Hydrocracking In All Stages Patents (Class 208/59)
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Patent number: 7799208Abstract: Methods of hydrocracking hydrocarbon streams are provided that employ substantially liquid-phase continuous hydroprocessing conditions. In one aspect, the method includes a separate hydrotreating and hydrocracking system where the hydrocracking zone is a substantially liquid-phase continuous system. In another aspect, the method includes a two-stage hydrocracking system where one or both of the hydrocracking zones is a substantially liquid-phase continuous reaction system.Type: GrantFiled: October 15, 2007Date of Patent: September 21, 2010Assignee: UOP LLCInventors: Peter Kokayeff, Bart Dziabala, Laura Elise Leonard
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Publication number: 20100230323Abstract: A process for reducing sulfur, nitrogen, metals and asphaltene contents, while increasing the yield of distillable fractions in heavy hydrocarbons, by using a cooled light fraction as a liquid quench stream. The light fraction is obtained by splitting heavy hydrocarbons into a heavy fraction, and a light fraction which may be injected at spaced locations along a system of fixed-bed reactors series that comprises a first hydrodemetallization (HDM)/hydrodeasphaltenization (HDAs) step, followed by a second hydrodesulfurization (HDS)/hydrodenitrogenation (HDN)/hydrocracking step. The metal and asphaltene rich heavy fraction have contact with the entire catalyst system, while the light fraction is injected as side feed and quench stream(s) into the second reactor, where it is treated in admixture with the heavy fraction for elimination of the impurities of the light fraction.Type: ApplicationFiled: March 10, 2010Publication date: September 16, 2010Applicant: INSTITUTO MEXICANO DEL PETROLEOInventors: Jorge Ancheyta Juárez, Anton Alvarez Majmutov, Gustavo Jesús Marroquín Sánchez, Guillermo Centeno Nolasco
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Patent number: 7794585Abstract: Methods of hydroprocessing hydrocarbon streams are provided that employ substantially liquid-phase hydroprocessing conditions. In one aspect, the method includes directing a hydrocarbonaceous feed stock to a first substantially liquid-phase hydroprocessing zone wherein an effluent from the first substantially liquid-phase hydroprocessing zone is directed to a second substantially liquid-phase hydroprocessing zone generally undiluted with other hydrocarbon streams. In another aspect, the method recycles a liquid portion of a liquid hydrocarbonaceous effluent from the second substantially liquid-phase hydroprocessing zone, which preferably includes an amount of hydrogen dissolved therein, to the hydrocarbonaceous feed stock so that the feed to the first substantially liquid-phase hydroprocessing zone has a relatively larger concentration of dissolved hydrogen relative to the hydrocarbonaceous feed stock.Type: GrantFiled: October 15, 2007Date of Patent: September 14, 2010Assignee: UOP LLCInventors: Laura Elise Leonard, Peter Kokayeff, Michael Roy Smith
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Patent number: 7790019Abstract: The invention relates to a catalyst including at least one hydro-dehydrogenating element chosen from the group formed by the group VIB and group VIII elements of the periodic table and a substrate based on a silica-alumina matrix with a reduced content of macropores containing a quantity greater than 5% by weight and less than or equal to 95% by weight of silica (SiO2) and based on at least one zeolite. The invention also relates to a substrate based on a silica-alumina matrix with a reduced content of macropores containing a quantity greater than 5% by weight and less than or equal to 95% by weight of silica (SiO2) and based on at least one zeolite. The invention also relates to hydrocracking and/or hydroconversion processes and hydrotreating processes utilizing a catalyst according to the invention.Type: GrantFiled: December 16, 2004Date of Patent: September 7, 2010Assignee: IFP Energies NouvellesInventors: Patrick Euzen, Patrick Bourges, Hugues Dulot, Christophe Gueret
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Publication number: 20100200459Abstract: This invention is directed to a high conversion hydrocracking (HCR) unit to produce premium middle distillate fuel. Unconverted oil which is low in sulfur is fed to a Fluid Catalytic Cracking (FCC) unit. The process results in reduced hydrogen consumption and optimum reactor capacity. Feed is hydrotreated and separated into liquid and vapor streams. The vapor stream is passed to further processing and light ends recovery. The liquid stream is passed to a vacuum distillation column, where it is separated into at least three streams, the first stream comprising low boiling products and light ends, a second, higher boiling stream comprising the feed to a second hydroprocessing zone and third stream comprising unconverted oil. The second stream is passed to the second hydroprocessing zone, producing effluents which boil in the distillate range. The second hydroprocessing zone is generally a fuels hydrocracking unit.Type: ApplicationFiled: February 10, 2009Publication date: August 12, 2010Inventor: Subhasis Bhattacharya
