Electromagnetically Operated Valve (e.g., Ball-type) Patents (Class 239/585.1)
  • Patent number: 9476376
    Abstract: A fuel injection controller includes an increase control portion applying the boost voltage to the coil to increase a coil current to a first target value, and a constant current control portion applying a voltage to the coil to hold the coil current to a second target value. A threshold is an energization time period that is necessary to reach a boundary point between a seat throttle area of a property line and an injection-port throttle area of the property line from an energization start time point. An initial-current applied time period is from the energization start time point that the boost voltage starts to be applied to the coil to a time point that the coil current is decreased to the second target value. The increase control portion controls the coil current such that the initial-current applied time period is less than the threshold.
    Type: Grant
    Filed: February 25, 2014
    Date of Patent: October 25, 2016
    Assignee: DENSO CORPORATION
    Inventor: Keita Imai
  • Patent number: 9441594
    Abstract: A valve actuator assembly includes a valve member movable between a first seat and a second seat. A spring member biases the valve member toward the first seat, and an actuator is positioned to move the valve member toward the second seat against the bias of the spring member when the actuator is energized. A controller is in control communication with the actuator and is configured to provide a first current to the actuator for an energizing period, identify a lack of return contact between the valve member and the first seat during a post-energizing period, and provide a second current to the actuator that is higher than the first current in response to the lack of return contact.
    Type: Grant
    Filed: August 27, 2013
    Date of Patent: September 13, 2016
    Assignee: Caterpillar Inc.
    Inventor: Sudhindra Keshav Ayanji
  • Patent number: 9399941
    Abstract: A system for exhaust gas treatment for internal combustion engines has a pump (1) for metered supply of a freezable substance, particularly a urea solution, to a supply device (23) introducing the substance into the exhaust gas flow. A compensation device (25) is provided as protection against damage to the system due to volume expansion when the substance freezes. The compensation device compensates for the volume expansion accompanying an increase of the fluid pressure when the substance freezes.
    Type: Grant
    Filed: April 5, 2013
    Date of Patent: July 26, 2016
    Assignee: HYDAC ELECTRONIC GMBH
    Inventors: Christian Groh, Frank Kattler
  • Patent number: 9399975
    Abstract: A fluid injector includes a valve structure movable in the passageway between a first position and a second position. The valve structure includes a hollow tube having a longitudinal axis and a valve member connected to an end of the tube by a weld, with a weld zone being defined inside of the tube generally adjacent to the weld. The tube has surfaces defining a through-hole that is disposed transversely with respect to the longitudinal axis of the tube. The through-hole permits the fluid to enter an interior of the tube. Corrosion prevention structure is disposed in the tube between the through-hole and the valve member to prevent the fluid in the tube from accessing the weld zone.
    Type: Grant
    Filed: September 25, 2014
    Date of Patent: July 26, 2016
    Assignee: Continental Automotive Systems, Inc.
    Inventors: Michael J. Hornby, Carl F. Hayden
  • Patent number: 9387528
    Abstract: Provided is a nozzle incorporating a valve, which easily improves durability. The nozzle for spraying water to a targeted object, including a nozzle body provided with a passage of water and a valve arranged inside the passage of the nozzle body, wherein at least a part of an inner surface of the passage including a portion to have contact with the valve is coated by diamond-like carbon.
    Type: Grant
    Filed: June 26, 2013
    Date of Patent: July 12, 2016
    Assignee: PRIMETALS TECHNOLOGIES JAPAN, LTD.
    Inventors: Koichi Sakamoto, Yoichi Haraguchi, Yuji Ikemoto
  • Patent number: 9366355
    Abstract: An injector having a tube attached to an armature. The injector includes a solenoid portion and a valve portion controlled by the solenoid portion. The armature includes a small diameter portion. Also included is a tube having a cavity, a first end of the tube is connected to the small diameter portion, and a ball is connected to a second end of the tube, such that the ball is selectively in contact with a valve seat. A hermetic weld connects the ball to the second end, and at least one heat affected zone is located in proximity to the hermetic weld. A coating substantially surrounds the heat affected zone and at least a portion of the ball, such that the coating prevents the heat affected zone from being exposed to diesel exhaust fluid and thus subsequent corrosion.
    Type: Grant
    Filed: August 17, 2012
    Date of Patent: June 14, 2016
    Assignee: Continental Automotive Systems, Inc.
    Inventor: Robert Wayne McFarland
  • Patent number: 9341154
    Abstract: A valve assembly includes a valve body, a movable valve needle, a movable armature, and an elastic member. The armature is axially moveable with respect to the needle so that, when the needle is in the closing position, the armature is movable from a first position further in the second direction to a second position against the bias of the elastic member. The elastic member has a plurality of beams, each beam having a first end and a second end which are axially and radially offset with respect to each other, and the armature is operable to reduce the axial offset between the first end and the second end when moving from the first to the second position.
