Using Dynamic Frictional Energy (i.e., Friction Welding) Patents (Class 228/112.1)
  • Publication number: 20110084547
    Abstract: Introduced is a compound crank axle having a flexurally stiff and torsionally soft cross member, on whose ends two trailing links are arranged. The respective ends of the cross member are joined with the trailing links through friction welding in an angularly stiff manner. Here, the trailing links joined with the cross member are held together at a common transition region which is created in that both trailing links are joined together simultaneously and evenly with the cross member in a materially connected manner through friction welding.
    Type: Application
    Filed: October 12, 2010
    Publication date: April 14, 2011
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Dirk EHRLICH, Gerd BITZ
  • Patent number: 7922065
    Abstract: According to one aspect of the present disclosure, a part for an article of equipment includes a fluid conducting first region including a corrosion resistant first material, and a fluid conducting second region including a second material. The first region and the second region are either directly or indirectly joined by solid state welding to form a unitary fluid conducting part. According to another aspect of the present disclosure, a method for replacing at least one fluid conducting part of an article of equipment is disclosed wherein a replacement part is provided that includes a fluid conducting first region including a corrosion resistant first material, and a fluid conducting second region including a second material. The second material is substantially identical to the material of a region of the equipment on which the replacement part is mounted. The first and second regions are either directly or indirectly joined by solid state welding to form a unitary fluid conducting replacement part.
    Type: Grant
    Filed: February 18, 2005
    Date of Patent: April 12, 2011
    Assignee: ATI Properties, Inc.
    Inventors: Richard C. Sutherlin, Brett J. Herb, Ronald A. Graham
  • Patent number: 7918379
    Abstract: In a first step, friction stir welding is performed, while supplying a filler into a joining portion, in order to prevent the coarsening of crystal grains of metal materials in a subsequent fusion processing. Then, a fusion processing such as MIG welding is performed. The filler to be added to the joining portion includes a substance that does not chemically react with the metal materials and has a melting point higher than a melting point of the metal materials and a substance in which a misfit with the metal materials is within ±15%. As a result, the coarsening of crystal grains by the fusion processing is inhibited and the joint strength can be increased.
    Type: Grant
    Filed: March 7, 2007
    Date of Patent: April 5, 2011
    Assignees: Osaka University, Osaka Municipal Technical Research Institute, Tokyu Car Corporation
    Inventors: Hidetoshi Fujii, Masao Fukusumi, Yoshiaki Morisada, Takeshi Ishikawa
  • Publication number: 20110073572
    Abstract: A method for weldbonding together metal sheets includes applying adhesive on the surface of a first sheet and placing a second sheet atop the first sheet. The sheets are heated at a selected location to a high temperature forming a metallic weld nugget between the first sheet and the second sheet. The adhesive may be a heat curable adhesive that is cured by the heat, or the adhesive may be heated at ambient temperatures. One or both of the sheets is then cooled in the area surrounding the selected location of heating so that the high temperature needed to created the metallic weld nugget is prevented from transferring so far beyond the selected location as to overheat the adhesive layer and thereby degrade the quality of the adhesive bond.
    Type: Application
    Filed: July 14, 2010
    Publication date: March 31, 2011
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Pei-Chung Wang, Samuel P. Marin, Sheila A. Marin, Peter C. Sun
  • Publication number: 20110076419
    Abstract: A method for developing fine grained, thermally stable metallic material in which friction stir welding or friction stir processing is performed along at least a portion of the material. Thereafter, a thin layer is removed from either side, or both sides of the material to eliminate the origin of abnormal grain growth occurring when the friction stir welded or friction stir processed material is subjected to subsequent hot forming processes. A sheet of extraneous material is optionally attached to either side, or both sides of the material prior to the friction stir welding or friction stir processing, and this extraneous material is removed after the friction stir welding or friction stir processing. A layer containing pinning particles or a sheet of extraneous material containing pinning particles is further optionally introduced on either side, or both sides of the material prior to the friction stir processing.
    Type: Application
    Filed: September 28, 2009
    Publication date: March 31, 2011
    Inventors: Qi Yang, Kazutaka Okamoto, Seunghwan Park
  • Patent number: 7909231
    Abstract: A new control variable is introduced, that when combined with previous dependent control criteria on other variables results in a control program that can create a superior weld while minimizing wear on the FSW tool, wherein the tool repeatedly experiences the same thermal and mechanical loading within specified control windows during every repeated weld sequence because flow stresses and tool loads are driven by temperature, and dependent control loops account for differences in material and heat that is transferred at different rates in varying locations throughout a friction stir weld.
    Type: Grant
    Filed: August 11, 2009
    Date of Patent: March 22, 2011
    Assignee: Megastir Technologies LLC
    Inventors: Jonathan A. Babb, Russell Steel, Scott M. Packer, John Williams
  • Patent number: 7909230
    Abstract: An attaching construction includes a first member having a circular tubular welding portion at a distal end and, at a rear end thereof, a holding portion which is integral with the welding portion. The attaching construction includes a second member having an annular first positioning rib, and an annular second positioning rib inside the first positioning rib. The welding portion is positioned within the first positioning rib, and the welding portion is friction welded in place within the first positioning rib while the first member is rotated.
