Including Coating Or Adherent Layer Patents (Class 249/114.1)
  • Patent number: 11466355
    Abstract: Electroless underwater metal plating of a surface of fixed or floating structure is accomplished by transferring to the surface metal ions from a metal precursor in a solid or semisolid electrolyte that is pressed against and moved over a submerged surface. Metal ions from a metal salt blended in the solid or semisolid material plate the underwater substrate.
    Type: Grant
    Filed: July 20, 2017
    Date of Patent: October 11, 2022
    Assignee: OCEANIT LABORATORIES, INC.
    Inventors: Ganesh K. Arumugam, Matthew A. Nakatsuka, Sumil S. Thapa
  • Patent number: 11241809
    Abstract: A molding die and a molding method are provided, which allow high-cycle manufacturing of molded bodies of a thermoplastic resin or thermoplastic resin-fiber composite material, thereby improving productivity. Molding is performed using a molding die including a plurality of die portions that form a cavity in which a molded body is molded, the molding die including: a first temperature adjusting unit disposed in the vicinity of the cavity surface and capable of at least cooling the cavity surface; and a second temperature adjusting unit disposed on a side of the first temperature adjusting unit opposite from the cavity surface and capable of at least heating the cavity surface, wherein a distance L0 from the cavity surface to the first temperature adjusting unit and a distance L1 from the cavity surface to a surface of the corresponding die portion opposite from the cavity surface satisfy the relationship: (L1/L0)>3.
    Type: Grant
    Filed: April 13, 2017
    Date of Patent: February 8, 2022
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Kazuharu Yasuda, Yuo Umei, Hideaki Ichiki, Susumu Sugano
  • Patent number: 10987831
    Abstract: Disclosed herein is a die for forming a part. The die comprises a base, comprising a heat-platen interface surface and a part interface surface, and wherein the heat-platen interface surface and the part interface surface are separated by a thickness of the base. The die also comprises inserts, embedded within and circumferentially closed by the base, spaced apart from each other, and extending in a first direction from the heat-platen interface surface toward the part interface surface. The base is made of a first material having a first thermal conductivity. The inserts are made of a second material having a second thermal conductivity. The first thermal conductivity is different than the second thermal conductivity.
    Type: Grant
    Filed: May 24, 2019
    Date of Patent: April 27, 2021
    Assignee: The Boeing Company
    Inventors: Mitchell D. Adducci, Andrew M. Dummerth, Ashley A. McKenna, William D. Fennewald, Chester Hill, IV
  • Patent number: 10882009
    Abstract: The present invention relates to shaped bodies comprising a composition (Z1), wherein said composition comprises at least one polymer having an elongation at break of >30% and at least one porous metal-organic framework material, to processes for producing shaped bodies of this kind and to the use of a composition (Z1) comprising at least one polymer having an elongation at break of >30% and at least one porous metal-organic framework material for production of a film, membrane or laminate having a water vapor permeability according to DIN 53122 at 38° C./90% rel. humidity of greater than 1000 g/(m2*d), based on a film thickness of 10 ?m.
    Type: Grant
    Filed: January 16, 2017
    Date of Patent: January 5, 2021
    Assignee: BASF SE
    Inventors: Dietrich Scherzer, Frank Prissok, Lena Arnold, Juergen Ahlers, Martin Weber
  • Patent number: 10792880
    Abstract: A tableting punch or a die includes a base material and a tableting surface layer on the base material. The tableting surface layer includes crystalline yttrium oxide containing nitrogen and a group 4A element.
    Type: Grant
    Filed: November 18, 2016
    Date of Patent: October 6, 2020
    Assignee: Towa Corporation
    Inventors: Kenji Ogata, Daisuke Higashi
  • Patent number: 10758969
    Abstract: A production method for a ceramic casting core (20) in which one manufactures the core (20) by machining by mechanical removal of material from a fired ceramic material block (1), the machining operation comprising at least a first machining step to realize a first machined surface (6, 7) in the material block (1), and a second machining step to realize a second machined surface (9) in the material block (1), substantially opposite to the first machined surface (6). Prior to the second machining step, applying a reinforcement layer (8), made of a stiffening solution to protect the material block (1) from breaking during the second machining step, on at least part or the entire first machined surface (6, 7).