    Type: Grant
    Filed: April 10, 2014
    Date of Patent: May 17, 2016
    Assignee: CONTINENTAL AUTOMOTIVE GMBH
    Inventors: Ileana Romeo, Matteo Soriani, Francesco Lenzi
  • Patent number: 9334842
    Abstract: A stationary core includes a holding hole that receives and holds a portion of the magnetic spring, which is located on a valve opening side. A solenoid device includes a magnetic yoke that extends in an axial direction and has an axial extent, which overlaps with an entire axial extent of the holding hole. The magnetic yoke has a predetermined portion, which reduces an amount of the magnetic flux that passes through the magnetic yoke in a radial direction in comparison to the rest of the magnetic yoke.
    Type: Grant
    Filed: December 26, 2013
    Date of Patent: May 10, 2016
    Assignee: DENSO CORPORATION
    Inventors: Keita Imai, Eiji Itoh, Hiroaki Nagatomo
  • Patent number: 9322374
    Abstract: The present invention relates to a fuel injector. The fuel injector is provided with an injection nozzle, an injection valve, and an electromagnetic actuator. The injection valve has a movable needle to adjust the flow of fuel through the injection nozzle. The electromagnetic actuator is adapted to move the needle between a closing position and an opening position of the injection valve and is provided with a movable plunger which is mechanically connected to the needle and has at least one feeding through hole for the passage of fuel towards the injection nozzle. The plunger is provided with a hydraulic type braking device, which is coupled to the feeding hole and hydraulically dissipates kinetic energy to slow down the opening stroke of the needle when the needle moves towards the opening position of the injection valve.
    Type: Grant
    Filed: April 17, 2014
    Date of Patent: April 26, 2016
    Assignee: MAGNETI MARELLI S.P.A.
    Inventors: Stefano Petrecchia, Massimo Lolli, Massimo Mattioli, Enrico Vezzani, Daniele De Vita
  • Patent number: 9291135
    Abstract: Provided is an electromagnetic fuel injection valve such that the collision faces of a chrome-coated movable element with respect to a stationary core and a valve body are flat, and change in the fuel injection quantity can be suppressed. The electromagnetic fuel injection valve is provided with a movable element having a cylindrical structure, and a valve body which is separated from the movable element and provided on the hollow portion side of the movable element so as to reciprocate. The movable element has a first collision face which collides with an end face of a stationary core, and a second collision face which collides with an end face of the valve body, said first collision face and second collision face coated with a chrome coating layer, and said chrome coating layer applied by disposing a positive electrode on the center axis of the movable element.
    Type: Grant
    Filed: August 18, 2010
    Date of Patent: March 22, 2016
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Hisashi Ohwada, Tohru Ishikawa, Motoyuki Abe
  • Patent number: 9214684
    Abstract: The present invention provides a fuel control system and method, e.g., for a vehicle fuel cell system, which can efficiently supply hydrogen to a fuel cell stack and increase the efficiency of an ejector. For this purpose, the present invention provides a fuel control system having a series-connected multi-stage pressure control structure, in which an additional injector is provided in series between an injector for controlling the pressure of hydrogen supplied, a pressure control valve, or a pressure control actuator and a hydrogen recirculation ejector in a hydrogen supply passage, through which hydrogen is supplied from a hydrogen supply unit to a fuel cell stack, such that the pressure of hydrogen supplied is controlled in stages.
    Type: Grant
    Filed: June 20, 2011
    Date of Patent: December 15, 2015
    Assignee: Hyundai Motor Company
    Inventors: Bu Kil Kwon, Hyun Joon Lee, Ho June Bae
  • Patent number: 9194280
    Abstract: Systems and methods are provided for reducing coking residues on an injection device of an applied-ignition, direct injection engine. An example system comprises an injection device; an electric heating device integrated with the injection device; a catalytic coating on a surface of the injection device; and a controller suitable to initiate a cleaning mode of the injection device wherein the electric heating device raises the temperature of the injection device. Heating the injection device allows coking residues on the injection device to oxidize in the presence of the catalytic coating.
    Type: Grant
    Filed: March 7, 2013
    Date of Patent: November 24, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: Oliver Berkemeier, Klemens Grieser, Kay Hohenboeken, Jens Wojahn
  • Patent number: 9181890
    Abstract: Methods of operating fuel injectors with intensified fuel storage. At least one storage volume is provided in the intensifier type fuel injector, with a check valve between the intensifier and the needle chamber and storage volume preventing loss of injection pressure while the intensifier plunger cylinder is refilling with fuel. Using the check valve to isolate the storage volume from the intensifier to reduce and control pressure spikes that effect injector operation. This provides very efficient injector operation, particularly at low engine loads, by eliminating the wasted energy of compressing, venting and recompressing fuel for injection and reducing and controlling pressure spikes that effect injector operation.