    Type: Grant
    Filed: December 3, 2008
    Date of Patent: March 22, 2011
    Assignee: Koito Manufacturing Co., Ltd.
    Inventor: Yoshiaki Aiso
  • Patent number: 7909229
    Abstract: A method for joining materials in which a second material is overlapped over a first material preliminarily formed with a joining hole so as to cover the joining hole. A joining tool arranged in alignment with the joining hole is pressed, while rotated, onto the second material so as to locally soften and enter the second material in solid phase state into the joining hole of the first material through frictional heat generated between the joining tool and the second material. The joining tool is pulled out after a geometric engaging part is provided by the second material in relation with the first material and the engaging part is allowed to harden to join the first and second materials.
    Type: Grant
    Filed: November 17, 2006
    Date of Patent: March 22, 2011
    Assignee: Hino Motors, Ltd.
    Inventor: Hiroshi Fukuda
  • Patent number: 7905383
    Abstract: A metal layer such as copper, silver or nickel is coated on a surface of reinforcement particles (aluminum oxide or silicon carbide powder) by electroless plating technique. The metal-coated reinforcement particles with an appropriate volume fraction are inserted into the gap between two metal plates or two metal matrix composite (MMC) plates. The reinforcement particles are stirred into the metal plates or the MMC plates by friction stir welding (FSW) to form a butt weld metal containing reinforcement particles. Or the metal-coated reinforcement particles deposited on the surface of the metal plates or the MMC plates and then are stirred into base material of the metal plates. The metal-coated reinforcement particles are uniformly distributed in a weld metal by such stirring, the coated metal layer on the surface of the reinforcement particles form an alloy with metallurgical bonding.
    Type: Grant
    Filed: December 22, 2009
    Date of Patent: March 15, 2011
    Assignee: Chung Shan Institute of Science and Technology, Armaments Bureau, M.N.D.
    Inventors: Shan Torng, Jong-Ning Aoh, Ji-Wei Huang, Cheng-Li Chuang, Sy-Cherng Yang, Yue-Poe Huang
  • Publication number: 20110056629
    Abstract: A friction welding device allows one work (5) and the other work (9) to be in contact with each other and gives friction thrust thereto, giving a fixed relative rotation operation to the one work (5) and the other work (9) by energizing a servo motor (15) and rotating a main shaft (3), and thereby softens a connection interface between the works (5, 9). Then, the friction welding device decelerates the main shaft (3) until the number of the rotation of the main shaft (3) is set to the number of phase focusing rotation, and when the number of the rotation of the main shaft reaches the number of the phase focusing rotation, allows a clutch device (19) to be engaged with the main shaft, shuts off the energization to the servo motor (15), and thereby stops the rotation of the main shaft (3).
    Type: Application
    Filed: February 22, 2008
    Publication date: March 10, 2011
    Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, IZUMI MACHINE MFG, CO., LTD.
    Inventors: Koichi Kawaura, Yasumasa Kuraya, Satoru Miyaji
  • Patent number: 7896216
    Abstract: A lightweight, mobile friction stir welding machine, a sticking pad for the friction stir welding machine, and a friction stir welding system are provided. The sticking pad has a flat base member facing an object, an annular sealing member protruding from one of major surfaces of the base member so as to surround a central area of the surface of the base member, a slippery member attached to the end surface of the annular sealing member facing the object, and one or some deformation-suppressing protrusions protruding from the surface facing the object of the base member. The slippery member is made of a material that can make the slippery member contact the object with a friction coefficient lower than that with which the sealing member can be in contact with the same object.
    Type: Grant
    Filed: February 6, 2008
    Date of Patent: March 1, 2011
    Assignee: Kawasaki Jukogyo Kabushiki Kaisha
    Inventors: Mitsuo Fujimoto, Hidehito Nishida
  • Patent number: 7896933
    Abstract: A hydrogen supplying apparatus equipped with a hydrogen separation membrane and a catalyst plate, which is made by forming a catalyst layer on a metal plate, wherein the metal material of the membrane is different in hardness from that of the catalyst plate. A method of producing the hydrogen supplying apparatus, which comprises: bonding a catalyst plate and a hydrogen separation membrane to each other, by friction-stir welding, wherein a welding tool is pressed towards only one of the membrane and catalyst plate, forming a reaction layer between the membrane and the catalyst plate by the frictional heat, and forming ripples in the welded interface.
    Type: Grant
    Filed: April 12, 2006
    Date of Patent: March 1, 2011
    Assignee: Hitachi, Ltd.