    Type: Grant
    Filed: November 22, 2017
    Date of Patent: September 1, 2020
    Assignee: JY'NOVE
    Inventor: Jean-Yves Balduini
  • Patent number: 10759098
    Abstract: The present invention effects a reduction in production cost and increases yield of a transparent resin molded article and prevents the generation of defects such as bubbles, weld lines, and sink marks. This injection molding device (2A) for a transparent resin molded article is equipped with: a die (3) for injection molding the transparent resin molded article; and a gate (5) that is provided to the peripheral edge of the die (3) and that is the inlet through which a resin material (R) is injected into the die (3). The thickness dimensions (Ta) of the die (3) are in the range of 15-25 mm, and the ratio of the diameter dimensions (D) of the gate (5) to the thickness dimensions (Ta) of the die (3) is set in the range of 1:6 to 1:3.
    Type: Grant
    Filed: April 13, 2018
    Date of Patent: September 1, 2020
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Masahiro Bessho, Naomoto Ishikawa, Tsunetoshi Tanemura
  • Patent number: 10455747
    Abstract: A computing component is described. The computing component includes a cosmetic prefabricated sheet of material. In some embodiments, the cosmetic prefabricated sheet of material may have a cosmetic surface and a protrusion surface. The computing component includes a protrusion extending from the protrusion surface of the cosmetic prefabricated sheet of material. In some embodiments, the cosmetic surface of the cosmetic prefabricated sheet of material is uniform in appearance to the naked eye. In some embodiments, the protrusion may have a base and an end. The base may have a cross-sectional width and the end may have a cross-sectional width. A difference in the cross-sectional width of the base and the cross-sectional width of the end may be less than 250 microns.
    Type: Grant
    Filed: July 11, 2017
    Date of Patent: October 22, 2019
    Assignee: Microsoft Technology Licensing, LLC
    Inventors: Lincoln Matthew Ghioni, Gary Russell McClary, Lawrence David Azzano, Minh Cao Nguyen, Scott Jeffrey Korn
  • Patent number: 10379268
    Abstract: The present invention discloses a light directing film comprising a first structured major surface, a second major surface opposite to the first structured major surface and a reference plane between the first structured major surface and the second major surface, wherein the reference plane is substantially perpendicular to the thickness direction of the light directing film, wherein the first structured major surface comprises a first prism element and a second prism element extending substantially in a first direction, wherein a first ridge of the first prism element has a first height relative to the reference plane and a second ridge of the second prism element has a second height relative to the reference plane, wherein the first height of the first ridge of the first prism element varies along the first direction. Preferably, the maximum of the first height is larger than the maximum of the second height.
    Type: Grant
    Filed: May 5, 2016
    Date of Patent: August 13, 2019
    Assignee: UBRIGHT OPTRONICS CORPORATION
    Inventors: Kong-Hua Wang, Han-Tsung Pan
  • Patent number: 10274822
    Abstract: A template for patterning processes has a first protrusion portion on a first surface with a first step portion in a first region and a second step portion in a second region. The first step portion includes a plurality of first steps, at least one of which has a first step height and a first step width. The second step portion includes a plurality of second steps, at least one of which has the first step height and the first step width. The template includes a first recess portion on the first surface between the first and second regions on the first protrusion portion. The first recess portion has at least one of a recess depth different from the first step height and a recess width different from the first step width.
    Type: Grant
    Filed: September 1, 2017
    Date of Patent: April 30, 2019
    Assignee: Toshiba Memory Corporation
    Inventors: Anupam Mitra, Motofumi Komori, Kazuhiro Takahata
  • Patent number: 10239269
    Abstract: According to the present invention, the cycle time is reduced for a core removal step while suppressing displacement of the affixing position for the rubber member during a green-tire forming step. This rigid core has a ring-shaped core body having a tire forming surface for molding the inner surface of a pneumatic tire. The core body is formed from a plurality of core segments that are split in the circumferential direction and movable in the tire radius direction. The surface roughness (Ra) of the outer surface of the core segments forming the tire forming surface is 2.0-20.0 ?m.
    Type: Grant
    Filed: August 20, 2013
    Date of Patent: March 26, 2019
    Assignee: SUMITOMO RUBBER INDUSTRIES LTD.
    Inventor: Masayuki Sakamoto
  • Patent number: 10233530
    Abstract: Disclosed is a hard film based on tungsten carbide excellent in wear resistance, wherein the composition of the film is defined by W1-x-yCxMy, where 0.01?y?0.2, 0.50?x/(1?x?y)?4.0, and M is one or more selected from Co, Ni, Fe and Cu.