    Type: Grant
    Filed: November 19, 2012
    Date of Patent: November 10, 2015
    Assignee: Sturman Digital Systems, LLC
    Inventor: Oded Eddie Sturman
  • Patent number: 9163746
    Abstract: The invention relates to an electromagnetic valve, comprising a valve tappet, which is arranged in a valve housing and which can open or close a valve passage in the valve housing, a magnet armature, which is provided in order to actuate the valve tappet and through which a hole passes for accommodating the valve tappet, and a restoring spring, which acts on the valve tappet and the spring end of which facing away from the magnet armature is supported on a magnet core in the valve housing. For precise valve adjustment, an adjustment sleeve is fixed in the hole of the magnet armature, in which adjustment sleeve the valve tappet is fastened in some sections at the same time.
    Type: Grant
    Filed: March 22, 2013
    Date of Patent: October 20, 2015
    Assignee: Continental Teves AG & Co. oHG
    Inventors: Christoph Voss, Christian Courth
  • Patent number: 9127629
    Abstract: A fuel injection device (100) includes a control body (40) provided with an injection hole (44), a nozzle needle (60) that opens or closes the injection hole (44), a pressure control chamber (53) controlling a movement of the nozzle needle (60), an inflow channel (52) through which high-pressure fuel is introduced to the pressure control chamber (53), an outflow channel (54) through which the fuel from the pressure control chamber (53) is discharged, and a floating plate (70) that opens or closes the inflow channel (52).
    Type: Grant
    Filed: March 31, 2011
    Date of Patent: September 8, 2015
    Assignee: DENSO CORPORATION
    Inventors: Masato Yamada, Yoichi Kobane, Naofumi Adachi, Tsukasa Yamashita
  • Patent number: 9115678
    Abstract: Systems and methods for a permanently magnetized valve mechanism and/or valve mechanism seat for a fuel injector are disclosed. In one example approach, a fuel injector comprises a valve mechanism and a valve mechanism seat, wherein at least one of the valve mechanism and the valve mechanism seat is permanently magnetized; an injector driver circuit for actuating the valve mechanism; and a spring biasing the valve mechanism in a closed position against the valve mechanism seat. For example, a first amount of current may be supplied in a first direction to the injector driver to lift a permanently magnetized injector valve mechanism from the injector valve mechanism seat, and a second amount of current may be supplied in a second direction to the injector driver to close the permanently magnetized injector valve mechanism onto the injector valve mechanism seat.
    Type: Grant
    Filed: August 9, 2012
    Date of Patent: August 25, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: Joseph Basmaji, Gopichandra Surnilla, Anand Gandhi
  • Publication number: 20150136878
    Abstract: A device for injecting fuel includes an electrodynamic drive having a movably situated coil, an inwardly opening needle which opens and closes injection holes on a valve seat, a connecting element which connects the needle to the movably situated coil, and a pressure chamber which is situated at the needle upstream from the valve seat and contains pressurized fuel.
    Type: Application
    Filed: December 15, 2014
    Publication date: May 21, 2015
    Inventors: Juergen GRANER, Martin MAIER, Guenther HOHL
  • Patent number: 9033264
    Abstract: A fuel injector for fuel injection systems of internal combustion engines has a solenoid operable via an electric wire, a valve sleeve in an injection-side area forming an external sheathing of the fuel injector, and a valve housing. The fuel injector has a plastic sleeve, which contains the solenoid and the electric wire and can be pushed onto the valve sleeve.
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: May 19, 2015
    Assignee: ROBERT BOSCH GMBH
    Inventor: Hubert Stier
  • Patent number: 9033256
    Abstract: A fuel injector (10) has an inlet (12), an outlet (14), and a passageway (16) providing a fuel flow conduit from the inlet to the outlet. A valve structure (22, 24) is movable in the passageway between first and second positions. A seat (26) is provided at the outlet and has at least one seat passage (28) in communication with the passageway. Movement of the valve structure between the first and second positions controls the flow of fuel through the seat passages. The seat includes an outer tip surface (30) through which the least one seat passage extends. A catalytic coating (32) is provided on at least a portion of the outer tip surface. The coating causes oxidation of fuel on the coating to occur at a temperature lower than if the coating was not provided.
    Type: Grant
    Filed: August 30, 2011
    Date of Patent: May 19, 2015
    Assignee: Continental Automotive Systems, Inc.
    Inventor: William James Imoehl
  • Patent number: 9027859
    Abstract: A gas fuel injection valve is provided in which a circular recess is formed in a front end face of a valve plunger, the circular recess being surrounded by an annular land part, which is an outer peripheral part of the front end face, an inner peripheral face of the circular recess is formed in a tapered shape so as to increase in diameter in going from a base of the circular recess toward the annular land part, an annular lip is formed on a seating member, the annular lip being joined from the inner peripheral face through to the annular land part and being seated on a valve seat, and the annular lip is disposed so that an annular ridge line of an apex of the annular lip is positioned, in a projection in the axial direction of the valve plunger, above the inner peripheral face.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: May 12, 2015
    Assignee: Keihin Corporation
    Inventor: Naoto Takiguchi
  • Patent number: 9022304
    Abstract: A fuel injection device of a direct injection engine is provided. The device includes an engine body, a fuel injection valve, and a controller for controlling a fuel injection by the fuel injection valve. The fuel injection valve has a nozzle hole, a valve body for opening and closing the nozzle hole, and first and solenoid coils for stroking the valve body by first and second stroke amounts, respectively. The controller performs the fuel injection by the first solenoid coil in an intake stroke period within an engine operating range with an engine load below a predetermined load. The controller performs the fuel injection with a fuel pressure of 40 MPa or above by the second solenoid coil in a period between a compression stroke late stage and an expansion stroke early stage within a low-engine-speed range with an engine speed below a predetermined speed and within a high-engine-load range.