    Inventors: Akihiro Sato, Takao Ishikawa, Kinya Aota
  • Patent number: 7891535
    Abstract: A method of making a tailored blank comprising the following steps: (a) friction welding first and second structural members together at a substantially right angle with respect to each other to form an intersection comprising a first joining surface formed by adjoining bottom faces of the first and second structural members, and a second joining surface formed by an angled face of the first structural member that is disposed at a first oblique angle relative to the bottom face of the first structural member; (b) friction welding the first joining surface of the intersection to a first portion of a surface of a base member; and (c) concurrently linear friction welding first and second joining surfaces of a third structural member to the second joining surface of the intersection and to a second portion of the surface of the base member respectively.
    Type: Grant
    Filed: October 13, 2005
    Date of Patent: February 22, 2011
    Assignee: The Boeing Company
    Inventors: Kevin T. Slattery, Christopher H. Swallow, Loren J. Strahm
  • Publication number: 20110031299
    Abstract: A method of friction welding comprising providing a first workpiece (24) having a first weld surface (38) and a second workpiece (26) having a second weld surface (40). In a first region (42) adjacent the first weld surface (38) the first workpiece (24) is arranged at an angle (?) of substantially 90° to the first weld surface (38) and in a second region (44) adjacent to the first region (42) the first workpiece (24) tapers away from the first weld surface (38). The first workpiece (24) is arranged such that in the second region (44) the first workpiece (24) is arranged at an angle (?) greater than 90° and less than 180° to the first weld surface (38). The first and second workpieces (24, 26) are arranged such that first weld surface (38) of the first workpiece (24) abuts the second weld surface (40) of the second workpiece (26).
    Type: Application
    Filed: July 13, 2010
    Publication date: February 10, 2011
    Applicant: ROLLS-ROYCE PLC
    Inventors: Simon E. BRAY, Michael D. Rowlson
  • Patent number: 7882998
    Abstract: The present invention relates to a method for producing a welded connection between a first workpiece and a second workpiece comprising the following steps: providing a first workpiece and a second workpiece, arranging the second workpiece on a surface of the first workpiece, placing a friction tool by the friction area thereof onto that surface of the second workpiece which is remote from the first workpiece, and rotating the friction tool, with the result that a welded connection is formed between the first workpiece and the second workpiece, the friction area rubbing on that surface of the second workpiece which is remote from the first workpiece, and the contact region between the friction area and the second workpiece running completely in that surface of the second workpiece which is remote from the first workpiece.
    Type: Grant
    Filed: September 26, 2006
    Date of Patent: February 8, 2011
    Assignee: Helmholtz-Zentrum Geesthacht Zentrum für Material-und Küstenforschung GmbH
    Inventors: Arne Roos, Jorge F. Dos Santos
  • Patent number: 7874471
    Abstract: Provided are butt welds and methods of making such butt welds using a combination of fusion root welding and friction stir welding to yield welds with decreased propensity for dropout during friction stir welding without the need for a back-up support plate. In one form of the present disclosure, the butt weld includes: two or more abutting structural steel components beveled on faying surfaces on one side of the components to form a suitably shaped fusion root weld groove and unbeveled on faying surfaces on the opposite side of the components and interconnected with a first fusion root weld on the beveled side of the components and a second friction stir weld on the unbeveled side of the components, wherein the first fusion root weld has a width ranging from 7 mm to 30 mm, a penetration depth ranging from 2 mm to 20 mm, and an overfill ranging from 2 mm to 5 mm, and wherein the stir zone of the second friction stir weld penetrates the first fusion root weld.
    Type: Grant
    Filed: December 17, 2009
    Date of Patent: January 25, 2011
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Douglas Paul Fairchild, Steven Jeffrey Ford, Amit Kumar, Nathan Eugene Nissley, Nicholas E. Biery, Mario L. Macia
  • Patent number: 7866531
    Abstract: A method for fabricating multi-sheet structures in which a first sheet is arranged on a planar support and a blowing agent is placed on at least one selected portion of the first sheet. A second sheet is positioned over the first sheet so that the second sheet overlies the selected portion of the first sheet and the first and second sheets are then secured together by friction stir welding in a pattern which encloses the selected portion of the first sheet. Additional sheets may be secured together in a like fashion. Thereafter, the sheets are heated to a temperature sufficient to decompose the blowing agent.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: January 11, 2011
    Assignee: Hitachi, Ltd
    Inventors: Qi Yang, Harsha Badarinarayan, Frank Hunt, Kazutaka Okamoto
  • Patent number: 7866532
    Abstract: A method of performing friction stir welding is provided herein. More specifically, traditional friction stir welding requires a rotatable head that is forced against a plurality of work pieces to bond the same. The rotational and normal forces generated by the friction stir welding tool are generally reacted by a backing plate, anvil, mandrel or other mechanisms, such hardware are subject to the applied forces and are often supported with additional internal supports. Conversely, a method of performing a friction stir weld is described that omits the need for such a backing member and internal supports as it is performed using a self reacting pin tool.