    Type: Grant
    Filed: February 16, 2015
    Date of Patent: March 19, 2019
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Kenji Yamamoto, Tomoyasu Takazawa, Katsutomo Miura
  • Patent number: 10184709
    Abstract: The present disclosure describes ice tray devices and methods. In one embodiment, ice tray is included in an ice-making device of a refrigerator. The ice tray can be configured to uniformly distribute water to a plurality of ice-making spaces included in the ice tray. The ice tray can include water supply grooves that provide paths through which water is allowed to flow in the tray body. The dimensions of the water supply grooves can vary enabling control of water and ice formation depth of the water supply grooves can become gradually larger from one end portion of the tray body toward the other end portion of the tray body.
    Type: Grant
    Filed: August 25, 2015
    Date of Patent: January 22, 2019
    Assignee: Dongbu Daewoo Electronics Corporation
    Inventor: Sung Jin Yang
  • Patent number: 10180675
    Abstract: A machine tool for machining a workpiece includes a control device for moving a rotating tool relative to the workpiece. The device includes an input information-reading unit and a path-setting unit. The input information-reading unit reads input information, which relates to a path along the contour of the workpiece or the tool path of a first rotating tool that follows the external form of the workpiece. The path-setting unit converts the input information read by the input information-reading unit to generate a tool path for performing the machining using the end cutting edge of a second rotating tool.
    Type: Grant
    Filed: October 31, 2012
    Date of Patent: January 15, 2019
    Assignee: MAKINO MILLING MACHINE CO., LTD.
    Inventors: Junichi Maeda, Yasunori Masumiya, Yoshikazu Hattori
  • Patent number: 10066300
    Abstract: A compression shoe for use on a concrete products forming machine comprises a main body and a plated layer overlaid on the main body. The main body is configured to be slidingly received within a mold cavity of a concrete products mold. The plated layer overlaid on the main body of the compression shoe comprises a uniform electroless nickel (Ni), phosphorus (P), and polytetrafluoroethylene (PTFE) nano dispersion coating to effect enhanced material release characteristics by preventing the build-up of material on the compression shoes and enhancing their wear characteristics.
    Type: Grant
    Filed: July 19, 2016
    Date of Patent: September 4, 2018
    Assignee: COLUMBIA MACHINE, INC.
    Inventor: Llewellyn L. Johnston
  • Patent number: 10052540
    Abstract: Certain embodiments of the present disclosure describe a frameless basketball backboard assembly and a method for producing a frameless basketball backboard assembly. A mounting structure is attached to one side of the backboard assembly, and a support assembly mounted to the backboard assembly connects the backboard assembly to a base. A rim may be added to a side of the backboard assembly by attaching to the support assembly.
    Type: Grant
    Filed: July 8, 2015
    Date of Patent: August 21, 2018
    Assignee: Indian Industries, Inc.
    Inventors: Philip Elpers, Robert W. Cornell
  • Patent number: 9878473
    Abstract: A method for manufacturing a contact lens having a multilayer structure using a mold, includes: (a) charging a first polymerizing composition into a space formed by combining a first mold with a second mold, and polymerizing a first semi product having a thinner thickness and a smaller outer diameter than those of a contact lens immediately before being removed from the molds after all polymerizing processes; (b) opening the first and second molds; and (c) charging a second polymerizing composition into a space formed by combining a third mold with one of the first and second mold, the first semi product fixed onto the one of the first and second molds, and polymerizing the second polymerizing composition.
    Type: Grant
    Filed: June 17, 2013
    Date of Patent: January 30, 2018
    Assignee: MENICON NECT CO., LTD
    Inventor: Yasuhiko Katou
  • Patent number: 9739068
    Abstract: A concrete curing blanket includes an absorbent sheet having a wicking layer, super absorbent materials, and a tissue layer, which are laminated together to form the absorbent sheet. The absorbent sheet is sized for being spread over a curing concrete slab. A vapor barrier is bonded to the tissue layer of the absorbent sheet to inhibit evaporation from the concrete curing blanket, and includes a plurality of perforations.
    Type: Grant
    Filed: May 12, 2015
    Date of Patent: August 22, 2017
    Assignee: Ramshorn Corporation
    Inventors: Randall C. Richards, Gary M. Crowel
  • Patent number: 9642608
    Abstract: The present invention is directed to tack-free gels and to methods for manufacturing a tack-free gel pad, in which a discontinuous layer of fluorinated ultrahigh molecular weight polyethylene is permanently bonded to the gel pad to provide a tack-free coating. The gel pad may be incorporated into a gel cap to provide a surgical access device having a tack-free surface.
