With Predetermined Welding Operation Patents (Class 219/125.1)
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Patent number: 6924459Abstract: A welding and network information system and methodology is provided in accordance with the present invention.Type: GrantFiled: July 29, 2004Date of Patent: August 2, 2005Assignee: Lincoln Global, Inc.Inventors: Theresa M. Spear, George Daryl Blankenship
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Patent number: 6909066Abstract: An adaptive and synergic fill welding method and apparatus enables automatic, or adaptive fill, and user directed, or synergic fill, modes to provide improved fusion quality, by ensuring that base metal dilution of a weld remains within a predetermined range. The apparatus includes a means for profiling and tracking a joint, and multi-part adjustable welding means. In adaptive fill mode the method automatically varies a plurality of welding parameters in response to measured variations such as joint width between work pieces. In synergic fill mode, the method enables a user to vary multiple welding parameters in response to joint variations by adjusting a single variable, a synergic fill number, which may be controlled by means of a user interface pendent. The multiple welding parameters may include predetermined wire feed speed, torch travel speed, welding voltage and current, torch oscillation width, dwell time, and a plurality of bead size parameters.Type: GrantFiled: July 30, 2003Date of Patent: June 21, 2005Assignee: Edison Welding InstituteInventors: Bing Zheng, Dennis Duane Harwig, Ta-Chieh Huang, Constance Theresa Reichert
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Patent number: 6899263Abstract: A repair station for a soil auger includes a frame on which the mount the auger at a working height and a motor and gear reduction system to rotate the auger. A slide bar is mounted parallel to the auger and carries a welding guide for supporting a welding gun. The welding guide includes portions engaging the blade, or flight, of the auger to move the welding guide axially of the auger as it rotates. The welding guide also includes a welding gun support shoe with a variable height to position the welding gun so as to lay a bead of metal on the edge of the auger blade. Repeated applications of the welding bead are performed to build up the blade from a worn state to a rebuilt state.Type: GrantFiled: December 10, 2002Date of Patent: May 31, 2005Assignee: Illinois Department of TransportationInventors: Michael Sean Tappan, Clinton Gene Barnhart, Jerry Lee Iams
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Patent number: 6853878Abstract: A robot controller for teaching a robot with high efficiency. The robot controller including command storage unit (21) where a movement command and a work command are stored, command identifying unit (24) for discriminating between the movement and work commands, unit (22) for making/editing a series of work programs or discrete work programs by a combination of the commands, work program storage units (23) where the work programs are stored so as to control the robot according to the stored program, further including a work section identifying unit (25) for identifying a work section of the work program by way of the command identification unit (24) and work section automatic stopping unit (27) for automatically stopping or suspending the execution of the work program at the work section in a standby state when the work section identifying unit (25) identifies the work section during the execution of the work program.Type: GrantFiled: February 8, 2001Date of Patent: February 8, 2005Assignee: Kabushiki Kaisha Yaskawa DenkiInventors: Takahide Hirayama, Shinji Okumura, Hiyoyuki Handa, Takeshi Okamoto
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Patent number: 6825433Abstract: A method of forming a hollow section body by deposition of a weld material includes the steps of providing a welding head 12 and a turntable 36 on which the body is to be formed, supplying a weld material to the welding head 12, the weld material to be deposited on the turntable 36 and connecting the turntable 36 and the welding head 12 to a supply of electricity to form an arc between the welding head 12 and the turntable 36 or the body to melt the material. The method includes the steps of manipulating the turntable 36 and the welding head 12 relative to one another to deposit material to form a first wall 40, manipulating the turntable 36 and the welding head 12 relative to one another to deposit material for form a second wall 42 extending from an angle to the first wall 40 and manipulating the turntable 36 and the welding head 12 relative to one another to deposit material to form a third wall 44 joining the first two walls, to form a hollow section body.Type: GrantFiled: April 4, 2003Date of Patent: November 30, 2004Assignee: Rolls-Royce plcInventors: Iain W Wright, Steven A Jones
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Patent number: 6809292Abstract: A welding and network information system and methodology is provided in accordance with the present invention.Type: GrantFiled: October 4, 2002Date of Patent: October 26, 2004Assignee: Lincoln Global, Inc.Inventors: Theresa M. Spear, George Daryl Blankenship
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Publication number: 20040195224Abstract: An automatically weld locating system locates welds on a subassembly including first and second components. First and second finite element analysis models of the first and second components are retrieved. Edges of the first component are located. An outline of the first component is translated in a direction that is normal to its edge in its plane within a predetermined edge distance. A line segment of the first component is retrieved. Welds are created on the line segment with a predetermined maximum spacing and with a predetermined weld tolerance. The retrieving, determining and creating steps are repeated for additional line segments of the first component. The line segments of the second component are also processed. Welds that are within a predetermined minimum spacing are deleted.Type: ApplicationFiled: April 2, 2003Publication date: October 7, 2004Inventors: Vinod L. Kanodia, Michael L. Dambach
