Nonferrous Patents (Class 219/146.22)
  • Patent number: 11372534
    Abstract: A method and system for acquiring, processing, storing, and displaying x-ray mammograms Mp tomosynthesis images Tr representative of breast slices, and x-ray tomosynthesis projection images Tp taken at different angles to a breast, where the Tr images are reconstructed from Tp images.
    Type: Grant
    Filed: June 17, 2020
    Date of Patent: June 28, 2022
    Assignee: Hologic, Inc.
    Inventors: Nikolaos Gkanatsios, Loren Niklason, Ian Shaw, Christopher Ruth, Andrew P. Smith, Jay A. Stein
  • Patent number: 11198197
    Abstract: In various embodiments, metallic wires are fabricated by combining one or more powders of substantially spherical metal particles with one or more powders of non-spherical particles within one or more optional metallic tubes. The metal elements within the powders (and the one or more tubes, if present) collectively define a high entropy alloy of five or more metallic elements or a multi-principal element alloy of four or more metallic elements.
    Type: Grant
    Filed: April 24, 2020
    Date of Patent: December 14, 2021
    Assignee: H.C. STARCK INC.
    Inventors: David B. Smathers, Patrick Hogan, Michael Thomas Stawovy, Maria B. Winnicka, Gary A. Rozak
  • Patent number: 11097381
    Abstract: A filler wire may include a rod including an aluminum-silicon (Al—Si) alloy powder and a fluoride flux powder, and a sheath including zinc (Zn) alloy and surrounding the rod.
    Type: Grant
    Filed: June 17, 2019
    Date of Patent: August 24, 2021
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventor: Sang-Cheon Park
  • Patent number: 10835998
    Abstract: A welding wire for high-strength steel for improving slag coagulation includes a combination of Carbon, Manganese, Silicon, Aluminum, Sulfur, and Selenium. With use of the welding wire, the generation of slag is minimized, and the slag is allowed to induce the generation of crystalline oxides having a low surface energy, so that the slag is easily removed, and the flow of a molten pool to the center in a width direction of a weld bead do that the slag is coagulated.
    Type: Grant
    Filed: December 14, 2017
    Date of Patent: November 17, 2020
    Assignees: HYUNDAI MOTOR COMPANY, KIA MOTORS CORPORATION
    Inventor: Doo Young Kim
  • Patent number: 10543556
    Abstract: A welding system includes a welding power source configured to provide pulsed electropositive direct current (DCEP), a gas supply system configured to provide a shielding gas flow that is at least 90% argon (Ar), a welding wire feeder configured to provide tubular welding wire. The DCEP, the tubular welding wire, and the shielding gas flow are combined to form a weld deposit on a zinc-coated workpiece, wherein less than approximately 10 wt % of the tubular welding wire is converted to spatter while forming the weld deposit on the zinc-coated workpiece.
    Type: Grant
    Filed: December 4, 2015
    Date of Patent: January 28, 2020
    Assignee: HOBART BROTHERS LLC
    Inventors: Steven Edward Barhorst, Joseph C. Bundy, Mario Anthony Amata, Tre′ Dorell Heflin-King
  • Patent number: 10532435
    Abstract: A weld wire of the present invention comprises a steel sheath encapsulating a fluxed core having a combination of fluxing compounds and alloying elements. The fluxing compounds comprise up to 2% Wt of fluoride compounds and up to 49% Wt of oxide compounds. The alloying elements comprise Mn, Ni, Co, Ti and up to about 0.98% Wt of C. The amount of Co is sufficient to produce a ferrite-bainite weld metal morphology of a resulting weld. A yield strength of the resulting weld was measured from about 95 ksi to about 111 ksi.
    Type: Grant
    Filed: June 17, 2003
    Date of Patent: January 14, 2020
    Assignee: HOBART BROTHERS LLC
    Inventor: James Keegan
  • Patent number: 10464174
    Abstract: A wire includes, in terms of % by mass with respect to a total mass of the wire, as a total in a steel outer skin and a flux, 0.03 to 0.09% of C, 0.1 to 0.6% of Si, 1.3 to 2.6% of Mn, 0.01 to 0.5% of Cu, 0.05 to 0.5% of Ti, 0.002 to 0.015% of B, and 0.05% or less of Al, and further including, in the flux, 5 to 9% in terms of TiO2, 0.1 to 0.6% of in terms of SiO2, 0.02 to 0.3% in terms of Al2O3, 0.1 to 0.8% of Mg, 0.05 to 0.3% in terms of F, 0.05 to 0.3% in terms of Na and K in a fluorine compound, 0.05 to 0.2% of Na2O and K2O, and 0.1% or less in terms of ZrO2.