    Type: Grant
    Filed: April 6, 2010
    Date of Patent: January 11, 2011
    Assignee: United Launch Alliance, LLC
    Inventors: David M. Potter, Richard K. Hansen
  • Publication number: 20110000952
    Abstract: A method for joining a tube and tube plate for use in a tube-and-shell heat exchanger is disclosed. The method enables a joint between the tube and tube plate that is substantially hermetic and substantially corrosion-resistant. The method comprises providing an anvil inside the tube, wherein the anvil supports the tube wall during a friction-stir welding process used to join the tube and tube plate. The anvil facilitates formation of a reliable weld region and enables faster friction-stir welding.
    Type: Application
    Filed: July 1, 2010
    Publication date: January 6, 2011
    Applicant: LOCKHEED MARTIN CORPORATION
    Inventors: Riki P. Takeshita, Randy J. Brown, Michael R. Eller, Duy N. Pham
  • Patent number: 7862271
    Abstract: A method of joining workpieces includes rotating a friction stir rivet via a mandrel and driving the rivet into the workpieces causing frictional heating between the rivet and the workpieces and causing the materials of the workpieces to soften, thereby providing a fiction stirred displaceable path for the rivet to traverse, and driving the rivet along the displaceable path until the rivet mandrel pierces through the workpieces and a cap of the rivet is seated against the workpieces. Subsequent to seating the cap, further rotation of the mandrel is stopped and the workpieces are allowed to cool and harden. An axial load is then applied to the mandrel sufficient to provide mechanical loading between the rivet body and the workpieces. A resultant volume of displaced material from the workpieces is fixedly attached to the workpieces, thereby avoiding the creation of a potentially detachable slug of the displaced material.
    Type: Grant
    Filed: September 19, 2006
    Date of Patent: January 4, 2011
    Assignee: GM Global Technology Operations, Inc.
    Inventors: Pei-Chung Wang, Robin Stevenson
  • Patent number: 7861911
    Abstract: A friction stir welding method and a structural body formed using a friction stir welding method. In particular, a friction stir welding method and a structural body made of an aluminium alloy extruded frame member formed by friction stir welding of a number of extruded frame members. Joining is performed by abutting a first member with a second member by contacting a downwards facing surface of an overlapping portion of a first member which projects above one face of the other member in the lateral direction in and an upwards facing surface of a second member in such manner that the downwards facing surface and the upwards facing surface are in slideable contact before joining and the first and second member are rotatable, and carrying out a friction stir welding to join the members to form a frame structure.
    Type: Grant
    Filed: March 8, 2007
    Date of Patent: January 4, 2011
    Assignee: Sapa Profiler AB
    Inventors: Jean-Philippe Schäfer, Jan Styrenius, Sven Lundin
  • Publication number: 20100326740
    Abstract: In one aspect of the present invention, a method for forming a bonded assembly comprises providing a first and second portion of the assembly; preparing a mating surface on each portion that conforms substantially to the mating surface of the other portion; rapidly heating a bonding material while substantially heating no more than a thin surface zone adjacent each mating surface, and rapidly assembling the two portions in such a manner as to confine a fraction of the bonding material between the mating surfaces. The first portion may comprise polycrystalline diamond or thermally stable polycrystalline diamond; the second portion may comprise cobalt-cemented tungsten carbide. The assembly may comprise a tool for high-impact applications.
    Type: Application
    Filed: June 26, 2009
    Publication date: December 30, 2010
    Inventors: David R. Hall, H. Tracy Hall, JR.
  • Patent number: 7857192
    Abstract: A friction stir welding tool 1 includes a rotor 2 to be attached to a rotation-drive section and a probe 3 concentrically provided on a distal end surface of the rotor 2. A provisional joining projection 4 is concentrically provided on a distal end surface of the probe 3. A relation 0.3 D?d?0.8 D is satisfied, where D represents a diameter (mm) of the distal end surface of the probe 3, and d represents a diameter (mm) of the contour of a transverse cross section of the provisional joining projection 4. The provisional joining projection 4 has a length of 0.3 to 2 mm. This friction stir welding tool can improve the work efficiency of friction stir welding and can carry out friction stir welding which is excellent in welding quality after main friction stir welding.
    Type: Grant
    Filed: March 13, 2007
    Date of Patent: December 28, 2010
    Assignee: Showa Denko K.K.
    Inventor: Yoshitaka Nagano
  • Patent number: 7857191
    Abstract: Friction stir welding (FSW) processes, systems and the resulting friction stir welded components are disclosed whereby first and second workpieces are welded to one another using a first workpiece having mutually orthogonal structural components and a junction region therebetween which defines a bearing surface of predetermined geometry. A shoulder of a FSW tool may be brought into bearing contact with the bearing surface so that a pin extending from the shoulder of the FSW tool may be advanced into and through the one structural component of the first workpiece at an angle relative thereto so as to thereby form a friction stir weld region between the first and second workpieces. Some preferred embodiments will provide a bearing surface which defines an arcuately concave geometry, in which case the shoulder of the FSW tool defines an arcuately convex geometry conformably mateable with the bearing surface.