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Patent number: 6787726Abstract: A rail restraining, robotic welding and weld delivery device uses a frame for supporting a welding head with a clamp for restraining a first rail end and a second rail end and a base twist assembly for aligning said first end and second end. An interconnected weld containment apparatus pivotally connects to the clamp by use of a cam actuated linear pin. This arrangement is operable in an environment in clearance between rails and sufficiently compact that it may be operated from and carried in a truck based on a standard over the road truck or from a container.Type: GrantFiled: April 8, 2002Date of Patent: September 7, 2004Assignee: Holland LPInventors: Richard L. Thelen, Richard F. Kral
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Patent number: 6772932Abstract: An automated welding system utilizing integrally mounted robots within a self-contained and repositionable work station. One or more work tables are shuttled between loading and welding stations. The robot is mounted directly adjacent the operating stage, thereby drastically reducing the required floor space. The robot arm is designed to be programed to replicate a desired welding operation in an automated fashion.Type: GrantFiled: November 25, 2002Date of Patent: August 10, 2004Inventor: Scott P. Halstead
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Publication number: 20040144764Abstract: A first wrist element is provided at a distal end of a front arm of an arc welding robot rotatably about a first axial line, a second wrist element is provided on the first wrist element rotatably about a second axial line, and a welding torch is supported on the second wrist element about a third axial line. A slide mechanism which can reciprocate in a direction approximately parallel to the first axial line is provided at a proper position from an upper portion of the front arm to an upper portion of the first wrist element and a wire feeding apparatus is mounted on the slide mechanism. By sliding the position of the wire feeding apparatus in response to the attitude of the welding torch, an extending state of the torch cable can be maintained properly.Type: ApplicationFiled: January 9, 2004Publication date: July 29, 2004Applicant: FANUC LTD.Inventors: Toshihiko Inoue, Kazutaka Nakayama, Masahiro Hagihara, Takeshi Tsumura
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Patent number: 6750428Abstract: A technique for judging a welding quality for acceptance or rejection and displaying the result in diagrams, and an automatic welding device incorporating the technique therein. When an operation result record status judging means judges that past operation records are available, temperature distribution operation result records at joints of works to be welded are displayed by a weld penetration display means (23) and bead surface shape operation result records are displayed by a bead surface shape display means (25), whereby time required for operation by a temperature distribution operation means and time required for operation by a bead surface shape operation means (24) are omitted by an operation time omitting means incorporated in the automatic welding device.Type: GrantFiled: October 3, 2002Date of Patent: June 15, 2004Assignee: Kabushiki Kaisha Yaskawa DenkiInventors: Takeshi Okamoto, Shinji Okumura, Hiroyuki Handa
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Patent number: 6750427Abstract: The present invention is directed to a method and apparatus of controlling the output of a welding power source with a fused electrode detection circuit. The present invention incorporates a fused electrode detection circuit to regulate the output of the welding system power source. By providing feedback as to when the electrode begins to stick in the weld, the output of the power source may be regulated to allow easy diffusing of the electrode. That is, by reducing the output of the power source upon detection of a fused electrode condition, a user or technician can remove or unstick the electrode from the weld without having to shut down the power source or without forcefully removing it while power is on and creating large, damaging arcs. By limiting the output of the power source until the electrode is “unstuck”, the present invention reduces the likelihood of damaged electrodes, electrode holders, and welds.Type: GrantFiled: November 27, 2002Date of Patent: June 15, 2004Assignee: Illinois Tool Works IncInventor: Albert J. DeCoster
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Patent number: 6720529Abstract: The present invention is directed to a control that upon detection of an autothread input determines the amount of time in which a motor of a drive assembly should be activated so as to precisely supply an initial segment of wire to a welding gun of a welding system. The control determines the requisite time necessary to precisely thread the welding wire based on a wire feed speed and gun length. The gun length and wire feed speed may be determined from a series of user inputs or read from memory. By limiting user involvement with the actual “feeding” of wire to the welding gun, a more precise segment of welding wire may be fed to the welding gun such that trimming of wire extending past the tip of the welding gun is not needed.Type: GrantFiled: September 5, 2002Date of Patent: April 13, 2004Assignee: Illinois Tool Works Inc.Inventors: Robert R. Davidson, Kevin Summers