    Type: Grant
    Filed: November 15, 2016
    Date of Patent: November 5, 2019
    Assignee: NIPPON STEEL WELDING & ENGINEERING CO., LTD.
    Inventors: Kiyohito Sasaki, Rikiya Takayama, Yasuhito Totsuka
  • Patent number: 9981347
    Abstract: Indium-tin-silver alloys suitable for use as a lead free solder are described herein. The alloys may comprise primarily indium or comprise primarily tin. The alloys may further include copper, nickel, and iron or copper, antimony, and zinc. The composition can be used to solder an electrical connector to an electrical contact surface on a glass component. Methods of forming the alloys are also described herein.
    Type: Grant
    Filed: May 12, 2016
    Date of Patent: May 29, 2018
    Assignee: Antaya Technologies Corporation
    Inventors: John Pereira, Stephen C. Antaya
  • Patent number: 9751158
    Abstract: In a stainless steel flux cored wire comprising a stainless steel shell and a flux filling the shell, the amount of Si contained in the entire wire is 2.5% by mass or higher, preferably 3.0% by mass or higher in terms of SiO2, and the amount of at least one compound selected from the group consisting of polytetrafluoroethylene, graphite fluoride and perfluoropolyether contained in the flux is 0.005 to 0.10% by mass of the total mass of the wire in terms of F, preferably 0.020% by mass or higher. By employing such a constitution, in welding of Cr—Ni-based and Cr-based stainless steels and other materials, fume generation and hexavalent chromium leaching can be significantly reduced, and excellent welding workability can be provided.
    Type: Grant
    Filed: January 3, 2011
    Date of Patent: September 5, 2017
    Assignee: Kobe Steel, Ltd.
    Inventors: Tetsunao Ikeda, Hiroshi Sugahara, Hirohisa Watanabe
  • Patent number: 9545685
    Abstract: A method for producing a welded joint between a high-strength aluminum alloy with a copper proportion as a first metal and a second metal, in which the welded joint is produced by CMT welding.
    Type: Grant
    Filed: May 28, 2014
    Date of Patent: January 17, 2017
    Assignee: MAGNA STEYR Engineering AG & Co KG
    Inventor: Werner Karner
  • Patent number: 8975559
    Abstract: Methods for forming an aluminum weld on an aluminum work surface are disclosed. The methods include providing an aluminum metal-core wire having a sheath with an outer surface and a core composition within the sheath, applying a voltage to the aluminum metal-core wire in the vicinity of the aluminum work surface to generate an arc, and melting the wire and the work surface to form the weld. The sheath is formed with an inorganic lubricant on its outer surface and the core composition includes metal powders, metal alloy powders, or combinations thereof and less than about 5% of non-metallic components or non-metallic agents based on the weight of the wire.
    Type: Grant
    Filed: September 13, 2004
    Date of Patent: March 10, 2015
    Assignee: Hobart Brothers Company
    Inventors: James M. Keegan, Sundaram Nagarajan, Sushil R. Jana
  • Patent number: 8907246
    Abstract: There are provided a flux-cored wire for welding different materials, a method for laser welding of different materials and a method for MIG welding of different materials which can improve tensile shear strength of a welded joint portion and peeling strength of a welded portion interface in welding aluminum or an aluminum alloy material and a steel material. The flux-cored wire has a cylindrical sheath comprising an aluminum alloy which contains Si in an amount of 1.5 to 2.5% by mass and Zr in an amount of 0.05 to 0.25% by mass, with the remainder being aluminum and inevitable impurities, and a flux filling inside this sheath and containing cesium fluoride in an amount of 20 to 60% by mass, and the packing fraction of the flux being 5 to 20% by mass of the total mass of the wire.
    Type: Grant
    Filed: September 6, 2011
    Date of Patent: December 9, 2014
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Seiji Sasabe, Tsuyoshi Matsumoto
  • Publication number: 20140353287
    Abstract: A method for producing a welded joint between a high-strength aluminium alloy with a copper proportion as a first metal and a second metal, in which the welded joint is produced by CMT welding.
