalyst has a relatively large pore size, such as at least about 60 .ANG.; and (c) the second layer catalyst contains at least about 2% of a zeolite component. The layered catalyst system of this invention and the attendant process produces improved denitrification of feedstocks, improved catalyst life and other advantages.
    Type: Grant
    Filed: May 10, 1989
    Date of Patent: February 5, 1991
    Assignee: Chevron Research and Technology Company
    Inventors: Philip L. Winslow, Richard F. Sullivan
  • Patent number: 4983558
    Abstract: The invention relates to a process for treating a new or regenerated catalyst containing a support having as a base at least one metal or metalloid oxide and at least one active metal, comprising treating the catalyst with at least one sulfuration agent dissolved in a solvent.The invention is charcterized in that the sulfuration agent is a polysulfide with the following general formulaR'--S.sub.y --R--S.sub.x --R--S.sub.y).sub.n R'where R is a linear or a branched organic radical comprising from 2 to 12 carbon atoms; R' is an alkyl, alkenyl, arylalkyl or arylalkenyl radical comprising from 1 to 12 carbon atoms, R' possibly comprising at least one heteroatom selected from the group consisting of oxygen, nitrogen, and sulfur; x has a value of from 1 to 4; y has a value of from 1 to 8 and n is such that the average molar mass of the polymer is about 5000.
    Type: Grant
    Filed: February 16, 1989
    Date of Patent: January 8, 1991
    Assignee: Institut Francais du Petrole
    Inventors: Maurice Born, Guy Parc, Herve Toulhoat
  • Patent number: 4983559
    Abstract: Presulfurization of a catalyst used, e.g., for hydrocarbon conversion, wherein a polysulfide is employed as the sulfurization agent. In the first stage of the presulfurization, phosphorous, a halogen, or compounds thereof are introduced.
    Type: Grant
    Filed: July 3, 1989
    Date of Patent: January 8, 1991
    Assignee: Europeene de Retraitement de Catalyseurs Eurecat
    Inventor: Georges Berrebi
  • Patent number: 4977117
    Abstract: The invention involves a process comprising regenerating a catalyst comprising (a) a support containing at least one oxide of a metal or metalloid and (b) at least one active metal, said process comprising in a first stage treating said catalyst in the absence of hydrogen with at least one sulfurizing agent comprising a polysulfide of the formulaR--S.sub.(n) --R'wherein n is 2 to 20, R is an organic radical of 1-150 carbon atoms per molecule and R' is independently a radical as defined for R or a hydrogen atom, whereby said agent is incorporated at least in part in said catalyst, in a first portion of a second stage, treating the catalyst in the absence of hydrogen and in the presence of steam, moist air or moist inert gas, at a temperature up to 275.degree. C., and, in a second portion of the second stage, treating the catalyst in the presence of hydrogen at a temperature of at least 275.degree. C., wherein in the first stage a nitrogen compound is added.
    Type: Grant
    Filed: March 29, 1989
    Date of Patent: December 11, 1990
    Assignee: Europeenne de Retraitement de Catalyseurs
    Inventors: Georges Berrebi, Pierre Dufresne
  • Patent number: 4976848
    Abstract: For a heavy hydrocarbonaceous feed, especially good hydrodemetalation and hydrodesulfurization are achieved, as well as MCR reduction, using a catalyst having 5 to 11 percent of its pore volume in the form of macropores, and a surface area greater than 75 m.sup.2 /g. Preferably the catalyst has a peak mesopore diameter greater than 165 .ANG., as determined by mercury porosimetry, and an average mesopore diameter greater than 160 .ANG..
    Type: Grant
    Filed: October 4, 1988
    Date of Patent: December 11, 1990
    Assignee: Chevron Research Company
    Inventor: David R. Johnson
  • Patent number: 4975399
    Abstract: A spent hydrotreating catalyst composition is regenerated by a two-step heating process under such conditions as to substantially remove all carbonaceous deposits therefrom and to increase the average pore diameter of the catalyst composition. The thus-prepared regenerated catalyst composition is employed in a process for hydrotreating metal-containing oils.
    Type: Grant
    Filed: November 21, 1988
    Date of Patent: December 4, 1990
    Assignee: Phillips Petroleum Company
    Inventor: Lloyd E. Gardner
  • Patent number: 4973396
    Abstract: Hydrotreating at relatively low pressure and elevated temperature followed by a selective distillation results in lighter fractions substantially free of sulfur and nitrogen. Over half of the total liquid product is suitable for sweet hydroprocessing over a noble metal catalyst.