    Type: Grant
    Filed: June 10, 2013
    Date of Patent: May 5, 2015
    Assignee: Mazda Motor Corporation
    Inventors: Masami Nishida, Keiji Gotoh, Takao Miyazaki
  • Publication number: 20150115055
    Abstract: A fuel injection valve injects a fuel into the combustion chamber or into the injection port of an internal combustion engine, the valve being actuated by an actuator assembly that includes a small displacement actuator and a large displacement actuator. The method includes commanding the small displacement actuator to move the valve member to a first open position corresponding to a first flow area and commanding the large displacement actuator to move the valve member to a second open position corresponding to a second flow area that is larger than the first flow area such that the ratio between the second flow area and the first flow area is at least 15:1. The fuel injection valve can also be operated to alternatively inject two different fuels, one of the fuels being a gaseous fuel and the other one being a liquid fuel.
    Type: Application
    Filed: December 19, 2014
    Publication date: April 30, 2015
    Inventors: David R. Wager, Gordon P. McTaggart-Cowan, David K. Mumford, Sandeep Munshi
  • Patent number: 9016603
    Abstract: A common rail fuel injector includes a control valve member unattached to, but trapped between, a push pin and a seat of an injector body. The push pin has a head that includes a contact surface and a crown that includes a stop surface. An air gap surface of an armature is located between a top of the head and the stop surface of the crown when the contact surface of the push pin is in contact with the armature. The stop surface of the crown is located between an air gap plane of a stator assembly and the air gap surface of the armature. The push pin, the armature and the control valve member are movable among a rest configuration, an injection configuration, and an over travel configuration.
    Type: Grant
    Filed: January 23, 2013
    Date of Patent: April 28, 2015
    Assignee: Caterpillar Inc.
    Inventor: Richard Holtman
  • Publication number: 20150108237
    Abstract: Injectors and solenoid valves incorporating actuators with kinetic energy transfer armatures. A fuel injector includes a longitudinally extending injector body and a valve supported in the injector body. The valve is configured for longitudinal movement within the injector body. An armature is connected to the valve and an impact member is disposed between the armature and a solenoid, and moveably connected to the armature. The solenoid is operative when energized to sequentially move the impact member and armature toward the solenoid, thereby actuating the valve. The fuel injector further includes a return magnet located adjacent the armature and opposite the solenoid, wherein the return magnet is operative to maintain the valve in a closed position when the solenoid is not energized.
    Type: Application
    Filed: July 25, 2014
    Publication date: April 23, 2015
    Inventor: Roy Edward McAlister
  • Patent number: 8998114
    Abstract: A reagent injector with a cartridge design has a body with a reagent inlet, outlet, and a swirl chamber, which has an exit orifice that may be covered and uncovered by a solid, movable pintle. Reagent flows through the injector when the exit orifice is covered and uncovered to cool the injector. An insulator may be disposed between the injector body and a mounting flange connectable to an exhaust system. A flow path ensures cooling of an electromagnetic actuator. Reagent may bypass an orifice swirl chamber when the pintle blocks the exit orifice. Fluid may flow between an outside diameter of a pole piece and an inside diameter of an electromagnetic actuator, through an orifice chamber and return through a central bore housing a solid pintle, around which fluid may flow. Different inner injector body passages may direct fluid into an orifice distribution chamber and out to the solid pintle.
    Type: Grant
    Filed: February 9, 2011
    Date of Patent: April 7, 2015
    Assignee: Tenneco Automotive Operating Company, Inc.
    Inventors: Keith Olivier, Stephen Thomas, John Lowry
  • Patent number: 8998116
    Abstract: An injector for injecting a reagent includes an electromagnet and an axially translatable valve member positioned within a housing. The valve member is moveable from a seated position to an unseated position in response to energizing the electromagnet. The valve member includes a hollow tube including a curled end having a reduced diameter sized to allow a ball to partially extend beyond the tube end but not pass through the tube. The tube includes an inwardly extending detent restricting the ball from movement within the tube. A pintle head is fixed to the tube and positioned proximate the electromagnet.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: April 7, 2015
    Assignee: Tenneco Automotive Operating Company Inc.