    Type: Application
    Filed: May 28, 2014
    Publication date: December 4, 2014
    Applicant: MAGNA STEYR Engineering AG & Co KG
    Inventor: Werner KARNER
  • Publication number: 20140305921
    Abstract: Provided is a high Cr Ni-based alloy welding wire with which tensile strength and weld cracking resistance of a welded portion, the integrity of the microstructure of a welded metal, and inhibition of scale generation are improved. The high Cr Ni-based alloy welding wire is configured to have an alloy composition comprising, by mass, C: 0.04% or less, Mn: 7% or less, Fe: 1 to 12%, Si: 0.75% or less, Al: 0.01 to 0.7%, Ti: 0.01 to 0.7%, Cr: 25.0 to 31.5%, Ta: 1 to 10%, and Mo: 1 to 6%, and as inevitable impurities, Ca+Mg: less than 0.002%, N: 0.1% or less, P: 0.02% or less, O: 0.01% or less, S: 0.0015% or less, H: 0.0015% or less, Cu: 0.08% or less, and Co: 0.05% or less, and the balance: Ni. Then, the high CrNi-based alloy welding wire is configured such that the contents of S, Ta, Al, and Ti satisfy the following relation (1) and the contents of Ta, Mo, and N satisfy the following relation (2): 12000S+0.58Ta?2.6Al?2Ti£19.3??(1) Ta+1.6Mo+187N35.7??(2).
    Type: Application
    Filed: January 27, 2012
    Publication date: October 16, 2014
    Applicants: NIPPON WELDING ROD CO., LTD., MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Kenji Kawasaki, Seiichi Kawaguchi, Masahiko Toyoda, Seiji Asada, Akira Konishi, Yusuke Sano, Tamao Takatsu, Teiichiro Saito, Tetsuya Sango, Norihito Ogawa
  • Publication number: 20140190952
    Abstract: A composition for welding or brazing aluminum comprises silicon (Si) and magnesium (Mg) along with aluminum in an alloy suitable for use in welding and brazing. The Si content may vary between approximately 4.7 and 10.9 wt %, and the Mg content may vary between approximately 0.20 wt % and 0.50 wt %. The alloy is well suited for operations in which little or no dilution from the base metal affects the Si and/or Mg content of the filler metal. The Si content promotes fluidity and avoids stress concentrations and cracking The Mg content provides enhanced strength. Resulting joints may have a strength at least equal to that of the base metal with little or no dilution (e.g., draw of Mg). The joints may be both heat treated and artificially aged or naturally aged.
    Type: Application
    Filed: January 22, 2014
    Publication date: July 10, 2014
    Applicant: ILLINOIS TOOL WORKS INC.
    Inventors: Bruce Edward Anderson, Christopher Hsu
  • Patent number: 8704135
    Abstract: A welding system is disclosed for performing a short arc welding process between an advancing wire electrode and a workpiece. The system comprises a power source with a controller for creating a current pulse introducing energy into the electrode to melt the end of the electrode and a low current quiescent metal transfer section following the end of the melting pulse during which the melted electrode short circuits against the workpiece; a timer to measure the actual time between the end of the pulse and the short circuit; a device for setting a desired time from the pulse to the short circuit; a circuit to create a corrective signal based upon the difference between the actual time and the desired time; and, a circuit responsive to the corrective signal to control a given parameter of the current pulse. Also disclosed is a strategy for arc welding utilizing a cored electrode that produces welds with low levels of contaminants and which are strong, tough, and durable.
    Type: Grant
    Filed: January 20, 2006
    Date of Patent: April 22, 2014
    Assignee: Lincoln Global, Inc.
    Inventors: Badri K. Narayanan, Russell K. Myers, Patrick T. Soltis
  • Publication number: 20140021174
    Abstract: In order to extend a lifetime of a welding tip in a simple way, a surface reinforcing layer 2 is formed by ejecting a metal powder shot onto at least an inner peripheral surface of a welding tip 1 (1, 12) formed of any material of copper, a copper alloy or ceramic-dispersed copper at an ejection velocity of 100 m/sec or higher. The metal powder shot has an average particle diameter of 40 to 150 ?m and hardness equal to or higher than the material of the welding tip 1 (11, 12). Then, a semiconductor film 3 is formed on the surface reinforcing layer 2 by further ejecting a tin powder with an average particle diameter of 10 ?m to 100 ?m having a tin oxide film formed thereon onto the surface reinforcing layer 2 at an ejection velocity of 200 m/sec or higher.
