Abstract: In a cracking process wherein used zeolitic catalyst is withdrawn from the cracking zone and treated with steam and then returned to the cracking zone, the improvement comprising diluting the steam with an organic compound.

Abstract: This invention is directed to a method of using tin to passivate cracking catalysts contaminated with vanadium. The improvement resides in the use of tin alone without the need for synergists such as antimony, phosphorus, and/or sulfur compounds.

Abstract: A method of restoring activity to a cracking catalyst which has been at least partially deactivated by metals contamination which involves contacting the cracking catalyst with a treating agent comprising a source of aluminum.

Abstract: A process for economically converting carbo-metallic oils to lighter products. The carbo-metallic oils contain 650.degree. F.+ material which is characterized by containing material which will not boil below about 1025.degree. F., a carbon residue on pyrolysis of at least about 2, and a nickel plus vanadium content of at least about 4 parts per million. This process comprises adding an additive to the feedstock consisting of a compound containing titanium, zirconium, or aluminum so as to restore cracking activity of high metal contaminated and deactivated, zeolite containing catalysts, resulting from processing of these carbo-metallic oils.

Abstract: Contaminating metals including nickel, vanadium, iron and copper are deposited on a fluid cracking catalyst during the processing of carbo-metallic containing oils such as residual oils, reduced crudes or topped crudes. These contaminating metals lead to undesirous side reactions such as dehydrogenation, coking and methyl group removal which adversely affect conversion and gasoline selectively. Furthermore vanadia deactivates the crystalline zeolite component of the catalyst in addition to causing catalyst agglomeration because of its pentoxide melting point by treatment with a reducing gas such as ammonia. The ammonia is added as ammonia or in the presence of diluents such as nitrogen, carbon dioxide, flue gas, fuel gas and steam. The reaction of ammonia with vanadium produces vanadium nitride which is water insoluble and facilitates the disposal of high vanadium containing spent of deactivated catalyst by landfill techniques.

Abstract: A method for passivating the adverse catalytic effects of metal contaminants, such as nickel, vanadium and iron, which become deposited on cracking catalyst is disclosed. A passivation promoter selected from the group consisting of cadmium, germanium, indium, tellurium and zinc is deposited on the catalyst and the catalyst is passed through a passivation zone having a reducing atmosphere maintained at an elevated temperature to decrease the adverse catalytic effects of the metal contaminants. The present method is of particular utility where the residence time of the cracking catalyst in the passivation zone is relatively short.

Abstract: Passivation of vanadium accumulated on catalyst, e.g. crystalline zeolite hydrocarbon conversion catalyst in the rare earth and/or ammonia exchanged zeolite form, effectively minimizes the degrading characteristics of accumulated vanadium on the catalyst. The passivation is accomplished by impregnating or, preferable, precipitating, rare earths, e.g. lanthanum, onto the catalyst particles before and/or after vanadium accumulation. The process is also applicable to inert sorbent particles, e.g. those used for removing carbon and metals from contaminated hydrocarbons.

Abstract: A process for passivating metals in a cracking operation comprising treating the cracking catalyst with antimony tris(hydroxyhydrocarbylthiolate).

Abstract: A method for passivating the adverse catalytic effects of metal contaminants, such as nickel, vanadium and iron, which become deposited on cracking catalyst is disclosed. A passivation promoter comprising elemental tin and/or a tin compound in combination with elemental cadmium and/or a cadmium compound is deposited on the catalyst and the catalyst is passed through a passivation zone having a reducing atmosphere maintained at an elevated temperature to decrease the adverse catalytic effects of the metal contaminants The present method is of particular utility where the residence time of the cracking catalyst in the passivation zone is relatively short.

Abstract: A process for passivating metals in a cracking operation comprising treating the cracking catalyst with antimony tris(hydroxy-hydrocarbylthiolate).

Abstract: It is now known that molecular sieve cracking catalysts used in fluid catalytic cracking units which have been contaminated with such metals as vanadium and nickel can be restored by contacting such contaminated catalysts with antimony-containing compounds and then subsequently subjecting the thus-treated catalysts to elevated temperatures and an oxygen-containing gas whereby revitalization is achieved.The above process can be improved by using as a source of antimony oxide an oil-in-water emulsion of an aqueous antimony sol.

Abstract: A cracking catalyst is contacted with barium or a compound thereof to mitigate the adverse effects of catalyst contaminants.

Abstract: A process for cracking high metals content feedstocks which comprises contacting said charge stock under catalytic cracking conditions with a novel catalyst composition comprising a solid cracking catalyst and a diluent containing antimony and/or tin.

