Abstract: Hydrotreating catalysts comprise a hydrogenating component and a support comprising at least one porous refractory inorganic oxide, said catalyst having BET surface area of 150 to about 190 m.sup.2 /g, bulk density of at least about 0.2 g/cc, total pore volume of at least about 0.9 cc/g with mercury penetration pore volume of at least about 0.1 cc/g in macropores with radii of 600 to 25,000 .ANG., such surface area, pore size distribution and total pore volume being effective to give an average pore diameter of at leat 230 .ANG. calculated as 4V/A. Hydrotreating process comprises contacting a hydrocarbon feed with hydrogen in the presence of the aforesaid catalyst under hydrotreating conditions. The catalyst and process are particularly useful in hydrotreating feeds comprising high metals or high metals and sulfur content materials.

Abstract: An improved hydrotreating catalyst, and a process for using thereof, comprises a conventional Group VIA and Group VIIIA metal oxide or metal sulfide, deposited on an inorganic refractory support and about 0.1% by weight to about 7% by weight of the catalyst of a promoter comprising a halogenated metal selected from the Group consisting of halogenated metals of Group IB, IIB, IIIB, titanium and tin. The presence of the promoter results in greater degree of desulfurization and in CCR reduction of hydrocarbon feedstocks, especially highly aromatic petroleum residue and synthetically-derived hydrocarbons, e.g., coal liquids.

Abstract: A process for hydroprocessing a hydrocarbonaceous feedstock containing constituents boiling above 350.degree. C. comprises contacting said feedstock with hydrogen under hydroprocessing conditions with a catalyst composition comprising a rigidly interconnected pack containing inorganic matrix oxide and about 10-95% fluid catalytic cracking catalyst microspheroids, based upon the total weight of said matrix oxide and said microspheroids, said pack characterized by a pore volume of at least 0.15 cc. per cc., at least about 30% of said pore volume present as pores having diameters within the range of 50-250 Angstroms and at least about 5% of said pore volume present as pores having diameters greater than 1,000 Angstroms.

Abstract: An improved hydrotreating catalyst, and a process for using thereof, comprises a conventional Group VIA and Group VIIIA metal metal oxide or metal sulfide, deposited on an inorganic refractory support and about 0.1% by weight to about 7% by weight of the catalyst of a promoter comprising a halogenated metal selected from the Group consisting of halogenated metals of Group IB, IIB, IIIB, titanium and tin. The presence of the promoter results in greater degree of desulfurization and in CCR reduction of hydrocarbon feedstocks, especially highly aromatic petroleum residua and synthetically-derived hydrocarbons, e.g., coal liquids.

Abstract: Hydrogen partial pressure in the distilled vapor phase in a stripper is maintained sufficienty to allow a smooth distillation processing whereby an efficient crude oil stripping is performed. The distillate overhead thus produced is maintained at a temperature high enough for direct feeding to a subsequent hydrotreating process by means of a reflux cooler installed at the top of the stripper.

Abstract: Polymer precursor materials are vaporized without polymerization or are removed from a raw naphtha fraction by passing the raw naphtha to a vaporization zone (24) and vaporizing the naphtha in the presence of a wash oil while stripping with hot hydrogen to prevent polymer deposits in the equipment.

Abstract: A catalyst composition including imogolite and its use in hydrogen processing hydrocarbons are disclosed.

Abstract: A process for upgrading a heavy hydrocarbonaceous oil is provided in which the oil is hydrorefined, heat-treated and hydrocracked to increase the selectivity of the hydrocracked product to components boiling in the range of 350.degree. to 675.degree. F.

Abstract: Process for hydrogenating a heavy hydrocarbon charge containing asphaltenes, in the liquid phase, in the presence, as catalyst, of a molybdenum blue solution in a polar organic solvent soluble in the charge, so as to remove impurities therefrom before subjecting it to further refining.