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Patent number: 6711469Abstract: An authenticating pattern is disposed on a cover and an authenticating device is disposed in a robot apparatus for authenticating the cover on the basis of the authenticating pattern of the fitted cover. An information holding device for holding inherent information is disposed in the cover and a reading device for reading out the inherent information from the information holding device is disposed in the robot apparatus. A function of detecting an amount of influence due to the cover and changing manifesting patterns of motions as occasion demands on the basis of the detection result is disposed in the robot apparatus.Type: GrantFiled: November 26, 2002Date of Patent: March 23, 2004Assignee: Sony CorporationInventors: Takayuki Sakamoto, Masahiro Fujita, Seiichi Takamura, Yu Hirono, Hironari Hoshino, Nobuhiko Ohguchi
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Patent number: 6670579Abstract: A method and apparatus for providing welding-type power including a source of welding-type power connected to a controller is disclosed. The controller includes a controller network module with a controller multiple level message module. A welding-type device includes a device network module with a device multiple level message module. A network is operatively connected to the network modules, and is capable of sending a plurality of multiple level messages. A welding peripheral and/or a second source of power has a network module with a multiple level module and is connected to the network. The multiple level message includes an identifier portion and a data portion, and the data portion can include a pointer portion and a value portion in various alternatives. The components may have memory connected to the multiple level message modules, and store common message decoding data therein so that they have shared knowledge for decoding the pointer portions and data portions.Type: GrantFiled: September 19, 2001Date of Patent: December 30, 2003Assignee: Illinois Tool Works Inc.Inventors: Robert R. Davidson, Todd Holverson, L. Thomas Hayes, James Rappl, James Uecker, James Olejnizak
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Patent number: 6642482Abstract: A method and apparatus for calibrating a welding-type power supply and a robot are disclosed. They include entering a calibration mode (in the welding-type power supply) and providing one or two predetermined commands (for a welding parameter) from the robot to the welding-type power supply, and comparing them to two standards. A command scaling curve for the parameter is calculated in response to the comparisons. Predetermined commands, relating to two or more different welding parameters, may be used to calibrate two or more parameters, and to create two or more command scaling curves. Parameters that are calibrated include wire feed speed, voltage and arc length (trim). Feedback from the welding-type power supply may be provided to the robot that is indicative of a commanded output. The predetermined commands may alternatively be user-determined, or provided by a user interface or a memory.Type: GrantFiled: September 19, 2001Date of Patent: November 4, 2003Assignee: Illinois Tool Works Inc.Inventors: James Rappl, Robert R. Davidson
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Publication number: 20030189033Abstract: This invention relates to a device for welding a flange (3) of a part (1) having a shaft (2) and the flange (3) to a steel plate (44). The device comprises a supporting shaft (26), on the end of which a hole (37) for receiving the shaft (2) of the part (1) is formed, a supporting member (27) fitted on the axis of the supporting shaft (26) in a rotary manner, a supporting pipe (33) fitted into the supporting member (27) and having a electrode wire (36) inside, and driving mechanisms (40, 41, 42). In this device, the electrode wire (36) is directed so as to face the flange (3) of the part (1), whose shaft (2) has been received in the receiving hole (37). To achieve this arrangement, the head (34) of the tip of the supporting pipe (33) is positioned near the opening of the receiving hole (37) on the end of the supporting shaft (26), wherein the tip of the electrode wire (36) moves around the flange (3) as the supporting member (27) rotates.Type: ApplicationFiled: December 19, 2002Publication date: October 9, 2003Inventors: Yoshitaka Aoyama, Shoji Aoyama
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Patent number: 6627849Abstract: A method and apparatus for welding with a robotic welder is disclosed. The system includes a power supply, a controller and a robotic interface. The controller includes, in a single housing, a robot-type detector and at least one power control output connected to the power supply. The robot-type detector is connected to the robot interface. An adaptor cord connects the robot controller to the power supply. The controller also has an automatic set-up control connected to the power control output.Type: GrantFiled: May 11, 2001Date of Patent: September 30, 2003Assignee: Illinois Tool Works Inc.Inventors: Jeffery R. Ihde, Anthony J. Kowaleski
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Patent number: 6605800Abstract: The invention describes a control device for a welding device (1), consisting of a digital control device (4), in particular a microprocessor control, and a welding process control unit, comprising a signal processing unit, hereinafter referred to as SP unit, and a pulse width modulator, hereinafter referred to as PWM, and at least one external component, such as a power component (3) or an input and/or output device (22), etc., for example. The welding process control is digitally operated by the welding process control unit and the configuration and parameter settings for the welding process control unit are handled by the control device (4) through software means.Type: GrantFiled: April 13, 2001Date of Patent: August 12, 2003Assignee: Fronius Schweissmaschinen Produktion GmbH & Co. KGInventors: Roland Schick, Franz Niedereder, Andreas Burgstaller, Michael Brunner