    Type: Grant
    Filed: July 10, 1989
    Date of Patent: November 27, 1990
    Assignee: Exxon Research and Engineering Company
    Inventor: Gerald E. Markley
  • Patent number: 4973397
    Abstract: Disclosed is a process for hydrotreating a hydrocarbonaceous feed wherein the feed is contacted in a mixed catalyst bed at a temperature of about 200.degree. C. to 450.degree. C., in the presence of hydrogne, which catalyst bed is comprised of: (a0 one or more catalysts comprised of at least one metal selected from Group VIB and at lease one metal selected from Group VIII of the Periodic Table of the Elements, on an inorganic oxide support material; and (b) one or more catlayst represented by MM'.sub.a S.sub.x where M is Cr or one or more divalent promoter metals selected from Mn, Fe, Co, Ni, Cu and Zn; M' is one or both of MO and W; x is 0.5 to 9, and a=1 when Cr is not one of metals represented by M, and 0.5.ltoreq.a.ltoreq.3 when Cr is one of the metals represented by M.
    Type: Grant
    Filed: July 5, 1988
    Date of Patent: November 27, 1990
    Assignee: Exxon Research and Engineering Company
    Inventor: Teh C. Ho
  • Patent number: 4969989
    Abstract: Catalytic materials are modified by adding one or more electropositive and/or electronegative elements thereto in amounts sufficient to adjust the resultant geometric mean electronegativity to a value within a desired or predetermined range. The invention is particularly suited to the preparation of hydrocarbon hydroprocessing catalysts, particularly with respect to hydrodesulfurization catalysts comprising a support material containing a porous refractory oxide. With such catalysts, not only is the geometric mean electronegativity adjusted to a desired value, but if the electropositive or electronegative element added to the catalyst has pore growth promotion properties, the average pore size of the resultant catalyst is increased while its surface area, and usually also its total pore volume, is decreased.
    Type: Grant
    Filed: January 10, 1989
    Date of Patent: November 13, 1990
    Assignee: Union Oil Company of California
    Inventor: Howard D. Simpson
  • Patent number: 4969990
    Abstract: A catalyst useful for hydroprocessing a hydrocarbon-containing oil contains at least one hydrogenation component on an amorphous, porous refractory oxide. The catalyst is prepared by impregnating support particles having a narrow pore size distribution and a mode pore diameter from abpit 70 to 80 angstroms with a solution containing a precursor of the hydrogenation components, followed by drying and calcining. The catalyst is useful for promoting a number of hydrocarbon hydroprocessing reactions, particularly hydrogenative desulfurization, dedemetallization and denitrogenation, and most particularly, hydrodesulfurization of residuum-containing oils.
    Type: Grant
    Filed: August 31, 1989
    Date of Patent: November 13, 1990
    Assignee: Union Oil Company of California
    Inventor: Howard D. Simpson
  • Patent number: 4966679
    Abstract: A method for hydrocracking a heavy fraction oil which comprises cracking a heavy fraction oil in the coexistence of a catalyst and a hydrogen donating solvent such as tetralin while adding a hydrogen-containing gas to the cracking reactor thereby inhibiting the formation of carbonaceous substances and precursors thereof and then hydrogenating the reaction products in the presence of a solid catalyst while adding a hydrogen-containing gas to the hydrogenating reactor thereby to convert the toluene-insoluble carbonaceous substances and precursors thereof to toluene-soluble ones, thus causing no clogging in an apparatus used.
    Type: Grant
    Filed: December 30, 1988
    Date of Patent: October 30, 1990
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Junichi Kubo, Kiyoshi Kato, Tadakazu Yamashita, Masaru Sato, Hiroshi Kato
  • Patent number: 4960506
    Abstract: Hydrocarbon feedstocks are selectively hydrodesulfurized by contacting the feedstock in the presence of hydrogen with a predecessor catalyst comprising molybdenum or tungsten sulfide which has been promoted by reaction with a transition metal containing organo-metallic complex wherein the valence of the metal is 0 or +1 at the time of reaction and the contacting is done at a temperature and pressure sufficient to substantially hydrodesulfurize the hydrocarbon.