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Publication number: 20100200460Abstract: A system comprising a riser reactor for contacting a gas oil feedstock with a catalytic cracking catalyst under catalytic cracking conditions to yield a riser reactor product comprising a cracked gas oil product and a spent cracking catalyst; a separator for separating said riser reactor product into said cracked gas oil product and said spent cracking catalyst; a regenerator for regenerating said spent cracking catalyst to yield a regenerated catalyst; a intermediate reactor for contacting a gasoline feedstock with said regenerated catalyst under high severity conditions to yield a cracked gasoline product and a used regenerated catalyst; a first conduit connected to the intermediate reactor and the riser reactor, the first conduit adapted to send the used regenerated catalyst to the riser reactor to be used as the catalytic cracking catalyst; and a second conduit connected to the intermediate reactor and the regenerator, the second conduit adapted to send the used regenerated catalyst to the regenerator toType: ApplicationFiled: April 28, 2008Publication date: August 12, 2010Applicant: SHELL OIL COMPANYInventors: David John Brosten, George A. Hadjigeorge, Weijian Mo, Rene Samson
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Publication number: 20100193401Abstract: The present invention relates to improving heavy crude oil, and extra through a scheme considering the use of ionic liquids catalysts based on Mo and Fe catalyst is highly miscible with crude oil and are in the homogeneous phase crude oil. Furthermore, this invention relates to improving heavy crude in two stages, the first ionic liquid catalyst, and the second supported catalyst. The API gravity crude is increased from 12.5 to 19 points in the first stage and viscosities up to 5600-1600 decreased from 60-40 cSt certain to 37.8 ° C. While in the second stage, you get an upgraded crude oil with 32.9 ° API, viscosity of 4.0 cSt, reduction in total sulphur content of 0.85 wt % nitrogen and 0295 ppm by weight, respectively. As a considerable reduction of asphaltenes from 28.65 to 3.7% weight.Type: ApplicationFiled: July 7, 2008Publication date: August 5, 2010Applicant: INSTITUTO MEXICANO DEL PETROLEOInventors: Ruben Nares Ochoa, Persi Schacht Hernandez, Maria del Carmen Cabrera Reyes, Marco Antonio Ramirez Garnica, Fernando Castrejon Vacio, Ricardo Jesus Ramirez Lopez
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Publication number: 20100193399Abstract: Novel catalytic compositions for cracking of crude oil fractions are disclosed. The catalytic compositions comprise a basic material. When used in a cracking process, preferably a FCC process, the resulting LCO and HCO fractions have desirably low aromatics levels. Further disclosed is a one-stage FCC process using the catalytic composition of the invention. Also disclosed is a two-stage FCC process for maximizing the LCO yield.Type: ApplicationFiled: December 22, 2006Publication date: August 5, 2010Applicant: Albemarle Netherlands B.V.Inventors: Paul O'connor, King Yen Yung, Avelino Corma Canos, Elbert Arjan De Graaf, Erja Päivi Helena Rautiainen
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Patent number: 7749373Abstract: A process for hydrocracking a hydrocarbon feedstock comprising components boiling above 343° C. into a middle distillate fraction in the presence of hydrogen under hydrocracking conditions, comprising contacting the hydrocarbon feedstock in a first hydrocracking zone in the presence of one or more hydrocracking catalysts and thereafter in a second hydrocracking zone in the presence of one or more hydrocracking catalysts, and recovering a middle distillate product, wherein the entire effluent from the first hydrocracking zone is passed into the second hydrocracking zone, and at least one hydrocracking catalyst in the first hydrocracking zone comprises one or more hydrogenation components on a support comprising at least one large pore zeolite having a pore diameter in the range of 0.7-1.Type: GrantFiled: December 13, 2005Date of Patent: July 6, 2010Assignee: Haldor Topsoe A/SInventors: Jens A. Hansen, Niels Jørgen Blom, John W. Ward
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Publication number: 20100155294Abstract: A process is provided to produce an ultra low sulfur diesel with less than about 10 ppm sulfur using a two-phase or liquid-phase continuous reaction zone to convert a diesel boiling range distillate preferably obtained from a mild hydrocracking unit. In one aspect, the diesel boiling range distillate is introduced once-through to the liquid-phase continuous reaction zone over-saturated with hydrogen in an amount effective so that the liquid phase remains substantially saturated with hydrogen throughout the reaction zone as the reactions proceed.Type: ApplicationFiled: February 12, 2010Publication date: June 24, 2010Applicant: UOP LLCInventors: Peter Kokayeff, Laura E. Leonard, Michael R. Smith
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Patent number: 7727379Abstract: Process to prepare simultaneously two or more base oil grades and middle distillates from a mineral crude derived feed, in particular a de-asphalted oil or a vacuum distillate feed or their mixtures, by performing the following steps: (a) hydrocracking the mineral crude derived feed, thereby obtaining an effluent; (b) distillation of the effluent as obtained in step (a) into one or more middle distillates and a full range residue boiling substantially above 340° C., (c) catalytically dewaxing the full range residue by contacting the residue with a dewaxing catalyst comprising a zeolite of the MTW type and a Group VIII metal, thereby obtaining a dewaxed oil; (d) isolating by means of distillation two or more base oil grades from the dewaxed oil obtained in step (c); and (e) isolating a dewaxed gas oil from the dewaxed-oil obtained in step (c); wherein the dewaxed oil as obtained in step (c) comprises between 10 and 40 wt % of a dewaxed heavy gas oil boiling for more than 70 wt % between 370 and 400° C.Type: GrantFiled: March 1, 2005Date of Patent: June 1, 2010Assignee: Shell Oil CompanyInventors: Nicholas James Adams, Harmannus Julius Hegge, Laurent Georges Huve, Kevin John Anthony Polder, Wiecher Derk Evert Steenge