    Type: Application
    Filed: April 22, 2013
    Publication date: January 23, 2014
    Applicant: FUJI KIHAN CO., LTD.
    Inventor: Yoshio MIYASAKA
  • Patent number: 8466389
    Abstract: A method for producing superalloy weld wire and weld wire having fewer inclusions, and specifically fewer hafnia inclusions, and superalloy weld wire, particularly hafnium-containing superalloy weld wire, produced by this method. The method includes producing directionally solidified cast rod in a diameter of less than about ½ inch. The rod preferably is produced by investment casting or by continuous casting. The directional solidification process results in rod having inclusions such as oxides and dirt segregated into portions of the casting where they are easily removed. The cast rod can then be formed into semi-finished weld wire using a single extrusion step, followed by grinding to the final required diameter.
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: June 18, 2013
    Assignee: General Electric Company
    Inventor: Russell Wayne Smashey
  • Patent number: 8187725
    Abstract: A nickel, chromium, iron alloy and method for use in producing weld deposits and weldments formed therefrom. The alloy comprises, in weight percent, about 28.5 to 31.0% chromium; about 0 to 16% iron; less than about 1.0% manganese; about 2.1 to 4.0% niobium plus tantalum; 1.0 to 6.5% molybdenum; less than 0.50% silicon; 0.01 to 0.35% titanium; 0 to 0.25% aluminum; less than 1.0% copper; less than 1.0% tungsten; less than 0.5% cobalt; less than about 0.10% zirconium; less than about 0.01% sulfur; less than 0.01% boron; less than 0.03% carbon; less than about 0.02% phosphorous; 0.002 to 0.015% magnesium plus calcium; and balance nickel and incidental impurities. The method includes the steps of forming a welding electrode from the above alloy composition and melting the electrode to form a weld deposit. A preferred weldment may be in the form of a tubesheet of a nuclear reactor.
    Type: Grant
    Filed: July 19, 2007
    Date of Patent: May 29, 2012
    Assignees: Huntington Alloys Corporation, Areva NP Inc.
    Inventors: Samuel D. Kiser, Brian A. Baker, David E. Waskey
  • Publication number: 20120097658
    Abstract: Compositions for Chromium-free hardfacing welding consumables are provided that include between approximately 0.3% and approximately 1.5% Carbon, between approximately 0.2% and approximately 2.5% Manganese, between approximately 0.3% and approximately 1.3% Silicon, between approximately 1.3% and approximately 5.5% Boron, between approximately 1.0% and approximately 4.0% Nickel, between approximately 1.0% and approximately 6.0% of at least one of Titanium and Niobium, and between approximately 0.1% and approximately 2.0% Tungsten and/or Molybdenum. Additional welding consumable compositions and weld deposit compositions are also provided to provide hardfacing materials with little or no Chromium content.
    Type: Application
    Filed: October 21, 2010
    Publication date: April 26, 2012
    Applicant: Stoody Company
    Inventors: Jack Garry Wallin, Ravi Menon
  • Publication number: 20120074111
    Abstract: There are provided a flux-cored wire for welding different materials, a method for laser welding of different materials and a method for MIG welding of different materials which can improve tensile shear strength of a welded joint portion and peeling strength of a welded portion interface in welding aluminum or an aluminum alloy material and a steel material. The flux-cored wire has a cylindrical sheath comprising an aluminum alloy which contains Si in an amount of 1.5 to 2.5% by mass and Zr in an amount of 0.05 to 0.25% by mass, with the remainder being aluminum and inevitable impurities, and a flux filling inside this sheath and containing cesium fluoride in an amount of 20 to 60% by mass, and the packing fraction of the flux being 5 to 20% by mass of the total mass of the wire.
    Type: Application
    Filed: September 6, 2011
    Publication date: March 29, 2012
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Seiji SASABE, Tsuyoshi Matsumoto
  • Patent number: 7803465
    Abstract: A cored reactive metal wire is formed by gathering at least three strands of continuously fed elongated reactive metal wires into a bundle and aligning the bundle of wires with a continuously fed sheet of metal sheath. The bundle of wires is then compacted into a generally cylindrical shape and clad with the sheet of metal sheath whereby the compacted bundle of reactive metal wires form a core of the cored wire in which the core has a substantially larger diameter than each of the strands of continuously fed elongated reactive metal wires.