    Type: Grant
    Filed: March 20, 1989
    Date of Patent: October 2, 1990
    Assignee: Exxon Research and Engineering Company
    Inventors: Thomas R. Halbert, Edward I. Stiefel, Russell R. Chianelli, Teh C. Ho
  • Patent number: 4952303
    Abstract: A process for obtaining a very high quality lube base stock is disclosed which comprises:(a) introducing an aromatic and nitrogen-and sulfur-containing feedstock selected from the group consisting of a dewaxed oil obtained from refining distillate fraction and having a 60-700 SUS at 100.degree. F. and a dewaxed oil obtained from refining vacuum resid and having a 2300-2700 SUS at 100.degree. F., and hydrogen, into a single stage hydrotreating reactor; and,(b) subjecting the feedstock to hydrotreating in said reactor in the presence of a sulfided cobalt/molybdenum hydrotreating catalyst at an average reactor temperature of from about 550.degree. to about 700.degree. F. at a hydrogen partial pressure of from about 1500 to about 3000 psia at the reactor outlet, an LHSV of from about 0.1 to about 1.
    Type: Grant
    Filed: December 22, 1988
    Date of Patent: August 28, 1990
    Assignee: Mobil Oil Corp.
    Inventors: Robert W. Bortz, Kenneth R. Graziani
  • Patent number: 4952306
    Abstract: A novel slurry hydrotreating process is described which employs a hydrotreating catalyst of small particle size having a quantity of catalyst sites in excess of those required for reaction and/or adsorption of nitrogen compounds in the petroleum or synfuel feed being treated. The excess catalyst sites can therefore in effect be contacted with a low nitrogen or essentially zero nitrogen feed, allowing rapid hydrogenation of aromatics at low temperatures where equilibrium is favored. In a further aspect of the invention, the catalyst which contains adsorbed nitrogen is activated by high temperature denitrogenation.
    Type: Grant
    Filed: September 22, 1989
    Date of Patent: August 28, 1990
    Assignee: Exxon Research and Engineering Company
    Inventors: Willard H. Sawyer, Roby Bearden, Jr., Russell R. Chianelli, William E. Winter, Jr.
  • Patent number: 4943547
    Abstract: An improved method of presulfiding a hydrotreating catalyst which minimizes sulfur stripping upon start-up of a hydrotreating reactor utilizing such a catalyst. The method comprises the steps of contacting a hydrotreating catalyst with elemental sulfur at a temperature below the melting point of sulfur, thereby forming a sulfur-catalyst mixture, and heating the sulfur-catalyst mixture to a temperature above the melting point of sulfur. Preferably, the sulfur-catalyst mixture is first mixed with a high boiling oil or a hydrocarbon solvent to form a prewet mixture prior to heating at a temperature above the melting point of sulfur.
    Type: Grant
    Filed: September 13, 1988
    Date of Patent: July 24, 1990
    Inventors: James D. Seamans, James G. Welch, Neal G. Gasser
  • Patent number: 4941964
    Abstract: A process for the hydrotreatment of a sulfur and metal-containing hydrocarbon feed comprises contacting said feed with hydrogen and a catalyst in a manner such that the catalyst is maintained at isothermal conditions and is exposed to a uniform quality of feed, where said catalyst has a composition comprising 3.0-5.0 wt. % of an oxide of a Group VIII metal, 14.5-24.0 wt. % of an oxide of a Group VIB metal and 0-2.0 wt. % of an oxide of phosphorus supported on a porous alumina support, and said catalyst is further characterized by having a total surface area of 150-210 m.sup.2 /g and a total pore volume of 0.50-0.75 cc/g with a pore diameter distribution such that micropores having diameters of 100-160A constitute 70-85% of the total pore volume of said catalyst and macropores having diameters of greater than 250A constitute 5.5-22.0% of the total pore volume of said catalyst.
    Type: Grant
    Filed: March 14, 1988
    Date of Patent: July 17, 1990
    Assignee: Texaco Inc.
    Inventors: Pei-Shing E. Dai, David E. Sherwood, Jr., Burton H. Bartley, Randall H. Petty
  • Patent number: 4940533
    Abstract: Hydrocarbon hydroprocessing using catalysts containing a Group VIB metal and a phosphorus component on a porous refractory oxide is prepared by impregnating support particles with a solution containing (1) phosphorus, and (2) citric acid in a mole ratio to Group VIB metal components of less than 1 to 1, followed by drying and calcining. The catalysts are useful for promoting a number of hydrocarbon hydroprocessing reactions, particularly those involving hydrogenative desulfurization, demetallization and most particularly, denitrogenation.