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Patent number: 7718050Abstract: The invention relates to a process for FCC pretreatment by mild hydrocracking of a hydrocarbon feedstock that comprises a vacuum distillate fraction or a deasphalted oil or else a mixture of these two fractions, said primary feedstock, to produce gas oil and an effluent having an initial boiling point of more than 320° C., said effluent (FCC feedstock) then being subjected to a catalytic cracking, process in which at least 85% by weight of said primary feedstock ends above 375° C. and at least 95% by weight of said primary feedstock ends below 650° C., whereby the mild hydrocracking is performed under an absolute pressure of 2 to 12 MPa and at a temperature of between 300 and 500° C., characterized in that the hydrocarbon feedstock also comprises a lighter hydrocarbon fraction, a so-called secondary feedstock, of which at least 50% by weight ends below 375° C. and at least 80% ends above 200° C.Type: GrantFiled: June 9, 2006Date of Patent: May 18, 2010Assignee: Institut Francais du PetroleInventors: Christophe Gueret, Thierry Chapus, Damien Hudebine
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Patent number: 7713407Abstract: A hydrocracking process for converting a petroleum feedstock to higher gravity, lower sulfur products, especially ultra low sulfur road diesel fuel. The process may be operated as a single-stage or two-stage hydrocracking. In each case, a hydrocracking step is followed directly by a post-treat hydrodesulfurization zone using a bulk multimetallic catalyst comprised of at least one Group VIII non-noble metal and at least two Group VIB metals with a ratio of Group VIB metal to Group VIII non-noble metal is from about 10:1 to about 1:10. In the two-stage option with interstage ammonia removal, the initial hydrocracking step may be followed by hydrodesulfurization using the bulk multimetallic catalyst prior to the ammonia removal which is followed by the second hydrocracking step. A final hydrodesulfurization over the bulk multimetallic catalyst may follow. The hydrodesulfurization over the bulk multimetallic catalyst is carried out at a pressure of at least 25 barg and preferably at least 40 barg.Type: GrantFiled: June 2, 2006Date of Patent: May 11, 2010Assignee: ExxonMobil Research & Engineering CompanyInventors: William J. Tracy, III, Chuansheng Bai, Robert A. Bradway, William E. Lewis, Randolph J. Smiley
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Patent number: 7704378Abstract: The invention relates to a process for preparing middle distillates from a paraffinic feedstock produced by Fischer-Tropsch synthesis, using a hydrocracking/hydroisomerization catalyst which comprises at least one hydrodehydrogenating element chosen from the group formed by the noble elements of Group VIII of the periodic table, a silica-alumina-based non-zeolitic support obtained from wherein the non-zeolitic silica-alumina based support was obtained from a process comprising starting from a mixture of a partially soluble alumina compound in an acid medium with a totally soluble silica compound or with a totally soluble combination of alumina and hydrated silica, the resultant moldable mixture is concentrated to form a moldable mixture, the resultant mixture is molded and the resultant molded article is subjected to a hydrothermal or thermal treatment.Type: GrantFiled: January 16, 2004Date of Patent: April 27, 2010Assignees: Institut Francais du Petrole, ENI S.p.A.Inventors: Eric Benazzi, Patrick Euzen
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Patent number: 7704379Abstract: The present invention relates to a process for converting Fischer-Tropsch wax to high quality lube basestocks using a molecular sieve Beta catalyst followed by a unidimensional intermediate pore molecular sieve with near circular pore structures having an average diameter of 0.50 nm to 0.65 nm wherein the difference between the maximum diameter and the minimum is ?0.05 nm. Both catalysts comprise one or more Group VIII metals. For example, a cascaded two-bed catalyst system consisting of a first bed Pt/Beta catalyst followed by a second bed Pt/ZSM-48 catalyst is highly selective for wax isomerization and lube hydrodewaxing with minimal gas formation.Type: GrantFiled: October 8, 2002Date of Patent: April 27, 2010Assignee: ExxonMobil Research and Engineering CompanyInventors: Zhaozhong Jiang, Terry Eugene Helton, Randall David Partridge, Larry E. Hoglen
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Publication number: 20100084311Abstract: This invention is directed to hydrodemetallization catalysts and hydrodemetallization processes employing a magnesium aluminosilicate clay. The magnesium aluminosilicate clay has a characteristic 29Si NMR spectrum. The magnesium aluminosilicate clay is the product of a series of specific reaction steps. Briefly, the magnesium aluminosilicate clay employed in the catalyst and process of the invention is made by combining a silicon component, an aluminum component, and a magnesium component, under aqueous conditions and at an acidic pH, to form a first reaction mixture and subsequently the pH of the first reaction mixture is adjusted to greater than about 7.5 to form a second reaction mixture. The second reaction mixture is allowed to react under conditions sufficient to form the magnesium aluminosilicate clay. The resulting magnesium aluminosilicate clay combines high surface area and activity for use in hydrodemetallization catalysts and processes.Type: ApplicationFiled: October 3, 2008Publication date: April 8, 2010Inventors: Christopher J. Dillon, Theodorus Maesen, Alexander E. Kuperman