    Type: Grant
    Filed: July 16, 2015
    Date of Patent: May 9, 2017
    Assignee: Applied Medical Resources Corporation
    Inventors: Eduardo Bolanos, Dennis Bui, Boun Pravong, Carlos Pinel, Sam Chehayeb
  • Patent number: 9586376
    Abstract: A high-pressure high-temperature cell including two or more thermal insulation layers is described. A high-pressure high-temperature cell including a current path through a thermal insulation layer, the current path being electrically connected to a heating element and having an indirect path through the thermal insulation layer, is also described. High-pressure high-temperature press systems including the foregoing high-pressure high-temperature cells alone or in combination are also disclosed.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: March 7, 2017
    Assignee: SMITH INTERNATIONAL, INC.
    Inventors: Stewart N. Middlemiss, Yahua Bao, Lan Carter
  • Publication number: 20150115129
    Abstract: A coated diamond-turned replication master for manufacturing wafer level lens arrays includes a low-hardness diamond-turnable sheet, a mold surface formed in the low-hardness diamond-turnable sheet, and an oxidation-resistant coating formed on the mold surface for protecting same. The mold surface includes a plurality of optical forms, all of which cut therein by a single diamond cutting tool. A process for forming a coated diamond-turned replication master includes a step of forming a mold surface in a low-hardness diamond-turnable sheet using a single diamond cutting tool. The mold surface includes a plurality of optical forms, all of which are formed by the single diamond cutting tool. The process also includes, after the step of forming a plurality of optical forms, coating the mold surface with an oxidation-resistant coating.
    Type: Application
    Filed: October 14, 2014
    Publication date: April 30, 2015
    Inventors: George Barnes, Donald Combs, Michael Rickers, Elizabeth Zachary
  • Publication number: 20150102202
    Abstract: The present invention provides a heat insulated mold having a zirconia insulated layer, the deterioration of which is effectively limited or prevented. The present invention relates to a heat insulated mold having a heat insulating layer between a metal mold base material and a metal film forming a molding surface, wherein: (1) the insulating layer contains zirconia; and (2) a water-blocking layer for blocking entrance of water from the metal film to the heat insulating layer is provided between the heat insulating layer and the metal film.
    Type: Application
    Filed: May 19, 2014
    Publication date: April 16, 2015
    Applicant: KOBE CERAMICS CORPORATION
    Inventors: Hideo Torii, Takayoshi Suzuki
  • Publication number: 20150069213
    Abstract: A tool useful in the manufacture of a semiconductor is disclosed. A mold is providing having an interior defining a planar capillary space. A coating substantially covers at least the planar capillary space of the graphite member. The coating is substantially non-reactive to silicon at temperatures greater than approximately 1420 degrees Centigrade.
    Type: Application
    Filed: September 10, 2014
    Publication date: March 12, 2015
    Inventor: John Carberry
  • Patent number: 8973888
    Abstract: Provided are a polycrystalline silicon ingot casting mold and a method for producing a polycrystalline silicon ingot casting mold, with which high-quality silicon ingots can be obtained at high yields by minimizing sticking with the surfaces of the silicon ingot casting mold, and losses and damages that occur when solidified silicon ingot is released from the mold. The method for producing a polycrystalline silicon ingot casting mold having a release layer, including: forming a slurry by mixing a silicon nitride powder with water, coating the surface of the mold with the slurry, and heating the mold at 400 to 800° C. in an atmosphere containing oxygen, after coating the slurry.
    Type: Grant
    Filed: June 26, 2013
    Date of Patent: March 10, 2015
    Assignee: Ube Industries, Ltd.
    Inventors: Takeshi Yamao, Takayuki Fujii, Shinsuke Jida
  • Patent number: 8931751
    Abstract: The invention relates to a molding tool for the production of components composed of fiber composite materials, in which the molding tool has a fiber composite structure and an electrical resistance heating element, whereby carbon fibers or carbon filaments are embedded into the fiber composite structure of the molding tool in a plastic matrix, close to the shaping surface of the molding tool. Such a molding tool is further developed in that the carbon fibers or carbon filaments in the plastic matrix, close to the shaping surface, essentially determine the mechanical strength of the molding tool, and that the electrical resistance heating element is interconnected in such a manner that at least individual sections of the electrical resistance heating element form an electrical parallel circuit with one another.