    Type: Grant
    Filed: June 17, 2008
    Date of Patent: September 28, 2010
    Assignee: Specialty Minerals (Michigan) Inc.
    Inventor: Dominick M. Colavito
  • Patent number: 7755001
    Abstract: The present invention provides a high Cr Ni-based alloy filler material of which weld cracking resistance can sufficiently be increased by suppressing generation of scales, and a welding rod for shielded metal arc welding that exhibits sufficiently increased weld cracking resistance. The high Cr Ni-based alloy filler material comprises, in percent by weight, C: 0.04% or less, Si: 0.01 to 0.5%, Mn: 7% or less, Cr: 28 to 31.5%, Nb: 0.5% or less, Ta: 0.005 to 3.0%, Fe: 7 to 11%, Al: 0.01 to 0.4%, Ti: 0.01 to 0.45%, V: 0.5% or less, and, as inevitable impurities, P: 0.02% or less, S: 0.015% or less, O: 0.01% or less, N: 0.002 to 0.1%, and the balance: Ni.
    Type: Grant
    Filed: January 21, 2005
    Date of Patent: July 13, 2010
    Assignees: Mitsubishi Heavy Industries, Ltd., Nippon Welding Rod Co., Ltd.
    Inventors: Nobutaka Nakajima, Katsuji Dambayashi, Takashi Miyake, Masahiko Toyoda, Seiji Asada, Seiichi Kawaguchi, Yoshihiro Tada, Teiichiro Saito, Norihito Ogawa
  • Publication number: 20100102049
    Abstract: A welding electrode and a method of manufacturing the same are provided. The welding electrode can include a flux portion having a material which can contain a lithium aluminum alloy.
    Type: Application
    Filed: October 24, 2008
    Publication date: April 29, 2010
    Inventor: James M. Keegan
  • Patent number: 7625505
    Abstract: Mixtures are provided of lithium salts with reducing agents for lithium evaporation. The mixtures may be particularly used in the manufacture of electroluminescent organic displays. Lithium dispensers based on the use of these mixtures are also provided.
    Type: Grant
    Filed: September 6, 2005
    Date of Patent: December 1, 2009
    Assignee: SAES Getters S.p.A.
    Inventors: Lorena Cattaneo, Simona Pirola, Chiharu Maeda, Antonio Bonucci
  • Patent number: 7520415
    Abstract: A system or method of repairing railroad rails which includes a head, upright and base sections. The method includes at least the following steps: identifying and locating a defect in the rail, removing the defect by removing material from the rail surrounding the defect in at least the head section so as to form a void and a rail void interface while maintaining continuity of the rail, filling the void with molten metal having a high carbon content and causing the molten metal and the rail void interface to bond. The molten metal may be produced by gas shielded arc welding. The carbon content of the molten metal is near that of the rail to decrease carbon migration from the rails.
    Type: Grant
    Filed: April 22, 2005
    Date of Patent: April 21, 2009
    Inventors: Richard F. Kral, Shane A. Mayhill, Matthew Q. Johnson, Mark E. Rovnyak, Daniel J Coomer
  • Patent number: 7498543
    Abstract: A method of joining or repairing metal surface structures. Joinder and/or repair of metal or metal-polymer laminate panels may be carried out using so-called “cold metal transfer” gas metal arc welding techniques. Moreover, suitable zinc-copper-aluminum alloys may improve weldability, durability and strength. The reduced thermal input permits effective weld formation at the metal sheet layers without giving rise to temperature gradient sufficient to significantly damage the interior elements.
    Type: Grant
    Filed: March 22, 2006
    Date of Patent: March 3, 2009
    Assignee: GM Global Technology Operations, Inc.
    Inventors: Robert B. Ruokolainen, Michael D. Hanna
  • Patent number: 7494043
    Abstract: A method for constructing a welded construction, including the steps of: (a) providing separate component parts of the construction and (b) welding the separate parts together with an Al—Mg—Mn weld filler alloy having a good corrosion resistance and improved strength levels. The separate component parts having the following composition (in weight percent): Mg 4.9 to 6.0; Mn 0.6 to 1.2; Zn 0.25 to 1.5; Zr 0.05 to 0.25; Cr 0.3 max.; Ti 0.2 max.; Fe 0.5 max.; Si 0.5 max.; Cu 0.25 max.; Sc 0.3 max., balance inevitable impurities and aluminium. The Al—Mg—Mn weld filler alloy having the following composition (in weight percent): Mg 7.0-9.5; Mn 0.9-2.0; Zn 0.2-0.9 Zr?0.3; Cr?0.5; Sc?2.8; Cu?0.5; Fe?0.5; Si?0.5; Ti?0.3, the balance aluminium and incidental elements and impurities.