    Inventors: John M. Lowry, David Blumhardt, Eric Grant
  • Patent number: 8978364
    Abstract: An injector for injecting a reagent into an exhaust stream includes an outer tube extending through an electromagnet and surrounding an inner tube. A first end of the inner tube is sealingly fixed to an inner surface of the outer tube. A guide member and an orifice plate are each sealingly fixed to the inner surface of the outer tube. A second end of the inner tube is aligned by the guide member. A moveable valve member includes a pintle head guided by the inner surface of the outer tube to align the valve member with an orifice extending through the orifice plate.
    Type: Grant
    Filed: May 7, 2012
    Date of Patent: March 17, 2015
    Assignee: Tenneco Automotive Operating Company Inc.
    Inventors: Keith Olivier, Thomas P. Mallin, Matthew L. Roessle, Rick Simpson
  • Publication number: 20150069144
    Abstract: The present technology relates generally to amplification for fuel injectors. In some embodiments, an injector for introducing gaseous or liquid fuel into a combustion chamber includes an injector body having a base portion configured to receive fuel into the body and a valve coupled to the body. The valve can be movable to an open position to introduce fuel into the combustion chamber. The injector further includes a valve operator assembly. The valve operator assembly can include a valve actuator coupled to the valve and movable between a first position and a second position upon receipt of an initial motion. The valve operator assembly can also include an amplifier configured to receive the initial motion from the valve actuator, amplify the initial motion, and transfer the amplified motion to the valve.
    Type: Application
    Filed: May 15, 2014
    Publication date: March 12, 2015
    Applicant: McAlister Technologies, LLC
    Inventor: Roy Edward McAlister
  • Publication number: 20150069152
    Abstract: An object of the present invention is to prevent a short circuit and disconnection between coil wires 52 in a crossing portion 52c in a solenoid device 5 of a fuel injection valve 1 that has a structure in which the coil wires 52 intersect with each other on a winding initiation side 52a and a winding completion side 52b of the coil wires 52. A groove that is deeper in depth than the coil wire 52 is disposed in a bobbin 53, around which the coil wire 52 is wound, and the winding initiation side and the winding completion side of the coil wire is separated into upper and lower stages of a groove portion in the crossing portion.
    Type: Application
    Filed: April 18, 2012
    Publication date: March 12, 2015
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Akio Shingu, Keishi Nakano, Tsuyoshi Munezane
  • Patent number: 8973895
    Abstract: An injector for injecting a reagent includes an axially translatable valve member positioned within a housing. An electromagnet is positioned within the housing and includes a cylindrically-shaped coil of wire. The valve member moves between a seated position and an unseated position in response to energizing the electromagnet. A flux sleeve passes through the coil and includes two magnetic portions interconnected by a non-magnetic portion. Each of the magnetic portions is aligned with transverse planes defined by the ends of the cylindrical coil. The non-magnetic portion is axially positioned between the transverse planes.
    Type: Grant
    Filed: August 30, 2011
    Date of Patent: March 10, 2015
    Assignee: Tenneco Automotive Operating Company Inc.
    Inventors: Stephen M. Thomas, Matthew L. Roessle, Rick Simpson, Eric Grant
  • Publication number: 20150060575
    Abstract: A valve actuator assembly includes a valve member movable between a first seat and a second seat. A spring member biases the valve member toward the first seat, and an actuator is positioned to move the valve member toward the second seat against the bias of the spring member when the actuator is energized. A controller is in control communication with the actuator and is configured to provide a first current to the actuator for an energizing period, identify a lack of return contact between the valve member and the first seat during a post-energizing period, and provide a second current to the actuator that is higher than the first current in response to the lack of return contact.
    Type: Application
    Filed: August 27, 2013
    Publication date: March 5, 2015
    Applicant: Caterpillar Inc.
    Inventor: Sudhindra Keshav Ayanji
  • Patent number: 8967502
    Abstract: A dual fuel injector may be used to injector both gas and liquid fuel into a cylinder of a compression ignition engine. An injector body defines a first set of nozzle outlets, a second set of nozzle outlets, a first fuel inlet and a second fuel inlet. A dual solenoid actuator includes a first armature, a first coil, a second armature and a second coil that share a common centerline. The dual solenoid actuator has a non-injection configuration at which the first armature is at an un-energized position and the second armature is at an un-energized position. The dual solenoid actuator has a first fuel injection configuration at which the first fuel inlet is fluidly connected to the first set of nozzle outlets, the first armature is at an energized position and the second armature is at the un-energized position.
    Type: Grant
    Filed: May 11, 2011
    Date of Patent: March 3, 2015
    Assignee: Caterpillar Inc.
    Inventors: Hoisan Kim, Mark F. Sommars, Xiangdong Ding
  • Patent number: 8967500
    Abstract: An injection hole inlet is disposed at the upstream side face of the injection hole plate in such a way that, assuming that ? denotes the angle between respective lines obtained by vertically projecting a straight line that passes through the center of the injection hole inlet and the center of the valve seat and the major axis of the injection hole inlet onto a perpendicular plane that passes through the center of the injection hole inlet and is perpendicular to the center axis of the valve seat and assuming that ? denotes the angle between respective lines obtained by vertically projecting the straight line that passes through the center of the injection hole inlet and the center of the valve seat and the minor axis of the injection hole inlet onto the perpendicular plane, ?<? is satisfied.