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Patent number: 6600133Abstract: In a welding system for performing butt welding which comprises butting the end surfaces of steel plates, materials to be welded, placed on the upper surface of a table of a welding stage and welding the end surfaces together, a welding head is a laser/arc combined welding head for simultaneously performing laser light irradiation and arc discharge of the materials 38 to be welded, thereby welding the materials to be welded, and the position of an arc electrode 40 in an up-and-down direction relative to the materials 38 to be welded, the position of the arc electrode in a direction perpendicular to the direction of the optical axis of laser light 32 applied to the materials 38 to be welded, and the inclination angle of the arc electrode relative to the optical axis of the laser light 32 can be adjusted.Type: GrantFiled: December 10, 2001Date of Patent: July 29, 2003Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Masao Watanabe, Hideshi Sakashita, Tadashi Nagashima, Takashi Ishide, Kenji Nishikawa
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Patent number: 6583386Abstract: The present invention provides a weld monitoring system and method that monitors and automatically coordinates information on the quality of each weld in a workpiece having one or more welds. In particular, each weld in the workpiece is automatically analyzed at the time it is being made using weld sensors such as those that measure current, wire feed, voltage, and gas flow to produce information on the quality of the weld. Using this information, the welds are sorted, displayed, and logged with workpiece and weld number information which is provided to the operator in real-time and stored in a computer for access at a later time for quality control or other purposes. Therefore, the system and method enables welds of a quality less than a pre-determined quality for the weld to be identified in real-time and information concerning any particular weld to be accessed at a later time.Type: GrantFiled: June 18, 2001Date of Patent: June 24, 2003Assignee: Impact Engineering, Inc.Inventor: Stephen P. Ivkovich
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Patent number: 6555786Abstract: A welding machine manipulated by automated equipment controls feeding of depositing metal independently of controlling a welding current, so that the welding can be finely controlled and quality welding is achievable. The welding machine includes a robot having an arm for moving a welding torch, a robot controller for controlling the movement of the robot, a welding power source coupled to the torch, a depositing metal feeder for feeding depositing metal to the welding torch, and a feeder controller for controlling the feeder. The robot controller is coupled to the feeder controller for transmitting a control signal, related to feeding the depositing metal, to the feeder controller.Type: GrantFiled: January 30, 2001Date of Patent: April 29, 2003Assignee: Matsushita Electric Industrial Co., Ltd.Inventor: Yoshiro Sasano
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Publication number: 20030075534Abstract: A technique for judging a welding quality for acceptance or rejection and displaying the result in diagrams, and an automatic welding device incorporating the technique therein. When an operation result record status judging means judges that past operation records are available, temperature distribution operation result records at joints of works to be welded are displayed by a weld penetration display means (23) and bead surface shape operation result records are displayed by a bead surface shape display means (25), whereby time required for operation by a temperature distribution operation means and time required for operation by a bead surface shape operation means (24) are omitted by an operation time omitting means incorporated in the automatic welding device.Type: ApplicationFiled: October 3, 2002Publication date: April 24, 2003Inventors: Takeshi Okamoto, Shinji Okumura, Hiroyuki Handa
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Patent number: 6548783Abstract: An arc welding overlay apparatus that comprises a welding head carriage adapted for movement on a track, an index arm mounted for movement in a direction substantially transverse to the track, a slide mounted for movement in a direction substantially transverse to the index arm, a welding torch mounted to the slide, and means for dispensing a filler material to the welding torch. Feedback means and control means cooperate to indicate and control the movement of the weld head carriage, index arm, electric arc length and the filler dispensing rate. Means are also provided for emergency shutdown of the electric power source.Type: GrantFiled: October 3, 2001Date of Patent: April 15, 2003Assignee: General Electric CompanyInventors: Victor Kilovsky, Warren Moss
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Patent number: 6541734Abstract: An arc welding apparatus comprising a combination of a teaching-playback robot and an arc welding power source is provided. Even when, in changing a welding method, one welding power source for one welding method is replaced by another welding power source for another welding method, the welding apparatus does not require an adjustment between a robot controller and the latter arc welding power source for consistency between them. The arc welding apparatus comprises a teaching-playback robot comprising a robot body and a robot controller and a welding power source including a controller. The robot controller and the controller of the welding power source both have a communication controller, and communicate with each other using a digital signal. On the basis of information on the welding method transmitted from the welding power source, the welding method is automatically set into the robot controller.Type: GrantFiled: March 21, 2001Date of Patent: April 1, 2003Assignee: Matsushita Electric Industrial Co., Ltd.Inventor: Shigeru Shimogama