Abstract: A cracking catalyst used to crack oil to produce gasoline or higher-boiling hydrocarbon fuel is contacted with both (A) antimony or a compound thereof such as antimony tris(O,O-dipropyl phosphorodithioate) and (B) a modifying composition consisting essentially of carbon, hydrogen, nitrogen, and sulfur produced by the treatment of a metal salt of a dialkyl dithiocarbamate with a hydrolyzable germanium (IV) compound such as germanium tetrachloride, the contacting of the ctalyst with (A) and (B) prior to, during, or after use of the catalyst in a cracking process being effective in precluding or reducing adverse effects of metals such as nickel, vanadium, and iron.

Abstract: Hydrocarbons containing vanadium are converted to lower boiling fractions employing a zeolitic cracking catalyst containing a significant concentration of a calcium-containing additive as a vanadium passivating agent.

Abstract: A contaminating metal on a cracking catalyst used for the cracking of hydrocarbons is passivated by contacting the catalyst with a hydrocarbon gas or mixture of gases comprising molecules of three carbon atoms or less at passivation reaction conditions prior to the cycling of the catalyst to the cracking zone. The cracking catalyst comprises crystalline aluminosilicate contained in a substantially alumina-free inorganic oxide matrix.

Abstract: The hydroconversion of a heavy hydrocarbon charge containing asphaltenes and metal, sulfur and nitrogen impurities is performed in the presence of a catalyst comprising:(a) soot particles of the cenosphere type(b) a compound of a metal selected from the groups V B, VI B, VII B and VIII of the periodic classification.

Abstract: A process for the production of high octane gasoline and/or valuable lower molecular weight products from carbometallic oils comprising contacting hydrogen and a carbometallic feed in a progressive flow reaction zone with hot conversion catalysts capable of activating hydrogen. The hydrogen gas may be introduced into the feed prior to or simultaneous with contacting the feed with catalysts. Alternately, the hydrogen gas may be introduced to the catalysts prior to or simultaneously with its contact with the carbometallic feed.

Abstract: High gas and coke make due to contamination of a zeolitic fluid cracking catalyst by metal species such as nickel and vanadium during a cracking process is reduced by adding a phosphorus compound to the process. When the catalyst already contains a metals passivating agent or such agents are used in the cracking process further significant reduction in gas and coke make is realized without significant increase in regenerator temperature by adding additional phosphorus.

Abstract: A process for catalytically cracking a hydrocarbon with simultaneous production of a low BTU fuel gas and catalyst regeneration comprising contacting a hydrocarbon feed, at elevated temperature and in a cracking zone, with a solid acid catalyst comprising a catalytic metal oxide component wherein said metal is selected from the group consisting essentially of (a) tungsten, niobium and mixtures thereof (b) mixture of (a) with tantalum, hafnium, chromium, titanium, zirconium and mixtures thereof, said oxide component being supported on a silica-containing inorganic refractory metal oxide support having a silica content less than 50 wt. % of the total support, to produce a cracked product and a deactivated catalyst and regenerating the deactive catalyst to produce a low BTU gas rich in CO, a gas rich in H.sub.2, or both and recirculating the regenerated catalyst back to the cracking zone, said catalyst being steamed prior to use at a temperature at least 600.degree. C.

Abstract: Octane and overall product quality improvement in catalytic cracking processes utilizing an essentially entirely amorphous cracking catalyst can be attained by using instead a catalyst comprising a minor amount, e.g. from about 0.01 to about 25 weight percent, of a class of crystalline zeolites characterized by a silica to alumina mole ratio greater than about 12 and a constraint index of about 1 to 12. The crystalline zeolites may be added to the conventional amorphous cracking catalyst in the cracking process by way of adding a separate additive composition in an amount which provides the zeolite component of the additive composition in said minor amount of the total catalyst in the cracking process.

Abstract: Catalysts which produce cracked gasoline having high octane rating are produced by combining a thermally-stabilized/aluminum exchanged type Y zeolite with an inorganic oxide matrix.

Abstract: Gallium compounds are usefully employed to modify hydrocarbon cracking catalysts.

Abstract: A method for decreasing the amount of coke produced during the cracking of hydrocarbon feedstock to lower molecular weight products in a reaction zone is disclosed, where the feedstock contains at least two metal contaminants selected from the class consisting of nickel, vanadium and iron, and where these contaminants become deposited on the catalyst. The method comprises passing catalyst from the reaction zone through a regeneration zone operated under net reducing conditions and through a reduction zone maintained at an elevated temperature for a time sufficient to at least partially passivate the catalyst.