    Type: Grant
    Filed: October 12, 2005
    Date of Patent: February 24, 2009
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Klaus Alfons Mechsner, Huibrecht Adriaan Wouters
  • Publication number: 20090039065
    Abstract: A plurality of metal materials to be a composition, without containing a flux, of a required welded portion are laminated in order to improve characteristics such as toughness of the welded portion and to carry out a stable welding operation. A welding wire enclosing an alkaline metal compound is used between the layers. The welding is carried out in a high-purity inert gas atmosphere.
    Type: Application
    Filed: June 9, 2006
    Publication date: February 12, 2009
    Inventors: Terumi Nakamura, Kazuo Hiraoka
  • Publication number: 20090032515
    Abstract: It is an object of the invention to provide a magnesium welding wire excellent in surface cleanliness and a method for manufacturing the same. A welding wire according to the invention can be manufactured by drawing a base material such as an extruded material made of pure magnesium or a magnesium-based alloy and, after then, by shaving the surface of the thus drawn wire. Execution of the shaving operation makes it possible not only to effectively remove a lubricant and a coating used in the drawing operation but also to effectively remove an oxide generated during the drawing operation. Thanks to this, the thus obtained welding wire is excellent in surface cleanliness. As a lubricant to be used in the drawing operation, preferably, there may be used an oil lubricant or a wet-type lubricant which can be removed easily by a cleaning operation or by a grease removing treatment.
    Type: Application
    Filed: February 20, 2006
    Publication date: February 5, 2009
    Inventors: Yukihiro Oishi, Nozomu Kawabe
  • Publication number: 20080272100
    Abstract: Provided is a welding method and electrodes (wires) with aluminum as a primary deoxidizer and a basic flux system for joining a workpieces with weld metal of comparable strengths and enhanced toughness. For instance, provided is a welding wire, comprising an aluminum content configured to act as a primary deoxidizer, and an overall composition configured to produce a weld deposit comprising a basic slag over a weld bead, wherein the aluminum content is configured to kill the oxygen in the weld pool, and wherein the oxygen comprises oxygen provided by a shielding gas or produced by heating of welding filler materials. Further provided is a welding method comprising arc welding a workpiece using an electrode having aluminum as a primary deoxidizer under a gas shield to produce a bead of weld deposit and a basic slag over the weld bead.
    Type: Application
    Filed: May 3, 2007
    Publication date: November 6, 2008
    Inventors: Mario Amata, Joseph C. Bundy
  • Patent number: 7150797
    Abstract: An aluminum alloy filler material for use in welding of metal members including at least one aluminum die-cast member containing Mg includes an aluminum or an aluminum alloy as base material and Al—K—F series flux. The Al—K—F series flux is contained by 2 to 4 mass % with respect to the entire filler material.
    Type: Grant
    Filed: June 18, 2004
    Date of Patent: December 19, 2006
    Assignees: Nissan Motor Co., Ltd., Showa Denko K.K.
    Inventors: Kenji Tsushima, Takenori Hashimoto
  • Patent number: 6933468
    Abstract: An aluminum metal-core weld wire, the sheath being aluminum, the metal-core having a composition that contains primarily metallic alloying powders e.g. Manganese nitride and/or barium. A method for manufacturing aluminum metal-core wire, the method including depositing a core composition onto strip of aluminum, forming strip of aluminum into a tube containing core composition, and applying an inorganic lube to surface of tube, and drawing tube through reducing dies.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: August 23, 2005
    Assignee: Hobart Brothers Company
    Inventors: James M. Keegan, Sundaram Nagarajan, Sushil R. Jana
  • Publication number: 20040188407
    Abstract: A core composition of a metal-cored wire comprising a combination of graphite and potassium compounds has been proven to stabilize the arc in a straight polarity welding configuration. In particular, adding a combination of graphite and potassium manganese titanate (K2MnTiO4) and potassium sulfate (K2SO4) in the preferred combination of graphite and potassium compounds from the range of about 0.3% to about 5.