Abstract: Residual oil fractions are upgraded in that CCR is selectively removed without undue hydrogen consumption by hydroprocessing with a catalyst comprises a single metal such as molybdenum, tungsten, nickel, iron or palladium or multimetallic combination of such metals, excluding, however, active desulfurization compositions such as nickel molybdenum and nickel-tungsten. Said catalyst is characterized as having greater than about 50% of its pore volume contribution in pores having diameters in the range of between about 100 and 200 Angstroms. The product of such hydroprocessing is a particularly preferable feedstock for coking to give more liquid yield and less coke make.

Abstract: A hydropyrolysis process for upgrading heavy, high molecular weight feedstocks such as coal-derived liquids, petroleum crudes, tar sand bitumens, shale oils, bottom residues from process streams, and the like, to lighter, lower molecular weight liquid products. The process includes subjecting the feedstocks to pyrolysis in the presence of hydrogen under carefully controlled conditions of temperature and pressure. The process can be defined as hydrogen-modified, thermal cracking in the specific temperature range of 450.degree. C. to 650.degree. C. and in the hydrogen pressure range of about 120 psi to 2250 psi. The amount of hydrogen present can be varied according to the type of feedstock and the liquid product desired. Although the hydrogen is not consumed in large amounts, it does participate in and modifies the process, and thereby provides a means of controlling the process as to the molecular weight range and structural type distribution of the liquid products.

Abstract: Cyclic hydrotreating of resids with low pressure, short term on-stream periods yields desirable products.

Abstract: A mixture of heavy hydrocarbons, hydrogen and fresh catalyst comprising metals from the groups Vb, VIb, VIIb or VIII is passed first in a furnace for a limited heating time and then in a reactor where recycled catalyst is also added; the recycled catalyst is used in the form of a suspension recovered by fractionation of the reaction product.

Abstract: A method is described for the preparation of chalcogenides of ruthenium, rhodium, osmium and iridium transition metals of the Periodic Table of the Elements which comprises mixing in the absence of an aqueous solvent a Group VIII transition metal salt with a source of chalcogenide, said chalcogenide being selected from the group consisting of sulfur, selenium, tellurium and mixtures thereof, yielding a precipitate of the formula MX.sub.y wherein M is selected from the group consisting of ruthenium, rhodium, osmium and iridium, X is sulfur, selenium, tellurium and mixtures thereof and y is a number ranging from about 0.1 to about 3, preferably 0.1 to about 2.5. By the practice of the nonaqueous synthesis technique, Group VIII chalcogenides are prepared which are finely divided, have a high surface area, small particle size and small crystallite size which are also free of excess sulfur, water and/or hydrolysis products.

Abstract: Dewaxed lube base stock oil which forms a wax haze on storage at a temperature above its cloud point is treated by contacting the oil and hydrogen with a zeolite catalyst such as ZSM-5 to eliminate the wax-haze formation. The method may be used to reclaim wax-contaminated lube base stock oils and other wax-contaminated hydrocarbon oils.

Abstract: Desulfurization, denitrogenation, deoxygenation and CCR reduction of highly aromatic petroleum and coal derived liquids are conducted with hydrogen and with a refractory base catalyst incorporating at least one Group VIA metal and at least one Group VIII metal. The catalyst has a surface area of between about 100 and 300 m.sup.2 /g and a total pore volume of between about 0.3 and 1.

Abstract: A process for preparing white mineral oil from a mineral oil distillate of lubricating viscosity by first contacting the distillate with hydrogen in the presence of sulfur-resistant catalyst to form hydrogenated oil and then second contacting at least a portion of the hydrogenated oil with hydrogen in the presence of a second catalyst to form a refined oil from which white oil is recovered. The second catalyst, which comprises a support, at least one palladium component and at least one halogen component, possess improved catalyst activity.

Abstract: Olefins and aromatic compounds in mixed hydrocarbon streams boiling above about 200.degree. F. are hydrogenated at a temperature ranging between about 400.degree. F.-720.degree. F. using a zeolite-containing catalyst that has been treated with a hydrocarbon stream relatively high in organic nitrogen compounds to suppress the cracking activity of the catalyst. The catalyst comprises (1) an amorphous base component, (2) a crystalline aluminosilicate component preferably comprising 5-30 wt. % of the total catalyst and having a silica/alumina mole ratio of at least 2.5 and an alkali metal content of less than about 2.0 wt. %, and (3) a transition metal hydrogenation component. The process is particularly useful in the manufacture of jet fuels and technical white oils and white oil bases with a minimum conversion of feed (<20%) to substantially lower boiling products.