Abstract: A process for economically converting carbo-metallic oils to lighter products. The carbo-metallic oils contain 650.degree. F. plus material which is characterized by a carbon residue on pyrolysis of at least about 1 and a Nickel Equivalent of heavy metals content of at least about 4 parts per million. This process comprises flowing the carbo-metallic oil together with particulate cracking catalyst through a progressive flow-type reactor having an elongated reaction chamber, which is at least in part vertical or inclined, for a predetermined vapor riser residence time in the range of about 0.5 to about 10 seconds, at a temperature of about 900.degree. to about 1400.degree. F., and under a pressure of about 10 to about 50 pounds per square inch absolute sufficient for causing a conversion per pass in the range of about 50% to about 90% while producing coke in amounts in the range of about 6 to about 14% by weight based on fresh feed, and laying down coke on the catalyst in amounts in the range of about 0.

Abstract: A contaminating metal on a cracking catalyst used for the cracking of hydrocarbons is passivated by contacting the catalyst with a hydrocarbon gas or mixture of gases comprising molecules of three carbon atoms or less at passivation reaction conditions prior to the cycling of the catalyst to the cracking zone, which gas or mixture of gases is first saturated with water at specific conditions.

Abstract: A contaminating metal on a cracking catalyst used for the cracking of hydrocarbons is passivated by contacting the catalyst with a hydrocarbon gas or mixture of gases comprising molecules of three carbon atoms or less at passivation reaction conditions prior to the cycling of the catalyst to the cracking zone, which conditions include a temperature in excess of 1300.degree. F.

Abstract: A cracking catalyst is contacted with barium or a compound thereof to mitigate the adverse effects of catalyst contaminants.

Abstract: A process is disclosed for catalytic cracking a hydrocarbon oil feed having significant vanadium content to produce lighter products. The catalyst, from the cracking step, coated with coke and vanadium in an oxidation state less than +5, is regenerated in the presence of an oxygen-containing gas at a temperature high enough to burn off a portion of the coke under conditions keeping the vanadium in an oxidation state less than +5.

Abstract: A process for economically converting carbo-metallic oils to lighter products while adding magnesium chloride to modify heat output. The carbo-metallic oils contain 650.degree. F. and material which is characterized by a carbon residue on pyrolysis of at least about 1 and a Nickel Equivalents of heavy metals content of at least about 4 parts per million. This process comprises flowing the carbo-metallic oil together with particulate cracking catalyst through a progressive flow type reactor having an elongated reaction chamber, which is at least in part vertical or inclined, for a predetermined vapor riser residence time in the range of about 0.5 to about 10 seconds, at a temperature of about 900.degree. to about 1400.degree. F.

Abstract: A method for decreasing the amount of coke produced during the cracking of hydrocarbon feedstock to lower molecular weight products in a reaction zone is disclosed, where the feedstock contains at least one metal contaminant selected from the class consisting of nickel, vanadium and iron and where the contaminant becomes deposited on the catalyst such that at least 50 wt. % of the total of the metal contaminants comprises only one of the metal contaminants. The method comprises adding a hydrogen donor material to the reaction zone, monitoring the composition of the metal contaminant on the catalyst, adding an effective passivating amount of at least one of the metal contaminants which is not the major contaminant on the catalyst and passing the catalyst from the reaction zone through a reduction zone maintained at an elevated temperature.

Abstract: The regeneration of cracking catalyst containing both manganese and antimony in a temperature range of 1260.degree.-1280.degree. F. has been found to result in unexpected sharp maximum of the CO.sub.2 /CO ratio in the regenerator off-gas.

Abstract: A contaminating metal on a cracking catalyst used for the cracking of hydrocarbons is passivated by contacting the catalyst with a hydrocarbon gas or mixture of gases comprising molecules of three carbon atoms or less at passivation reaction conditions prior to the cycling of the catalyst to the cracking zone.

Abstract: A contaminating metal on cracking catalyst used for the cracking of hydrocarbons is passivated by contacting the catalyst with a lithium compound at passivation reaction conditions. The passivation may be effected in a separate passivation zone with an aqueous solution of a water soluble lithium compound or in the cracking zone by dissolving an oil soluble lithium compound in the feedstock. The amount of lithium deposited on the catalyst is from about 0.5 wt. % to about 1.25 wt. % on an elemental basis.

Abstract: A hydrocarbon cracking catalyst is treated with zinc to passivate contaminant metals, e.g., nickel, copper, vanadium, and iron, which are deposited on the catalyst during the catalytic cracking of hydrocarbon feedstocks.

Abstract: A contaminating metal on a cracking catalyst used for the cracking of hydrocarbons is passivated by contacting the catalyst with a methane gas at passivation reaction conditions prior to the cycling of the catalyst to the cracking zone.

Abstract: A process for fluid catalytic cracking of a starting oil selected from the group consisting of a distillation residual oil, a solvent deasphalted oil derived therefrom and a hydrodesulfurized oil derived therefrom, which comprises withdrawing a part of catalyst particles circulating through a fluid catalytic cracking unit, sending the withdrawn catalyst particles by means of a carrier fluid selected from the group consisting of air, nitrogen, steam and the mixtures thereof at a rate of 0.01 to 100 meters/second in a particle concentration of 0.