    Type: Grant
    Filed: June 16, 2008
    Date of Patent: December 28, 2010
    Assignee: Embraer-Empresa Brasileira De Aeronautica S.A.
    Inventors: Fernando Ferreira Fernandez, Marcio Cruz
  • Patent number: 7854362
    Abstract: A multi-shouldered friction stir welding tool comprises an integral shank-pin unit having a plurality of pin portions for driving into a plurality of joints. A shank portion of the shank-pin unit is for attachment to an optional axial tension rod. A plurality of friction stir welding modules comprise a pair of shoulders that is connected to the shank-pin unit. The proximal end of each shoulder faces the pin portion of the shank-pin unit, whereby the shoulder and pin(s) rotate in unison. A pair of split collars or a pair of nuts is connected to the shank-pin unit and faces the distal end of each shoulder. The plurality of friction stir welding modules are connected to each other and rotate in unison to simultaneously make a plurality of parallel welds.
    Type: Grant
    Filed: March 14, 2008
    Date of Patent: December 21, 2010
    Assignee: Alcoa Inc.
    Inventors: Israel Stol, John W. Cobes, Trent A. Chontas, Joseph M. Fridy
  • Patent number: 7854363
    Abstract: A preform and method for forming a structural assembly are provided. The preform can be formed by friction welding structural members to a base member and subsequently providing a connection material to join the structural members. The resulting preform can be formed with dimensions and a configuration that approximate the dimensions and configuration of the structural assembly. Thus, the structural assembly can be formed by joining multiple members that are generally smaller than the finished assembly.
    Type: Grant
    Filed: July 7, 2008
    Date of Patent: December 21, 2010
    Assignee: The Boeing Company
    Inventors: Kevin T. Slattery, Keith A. Young
  • Patent number: 7850057
    Abstract: A friction stir system for processing at least a first workpiece includes a spindle actuator coupled to a rotary tool comprising a rotating member for contacting and processing the first workpiece. A detection system is provided for obtaining information related to a lateral alignment of the rotating member. The detection system comprises at least one sensor for measuring a force experienced by the rotary tool or a parameter related to the force experienced by the rotary tool during processing, wherein the sensor provides sensor signals. A signal processing system is coupled to receive and analyze the sensor signals and determine a lateral alignment of the rotating member relative to a selected lateral position, a selected path, or a direction to decrease a lateral distance relative to the selected lateral position or selected path.
    Type: Grant
    Filed: February 11, 2010
    Date of Patent: December 14, 2010
    Assignee: Vanderbilt University
    Inventors: Paul Fleming, David Lammlein, George E. Cook, Don Mitchell Wilkes, Alvin M. Strauss, David Delapp, Daniel A. Hartman
  • Patent number: 7845544
    Abstract: In a friction stir welding method for friction stirring and welding a material by using a rotating tool having a shoulder and a pin at a front portion of a shaft portion and ejecting a cooling agent from a cooling nozzle to the tool to be cooled thereby, the cooling agent is ejected to a middle portion in an axial direction of the tool to thereby prevent thermal expansion in an axial direction of the tool.
    Type: Grant
    Filed: November 7, 2006
    Date of Patent: December 7, 2010
    Assignee: Honda Motor., Ltd.
    Inventors: Haruo Machida, Tadashi Goto
  • Patent number: 7845545
    Abstract: A friction stir tool is provided to perform friction stir riveting using a partially consumable pin, wherein the pin includes a cutting edge on a bottom surface thereof, wherein the tool is rotated at a first speed to enable cutting by the pin into a first material that is overlapping a second material, wherein after the pin has cut to a sufficient depth, the rotational speed of the tool is increased to thereby enable plasticization of the consumable pin, the first material, and the second material, wherein the tool is then rapidly decelerated until stopped, enabling diffusion bonding between the pin, the first material and the second material.
    Type: Grant
    Filed: June 13, 2007
    Date of Patent: December 7, 2010
    Assignees: Brigham Young University, Megastir Technologies, LLC
    Inventors: Scott M. Packer, Russell Steel, Jonathan A. Babb, Michael P. Miles, Kent Kohkonen
  • Patent number: 7848837
    Abstract: A method for monitoring the quality of a machining operation, such as a friction stir welding operation, in which a tool is rotatably driven by a motor during the machining operation. The energy consumption of the motor is determined from the initiation and to the completion of the machining operation. That energy consumption is then compared against a predetermined energy threshold. In the event that the energy consumed during the machining operation is less than the predetermined threshold, an error signal is generated.