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Patent number: 6531683Abstract: A boom control system having rotational and elevation control of the boom. The boom is utilized in a welding apparatus utilizing a conduit to deliver the welding material to the work piece. The elevation of the boom may be adjusted by discrete steps, with a positive method of retaining the boom at a desired elevation. The desired elevation is determined by the operator as that elevation which will keep the conduit or carrier from contacting the hard surface of the floor and the work piece. The rotation may be accomplished by any well known method such as a turntable on which the elevation mechanism is mounted.Type: GrantFiled: November 30, 2001Date of Patent: March 11, 2003Inventor: Kris E. Lawrence
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Patent number: 6522949Abstract: When a position deviation of teaching point of a robot manipulator is detected during continuous operation of a robot system, device for correcting the teaching point without stopping continuous operation of the robot system is provided, thereby presenting device for operating the robot system efficiently without having effects on productivity of the production line. Having a changeover unit for changing over modes by selecting from an input mode for entering teaching points, an operation mode for operating according to the teaching points, and an in-process correction mode for correcting the teaching points stored in the storage unit according to the data from the input unit during operation of the robot manipulator, the mode is changed over to the in process correction mode by the changeover unit, the data for correcting the teaching point is entered from the input unit, and the control unit corrects and processes according to the entered data.Type: GrantFiled: September 19, 2001Date of Patent: February 18, 2003Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Tatsuya Ikeda, Kazuhiko Ochiai
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Patent number: 6515258Abstract: Shape of a long reach device, e.g., a welding torch, suitable for use within a portion of an object along a joint curve, e.g., a weld joint, is determined by dissecting the long reach device into a discrete number of portions, identifying ranges of movement between each of the portions, and discretizing the ranges of movement into a predetermined number of intervals. A total number of possible shapes is determined based on the total portions of the long reach device having the first movement range discretized into a predetermined number of intervals. A representation of the long reach device having one of the possible shapes is compared with the representation of the portion of the object.Type: GrantFiled: February 28, 2001Date of Patent: February 4, 2003Assignee: General Electric CompanyInventors: Nelson Raymond Corby, Jr., Pierino Gianni Bonanni, Ravi Rajamani
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Publication number: 20020166849Abstract: A method and apparatus for welding with a robotic welder is disclosed. The system includes a power supply, preferably phase controlled, a controller and a robotic interface. The components are in a single housing. the controller is externally controlled. An adaptor cord connects a robot controller to the power supply. The controller also has an automatic set-up control connected to the power control output.Type: ApplicationFiled: May 11, 2001Publication date: November 14, 2002Applicant: Illinois Tool Works Inc.Inventors: Dale Sievert, Anthony J. Kowaleski, Jeffery R. Ihde
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Publication number: 20020158055Abstract: In a welding system for performing butt welding which comprises butting the end surfaces of steel plates, materials to be welded, placed on the upper surface of a table of a welding stage and welding the end surfaces together,Type: ApplicationFiled: December 10, 2001Publication date: October 31, 2002Inventors: Masao Watanabe, Hideshi Sakashita, Tadashi Nagashima, Takashi Ishide, Kenji Nishikawa
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Publication number: 20020134768Abstract: Control is exercised such that an arc discharge from a GMA electrode is performed after or simultaneously with start of oscillation of laser light from a laser oscillator, and oscillation of the laser light from the laser oscillator is stopped after or simultaneously with termination of the arc discharge from the GMA electrode. A coaxial laser beam machining head is configured such that the GMA electrode is disposed in a space portion between a first divisional laser beam and a second divisional laser beam, which have been formed by division by first and second reflecting mirrors, coaxially with the laser beams. Alternatively, the coaxial laser beam machining head is configured such that the GMA electrode is disposed in a space portion, which has been formed in a body of laser light by withdrawing part of the laser light outwardly with the use of first and second reflecting mirrors, coaxially with the body of the laser light.Type: ApplicationFiled: November 30, 2001Publication date: September 26, 2002Inventors: Takashi Akaba, Tadashi Nagashima, Takashi Ishide, Syuhou Tsubota