Abstract: In a hydrocarbon conversion operation employing a fluidized cracking catalyst wherein the cracking catalyst has been passivated to render contaminating metals thereon substantially inactive thus to avoid undesired reactions and wherein the used catalyst is regenerated and the regeneration step yields catalyst fines and a flue gas and the flue gas and fines are separated in at least two stages a first stage yielding coarse fines and a later stage yielding finer fines the step of treating finer fines to render metals thereon non-leachable or having substantially reduced leachability to render the finer fines usable as land fill which comprises treating the finer fines with a tin and/or indium and/or a compound of tin and/or a compound of indium.

Abstract: An FCC process in which hydrogen produced by water thermolysis adheres to the catalyst and is used in the reaction zone to achieve improved product selectivity and reduced coke production. The catalyst used is a crystalline aluminosilicate cation exchanged with transitional metal cations. The water thermolysis is carried out in the circulating catalyst upstream of the reaction zone at water thermolysis conditions.

Abstract: A passivation process for decreasing the poisonous effects from contamination by metals that can occur during the catalytic conversion of hydrocarbon feedstocks containing such metals is disclosed. The process employs compositions of organic or aqueous media containing one or more at least partially soluble species of aluminum.

Abstract: A hydrocarbon is catalytically cracked employing a cracking catalyst contacted with a treating agent selected from germanium and germanium compounds.

Abstract: Metals deposited on an inert contact material during high temperature decarbonizing and demetallizing of heavy petroleum stocks are inactivated by mixing the contact material with a silica donor and reacting the mixture at high temperature in the presence of steam to induce migration of silica from the donor to mask metal on the contact material.

Abstract: Deposits on a cracking catalyst are passivated by contacting the cracking catalyst with tin and at least one of phosphorus or sulfur.

Abstract: A novel cracking catalyst, a method of preparing same and an improved hydrocarbon cracking process are provided wherein adverse effects of metals such as nickel, vanadium, iron, copper and cobalt in the cracking catalyst are precluded or mitigated by contacting the cracking catalyst with (A) at least one of elemental antimony and compounds thereof and (B) at least one of element tin and compounds thereof whereby there is added to said catalyst a modifying amount of each of (A) and (B) with the weight ratio of antimony to tin being such as to provide passivation of the contaminating metals greater than the sum of the passivation effects of each of (A) and (B) individually. In general the ratio will be in the range of from 0.001:1 to 1000:1, and preferably will be in the range of 0.05:1 to 50:1.

Abstract: A passivation process for decreasing the poisonous effects from contamination by metals, such as vanadium, iron, nickel or copper that can occur during a catalytic conversion of a hydrocarbon feedstock containing such metals is disclosed. The process employs compositions of organic or aqueous media containing one or more, at least partially soluble species of phosphorus compounds.

Abstract: A passivation process for decreasing the poisonous effects from contamination by metals, such as vanadium, iron, nickel or copper that can occur during a catalytic conversion of a hydrocarbon feedstock containing such metals is disclosed. The process employs compositions of organic or aqueous media containing one or more, at least partially soluble species of both aluminum and phosphorus-containing materials or species.

Abstract: A contaminating metal on cracking catalyst used for the cracking of hydrocarbons is attenuated by contacting the catalyst with a boron compound at attenuation reaction conditions. The source of the contaminating metal may be the feedstock or residual metals resulting from the synthesis of the catalyst. The passivation is effected by impregnation with an aqueous solution of a water soluble boron compound, preferably in a separate passivation zone.

Abstract: Metals such as nickel, vanadium and iron contaminating a cracking catalyst are passivated by contacting the cracking catalyst under elevated temperature conditions with tungsten and compounds of tungsten.

Abstract: This invention provides a process and system for the segregation of used catalyst contaminated by the extended processing of hydrocarbon feedstocks. It utilizes multi-stage fluidization and segregation of the catalyst in an upflowing liquid, and recovery of the less contaminated catalyst upper fraction for reuse. The recovery vessel comprises at least two concentric compartments, either or both of which may preferably be tapered so as to provide less cross-sectional area at the upper end of the catalyst bed for improved fluidization of the used catalyst. The used catalyst material is usually introduced into the annulus between the vessel walls, and the lower density less contaminated fraction is accumulated within the inner compartment, from which it is withdrawn for reuse.

Abstract: A hydrocarbon cracking catalyst treated with thallium to passivate thereon contaminating metals, e.g., vanadium, iron and/or nickel is used in a process for cracking a hydrocarbon.