Abstract: A process for hydrotreating a petroleum hydrocarbon feed comprising admixing a quinone compound, or compounds, with said hydrocarbon feed, and contacting said admixture with hydrogen at elevated temperature, suitably at temperatures ranging from about 500.degree. F. to about 1050.degree. F., preferably from about 750.degree. F. to about 900.degree. F. The petroleum hydrocarbon feed is characterized generally as comprised of a full boiling range crude, an atmospheric or vacuum residum, an unconventional whole heavy crude, or fractions boiling within the gasoline and mid-distillate ranges.

Abstract: Disclosed is a hydrocracking process utilizing a catalyst comprising a Ziegler alumina-zeolite support, a rare earth exchange metal component and a platinum group metal component.

Abstract: The invention relates to the catalytic treatment of a gas oil feed stock, distilling between 150.degree. and 530.degree. C., in a reactor zone whose temperature is comprised between 200.degree. and 500.degree. C., the pressure is comprised between 15 and 80 bars and containing a hydrogen form zeolite as catalyst, in the presence of a quantity of isobutane representing from 5 to 100% of said feed stock.The process is particularly suitable for the improvement of the filtration temperature limit of the gas oils.

Abstract: The invention is directed to a catalytic process for hydro-treating gas oils in order to improve their flow properties, the feed stock being treated at a temperature of between 400.degree. and 550.degree. C., under a total pressure of between 18 and 60 bars with a hydrogen/hydrocarbon molar ratio of between 2 and 8 in the presence of a catalyst comprising by weight from 0.1 to 1% of platinum and 0.01 to 1% of iridium deposited on an alumina support having a specific surface higher than 50 m.sup.2 /g, a silica content of less than 10% weight and a halogen content of less than 0.1%.

Abstract: A process for hydrotreating (hydroprocessing) hydrocarbons and mixtures of hydrocarbons utilizing a catalytic composite comprising an alumina-zeolite support, a rare earth exchange metal component, at least one metal component from Group VIB or Group VIII and from about 0.1 to about 5 weight percent of at least one component from Group IIA based on the weight of the finished catalyst in which process there is effected a chemical consumption of hydrogen. Hydrocarbon hydroprocesses are hydrocracking, the hydrogenation of aromatic nuclei, the ring-opening of cyclic hydrocarbons, desulfurization, denitrification, hydrogenation, etc.

Abstract: The use of platinum on a largely SiO.sub.2 catalyst for dearomatization of light lubricating oils. The catalyst can successfully process feedstocks with sulphur contents as high as 1000-3000 ppm.

Abstract: A process for hydrotreating (hydroprocessing) hydrocarbons and mixtures of hydrocarbons utilizing a catalytic composite comprising a combination of a nickel component, a molybdenum component and a platinum component with a zeolitic carrier material wherein said platinum component is present in an amount sufficient to result in the composite containing, on an elemental basis, about 0.2 to about 0.5 percent by weight platinum, in which process there is effected a chemical consumption of hydrogen. Hydrocarbon hydroprocesses are hydrocracking, the hydrogenation of aromatic nuclei, the ring-opening of cyclic hydrocarbons, desulfurization, denitrification, hydrogenation, etc.

Abstract: UV-unstable hydrocrackate lube oil stock is improved by hydrogenating the stock at a temperature in the 200.degree. to 300.degree. C. range using a hydrogenating component disposed upon an alumina carrier having a substantial pore volume of which a major portion is in pores having diameters in the 80- to 150-Angstrom range.

Abstract: Base stocks for lubricating oil with excellent thermal stability are produced by hydrofinishing a mixture consisting of 10 to 60 percent by volume of a neutralized extract and 90 to 40 percent by volume of an unextracted intermediate distillate product of low total acid value, in which the neutralized extract is prepared by alkaline treating and vacuum distillation of a extract obtained by solvent extraction of said intermediate distillate product by a solvent having affinity for aromatic compounds.