    Type: Grant
    Filed: April 2, 2007
    Date of Patent: December 7, 2010
    Assignee: Hitachi, Ltd
    Inventors: Harsha Badarinarayan, Frank Hunt, Kazutaka Okamoto
  • Patent number: 7841504
    Abstract: An assembly for positioning a structural assembly for friction stir welding, and a system and method for friction stir welding the structural assembly are provided. The assembly includes a substrate defining a recessed pattern therein, and at least one structural member positioned within the recessed pattern to at least partially secure the structural member therein. The structural member is positioned adjacent to the substrate and within the recessed pattern such that the substrate and structural member are formed of materials capable of being friction stir welded together.
    Type: Grant
    Filed: September 21, 2004
    Date of Patent: November 30, 2010
    Assignee: The Boeing Company
    Inventors: Kevin T. Slattery, Christopher H. Swallow
  • Patent number: 7841506
    Abstract: There is provided a method for fabricating a dual alloy structure that may in turn be machined to fabricate a rotary component such as an impeller for use in a gas turbine engine. The method provides a first titanium alloy and a second titanium alloy. The first titanium alloy displays characteristics, such as high strength, suitable for application in the bore area of an impeller. The second titanium alloy displays characteristics, such as high temperature creep resistance, suitable for use in the outer radial area of an impeller. A bore subelement is fabricated from the first titanium alloy. A body subelement is fabricated from the second titanium alloy. The bore subelement and body subelement are joined by inertia welding at a common welding surface. Each subelement and/or the resulting welded structure is heat treated to achieve a desired microstructure.
    Type: Grant
    Filed: August 11, 2004
    Date of Patent: November 30, 2010
    Assignee: Honeywell International Inc.
    Inventors: James A. Hall, Krish Krishnamurthy
  • Patent number: 7837082
    Abstract: A friction stir tool has an axis of rotation and a welding tip that is made of powdered metal material.
    Type: Grant
    Filed: March 22, 2007
    Date of Patent: November 23, 2010
    Assignee: Federal-Mogul World Wide, Inc.
    Inventor: Denis Christopherson, Jr.
  • Publication number: 20100288820
    Abstract: The invention relates to a double shouldered welding device for the friction stir welding of parts, in which at least one shoulder has two concentric rings providing two plane concentric bearing surfaces, the rings being arranged so that the smaller-diameter ring is capable of compressing the stirred material of the parts to be welded during advance of the welding device and so that the larger-diameter ring is capable of forming a sink-in stop for the smaller-diameter ring. The invention also relates to a method of friction stir welding by means of the welding device according to the invention, in which said device is force-driven.
    Type: Application
    Filed: September 10, 2008
    Publication date: November 18, 2010
    Applicant: European Aeronautic Defence And Space Company EADS France
    Inventors: Daniel Aliaga, Baptiste Guerin, Francois Marie
  • Patent number: 7832615
    Abstract: A metal plating applied on a joining portion of a first metal member is heated before a rotating tool under rotation being pressed against a second metal member. Herein, the rotating tool under rotation starts being pressed against the second metal member when the metal plating is heated at least up to a specified temperature that is high enough to make the metal plating in a softened solid state. Thereby, a properly-high joining strength can be provided in a frictional joining of a metal member with a metal plating thereon and another metal member.
    Type: Grant
    Filed: April 2, 2007
    Date of Patent: November 16, 2010
    Assignee: Mazda Motor Corporation
    Inventors: Toshiyuki Gendou, Katsuya Nishiguchi
  • Patent number: 7832613
    Abstract: A system, in certain embodiments, includes a backing plate, a tungsten-based member disposed along the backing plate, wherein the tungsten-based member defines a welding work surface, and the tungsten-based member comprises curved grooves configured to secure the tungsten-based member to the backing plate. The system also includes a drive. The system includes a pin tool movable by the drive to create friction along one or more workpieces disposed on the welding work surface, wherein the frictional heating and mechanical stirring is configured to create a stir weld along the one or more workpieces. The system, in some embodiments, also may include a backing plate comprising liquid passages and gas passages and a tungsten-based member disposed along the backing plate, wherein the tungsten-based member defines a welding work surface.
    Type: Grant
    Filed: January 15, 2009
    Date of Patent: November 16, 2010
    Assignee: General Electric Company
    Inventors: Timothy Hanlon, Timothy Joseph Trapp, Earl Claude Helder, Pazhayannur Ramanathan Subramanian
  • Publication number: 20100285327
    Abstract: According to one aspect of the present disclosure, a part for an article of equipment includes a fluid conducting first region including a corrosion resistant first material, and a fluid conducting second region including a second material. The first region and the second region are either directly or indirectly joined by solid state welding to form a unitary fluid conducting part. According to another aspect of the present disclosure, a method for replacing at least one fluid conducting part of an article of equipment is disclosed wherein a replacement part is provided that includes a fluid conducting first region including a corrosion resistant first material, and a fluid conducting second region including a second material. The second material is substantially identical to the material of a region of the equipment on which the replacement part is mounted. The first and second regions are either directly or indirectly joined by solid state welding to form a unitary fluid conducting replacement part.