    Type: Grant
    Filed: October 24, 2011
    Date of Patent: March 3, 2015
    Assignee: Mitsubishi Electric Corporation
    Inventors: Naoya Hashii, Tsuyoshi Munezane
  • Patent number: 8967124
    Abstract: A fuel injector assembly includes a first coil that induces a time varying magnetic field into a second coil that is utilized to heat fuel flowing through the fuel injector. A first coil receives a first signal from a driver to generate a first magnetic field that moves an armature between an open and closed position. The second coil generates a second magnetic field generated by a current induced by the first coil into the second coil. The induced current is generated by an alternating current signal that is interposed onto a direct current signal sent to the first coil. The alternating current signal produces a time varying second magnetic field that induces heating of a magnetically active component with the fuel flow that in turn heats the fuel.
    Type: Grant
    Filed: March 21, 2007
    Date of Patent: March 3, 2015
    Assignee: Continental Automotive Systems, Inc.
    Inventors: Michael J. Hornby, John F. Nally, Jr., Hamid Sayar, Perry Robert Czimmek
  • Patent number: 8960573
    Abstract: A device is described for injecting fuel, which includes a valve body, an outwardly opening valve needle, which is disposed in the valve body in a pressure chamber filled with fuel, to which pressurized fuel is supplied; a restoring element, which returns the valve needle to an original position; an electromagnetic actuator, which is disposed in an actuator chamber for actuating the valve needle; and a diaphragm, which is disposed in the actuator chamber and subdivides the actuator chamber into a first, fuel-filled region and a second, fuel-free region in fluid-tight manner, and which subdivides the valve needle into an injection-side portion and an actuator-side portion, the injection-side portion of the valve needle including a pressure-compensation plunger, which separates the pressure chamber from the first, fuel-filled region of the actuator chamber, the actuator being disposed in the second, fuel-free region.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: February 24, 2015
    Assignee: Robert Bosch GmbH
    Inventor: Ralph Engelberg
  • Patent number: 8960157
    Abstract: The drive device is configured to, during a time interval between an earlier fuel injection (first fuel injection) and a later fuel injection (second fuel injection), supply an electromagnetic coil with an intermediate current at a voltage with a level of not opening the valve. Further, the drive device sets a voltage application for supplying the intermediate current to initiate before a valve closing in the earlier fuel injection and terminate before half a period of time between a first instant when the valve is closed in the earlier fuel injection and a second instant when a supply of a drive current for opening the valve is initiated in the later fuel injection.
    Type: Grant
    Filed: February 23, 2012
    Date of Patent: February 24, 2015
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Ryo Kusakabe, Motoyuki Abe, Hideharu Ehara, Tohru Ishikawa, Noriyuki Maekawa, Takuya Mayuzumi
  • Patent number: 8955775
    Abstract: A valve system is described for high-pressure fuel injection, including a pilot valve which has a pilot valve needle, a pilot valve seat and a pressure chamber, an electromagnetic actuator for actuating the pilot valve needle, and a main valve which has at least one spray hole, a closing element, a support piston and a pressure compensating chamber, the closing element having a receiving chamber for the purpose of accommodating the support piston and the pressure compensating chamber being provided in the receiving chamber of the closing element, the pilot valve seat being provided on the closing element, and the pilot valve establishing a connection between the pressure chamber and the pressure compensating chamber for the purpose of reducing an opening force for the main valve.
    Type: Grant
    Filed: May 25, 2010
    Date of Patent: February 17, 2015
    Assignee: Robert Bosch GmbH
    Inventor: Sebastian Jansen
  • Publication number: 20150041567
    Abstract: A fuel injector for an internal combustion engine includes: an electromagnetic actuating element having a solenoid coil, a core and a valve casing as the outer solenoid circuit component, and a movable valve-closure body, which cooperates with a valve-seat surface assigned to a valve-seat body. The core and a connection pipe are fixedly connected in an inner opening of a thin-walled valve sleeve and the valve casing at the outer circumference of the valve sleeve is fixedly connected to the valve sleeve by being pressed in/on.
    Type: Application
    Filed: October 23, 2012
    Publication date: February 12, 2015
    Inventors: Marc-Jean Derenthal, Joann Bayer, Ralph Ittlinger
  • Publication number: 20150014449
    Abstract: A method of operating a pressure compensated fuel injector includes: filling a fuel chamber with a charge of fuel by closing an injector valve and circulating a fuel from a fuel source through a plurality of recirculating valves and a cap valve; then isolating the fuel chamber and the charge of fuel from the fuel source; then equalizing a pressure within the fuel chamber to a rising pressure outside the fuel chamber by reducing a volume of the isolated fuel chamber; and then activating a solenoid that is coupled to the injector valve, opening the injector valve; and then further reducing the volume of the isolated fuel chamber to apply an over pressure within the chamber, pumping fuel from the fuel chamber through the injection orifice.