Abstract: A staged hydrocarbon hydroconversion process is provided in which a portion of the product boiling up to an atmospheric pressure distillation cut point of about 1050.degree. F. is removed between the stages and in which the first stage is operated at lower severity than the second stage.

Abstract: The liquid product of a slurry hydrogen treating zone is separated into fractions in the same separation zone used to obtain the heavy hydrocarbonaceous oil fraction used as feed for the hydrogen treating zone. A separate portion of coarser solids is withdrawn from the hydrogen treating zone.

Abstract: A hydrofining process wherein an olefinic naphtha hydrocarbon feed in vapor phase is contacted, in a fixed bed, with a catalyst of small particle size at low pressure. Suitably, a catalyst of average particle size no greater than, or less than about 1/20 inch is employed. Preferably, the catalyst is of average particle size ranging from about 200 microns to about 1/20 inch, and more preferably the catalyst is of average particle size ranging from about 1/40 inch to about 1/20 inch. By the use of such catalyst at total pressures ranging from about 60 to about 300 psig, preferably from about 80 to about 200 psig, it has been found that the rate of hydrodesulfurization of the naphtha feed is considerably increased, and yet there is significantly less saturation of the olefins, and other nonreactive hydrocarbons with hydrogen.

Abstract: This invention relates to a process of inhibiting or preventing fouling (i.e., preventing the adhesion of deposits from hydrocarbon on surfaces) at elevated temperatures which comprises adding to hydrocarbon an antifouling (preventing) amount of an organo-sulfur compounds having a high sulfur content. In the preferred embodiment, the organo-sulfur compound has at least 5% sulfur. An embodiment is a heterocyclic compound, a dithiole-thione. These organo sulfur compounds are particularly effective at elevated temperatures of at least about 500.degree. F.

Abstract: A catalyst composition, a method for its preparation and a hydrotreating process using same. The catalyst comprises a rigidly interconnected pack of irregularly shaped particles having an average diameter below 0.15 mm. Among the particles and throughout the pack are access channels comprising interconnected macropores having diameters in the 0.1 to 15 micron range which contribute at least 5 percent of the pore volume. The particles comprise materials selected from the group consisting of at least one refractory oxide component and one hydrogenation component. For each 100 parts of the oxide component the composition contains, in parts by weight, an amount of the hydrogenating component, calculated as metal, in the range from 0.1 to 50 parts.

Abstract: A process for hydrotreating (hydroprocessing) hydrocarbons and mixtures of hydrocarbons utilizing a catalytic composite comprising a combination of a nickel component and a tungsten component with a silica-alumina carrier material wherein said carrier material is co-gelled silica-alumina consisting of from about 43 percent to about 57 percent by weight of alumina and from about 57 percent to 43 percent by weight silica and wherein said components are present in amounts sufficient to result in the composite containing, on an elemental basis, about 2 to about 10 percent by weight of the nickel component and about 8 to about 20 percent by weight of the tungsten component, in which process there is effected a chemical consumption of hydrogen. Key features of the subject composite are the criticality of the alumina content of the carrier material and the facility of using a co-gelled silica-alumina carrier material. The principal utility of the subject composite is in the hydrocracking of hydrocarbons.

Abstract: A process is provided for the upgrading of solids-containing liquid hydrocarbon oils derived from coal, oil shale and tar sands. The process comprises passing the solids-containing liquid hydrocarbon oil, together with hydrogen, through the void spaces of a fixed catalyst bed wherein the total void volume is within defined critical limits.

Abstract: Improved processes for the combined desulfurization and hydroconversion of various sulfur-containing pertroleum oils, and particularly various residua feedstocks, are disclosed. These feedstocks are thus contacted with alkali metals, such as sodium, in the molten state, in a conversion zone maintained at specified conditions such that the feedstocks are both desulfurized and subjected to significant hydroconversion, particularly demonstrated by significant reductions in the 1,050.degree. F+ fraction of these feedstocks, as well as significantly decreased Conradson carbon and increased API gravity. In addition, the deep demetallization and moderate denitrogenation of these feedstocks is also achieved. These important results are obtained by maintaining the conversion zone at temperatures of above 750.degree. F, and in the presence of sufficient added hydrogen to produce a hydrogen pressure in the conversion zone of between about 1500 and 3000 psig.