    Type: Application
    Filed: July 20, 2010
    Publication date: November 11, 2010
    Applicant: ATI Properties, Inc.
    Inventors: Richard C. Sutherlin, Brett J. Herb, Ronald A. Graham
  • Publication number: 20100286663
    Abstract: A guide wire includes a wire body having a first wire disposed at a distal end and a second wire joined to a proximal end of the first wire at a joint by welding. The joint is curved. In the joint, at least one component (e.g., Ti) of the material of the first wire decreases toward the proximal end and at least one component (e.g., Fe) of the material of the second wire decreases toward the distal end. When a tensile test is conducted on a region of the wire body including the joint, the region of the wire body has, in a tensile load and elongation diagram, an elastic section extending substantially straight upwardly to the right, a yield section extending substantially horizontally or upwardly to the right from the elastic section, and a substantially straight section extending upwardly to the right from the yield section.
    Type: Application
    Filed: July 23, 2010
    Publication date: November 11, 2010
    Applicant: TERUMO KABUSHIKI KAISHA
    Inventors: Katsuro MISHIMA, Yutaka ITOU, Hiraku MURAYAMA, Hideo SATOU
  • Patent number: 7828191
    Abstract: The present invention is a friction stir welding machine adapted to perform solid phase welding on a welding portion of materials to be welded, by pressing a welding tool against the welding portion of the materials to be welded while rotating the welding tool, and forcing the welding tool to be advanced into a softened portion which is softened by a frictional heat while stirring the softened portion, wherein a coating made of aluminum nitride is formed on at least a region of the welding tool to be in contact with the materials to be welded.
    Type: Grant
    Filed: March 13, 2007
    Date of Patent: November 9, 2010
    Assignee: Kawasaki Jukogyo Kabushiki Kaisha
    Inventors: Ryoji Ohashi, Mitsuo Fujimoto, Shinji Koga, Atsushi Kato
  • Patent number: 7823763
    Abstract: A method including providing a first portion including one of an annular portion or a hub portion; rotating a second portion including the other of the hub portion or the annular portion; and pressing the second portion against the first portion such that friction between the hub portion and the annular portion causes a weld joint to be created; and wherein the annular portion may or may not include a frictional damping means, which may include an insert.
    Type: Grant
    Filed: August 1, 2007
    Date of Patent: November 2, 2010
    Assignee: GM Global Technology Operations, Inc.
    Inventors: Anil K. Sachdev, Michael D. Hanna, Richard M. Kleber
  • Publication number: 20100269479
    Abstract: A method for producing welded round and profile chains of chain links that are connected to each other. The chain links for round and profile chains produced by this method include two chain link partial pieces that are connected to each other by friction welding.
    Type: Application
    Filed: December 18, 2008
    Publication date: October 28, 2010
    Applicants: PEWAG AUSTRIA GMBH, TECHNISCHE UNIVERSITAET GRAZ
    Inventors: Horst-Hannes Cerjak, Aegyd Pengg, Franz Fuchs
  • Patent number: 7815094
    Abstract: A method of manufacturing a cylindrical body, comprising the step of forming the cylindrical body by bending a plate-like work having first projected finger to fourth projected finger at four corned parts and allowing the end faces thereof to abut on each other, wherein the main surface of the cylindrical body on the side where sags are present is formed in an outer peripheral wall surface and the rear surface thereof on the side where the burrs are present is formed in an inner peripheral wall surface, and a first projected part is formed of the first projected finger and the third projected finger and a second projected part is formed of the second projected finger and the fourth projected finger. After the cylindrical body is held by friction stir welding devices, the probe of a friction stir welding tool is buried from the direction of either of the first projected part and the second projected part, and scanned in the direction of the other of the second projected part and the first projected part.
    Type: Grant
    Filed: December 5, 2003
    Date of Patent: October 19, 2010
    Assignee: Honda Motor Co., Ltd.
    Inventors: Shunsuke Sunahara, Haruo Machida, Yuu Igarashi, Tadashi Goto, Toshimasa Koshimizu, Hideo Nakamura, Satoru Morita, Taisei Wakisaka, Kei Kuriyama
  • Patent number: 7810701
    Abstract: A connection electrode that is formed of solder on an electronic component side and a tip portion of an elastic contact each other at a contact portion. Regarding the elastic contact, a resistive layer is formed in the tip portion, and the tip portion is placed in a clearance of an induction coil. When a predetermined high-frequency current is passed through the induction coil, electromagnetic induction causes the resistive layer to generate heat. Solder that forms the connection electrode is melt, and flows onto the tip portion of the elastic contact. Thus, the tip portion of the elastic contact and the connection electrode can be strongly bonded together at the contact portion that is a single point therebetween.
    Type: Grant
    Filed: March 25, 2009
    Date of Patent: October 12, 2010
    Assignee: Alps Electric Co., Ltd.