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Publication number: 20100084312Abstract: This invention is directed to hydrocracking catalysts and hydrocracking processes employing a magnesium aluminosilicate clay. The magnesium aluminosilicate clay has a characteristic 29Si NMR spectrum. The magnesium aluminosilicate clay is the product of a series of specific reaction steps. Briefly, the magnesium aluminosilicate clay employed in the catalyst and process of the present invention is made by combining a silicon component, an aluminum component, and a magnesium component, under aqueous conditions and at an acidic pH, to form a first reaction mixture and subsequently the pH of the first reaction mixture is adjusted to greater than about 7.5 to form a second reaction mixture. The second reaction mixture is allowed to react under conditions sufficient to form the magnesium aluminosilicate clay. The resulting magnesium aluminosilicate clay combines high surface area and activity for use in hydrocracking catalysts and processes.Type: ApplicationFiled: October 3, 2008Publication date: April 8, 2010Inventors: Theodorus Maesen, Alexander E. Kuperman, Darren P. Fong
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Patent number: 7682500Abstract: A process for the conversion of a feedstock containing light cycle oil and vacuum gas oil to produce naphtha boiling range hydrocarbons and a higher boiling range hydrocarbonaceous stream having a reduced concentration of sulfur.Type: GrantFiled: December 8, 2004Date of Patent: March 23, 2010Assignee: UOP LLCInventor: Tom N. Kalnes
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Patent number: 7655136Abstract: The invention concerns a process for producing middle distillates from a paraffinic feed produced by Fischer-Tropsch synthesis, using a hydrocracking/hydroisomerization catalyst which comprises: at least one hydrodehydrogenating element selected from the group formed by elements from group VIB and group VIII of the periodic table; 0.01% to 6% of phosphorus as a doping element; and a non-zeolitic support based on mesoporous alumina-silica.Type: GrantFiled: June 27, 2006Date of Patent: February 2, 2010Assignee: Institut Francais du PetroleInventors: Patrick Euzen, Christophe Gueret, Vincenzo Calemma
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Patent number: 7655135Abstract: The invention relates to a method of removing contaminants from a hydroprocessing feed stream. More specifically, the invention relates to a method of removing contaminants from a hydroprocessing feed stream which originates in a Fischer-Tropsch reactor using a guard bed that employs a temperature profile.Type: GrantFiled: March 14, 2006Date of Patent: February 2, 2010Assignee: Syntroleum CorporationInventors: Peter Z. Havlik, Nathan Jannasch, Paul Ahner, H. Lynn Tomlinson
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Patent number: 7618530Abstract: A method for the efficient conversion of heavy oil to distillates using sequential hydrocracking in the presence of both supported and colloidal catalyst immediately followed by a high temperature-short residence time thermal treatment. The hydrocracker reaction products or a heavy oil and hydrogen donor diluent may be advantageously heated by direct contact with high velocity combustion products.Type: GrantFiled: September 21, 2006Date of Patent: November 17, 2009Assignee: The BOC Group, Inc.Inventor: Donald P. Satchell, Jr.
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Patent number: 7601254Abstract: A process for the conversion of a hydrocarbon feedstock to produce olefins, aromatic compounds and ultra low sulfur diesel wherein the hydrocarbon feedstock is reacted in a fluid catalytic cracking (FCC) zone to produce olefins and light cycle oil. The effluent from the FCC is preferably separated to produce a stream comprising ethylene and propylene, a stream comprising higher boiling olefins and light cycle oil (LCO). The stream containing the higher boiling olefins is cracked to provide additional ethylene and propylene. The LCO is selectively hydrocracked to produce aromatic compounds and ultra low sulfur diesel.Type: GrantFiled: May 19, 2005Date of Patent: October 13, 2009Assignee: UOP LLCInventor: Christopher D. Gosling
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Patent number: 7591940Abstract: A catalytic hydrocracking process for the production of ultra low sulfur diesel wherein a hydrocarbonaceous feedstock is hydrocracked at elevated temperature and pressure to obtain conversion to diesel boiling range hydrocarbons. The resulting hydrocracking zone effluent is hydrogen stripped in a stripping zone maintained at essentially the same pressure as the hydrocracking zone to produce a first gaseous hydrocarbonaceous stream and a first liquid hydrocarbonaceous stream. The first gaseous hydrocarbonaceous stream containing diesel boiling range hydrocarbons is introduced into a desulfurization zone and subsequently partially condensed to produce a hydrogen-rich gaseous stream and a second liquid hydrocarbonaceous stream containing diesel boiling range hydrocarbons. At least a portion of the first liquid stream is thermal cracked to produce diesel boiling range hydrocarbons. An ultra low sulfur diesel product stream is recovered.Type: GrantFiled: April 3, 2006Date of Patent: September 22, 2009Assignee: UOP LLCInventor: Tom N. Kalnes