    Type: Application
    Filed: April 13, 2004
    Publication date: September 30, 2004
    Applicant: Hobart Brothers Company
    Inventors: Anthony Nikodym, Steven Barhorst
  • Publication number: 20040134898
    Abstract: A weld filler wire chemistry has been developed for fusion welding 2195 aluminum-lithium. The weld filler wire chemistry is an aluminum-copper based alloy containing high additions of titanium and zirconium. The additions of titanium and zirconium reduce the crack susceptibility of aluminum alloy welds while producing good weld mechanical properties. The reduced weld crack susceptibility enhances the repair weldability, including when planishing is required.
    Type: Application
    Filed: December 26, 2003
    Publication date: July 15, 2004
    Inventors: Gerald W.O. Bjorkman, Alex Cho
  • Publication number: 20040079742
    Abstract: An article is made by preparing an elongated preform having a net metallic composition, and including a tubular sheath made of a sheath nickel-base alloy, and a core disposed within the tubular sheath and including consolidated powder particles made of a core nickel-base alloy. The net metallic composition is preferably a nickel-base superalloy, and most preferably a high-gamma-prime nickel-base superalloy. The preform is wire drawn to a final maximum transverse size that is less than the initial maximum transverse size, to produce a drawn article. The drawn article may be used as a weld filler material.
    Type: Application
    Filed: October 25, 2002
    Publication date: April 29, 2004
    Inventor: Thomas Joseph Kelly
  • Publication number: 20030136774
    Abstract: A core composition of a metal-cored wire comprising a combination of graphite and potassium compounds has been proven to stabilize the arc in a straight polarity welding configuration. In particular, adding a combination of graphite and potassium manganese titanate (K2MnTiO4) and potassium sulfate (K2SO4) in the preferred combination of graphite and potassium compounds from the range of about 0.3% to about 5.0% wt resulted in a greatly stabilized arc, reduced spatter and reduced warpage while maintaining high deposition rates of the DCEN welding process.
    Type: Application
    Filed: January 22, 2002
    Publication date: July 24, 2003
    Applicant: Illinois Tool Works Inc.
    Inventors: Anthony Nikodym, Steven Barhorst
  • Patent number: 6582833
    Abstract: A Ti-base wire rod for forming molten metal excellent both in rod feeding smoothness and arc stability is disclosed. A wire rod 301 is composed of Ti metal, and has in the surficial portion including the surface thereof an oxygen enriched layer having an oxygen concentration higher than that in an inner portion. Ratio Tw/Dw of the thickness Tw of the oxygen enriched layer and the diameter Dw of the wire rod is adjusted within a range of 1×10−3 to 1×10−1, and the average oxygen concentration of the oxygen enriched layer is adjusted to 1 wt % or above.
    Type: Grant
    Filed: July 11, 2002
    Date of Patent: June 24, 2003
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Kazuhiro Toyoda, Makoto Chujoya, Shigeo Hanajima, Takashi Suzuki, Takashi Orii, Takao Shimizu, Toshiharu Noda, Bunji Naito, Kohachiro Ohashi
  • Publication number: 20030098296
    Abstract: An aluminum metal-core weld wire, the sheath being aluminum, the metal-core having a composition that contains primarily metallic alloying powders e.g. manganese nitride and/or barium. A method for manufacturing aluminum metal-core wire, the method including depositing a core composition onto strip of aluminum, forming strip of aluminum into a tube containing core composition, and applying an inorganic lube to surface of tube, and drawing tube through reducing dies.
    Type: Application
    Filed: September 27, 2001
    Publication date: May 29, 2003
    Inventors: James M. Keegan, Sundaram Nagarajan, Sushil R. Jana
  • Patent number: 6548191
    Abstract: A filler wire for laser-welding an aluminum alloy is described, which comprises a base material of Aluminum-Silicon based alloy and a flux of Aluminum-Potassium-Fluorine-based composition. The amount of the flux in the base material is greater than 0 (zero) wt. % and less than approximately 1.0 wt. %.
    Type: Grant
    Filed: June 12, 2001
    Date of Patent: April 15, 2003
    Assignees: Nissan Motor Co., Ltd., Showa Denko KK
    Inventors: Yasuhiro Osame, Takenori Hashimoto, Kenji Tsushima, Hiroki Sakamoto, Kenji Suzuki
  • Patent number: 6544668
    Abstract: Nickel aluminum alloys are welded utilizing a nickel based alloy containing zirconium but substantially free of titanium and niobium which reduces the tendency to crack.