    Inventors: Shinichi Nagano, Shin Yoshida
  • Patent number: 7810699
    Abstract: A method of minimizing mechanical resonance in an assembly during formation of a vibration-welded joint therein includes positioning work pieces such that they are directly adjacent to each other, and generating a set of control signals that cause one or more sonotrode weld heads to vibrate. A waveform characteristic of a mechanical oscillation of the sonotrode(s) and weld head(s) is varied to minimize the mechanical resonance occurring in the assembly, such as a multi-cell battery for a vehicle. An apparatus for forming the welded joint includes at least one sonotrode having a weld head or heads formed integrally therewith, and a weld controller. The controller is connected to a converter, sonotrode(s), and weld head(s), with the mechanical oscillation occurring in the sonotrode(s) and weld head(s). Variation of the control signals during formation of the welded joint varies a waveform characteristic of the mechanical oscillation, thus minimizing the mechanical resonance.
    Type: Grant
    Filed: April 22, 2009
    Date of Patent: October 12, 2010
    Assignee: GM Global Technology Operations, Inc.
    Inventors: Wayne W. Cai, Alexander D. Khakhalev, Roland J. Menassa
  • Patent number: 7810700
    Abstract: A method of joining aluminum alloy members, including the steps of: obtaining a joined body including: (a) contacting aluminum alloy members each made of a 6000 series aluminum alloy with T4 temper; and (b) performing a friction stir welding operation on a contact portion of the aluminum alloy members at which they are held in contact with each other, so as to form a stir zone at the contact portion; and performing, on the obtained joined body, an underaging treatment which is an artificial aging treatment and which is completed before hardness of the stir zone reaches maximum hardness, the underaging treatment being performed before GP zones are formed at the stir zone of the joined body.
    Type: Grant
    Filed: December 15, 2005
    Date of Patent: October 12, 2010
    Assignee: Sumitomo Light Metal Industries, Ltd.
    Inventors: Masaki Kumagai, Tadashi Minoda, Koji Tanaka
  • Publication number: 20100252170
    Abstract: Methods for joining complex shapes are disclosed. The shapes joined may include multiple planar surfaces and various common surfaces. Friction stir welding may be used to weld various joints and pre-heating may be optionally employed.
    Type: Application
    Filed: June 16, 2010
    Publication date: October 7, 2010
    Applicant: UT-BATTELLE, LLC
    Inventors: Zhili Feng, Stan A. David, David Alan Frederick
  • Publication number: 20100252169
    Abstract: Processes for forming an enhanced material or structure are disclosed. The structure typically includes a preform that has a first common surface and a recess below the first common surface. A filler is added to the recess and seams are friction stir welded, and materials may be stir mixed.
    Type: Application
    Filed: June 16, 2010
    Publication date: October 7, 2010
    Applicant: UT-BATTELLE, LLC
    Inventors: Zhili Feng, Stan A. David, David Alan Frederick
  • Publication number: 20100252614
    Abstract: Metallic materials having a melting point of at least 2000° C. are caused to abut against each other in a welding part. The rear face side of the welding part is covered by a backing member having a thermal conductivity of 30 W/mK or lower, and then a columnar probe of a rotary tool comprising an Ir alloy is inserted into the front face side of the welding part to weld the metallic materials together. On the front face side of the welding part, inactive gas is supplied into a shield cover. The rotary tool is moved along a longitudinal direction of the welding part while rotating the rotary tool, whereby the metallic materials are welded together. By using the rotary tool comprising an Ir alloy, the refractory metals can be welded to each other by means of friction stir welding.
    Type: Application
    Filed: August 23, 2007
    Publication date: October 7, 2010
    Applicants: OSAKA UNIVERSITY, FURUYA METAL CO., LTD.
    Inventors: Hidetoshi Fujii, Tomohiro Maruko
  • Publication number: 20100252171
    Abstract: Methods for joining materials having different thicknesses is provided. Friction stir material processing is typically used, and a transition piece may be friction stir welded between the materials being joined.
    Type: Application
    Filed: June 16, 2010
    Publication date: October 7, 2010
    Applicant: UT-BATTELLE, LLC
    Inventors: Zhili Feng, Stan A. David, David Alan Frederick
  • Publication number: 20100252172
    Abstract: A method for performing operations on a workpiece. The method comprises the steps of: contacting the workpiece with a tool; moving the tool along any of multiple axes; moving a clamp along at least a first axis independent of the movement of the tool; and, clamping the workpiece using the clamp. Contacting the workpiece with the tool may comprise plunging a friction stir welding pin tool into the workpiece while the workpiece is being clamped. The tool may be moved by moving a spindle housing over the workpiece, and the clamp may be moved by rotating the clamp around the first axis as the spindle housing moves over the workpiece. The method may further comprise the step of coordinating the movement of the clamp with the movement of the tool.
    Type: Application
    Filed: June 21, 2010
    Publication date: October 7, 2010
    Applicant: THE BOEING COMPANY
    Inventors: John A. Baumann, Herb Bommer, Kurt A. Burton, Mike P. Matlack