    Type: Grant
    Filed: December 6, 2007
    Date of Patent: January 13, 2015
    Assignee: Fibertemp GmbH & Co.KG
    Inventors: Herbert Funke, Jens Brandes, Jan Meyer
  • Patent number: 8932518
    Abstract: The disclosure relates generally to mold compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to mold compositions, intrinsic facecoat compositions, and methods for casting titanium-containing articles, and the titanium-containing articles so molded.
    Type: Grant
    Filed: February 29, 2012
    Date of Patent: January 13, 2015
    Assignee: General Electric Company
    Inventors: Bernard Patrick Bewlay, Stephen Bancheri, Michael Weimer, Joan McKiever, Brian Ellis
  • Patent number: 8911867
    Abstract: The invention relates to a protective coating, having the chemical composition CaSibBdNeOgHlMem, wherein Me is at least one metal of the group consisting of {Al, Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, W, Y, Sc, La, Ce, Nd, Pm, Sm, Pr, Mg, Ni, Co, Fe, Mn}, with a+b+d+e+g+l+m=1. According to the invention, the following conditions are satisfied: 0.45?a?0.98, 0.01?b?0.40, 0.01?d?0.30, 0?e?0.35, 0?g?0.20, 0?l?0.35, 0?m?0.20. The invention relates also to a coated member having a protective coating, as well as to a method for producing a protective coating, in particular a multilayer film for a member.
    Type: Grant
    Filed: June 18, 2009
    Date of Patent: December 16, 2014
    Assignee: Oerlikon Metaplas GmbH
    Inventor: Jörg Vetter
  • Patent number: 8899546
    Abstract: A mold for molding a wind turbine blade, the mold comprising a mold body having a front molding surface and a rear face, the mold body having at least one tube therein for conveying a heating liquid therethrough, the at least one tube defining a plurality of laterally spaced heating elements, and a continuous layer of heat conductive material located in the thickness direction of the mold body between the plurality of laterally spaced heating elements and the front molding surface and extending laterally across the space between adjacent heating elements.
    Type: Grant
    Filed: September 9, 2010
    Date of Patent: December 2, 2014
    Assignee: Suzhou Red Maple Wind Blade Mould Co., Ltd.
    Inventor: Gabriel Mironov
  • Patent number: 8887532
    Abstract: Refractory glass-forming tools, including glass-forming molds incorporating protective metal nitride surface coatings, with optional alumina barrier layers disposed between the mold bodies and coating for high-temperature nitride coating stability, offering particular advantages for the manufacture by direct molding of optically finished glass products such as information display cover glasses from refractory alkali aluminosilicate glasses at molding temperatures up to and above 800° C.
    Type: Grant
    Filed: August 24, 2010
    Date of Patent: November 18, 2014
    Assignee: Corning Incorporated
    Inventors: Jiangwei Feng, Ljerka Ukrainczyk
  • Patent number: 8882077
    Abstract: This invention relates seed layers and a process of manufacturing seed layers for casting silicon suitable for use in solar cells or solar modules. The process includes the step of positioning tiles with aligned edges to form seams on a suitable surface, and the step of joining the tiles at the seams to form a seed layer. The step of joining includes heating the tiles to melt at least a portion of the tiles, contacting the tiles at both ends of at least one seam with electrodes, using plasma deposition of amorphous silicon, applying photons to melt a portion of the tiles, and/or layer deposition. Seed layers of this invention include a rectilinear shape of at least about 500 millimeters in width and length.
    Type: Grant
    Filed: January 28, 2010
    Date of Patent: November 11, 2014
    Assignee: AMG Idealcast Solar Corporation
    Inventor: Nathan G. Stoddard
  • Publication number: 20140306089
    Abstract: A mold core includes a main body including a mold surface, and an aluminum oxide film formed on the mold surface. The aluminum oxide film includes a methylsilane self-assembled monolayer on a surface of the aluminum oxide film away from the main body.
    Type: Application
    Filed: March 24, 2014
    Publication date: October 16, 2014
    Applicant: HON HAI PRECISION INDUSTRY CO., LTD.