    Type: Application
    Filed: September 27, 2014
    Publication date: January 15, 2015
    Applicant: MCVAN AEROSPACE, LLC
    Inventors: Ray McKaig, Brian Donovan
  • Patent number: 8925524
    Abstract: A fuel injector includes a nozzle body with a nozzle bore, a first valve needle received within the nozzle bore and being engageable with a first seat region to control fuel delivery through a first set of nozzle outlets, and a second valve needle received within a valve bore provided in the first valve needle and being engageable with a second seat region arranged to control fuel delivery through a second set of nozzle outlets. A control chamber for fuel is provided between the first valve needle and the second valve needle, wherein movement of the first valve needle is responsive to fuel pressure in the control chamber, and wherein movement of the second valve needle is mechanically coupled to an armature of the first actuator arrangement. A second actuator arrangement controls movement of the first valve needle by controlling fuel flow into the control chamber.
    Type: Grant
    Filed: May 20, 2010
    Date of Patent: January 6, 2015
    Assignee: Delphi International Operations Luxembourg S.A.R.L.
    Inventor: Michael Peter Cooke
  • Patent number: 8925519
    Abstract: A dual fuel system includes a plurality of fuel injectors that each have a non-injection configuration, a liquid fuel injection configuration, a gaseous fuel injection configuration and a combined fuel injection configuration. Each of the fuel injectors includes a liquid control valve member with a guide segment that defines a portion of a leak path from a liquid fuel inlet to a drain outlet, and a gas control valve member with a guide segment that defines a second leak path from the liquid fuel inlet to the drain outlet. Each injector body includes a tip component that defines both a liquid nozzle outlet set and a gas nozzle outlet set. A dual solenoid actuator has a first armature coupled to the liquid control valve member, a second armature coupled to the gas control valve member, and a shared stator.
    Type: Grant
    Filed: November 11, 2011
    Date of Patent: January 6, 2015
    Assignee: Caterpillar Inc.
    Inventors: Hoisan Kim, Mark F. Sommars, Xiangdong Ding, Dana Coldren
  • Patent number: 8919675
    Abstract: At the downstream-side face of an injection hole plate, a plurality of concaves are arranged corresponding to a plurality of injection holes; at least part of an injection hole outlet opens at the plain of the concave; the rest of the outlet opens at the downstream side face of the injection hole plate or contacts the inner surface of the concave. In a flow path formed by the injection hole, there is provided a cylindrical portion, whose cross section is the radially minimum cross section of the injection hole, from the upstream side face of the injection hole plate to the plain of the concave. Where D1 denotes the diameter of the injection hole and D2 denotes the diameter of the concave or the diameter of the concave in the circumferential direction of the virtual circle, the relationship 1.1<(D2/D1)<3.0 is satisfied.
    Type: Grant
    Filed: October 24, 2011
    Date of Patent: December 30, 2014
    Assignee: Mitsubishi Electric Corporation
    Inventors: Yukitaka Sakata, Naoya Hashii, Kyosuke Watanabe, Tsuyoshi Munezane
  • Patent number: 8919674
    Abstract: A fuel injection valve that promotes formation of thin membranes of fuel within injection holes and promotes atomization of spray is obtained. Holes provided in an injection hole plate 11 are combined injection holes 16 formed by partially overlapping two or more single injection holes 15a, 15b, 15c from an upstream side to a downstream side of the injection hole plate 11, each of the single injection holes is a circular hole, the single injection hole has an injection hole angle ? defined by a tilt angle of a center axis line connecting an entrance part center and an exit part center relative to a plate thickness direction of the injection hole plate 11, areas of exit parts 16b are larger than areas of entrance parts 16a in the combined injection holes 16, and the combined injection holes 16 are formed by press working.
    Type: Grant
    Filed: March 16, 2011
    Date of Patent: December 30, 2014
    Assignee: Mitsubishi Electric Corporation
    Inventors: Kyosuke Watanabe, Naoya Hashii, Tsuyoshi Munezane
  • Publication number: 20140374512
    Abstract: An electromagnetic fuel injection valve includes a coil assembly fitted around an outer periphery of a fixed core, a coil housing forming a magnetic path between a valve housing and the fixed core while surrounding the coil assembly, and a synthetic resin covering layer molded so as to cover the coil housing, wherein a yoke supporting a front end of the coil assembly is formed on an outer periphery of the valve housing, the coil housing is formed from a body portion surrounding the coil assembly while being magnetically connected to the yoke and an end wall portion formed integrally with the body portion and fitted around an outer periphery of the fixed core, and a shoulder portion is formed on the outer periphery of the fixed core, the shoulder portion receiving the end wall portion and restricting the position of the coil housing in an axial direction.