    Type: Grant
    Filed: September 15, 1999
    Date of Patent: April 8, 2003
    Assignee: U. T. Battelle, LLC
    Inventors: Michael L. Santella, Jeffrey D. McNabb, Vinod K. Sikka
  • Patent number: 6511632
    Abstract: A cathode material of an electron beam device comprising 0.5 to 9.0% by weight of a rare-earth metal of the cerium group, 0.5 to 15.0% by weight of tungsten and/or rhenium, 0.5 to 10% by weight of hafnium and the balance of iridium is provided. Since the cathode material has excellent plasticity, it is easy to manufacture small-size emitters. Also, since the density of the electron emission of the cathode material is high and the working temperature is low, a long lifetime can be ensured. Also, the cathode material is useful as a cathode material of an electron beam device.
    Type: Grant
    Filed: June 26, 2001
    Date of Patent: January 28, 2003
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Jong-Seo Choi, Yoon-Chang Kim, Kyu-Nam Joo, Nikolay Osaulenko, Vladislav Shutovsky, Oleg Kultashev
  • Publication number: 20020185481
    Abstract: A weld filler wire chemistry has been developed for fusion welding 2195 aluminum-lithium. The weld filler wire chemistry is an aluminum-copper based alloy containing high additions of titanium and zirconium. The additions of titanium and zirconium reduce the crack susceptibility of aluminum alloy welds while producing good weld mechanical properties. The reduced weld crack susceptibility enhances the repair weldability, including when planishing is required.
    Type: Application
    Filed: August 1, 2002
    Publication date: December 12, 2002
    Inventors: Gerald W.O. Bjorkman, Alex Cho
  • Patent number: 6440583
    Abstract: Disclosed is an Al alloy for a welded construction having excellent welding characteristics, which Al alloy comprises 1.5 to 5 wt % of Si (hereinafter, wt % is referred to as %), 0.2 to 1.5% of Mg, 0.2 to 1.5% of Zn, 0.2 to 2% of Cu, 0.1 to 1.5% of Fe, and at least one member selected from the group consisting of 0.01 to 1.0% of Mn, 0.01 to 0.2% of Cr, 0.01 to 0.2% of Ti, 0.01 to 0.2% of Zr, and 0.01 to 0.2% of V, with the balance being Al and inevitable impurities. Also disclosed is a welded joint having this Al alloy base metal welded with an Al—Mg- or Al—Si-series filler metal.
    Type: Grant
    Filed: October 26, 2000
    Date of Patent: August 27, 2002
    Assignees: The Furukawa Electric Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Seizo Ueno, Yoichiro Bekki, Noboru Hayashi
  • Publication number: 20020012810
    Abstract: A filler wire for laser-welding an aluminum alloy is described, which comprises a base material of Aluminum-Silicon based alloy and a flux of Aluminum-Potassium-Fluorine-based composition. The amount of the flux in the base material is greater than 0 (zero) wt. % and less than approximately 1.0 wt. %.
    Type: Application
    Filed: June 12, 2001
    Publication date: January 31, 2002
    Applicant: Nissan Motor Co., Ltd.
    Inventors: Yasuhiro Osame, Takenori Hashimoto, Kenji Tsushima, Hiroki Sakamoto, Kenji Suzuki
  • Patent number: 6339209
    Abstract: A flux for use in arc welding of a stainless steel workpiece with a consumable metal electrode, which welding flux comprises a zirconia containing system for forming a slag on the surface of the deposited weld metal. The flux system contains zirconia, silica and titania. The zirconia and titania are contained the flux system in a ratio of at least 1:1.5. The flux system can also include a melting control agent, a fluoride, an arc stabilizer, a slag removal agent and/or a bead wetting agent. Also, there is provided an electrode employing this flux.
    Type: Grant
    Filed: November 12, 1999
    Date of Patent: January 15, 2002
    Assignee: Lincoln Global, Inc.
    Inventor: Damian J. Kotecki
  • Patent number: 6329021
    Abstract: A material wire for producing wear-resistant and tribologically favorable surface coatings from a supereutectic Al/Si alloy by thermal spraying. The material wire is a filling wire that has a sheath made of metallic aluminum and a filling made of one or more additional alloy components.
    Type: Grant
    Filed: September 13, 1999
    Date of Patent: December 11, 2001
    Assignee: DaimlerChrysler AG
    Inventors: Tilmann Haug, Patrick Izquierdo, Wolfgang Reichle