Abstract: A process for making technical white oils in a single step hydrogenation and without the need for acid treating to meet white oil specification by hydrogenating a hydrocracked solvent extracted lubricating oil distilling between 650.degree. and 1050.degree. F., having a SUS/100.degree. F. viscosity of about 200 and an aromatic content of less than about 15% in a single step at 600.degree. to 700.degree. F., and at 2000 to 3000 psig in the presence of a catalyst comprising nickel and tungsten supported on silica-alumina, subjecting the hydrogenated solvent extracted lube oil to atmospheric distillation to remove distillates useful as fuels and subjecting the bottoms of said atmospheric distillation to a vacuum distillation to yield various viscosity grades of technical white oils.

Abstract: A method is provided for reactivation of color removal activity of hydrofinishing catalyst which comprises contacting aged hydrofinishing catalyst exhibiting degraded color removal activity with a small amount of added elemental sulfur dissolved in hydrocarbon oil under mild contact conditions for a time sufficient to reactivate the color removal activity of the catalyst.

Abstract: A two-step process for preparing a stabilized lubricating oil resistant to oxidation and sludge formation upon exposure to a highly oxidative environment is provided. The first step of the present process comprises contacting a lubricating oil stock with elemental sulfur in the presence of a catalyst material selcted from the group consisting of alumina, silica, aluminosilicate, a metal of Groups II-A, II-B, VI-B or VIII of the Periodic Table of Elements, an oxide of a metal of Groups II-A, II-B, VI-B or VIII, a sulfide of a metal of Groups II-A, II-B, VI-B or VIII, clay, silica combined with an oxide of a metal of Groups II-A, III-A, IV-B or V-B, and combinations thereof in a flow reactor or under conditions comparable to those existing in a flow reactor. The second step of the present process comprises contacting the product of the first step with hydrogen in the presence of alumina impregnated with at least about 10 weight percent of MoO.sub.3 and at least about 2.

Abstract: A method for reactivating the catalyst used in the mild hydrotreating of petroleum crude scale wax comprises contacting the catalyst with the feedstream at a temperature in excess of the normal operating temperature for the particular feedstream for a time sufficient to reactivate the catalyst and produce effluent having satisfactory color and stability characteristics. Operation at a temperature in excess of the normal operating temperature may follow conventional air-stream catalyst regeneration.

Abstract: A process for converting mixtures of C.sub.6 to C.sub.30 n-paraffin and n-paraffin by-products to substantially pure n-paraffin which comprises catalytically hydrogenating the mixture at a temperature of from about 600.degree. to 750.degree. F. in the presence of a Group VIII metal on alumina catalyst where the catalyst contains from about 0.05 to 2.0 weight percent of an alkali metal oxide or alkaline earth metal oxide or thallous oxide. The catalyst can additionally contain a Group VIB or VIIB metal.

Abstract: A process for the maximum utilization of a fixed bed of spherical catalyst by approaching perfect liquid distribution in the bed by means of selecting a liquid mass flux in the range of about 2000 to about 4000 lb/hr-ft.sup.2.

Abstract: This invention relates to a process for effectively and completely converting into a useful hydrocarbon oil comprising naphtha, kerosene and gas oil with high cracking rate, the tar-sand bitumen and the vacuum residues from various petroleum or origins which are difficult to treat in comparison with the ordinary crude oil and contain large amount of asphaltenes and resins according to the combined process of the thermal cracking and hydrocracking.The present invention is useful to manufacture the pollution-free product oil from the tar-sand bitumen and the vacuum residues from the various petroleum origins with high desulfurization percentage of more than 90%. The product oil can be used as the superior fuel oil having less sulfur and metal contents and also as the starting material suitable for the secondary processing.