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Publication number: 20090127161Abstract: A process and apparatus is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products. The heavy hydrocarbon feed is slurried with a particulate solid material to form a heavy hydrocarbon slurry and hydrocracked to produce vacuum gas oil (VGO). A light portion of the VGO may be hydrotreated and subjected to fluid catalytic cracking to produce fuels such as gasoline. A heavy portion of the VGO may be recycled to the slurry hydrocracking reactor. FCC slurry oil may be recycled to the slurry for hydrocracking.Type: ApplicationFiled: November 19, 2007Publication date: May 21, 2009Inventors: Robert S. Haizmann, James F. McGehee
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Patent number: 7531082Abstract: In the refining of crude oil, hydroprocessing units such as hydrotreaters and hydrocrackers are used to remove impurities such as sulfur, nitrogen, and metals from the crude oil. They are also used to convert the feed into valuable products such as naphtha, jet fuel, kerosene and diesel. The current invention provides very high to total conversion of heavy oils to products in a single high-pressure loop, using multiple reaction stages. A hot high pressure separator is located between the first and second reaction stages. Overhead from the separator is treated in a distillate upgrader, which may operate in co-current or countercurrent mode.Type: GrantFiled: March 3, 2005Date of Patent: May 12, 2009Assignee: Chevron U.S.A. Inc.Inventors: Ujjal K. Mukherjee, Art Dahlberg
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Publication number: 20090095655Abstract: Methods of hydrocracking hydrocarbon streams are provided that employ substantially liquid-phase continuous hydroprocessing conditions. In one aspect, the method includes a separate hydrotreating and hydrocracking system where the hydrocracking zone is a substantially liquid-phase continuous system. In another aspect, the method includes a two-stage hydrocracking system where one or both of the hydrocracking zones is a substantially liquid-phase continuous reaction system.Type: ApplicationFiled: October 15, 2007Publication date: April 16, 2009Inventors: Peter Kokayeff, Bart Dziabala, Laura Elise Leonard
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Patent number: 7507325Abstract: The invention relates to a process and installation for treating heavy petroleum feedstocks for producing a gas oil fraction that has a sulfur content of less than 50 ppm and most often 10 ppm that includes the following stages: a) mild hydrocracking in a fixed catalyst bed, b) separation from hydrogen sulfide of a distillate fraction that includes a gas oil fraction and a heavier fraction than the gas oil, c) hydrotreatment (including desulfurization) of said distillate fraction, and d) separation of a gas oil fraction with less than 50 ppm of sulfur. Advantageously, the heavy fraction is sent into catalytic cracking. The process preferably operates with make-up hydrogen that is brought to stage c), and very advantageously all of the make-up hydrogen of the process in introduced in stage c).Type: GrantFiled: May 23, 2002Date of Patent: March 24, 2009Assignee: Institut Francais du PetroleInventors: Christophe Gueret, Pierre Marion, Cecile Plain, Jerome Bonnardot, Eric Benazzi, Olivier Martin
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Publication number: 20090057195Abstract: Systems and methods for hydroprocessing a heavy oil feedstock, the system employs a plurality of contacting zones and separation zones and a solvent deasphalting (SDA) unit for providing at least a portion of the heavy oil feedstock. The contacting zones operate under hydrocracking conditions, employing a slurry catalyst for upgrading the deasphalted oil, forming upgraded products of lower boiling hydrocarbons. In the separation zones which operates at a temperature within 20° F. and a pressure within 10 psi of the pressure in the contacting zones, upgraded products are removed overhead and optionally, further treated in an in-line hydrotreater.Type: ApplicationFiled: September 18, 2008Publication date: March 5, 2009Inventors: Christopher Alan Powers, Bruce Reynolds
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Publication number: 20090045100Abstract: This invention relates to a multi-stage process for hydroprocessing gas oils. Preferably, each stage possesses at least one hydrocracking zone. The second stage and any subsequent stages possess an environment having a low heteroatom content. Light products, such as naphtha, kerosene and diesel, may be recycled from fractionation (along with light products from other sources) to the second stage (or a subsequent stage) in order to produce a larger yield of lighter products, such as gas and naphtha. Pressure in the zone or zones subsequent to the initial zone is from 500 to 1000 psig lower than the pressure in the initial zone, in order to provide cost savings and minimize overcracking.Type: ApplicationFiled: October 23, 2008Publication date: February 19, 2009Applicant: Chevron U.S.A. Inc.Inventors: H. Alex Yoon, Jay B. Parekh, Arthur J. Dahlberg
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Patent number: 7476309Abstract: The present invention pertains to a method for hydroprocessing a heavy hydrocarbon oil, comprising bringing a heavy hydrocarbon oil into contact with hydroprocessing catalyst I in the presence of hydrogen in a first stage, after which the effluent of the first stage is contacted in whole or in part with hydroprocessing catalyst II in the presence of hydrogen in a second stage. The method according to the invention combines efficient contaminant removal with high cracking rate and low sediment formation. The invention also pertains to the combination of catalysts.Type: GrantFiled: June 10, 2002Date of Patent: January 13, 2009Assignee: Albemarle Netherlands B.V.Inventors: Satoshi Abe, Katsuhisa Fujita