    Type: Grant
    Filed: September 29, 1989
    Date of Patent: July 10, 1990
    Assignee: Union Oil Company of California
    Inventors: Howard D. Simpson, Pauline B. Borgens
  • Patent number: 4912071
    Abstract: The present invention relates to a method of unloading a catalyst from a reactor wherein the reactor is filled with mixed liquid of condensed ring aromatic hydrocarbon having a required number of ring members, i.e. preferably 2 to 4 ring members, and gas oil, to wet the catalyst so as to form a coating of film on the catalyst before unloading the catalyst from the reactor.
    Type: Grant
    Filed: October 28, 1987
    Date of Patent: March 27, 1990
    Assignees: Kashima Engineering Co., Ltd., Softard Industries Co., Ltd.
    Inventors: Toyoo Kaijima, Tomiyasu Hirachi, Katsuhiko Kawakami, Junichi Takano
  • Patent number: 4888316
    Abstract: An active hydrotreating catalyst composition is prepared by a process comprising the steps of (a) grinding a spent hydrotreating catalyst containing carbonaceous deposits, (b) mixing the ground spent catalyst with an alumina-containing material (preferably alumina), (c) shaping (preferably extruding) the mixture of ground spent catalyst and alumina-containing material and (d) heating the shaped mixture so as to burn off carbonaceous deposits on the ground spent catalyst component. The thus-prepared active hydrotreating catalyst is used in a process for hydrotreating hydrocarbon containing feed streams (oils) which contain metal impurities.
    Type: Grant
    Filed: November 21, 1988
    Date of Patent: December 19, 1989
    Assignee: Phillips Petroleum Company
    Inventors: Lloyd E. Gardner, Dennis R. Kidd
  • Patent number: 4886594
    Abstract: Hydrotreating catalyst composition comprising a hydrogenating component consisting essentially of a metal component in which the metal is selected from Group VIB and a phosphorus component, deposed on the surface of a support comprising a porous refractory inorganic oxide and free of zeolite component exhibits excellent hydrotreating activity and lifetime, particularly in the hydrodenitrogenation of high nitrogen feeds, e.g., whole shale oils or fractions thereof, and in the hydrodesulfurization and hydrodemetallation of high sulfur feeds, e.g., vacuum or atmospheric residual.
    Type: Grant
    Filed: August 28, 1987
    Date of Patent: December 12, 1989
    Assignee: Amoco Corporation
    Inventor: Jeffrey T. Miller
  • Patent number: 4879265
    Abstract: A hydrocarbon hydroprocessing catalyst containing a Group VIB metal and a phosphorus component on a porous refractory oxide is prepared by impregnating support particles with a solution containing (1) phosphorus, and (2) citric acid in a mole ratio to Group VIB metal components of less than 1 to 1, followed by drying and calcining. The catalyst is useful for promoting a number of hydrocarbon hydroprocessing reactions, particularly those involving hydrogenative desulfurization, demetallization and most particularly, denitrogenation.
    Type: Grant
    Filed: May 10, 1988
    Date of Patent: November 7, 1989
    Assignee: Union Oil Company of California
    Inventors: Howard D. Simpson, Pauline B. Borgens
  • Patent number: 4864067
    Abstract: A process and reactor system is disclosed for hydrotreating a low sulfur containing olefinic distillate and conventional feedstock to a catalytic hydrodesulfurization. The process comprises passing a minor portion of the olefinic distillate to a first hydrotreating zone in admixture with conventional CHD feedstock. A major portion of the olefinic distillate is passed to a second hydrotreating zone in combination with the effluent from the first zone. In this manner the exotherm attributable to olefins hydrogenation is controlled within limits sufficient to avoid very frequent catalyst regeneration.
    Type: Grant
    Filed: May 26, 1988
    Date of Patent: September 5, 1989
    Assignee: Mobil Oil Corporation
    Inventors: Mohsen N. Harandi, Hartley Owen
  • Patent number: 4863887
    Abstract: There is provided an additive for the hydroconversion of a heavy hydrocarbon oil, which is obtained by suspending a fine powder of a carbonaceous substance and a solution of a heteropolymolybdic acid and/or transition metal salts thereof in a hydrocarbon oil. By the use of the additive of the present invention, the hydroconversion of a heavy hydrocarbon oil can be effectively performed at high conversion without occurrence of coking.