Abstract: Sulfur-containing petroleum oil feedstocks which include heavy hydrocarbons constituents undergo simultaneous desulfurization and hydroconversion by contacting such feedstocks with sodamide in the presence of hydrogen and at elevated temperatures. The mixture of reaction products resulting from the above procedure can be separated to give sodium sulfur salts and a petroleum oil product which has been substantially desulfurized and demetallized and significantly upgraded as demonstrated by a reduced Conradson carbon content and an increased API gravity.

Abstract: Heavy carbonaceous feeds, including various sulfur-containing heavy petroleum oils, are simultaneously desulfurized and subjected to hydroconversion by contacting these feedstocks with alkali metal oxides in a conversion zone maintained at elevated temperatures and in the presence of hydrogen. In this manner, the feeds are substantially desulfurized, and significant upgrading of the feedstocks is also obtained as demonstrated by decreased Conradson carbon, increased API gravity, and conversion of a substantial portion of the 1,050.degree. F+ portion of the feedstream. In addition, methods for the regeneration of the alkali metal oxides from the alkali metal sulfide salts produced in the reaction zone are disclosed.

Abstract: Heavy petroleum oils, preferably whole crude or residua, are desulfurized and upgraded by contacting the petroleum oil with sodium oxide in the presence of hydrogen at elevated temperatures. The resulting mixture comprising desulfurized petroleum oil and a dispersion of sodium salts, primarily sodium sulfide and sodium hydroxide, is separated by conventional means and sodium oxide is regenerated from the salts.

Abstract: An improved method of preparing a catalyst comprising a Group VI-B and a Group VIII metal impregnated on a refractory inorganic oxide carrier material, said catalyst being particularly useful in the hydrorefining of residual oils. The carrier material is further impregnated with a nitrogen-containing organic compound, the compound being subsequently thermally decomposed to deposit nitrogen on the carrier material. The nitrogen-containing compound is characterized by a basic dissociation constant of less than about 1 .times. 10.sup..sup.-13 at 25.degree. C.

Abstract: Processes for the simultaneous desulfurization and hydroconversion of heavy carbonaceous feeds, including various sulfur-containing heavy petroleum oils, are disclosed. These feeds are contacted with alkali metal hydroxides in a conversion zone, in the presence of added hydrogen, and at elevated temperatures, whereby the feeds are substantially desulfurized, while at the same time significant upgrading of these feedstocks is obtained as demonstrated by decreased Conradson carbon, increased API gravity, and the conversion of a substantial portion of the 1,050.degree. F+ portion of the feedstream. In addition, methods for the regeneration of alkali metal hydroxides from the alkali metal salts produced in the conversion zone are disclosed.

Abstract: Sulfur-containing petroleum oil feedstocks which include heavy constituents undergo both desulfurization and hydroconversion by contacting such feedstocks with sodium hydride in the presence of hydrogen, at elevated temperatures. The mixture of reaction products resulting from the above procedure can be separated to give a petroleum oil product which has been desulfurized and demetallized and has a reduced Conradson carbon content and an increased API gravity relative to the feedstock, and a by-product of sodium sulfide salt.

Abstract: An improved method of preparing a catalyst comprising a Group VIII metal and a Group VIB metal impregnated on a refractory inorganic oxide support or carrier material, said catalyst being especially useful in the hydrorefining of residual oils, and particularly effective for the conversion of sulfurous components contained therein. A more active catalyst results from the order of metals impregnation on the support or carrier material, and from the nature of the impregnating solution.

Abstract: A hydrotreating process, particularly a hydroconversion process, wherein a hydrogenation catalyst is contacted with a hydrocarbon or hydrocarbonaceous feed containing 1050.degree. F.+ materials at a preselected high initial temperature and maintained essentially at this temperature throughout an operating run. In accordance with such mode of operation certain advantages are obtained, these including: (1) greater overall conversion of 1050.degree. F.+ to 1050.degree. F.- hydrocarbon products at a given level of hydrodesulfurization, catalyst consumption rate, with the same reactor volume and pressure requirements; (2) greater overall reduction of Con carbon; and (3) improved overall feed metals reduction.