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Patent number: 7470358Abstract: An integrated process for the production of low sulfur diesel. The process utilizes a middle distillate hydrocarbon stream and a heavy distillate hydrocarbon stream. The middle distillate hydrocarbon feedstock is reacted with a hydrogen rich gaseous stream having a first pressure in a hydrodesulfurization reaction zone and the heavy distillate hydrocarbon feedstock is reacted with a hydrogen rich gaseous stream having a second pressure in a hydrocracking zone.Type: GrantFiled: December 19, 2005Date of Patent: December 30, 2008Assignee: UOP LLCInventor: Tom N. Kalnes
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Patent number: 7470357Abstract: An integrated process for the upgrading of a vacuum gas oil feedstock and a light cycle oil feedstock. The vacuum gas oil feedstock is hydrodesulfurized and the light cycle oil feedstock is hydrocracked.Type: GrantFiled: December 8, 2005Date of Patent: December 30, 2008Assignee: UOP LLCInventors: Richard K. Hoehn, Vedula K. Murty
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Publication number: 20080289996Abstract: The instant invention comprises a hydroprocessing method having at least two stages. The first stage employs a hydroprocessing catalyst which may contain hydrotreating catalyst, hydrocracking catalyst, or a combination of both. The subsequent stage is limited to hydrocracking. Conversion in subsequent stages may be improved by the addition of multiple reaction zones for hydrocracking, with flash separation zones between the stages. Middle distillate yield is thereby increased and the volume of the recycle stream is reduced. This invention reduces the need for equipment which would normally be required for a large recycle stream.Type: ApplicationFiled: June 12, 2008Publication date: November 27, 2008Applicant: CHEVRON U.S.A. INC.Inventors: Avinash Gupta, Shankar Vaidyanathan
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Publication number: 20080283444Abstract: This invention relates to a multi-stage process for hydroprocessing gas oils. Preferably, each stage possesses at least one hydrocracking zone. The second stage and any subsequent stages possess an environment having a low heteroatom content. Light products, such as naphtha, kerosene and diesel, may be recycled from fractionation (along with light products from other sources) to the second stage (or a subsequent stage) in order to produce a larger yield of lighter products, such as gas and naphtha. Pressure, in the zone or zones subsequent to the initial zone is from 500 to 1000 psig lower than the pressure in the initial zone, in order to provide cost savings and minimize overcracking.Type: ApplicationFiled: June 12, 2008Publication date: November 20, 2008Applicant: CHEVRON U.S.A. INC.Inventors: H. Alex Yoon, Jay Parekh, Arthur J. Dahlberg
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Patent number: 7449102Abstract: A process for the production of low sulfur diesel and a residual hydrocarbon stream containing a reduced concentration of sulfur. A residual hydrocarbon feedstock and a heavy distillate hydrocarbon feedstock are used in the process.Type: GrantFiled: December 14, 2005Date of Patent: November 11, 2008Assignee: UOP LLCInventor: Tom N. Kalnes
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Patent number: 7431831Abstract: A new residuum full hydroconversion slurry reactor system has been developed that allows the catalyst, unconverted oil, products and hydrogen to circulate in a continuous mixture throughout an entire reactor with no confinement of the mixture. The mixture is partially separated in between the reactors to remove only the products and hydrogen while permitting the unconverted oil and the slurry catalyst to continue on into the next sequential reactor. In the next reactor, a portion of the unconverted oil is converted to lower boiling point hydrocarbons, once again creating a mixture of unconverted oil, products, hydrogen and slurry catalyst. Further hydroprocessing may occur in additional reactors, fully converting the oil. The oil may alternately be partially converted, leaving a highly concentrated catalyst in unconverted oil which can be recycled directly to the first reactor. The slurry reactor system is, in this invention, preceded by an in-line pretreating step, such as hydrotreating or deasphalting.Type: GrantFiled: December 16, 2005Date of Patent: October 7, 2008Assignee: Chevron U.S.A. Inc.Inventors: Darush Farshid, Bruce Reynolds
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Patent number: 7410566Abstract: The invention is directed to a process for hydroprocessing of hydrocarbon feedstock containing sulfur and/or nitrogen contaminants, said process comprising first contacting the hydrocarbon feedstock with hydrogen in the presence of at least one first group VIII metal on a first acidic support catalyst, and thereafter contacting the feedstock with hydrogen in the presence of at least one second group VIII metal catalyst on a less acidic support.Type: GrantFiled: April 7, 2003Date of Patent: August 12, 2008Assignee: BASF Catalysts LLCInventors: Marius Vaarkamp, Chung-Ming Chi, Hubertus Adrianus Duijndam