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Patent number: 6452134Abstract: A method for correcting a preset locus of a teaching point for a welding robot having a touch sensor, includes the steps of positioning a workpiece on a welding jig, performing a touch-sensor tracking for the workpiece relative to reference coordinate axes, calculating a displacement of the workpiece through the touch-sensor tracking, and obtaining a new locus of the teaching point based on a transformation matrix generated on the basis of the displacement. With these steps, the teaching points are correctly updated by a touch sensor tracking without an additional equipment for optional sensor tracking, such as laser sensors and arc sensors.Type: GrantFiled: December 5, 2000Date of Patent: September 17, 2002Assignee: Samsung Electronics, Co., Ltd.Inventor: Sung-jin Hong
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Publication number: 20020117488Abstract: A hot wire welding method and system includes a welding torch with a non-melting electrode, a melting metal filler wire fed into the weld puddle created by the welding arc, a microprocessor controller for controlling the current of the main welding arc, filler wire feed speed, and hot wire current control for the heating of the hot wire. The method and system also includes a main welding power supply for supplying the main welding arc and a secondary DC supply for supplying the hot wire current. The hot wire current is automatically controlled by the microprocessor to supply the correct amount of hot wire current to the filler wire with changes in wire feed speed.Type: ApplicationFiled: October 15, 2001Publication date: August 29, 2002Inventors: Tony Lee Arndt, Roger Carl Dik, Pellervo Johannes Kaskinen
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Publication number: 20020117487Abstract: Shape of a long reach device, e.g., a welding torch, suitable for use within a portion of an object along a joint curve, e.g., a weld joint, is determined by dissecting the long reach device into a discrete number of portions, identifying ranges of movement between each of the portions, and discretizing the ranges of movement into a predetermined number of intervals. A total number of possible shapes is determined based on the total portions of the long reach device having the first movement range discretized into a predetermined number of intervals. A representation of the long reach device having one of the possible shapes is compared with the representation of the portion of the object.Type: ApplicationFiled: February 28, 2001Publication date: August 29, 2002Applicant: General Electric CompanyInventors: Nelson Raymond Corby, Pierino Gianni Bonanni, Ravi Rajamani
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Patent number: 6441339Abstract: A manufacturing method of circuit modules comprising steps of melting a solder on a land by an energy of irradiating laser beam, and pressing an external electrode of an electronic component to a melted solder before the melted solder hardens. This method is capable of connecting the electrode of the component to the land of the substrate using the solder sufficiently heated and melted. A manufacturing apparatus of circuit modules comprises an adsorbing nozzle which adsorbs an electronic component and mounts it on a substrate, an optical system which projects laser beams to a solder preliminarily applied to an electrode of a substrates, and a control device which controls a component mounting and a laser beam irradiation so that the electrode of the electronic component is pressed to the solder melted by an energy of a irradiating laser beam before the melted solder hardens.Type: GrantFiled: September 22, 2000Date of Patent: August 27, 2002Assignee: Taiyo Yuden Co., Ltd.Inventor: Mitsuo Ueno
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Publication number: 20020079301Abstract: The present invention relates to a high deposition submerged arc welding system, comprising a gantry fixture, a weldhead, an operator control module and a modular control system. The gantry fixture is configured to receive a first plate and a second plate. The weldhead is operatively coupled to the gantry fixture and welds the first plate and second plate together with a metal powder, a welding wire and a flux. The operator control module is configured to receive a program for welding the first plate and the second plate together. The modular control system has a common bus which communicates the program to a plurality of control modules.Type: ApplicationFiled: May 31, 2001Publication date: June 27, 2002Applicant: Arcmatic Integrated Systems, Inc.Inventors: William L. Bong, Charles Bock
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Publication number: 20020079300Abstract: Various methods, systems and products are disclosed for providing an improved welding system which substantially improves the continuous operation of an automated welding system by increasing the amount of time between maintenance shutdowns. One of the disclosed method steps or system elements provides for dipping a welding nozzle [28 or 28a] and a portion of its related diffuser into a bath [12 or 12a] of fluid each time the automated welding system moves through a welding cycle. A product is also disclosed to best accomplish that step or element. Another method step or system element may include the removal of spatter accumulation via an electromagnetic field that magnetically pulls the spatter without direct contact with the nozzle or diffuser.Type: ApplicationFiled: November 10, 2001Publication date: June 27, 2002Applicant: WELD AID, INC.Inventors: Gary Lee Baum, Anthony John Zaccagni