    Type: Application
    Filed: January 8, 2013
    Publication date: December 25, 2014
    Applicant: KEIHIN CORPORATION
    Inventors: Takuya Honjo, Jun Sato, Toshinori Kuzuma
  • Patent number: 8915453
    Abstract: A self-cleaning nozzle assembly adapted for use in processing pressurized liquids, slurries, etc., which may carry with it particulate matter. A spacing between two nozzle members forms an orifice, and the size of the orifice is adjustable. The nozzle members are spring biased together to reduce the size of the nozzle orifice, but pressurized liquids processed by the nozzle counteract the spring bias force to increase the size of the nozzle orifice. When the force of the spring bias and the force of the pressurized liquid are at equilibrium, the size of the nozzle orifice is maintained. When adjusting the compression force of the spring on the nozzle members, the upstream pressure of the liquid can be adjusted accordingly. In flash evaporation systems, the nozzle can be employed to control the flash point of the liquid by controlling the pressure thereof.
    Type: Grant
    Filed: August 19, 2011
    Date of Patent: December 23, 2014
    Inventor: Raymond C. Sherry
  • Patent number: 8910882
    Abstract: A fuel injector for an engine is disclosed. The fuel injector may have a fuel nozzle with at least one injection orifice, and a needle element movable within the fuel nozzle between a first position at which the needle element inhibits fuel flow and a second position at which fuel flow is substantially uninhibited. The fuel injector may also have a control chamber located at a base end of the needle element, a body, and a control valve disposed within the body and movable to selectively drain the control chamber, thereby causing the needle element to move between the first and second positions. The fuel injector may further have an armature disposed within an armature cavity of the body and selectively energized to move the control valve, and a pressure reducer disposed within the body and configured to reduce a pressure of the armature cavity.
    Type: Grant
    Filed: June 23, 2011
    Date of Patent: December 16, 2014
    Assignee: Caterpillar Inc.
    Inventors: Bryan D. Moore, Daniel R. Ibrahim, Sana Mahmood, Adam Duresky, Christopher D. Hanson
  • Patent number: 8905059
    Abstract: A system for controlling leakage of diesel fuel into the natural gas side of a dual fuel injector during low pressure natural gas conditions comprises a leakage control valve that blocks the diesel fuel line during very low natural gas line pressure conditions, including start-up and limp-home mode conditions.
    Type: Grant
    Filed: July 20, 2012
    Date of Patent: December 9, 2014
    Assignee: Caterpillar Inc.
    Inventors: Mark F. Sommars, Hoisan Kim
  • Patent number: 8905334
    Abstract: A stroke translator or an injector having a solid-state actuator for generating a stroke and a hydraulic system for the hydraulic transmission of the stroke of the solid-state actuator to a control element such as a jet needle of a valve. The hydraulic system has hydraulic volumes hermetically sealed to the outside by metal bellows and constitute a hydraulic bearing with compensation for play. The advantages over known hydraulic levers are such that a complete metal seal is provided, and that a lower-wear design can be realized. Furthermore, a modular structure can be produced.
    Type: Grant
    Filed: February 25, 2010
    Date of Patent: December 9, 2014
    Assignee: Siemens Aktiengesellschaft
    Inventors: Georg Bachmaier, Gerit Ebelsberger, Bernhard Fischer, Matthias Gerlich, Michael Höge, Wolfgang Zöls
  • Patent number: 8899500
    Abstract: A gas fuel injection valve is provided in which a single nozzle member (11) is fixedly provided in a front end part of a valve housing (2), and this nozzle member (11) has formed therein a valve seat (13), a valve hole (45) extending through a central part of the valve seat (13), a throttle hole (46) having a smaller diameter than that of the valve hole (45) and communicating with an outlet of the valve hole (45), and a nozzle hole (48) having a larger diameter than that of the throttle hole (46) and communicating with an outlet of the throttle hole (46), wherein when an internal diameter of the throttle hole (46) is D1, a length of the hole (46) is L1, an internal diameter of the nozzle hole (48) is D2, and a length of the nozzle hole (48) is L2, L1/D1>1??(1) 1<D2/D1?1.2??(2) the above expressions (1) and (2) are satisfied.
    Type: Grant
    Filed: March 17, 2010
    Date of Patent: December 2, 2014
    Assignee: Keihin Corporation
    Inventors: Toshinori Kuzuma, Takashi Yoshida, Wataru Sato, Yoji Nakajima
  • Patent number: 8899495
    Abstract: A mist generating system includes an input pipeline, an iced water tank, a heat exchanger, a nebulizing pump, an output pipeline, a pressure regulating set and a pressure releasing set communicating with each other via a plurality of pipes. The iced water tank is connected between the input pipeline and the nebulizing pump. The iced water tank is connected to the heat exchanger. One end of the output pipeline is connected to the nebulizing pump. Another end of the output pipeline is connected to the pressure regulating set. The pressure regulating set is connected to the iced water tank. One end of the pressure releasing set connected between the nebulizing pump and the output pipeline. Another end of the pressure releasing set connected to the iced water tank. When the mist generating system is turned on, a volume of water is ejected toward the outside in a mist form.
    Type: Grant
    Filed: July 9, 2012
    Date of Patent: December 2, 2014
    Inventor: Meng-Yao Chuang