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Publication number: 20080128324Abstract: A process for hydrocracking a hydrocarbon feedstock comprising components boiling above 343° C. into a middle distillate fraction in the presence of hydrogen under hydrocracking conditions, comprising contacting the hydrocarbon feedstock in a first hydrocracking zone in the presence of one or more hydrocracking catalysts and thereafter in a second hydrocracking zone in the presence of one or more hydrocracking catalysts, and recovering a middle distillate product, wherein the entire effluent from the first hydrocracking zone is passed into the second hydrocracking zone, and at least one hycrocracking catalyst in the first hydrocracking zone comprises one or more hydrogenation components on a support comprising at least one large pore zeolite having a pore diameter in the range of 0.7-1.Type: ApplicationFiled: December 13, 2005Publication date: June 5, 2008Inventors: Jens A. Hansen, Niels Jorgen Blom, John W. Ward
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Patent number: 7381321Abstract: Process for transforming a gas-oil fraction that makes it possible to produce a fuel that has a quality according to stringent requirements in terms of sulfur content, aromatic compound content, cetane number, boiling point, T95, of 95% of the compounds and density, d15/4, at 15° C. This process comprises a hydrorefining stage and a hydrocracking stage, whereby the latter uses a catalyst that contains at least one zeolite. The conversion of products that have a boiling point of less than 150° C. is, throughout the two stages of hydrocracking and hydrorefining, less than 40% by weight and, for the hydrorefining stage, between 1 and 15% by weight. The temperature, TR2, of the hydrocracking stage is less than the temperature, TR1, of the hydrorefining stage, and the variation between temperatures TR1 and TR2 is between 0 and 80° C.Type: GrantFiled: February 19, 2003Date of Patent: June 3, 2008Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Patrick Bourges, Christophe Gueret, Pierre Marion
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Patent number: 7332071Abstract: Process for transforming a gas oil fraction that makes it possible to produce a fuel that has a quality according to stringent requirements in terms of sulfur content, aromatic compound content, cetane number, boiling point, T95, of 95% of the compounds and density, d15/4, at 15° C. This process comprises a hydrorefining stage and a subsequent stage, whereby the latter uses a catalyst that is selected from the group that consists of hydrorefining catalysts and catalysts that comprise at least one mixed oxide, a metal of group VIB, and a non-noble metal of group VIII. The conversion of products that have a boiling point of less than 150° C. is, for the hydrorefining stage, between 1 and 15% by weight. The temperature, TR2, of the subsequent stage is less than the temperature, TR1, of the hydrorefining stage, and the variation between temperatures TR1 and TR2 is between 0 and 80° C.Type: GrantFiled: February 19, 2003Date of Patent: February 19, 2008Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Patrick Bourges, Christophe Gueret, Pierre Marion
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Patent number: 7300565Abstract: The invention relates to a process to prepare a microcrystalline wax and a middle distillate fuel by (a) hydrocracking/hydroisomerizing a Fischer-Tropsch product, wherein the weight ratio of compounds having at least 60 or more carbon atoms and compounds having at least 30 carbon atoms in the Fischer-Tropsch product is at least 0.2 and wherein at least 30 wt % of compounds in the Fischer-Tropsch product have at least 30 carbon atoms, (b) performing one or more distillate separations on the effluent of step (a) to obtain a middle distillate fuel fraction and a microcrystalline wax having an initial boiling point of between 500 and 600° C.Type: GrantFiled: July 17, 2003Date of Patent: November 27, 2007Assignee: Shell Oil CompanyInventor: Arend Hoek
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Patent number: 7285693Abstract: A process to prepare a catalytically dewaxed gas oil or gas oil blending component by performing the following steps: (a) hydrocracking/hydroisomerizing a Fischer-Tropsch product; (b) separating the product of step (a) into at least one or more fuel fractions and a gas oil precursor fraction; (c) catalytically dewaxing the gas oil precursor fraction obtained in step (b); and, (d) isolating the catalytically dewaxed gas oil or gas oil blending component from the product of step (c) by means of distillation.Type: GrantFiled: February 25, 2003Date of Patent: October 23, 2007Assignee: Shell Oil CompanyInventor: Richard Hugh Clark
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Patent number: 7276150Abstract: The process for desulfurizing a gas oil fraction according to the invention comprises a low-boiling gas oil fraction hydrodesulfurization step (I) wherein a low-boiling gas oil fraction is desulsurized under the condition of a H2/Oil ratio of 70 to 200 Nm3/kl to obtain a treated oil, a high-boiling gas oil fraction hydrodesulfurization step (II) wherein a high-boiling gas oil fraction is desulsurized under the condition of a H2Oil ratio of 200 to 800 Nm3/kl to obtain a treated oil, and a step (III) wherein the treated oil obtained in the step (I) is mixed with the treated oil obtained in the step (II), and in this process, at least a part of a gas containing unreacted hydrogen in the step (II) is used for the hydrodesulfurization of the step (I).Type: GrantFiled: November 16, 2001Date of Patent: October 2, 2007Assignee: JGC CorporationInventors: Shigeki Nagamatsu, Jun Abe, Akira Sugimoto, Makoto Inomata, Tetsuya Watanabe