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Patent number: 6380514Abstract: Disclosed is an automatic welding system for cylinder block recycling. The system welds a cylinder head seating part, an upper cylinder liner assembly part, a lower cylinder liner assembly part and a main bearing assembly part, to enable a cylinder block of an engine to be recycled. The system comprises a supporting section for rotatably supporting the cylinder block; a driving section installed on the supporting section for rotating the cylinder block; a welding section for welding the cylinder head seating part, the upper cylinder liner assembly part, the lower cylinder liner assembly part and the main bearing assembly part of the cylinder block; a moving section for moving the welding section along a lengthwise direction of the cylinder block to a welding execution position; and a central controlling section for controlling the driving section, welding section and the moving section.Type: GrantFiled: May 10, 2000Date of Patent: April 30, 2002Assignee: Samyoung Machinery Co., Ltd.Inventor: Keum Tai Han
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Publication number: 20020046999Abstract: Constituent pieces of a structure to be welded are arranged in a desired configuration on a support surface and are welded together at a plurality of weld points to form the welded structure. At least one image of the arrangement of the constituent pieces on the support surface is recorded and the positions of the weld points are determined from the image(s). The welding of the constituent pieces is controlled on the basis of the determined positions of the weld points.Type: ApplicationFiled: August 28, 2001Publication date: April 25, 2002Inventors: Mikko Veikkolainen, Juhani Saikko
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Publication number: 20020011473Abstract: A method of welding reinforcement steel bars (rebar) and assembly of fusion-welded rebar into panel assemblies that are self-stabilizing to withstand the rigors of transport to and positioning within construction sites. The rebar welding method generates fusion welds in such a manner that the weld imparts stability and strength to the welded rebar assemblies. The rebar welds permit the assembling of larger and more varied rebar panel configurations without the need for tie wire or other coupling devices. Further, the welded panels allow positioning of large rebar configurations, insuring that the spacing of the individual bars exceeds all required tolerances. The self-stabilizing fusion rebar welding process allows a more efficient, flexible and rapid method of rebar panel construction by using assembly systems on mobilized trailers or at stationary locations.Type: ApplicationFiled: March 29, 2001Publication date: January 31, 2002Inventor: Domenic Vittone
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Publication number: 20020011474Abstract: A welding machine manipulated by automated equipment controls feeding of depositing metal independently of controlling a welding current, so that the welding can be finely controlled and quality welding is achievable. The welding machine includes a robot having an arm for moving a welding torch, a robot controller for controlling the movement of the robot, a welding power source coupled to the torch, a depositing metal feeder for feeding depositing metal to the welding torch, and a feeder controller for controlling the feeder. The robot controller is coupled to the feeder controller for transmitting a control signal, related to feeding the depositing metal, to the feeder controller.Type: ApplicationFiled: January 30, 2001Publication date: January 31, 2002Inventor: Yoshiro Sasano
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Publication number: 20020005393Abstract: A Multi-Electrode Welding System for performing high-precision welding and joining is disclosed. One embodiment of the invention comprises a sealed chamber (13) which is enclosed by a weld head frame (11), a removable lid (12) and a chamber base (14). A generally tubular workpiece (not shown) is placed in a pair of semi-annular inserts (16) and extends into the sealed chamber (13), which is filled with an inert gas. In one embodiment, a weld head rotor (18) revolves around the longitudinal axis defined by the workpiece, and controls the motion of an inside electrode (24A) and an outside electrode (24B), which are held by inside and outside electrode holders (20 & 22). Arc welding is performed by the electrodes (24A & 24B) as they revolve around the workpiece. Inside and outside welding may be performed simultaneously. The invention provides for precise control of the relative position of the electrodes, allowing one electrode to trail the other.Type: ApplicationFiled: August 4, 1999Publication date: January 17, 2002Inventor: RODERICK G. ROHRBERG
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Publication number: 20020005397Abstract: A modular welding system for performing quick, easy and high quality welds. The modular welding system comprises a basic component system and a modular fixture component system. The basic component system provides the basic components which are needed to perform a quality weld efficiently. The modular fixture component system interfaces with the basic component system and provides a particular welding fixture assembly that performs a particular type of weld. More particularly, a stiffener type modular fixture component system and a butt/tee type modular fixture system are described. However, any other particular fixture type system may be integrated with the basic component system of the present invention.Type: ApplicationFiled: March 12, 2001Publication date: January 17, 2002Inventors: William L. Bong, Bock
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Patent number: 6335510Abstract: An improved welding robot has the power fed to the welding nozzle through a slip-ring assembly so that the power cable does not have to rotate as the welding nozzle rotates during a circular welding process.Type: GrantFiled: October 12, 1999Date of Patent: January 1, 2002Inventor: Peter Carbines