    Type: Grant
    Filed: December 11, 1987
    Date of Patent: September 5, 1989
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Nobumitsu Ohtake, Tokitaka Kaneshima
  • Patent number: 4861457
    Abstract: A novel family of crystalline, microporous gallophosphate compositions is synthesized by hydrothermal crystallization at elevated temperatures from gallophosphate gels containing a molecular structure-forming template. The family comprises distinct species, each with a unique crystal structure. Calcination removed volatile extraneous matter from the intracrystalline void space and yields microporous crystalline adsorbents with pores, the dimensions of which vary, among the individual species, from about 3A to 10A in diameter. The compositions represent a new class of adsorbents of the molecular sieve type, and also exhibit properties somewhat analogous to zeolitic molecular sieves which render them useful as catalysts or catalyst based in chemical reactions such as hydrocarbon conversion.
    Type: Grant
    Filed: October 12, 1988
    Date of Patent: August 29, 1989
    Assignee: UOP
    Inventors: Stephen T. Wilson, Naomi A. Woodard, Edith M. Flanigen
  • Patent number: 4853359
    Abstract: A novel flocculated methanation, hydrogenation or hydrodesulfurization catalyst of the form MS.sub.2 :Y:Z wherein MS.sub.2 is a single layer transition metal dichalcogenide sulfide, Y is a promoter substance and Z is a support substance, is disclosed.
    Type: Grant
    Filed: February 18, 1987
    Date of Patent: August 1, 1989
    Assignee: Simon Fraser University
    Inventors: S. Roy Morrison, Robert F. Frindt, Per Joensen, Michael A. Gee, Bijan K. Miremadi
  • Patent number: 4853108
    Abstract: This invention relates to a process for preparing highly active hydrotreating catalysts prepared by incorporating nickel, an element selected from the group consisting of molybdenum, tungsten and mixtures thereof, and a stabilizing amount of phosphorus into an alumina hydrogel support. The final calcined catalysts have surface areas greater than about 300 m.sup.2 /g, crush strengths greater than about 18 lbs and more than about 80% of their pore volume in pores having diameters less than about 70 .ANG..
    Type: Grant
    Filed: November 19, 1987
    Date of Patent: August 1, 1989
    Assignee: Shell Oil Company
    Inventor: Richard A. Kemp
  • Patent number: 4851106
    Abstract: Molecular sieve compositions having three-dimensional microporous framework structures of CrO.sub.2, AlO.sub.2 and PO.sub.2 tetrahedral oxide units are disclosed. These molecular sieves have an empirical chemical composition on an anhydrous basis expressed by the formula:mR: (Cr.sub.x Al.sub.Y P.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Cr.sub.x Al.sub.y P.sub.z)O.sub.2 ; and "x", "y" and "z" represents the mole fractions of chromium, aluminum and phosphorus, respectively, present as tetrahedral oxides. Their use as adsorbents, catalysts, etc. is also disclosed.
    Type: Grant
    Filed: March 31, 1988
    Date of Patent: July 25, 1989
    Assignee: UOP
    Inventors: Edith M. Flanigen, Brent M. T. Lok, Robert L. Patton, Stephen T. Wilson
  • Patent number: 4845068
    Abstract: Supported catalysts for hydrotreating hydrocarbons comprise (a) at least one member selected from the group consisting of oxides of metals in Groups IV and VIII of the Periodic Table, and (b) at least one organic compound having a mercapto radical or radicals (--SH) selected from the group consisting of mercapto-carboxylic acids, including alkali metal, alkaline earth metal and ammonium salts thereof and esters thereof, bivalent mercaptans, amino-substituted mercaptans, and thiocarboxylic acids. These catalysts can be easily activated by treatment in the presence of hydrogen gas at a temperature in the range from room temperature to 400.degree. C. show higher activity than catalysts activated by conventional methods.
    Type: Grant
    Filed: April 22, 1988
    Date of Patent: July 4, 1989
    Assignee: Sumitomo Metal Mining Company Limited
    Inventors: Yasuhito Takahashi, Shigeru Sakai, Yoshimasa Inoue