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Patent number: 7267758Abstract: For producing very high quality base stock and for simultaneously producing high quality middle distillates, successive hydroisomerisation and catalytic dewaxmg steps are employed wherein the hydroisomerisation is carried out in the presence of a catalyst containing at least one noble metal deposited on an amorphous acidic support, the dispersion of the metal being 20%-100%. The support is preferably an amorphous silica-alumina. Catalytic dewaxing is carried out in the presence of a catalyst containing at least one hydrodehydrogenating element (group VIII) and at least one molecular sieve selected from ZBM-30, EU-2 and EU-11.Type: GrantFiled: December 13, 2001Date of Patent: September 11, 2007Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Nathalie Marchal-George, Tivadar Cseri, Pierre Marion, Christophe Gueret
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Patent number: 7261808Abstract: A process to further upgrade a pre-processed used lubricating oil by: (a) contacting the partially upgraded used oil in the presence of hydrogen with a hydrodemetallization catalyst; (b) contacting the effluent of step (a) in the presence of hydrogen with a hydrotreating catalyst; (c) contacting the effluent of step (b) in the presence of hydrogen with a dewaxing catalyst; and (d) contacting the effluent of step (c) in the presence of hydrogen with a hydrotreating catalyst.Type: GrantFiled: October 16, 2002Date of Patent: August 28, 2007Assignee: Shell Oil CompanyInventors: Pierre Grandvallet, Anthony Patrick Hagan, Laurent Georges Huve
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Patent number: 7238274Abstract: First (210) and second (240) feedstocks are hydrotreated in an integrated hydrogenation plant (200) using a hot separator (230) that provides a vapor stream containing at least some of the hydrotreated first feedstock (210), wherein the second feedstock (240) is mixed with the vapor stream at a position downstream of the separator (240) and upstream of the a second hydrotreating (250) reactor to form a mixed second feedstock that is fed into the second hydrotreating reactor (250) to produce a ultra-low sulfur product.Type: GrantFiled: April 3, 2002Date of Patent: July 3, 2007Assignee: Fluor Technologies CorporationInventor: James Turner
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Patent number: 7238275Abstract: At least two feedstocks (210A) (210B) with different boiling point ranges are hydrotreated in an integrated hydrogenation plant (200) using an interbed separator (240) that is fluidly coupled between two hydrogenation reactors (230A) (230B). Contemplated configurations and methods will significantly reduce construction and operating cost by integration of at least two hydrogenation processes of two different feedstocks into one process, and/or by providing process conditions that reduce use of catalyst in at least one of the reactors.Type: GrantFiled: April 5, 2002Date of Patent: July 3, 2007Assignee: Fluor Technologies CorporationInventors: Steven Stupin, Garry Jacobs
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Patent number: 7232848Abstract: An apparatus for converting a gaseous and/or liquid feed fluid to gaseous and/or liquid products using a solid catalyst comprises a reactor, a liquid phase disposed within the reactor volume, a fixed catalyst at least partially disposed in the liquid phase, a cooling system having a cooling element in thermal contact with the liquid phase, a feed inlet positioned to feed the feed fluid into the reactor volume, and a fluid outlet in fluid communication with the liquid phase. The catalyst is contained in a catalyst container and the container may be adjacent to said cooling element, extend through said cooling element, or may surround the catalyst container. The catalyst may be a Fischer-Tropsch catalyst.Type: GrantFiled: September 9, 2002Date of Patent: June 19, 2007Assignee: ConocoPhillips CompanyInventors: Sergio R. Mohedas, Rafael L. Espinoza, Jianping Zhang
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Patent number: 7220349Abstract: The invention concerns a process for producing middle distillates from an effluent produced by a Fischer-Tropsch unit, comprising optional fractionation to obtain at least one heavy fraction with an initial boiling point in the range 120-200° C., said heavy fraction or said effluent optionally being hydrotreated, then bringing it into contact with a first amorphous hydrocracking/hydroisomerization catalyst that contains at least one noble group VIII metal, the effluent obtained is distilled, then the residual fraction boiling above the middle distillates and/or a portion of the middle distillates is brought into contact with a second amorphous hydrocracking/hydroisomerization catalyst containing at least one noble group VIII metal. The invention also concerns a unit.Type: GrantFiled: July 8, 2002Date of Patent: May 22, 2007Assignees: Institut Francais du Petrole, AGIP Petroli S.p.A., ENI S.p.A., EniTecnolgie SpAInventors: Eric Benazzi, Christophe Gueret
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Patent number: 7220350Abstract: A waxy hydrocarbon feed is catalytically treated with a dewaxing catalyst that has been selectively activated. The selective activation of the catalyst involves treating the catalyst with at least one oxygenate. The selectively activated catalyst can then be used to dewax waxy hydrocarbon to improve yield and product quality of the isomerate product.Type: GrantFiled: October 3, 2003Date of Patent: May 22, 2007Assignee: ExxonMobil Research and Engineering CompanyInventors: Ian A. Cody, William J. Murphy, Sylvain Hantzer