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Patent number: 6330966Abstract: The invention relates to an automatic welding machine comprising an X-Y-Z moving mechanism (100) with three linear motion devices each driven by a motor (101, 102, 103) with a self-locking drive. The X-Y-Z moving mechanism (100) has a handle (41) with integrated sensors (a . . . f) which is to be held by an operator. The sensors (a . . . f) are coupled to a control unit (300) and the motors (101, 102, 103) of the X-Y-Z moving mechanism (100) can be moved exclusively in accordance with the output signals of said sensors (a . . . f).Type: GrantFiled: November 6, 2000Date of Patent: December 18, 2001Assignee: Roman Eissfeller GmbHInventor: Roman Eissfeller
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Publication number: 20010045420Abstract: A welding system and method of use which allows a single welding operator to perform quick, easy and high quality vertical welds. The welding system comprises a welding fixture with a pair opposing, positionally adjustable welding shoes, and lock screws for attaching to a workpiece such as an I-beam. The welding fixture is located adjacent the end of an articulating boom, and a welding torch and oscillator are included on the welding fixture. A rotary straight wire feeder removes the cant and helix from welding wire as it is fed to the welding torch. The welding torch prevents welding wire from fusing to a guide tube in a manner which would interrupt a welding operation. The invention includes a distributed welding control system comprising a plurality of controller modules interfaced with a common bus. The control system allows a welding operator to program automated welding cycles for various welding operations.Type: ApplicationFiled: May 4, 2001Publication date: November 29, 2001Inventors: William L. Bong, Charles A. Bock
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Publication number: 20010025836Abstract: An arc welding apparatus comprising a combination of a teaching-playback robot and an arc welding power source is provided. Even when, in changing a welding method, one welding power source for one welding method is replaced by another welding power source for another welding method, the welding apparatus does not require an adjustment between a robot controller and the latter arc welding power source for consistency between them. The arc welding apparatus comprises a teaching-playback robot comprising a robot body and a robot controller and a welding power source including a controller. The robot controller and the controller of the welding power source both have a communication controller, and communicate with each other using a digital signal. On the basis of information on the welding method transmitted from the welding power source, the welding method is automatically set into the robot controller.Type: ApplicationFiled: March 21, 2001Publication date: October 4, 2001Inventor: Shigeru Shimogama
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Patent number: 6278082Abstract: A welding apparatus, wherein the robot controller of the teaching playback type robot thereof is combined with the control portion of the welding power source thereof, each of the control portions of the robot controller and the welding power source is a digital-control type and provided with a digital communication control portion, and welding condition commands including at least a welding current command value are transmitted by using digital data through the communication control portions from the robot controller to the control portion of the welding power source. The present invention can thus provide a welding apparatus excluding conversion errors because of the existence of analog circuits.Type: GrantFiled: October 8, 1999Date of Patent: August 21, 2001Assignee: Matsushita Electric Industrial Co., Ltd.Inventor: Shigeru Shimogama
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Patent number: 6278074Abstract: A method and system for automatically filing the narrow gap between facing end walls of adjacent first and second railway rails by depositing vertically spaced layers of molten metal in the gap with an electric arc welding torch using a robotic mechanism that moves the torch in a pattern controlled by a low level robotic execute program from a spatial position to a next spatial position, said method and system comprising: constructing a data array for a specific gap, said array constituting a series of positions making up an idealized progression of said torch to fill said gaps in vertically spaced layers made up of multiple positions, each of said fixed positions identified by at least four coordinates, including (1) at least x, y and z, (2) the layer in which said position is a part and (3) the welding parameters to be executed while said torch moves toward the next position; outputting data relating to a specific position from said data array; processing said welding parameters associated with said outputtType: GrantFiled: February 28, 2000Date of Patent: August 21, 2001Assignee: Lincoln Global, Inc.Inventors: Michael J. Morlock, James W. Mumaw
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Publication number: 20010013511Abstract: Disclosed is a method for correcting teaching points for a welding robot. The method for correcting teaching points for a welding robot having a touch sensor, comprising the steps of mounting a workpiece to a welding jig; establishing at least one teaching point between an initial welding point and a terminating welding point; touch-sensing the workpiece at a point corresponding to the established teaching point through the touch sensor; identifying a point detected by the touch-sensing; and obtaining a new teaching point based on the difference between the established teaching point and the detection point. With these steps, the teaching points are correctly updated by a touch sensor tracking without an additional equipment for optional sensor tracking, such as laser sensors, arc sensors, etc., thereby performing the welding operation along the correct welding path.Type: ApplicationFiled: December 5, 2000Publication date: August 16, 2001Inventor: Sung-Jin Hong