    Inventor: CHIA-LING HSU
  • Publication number: 20140306090
    Abstract: A mold core includes a main body, an aluminum oxide film formed on the main body, and a self-assembled monomolecular layer formed on an outer surface of the aluminum oxide film. The main body includes a molding surface on which the aluminum oxide film is formed for a high degree of hardness. The monomolecular layer is self-assembling, being a hydrophobic layer of a normal perfluoro fatty acid grafted on the aluminum oxide film.
    Type: Application
    Filed: April 4, 2014
    Publication date: October 16, 2014
    Applicant: HON HAI PRECISION INDUSTRY CO., LTD.
    Inventor: CHIA-LING HSU
  • Publication number: 20140306368
    Abstract: A method of manufacturing a semiconductor includes providing a mold defining a planar capillary space; placing a measure of precursor in fluid communication with the capillary space; creating a vacuum around the mold and within the planar capillary space; melting the precursor; allowing the melted precursor to flow into the capillary space; and cooling the melted precursor within the mold such that the precursor forms a semiconductor, the operations of melting the precursor, allowing the precursor to flow into the capillary space, and cooling the melted precursor occurring in the vacuum.
    Type: Application
    Filed: April 15, 2014
    Publication date: October 16, 2014
    Applicant: Mossey Creek Solar, LLC
    Inventor: John Carberry
  • Patent number: 8844897
    Abstract: Devices may be in contact with molten metals such as copper, for example. The devices may include, but are not limited to, a die used for producing articles made from the molten metal, a sensor for determining an amount of a dissolved gas in the molten metal, or an ultrasonic device for reducing gas content (e.g., hydrogen) in the molten metal. Niobium may be used as a protective barrier for the devices when they are exposed to the molten metals.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: September 30, 2014
    Assignee: Southwire Company, LLC
    Inventors: Victor F. Rundquist, Kevin S. Gill
  • Patent number: 8845802
    Abstract: A refractory coating for producing mold coatings by application to inorganically or organically-bound molding materials in lost molds or to cores for iron and steel casting is disclosed. The refractory coating can have a proportion by weight of 0.001% or more and less than 1% of inorganic hollow bodies, which partially or fully consist of crystalline material and have a softening point of 1000° C. or higher.
    Type: Grant
    Filed: December 18, 2013
    Date of Patent: September 30, 2014
    Assignee: Hüttenes-Albertus Chemische Werke GmbH
    Inventors: Andreas Stefan Jattke, Thomas Linke, Klaus Seeger
  • Patent number: 8846186
    Abstract: Disclosed is a layered product for metamaterial transfer for transferring a metamaterial layer onto a substrate, including: a resin mold having a fine convex-concave structure on a surface; and an inorganic layer as a metamaterial layer including at least one dielectric layer and at least one metal layer deposited on a surface of the resin mold, wherein resin of the resin mold contains fluorine, and a ratio between an average elemental fluorine concentration Eb of the resin and an elemental fluorine concentration Es of the surface of the resin mold satisfies the following equation: 200?Es/Eb?5.0.
    Type: Grant
    Filed: September 11, 2012
    Date of Patent: September 30, 2014
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Keigo Takeguchi, Masanori Tsuruta, Jun Koike
  • Publication number: 20140263943
    Abstract: Provided is a technology for solving the drawback such as chipping of a heat-insulating layer which is caused by the contact of a heat-insulating layer formed on a first mold with a second mold at the mold parting surface. A mold divided into two or more is provided in which a heat-insulating layer is formed on a substantially entire surface of an inner wall surface of the mold, and the heat-insulating layer does not exist on a mold parting surface. For example, the mold is provided with a first mold occupying a majority of a cavity and a second mold which forms at least a part of the cavity together with the first mold, in which the first mold is provided with a flange part, and a part of a surface of the flange part constitutes a part of the mold parting surface.
    Type: Application
    Filed: August 30, 2012
    Publication date: September 18, 2014
    Applicant: Polyplastics Co., Ltd
    Inventors: Takayuki Miyashita, Shinichi Hirota
  • Patent number: 8828301
    Abstract: An in-mold labeling system includes a molding apparatus having a first mold half and a second mold half that opposes the first mold half, the mold halves defining at least one mold cavity contained within a cavity wall. The in-mold labeling system further comprises a polymeric label receptor fixed to at least a portion of the cavity wall of the at least one mold cavity. The polymeric label receptor has a tacky contact face facing the inside of the at least one mold cavity when the molding apparatus is in the closed position. During a molding process, the tacky contact face of the polymeric label receptor receives a mold-side face of a label. The label is held in position against the tacky contact face during the molding process by surface tension between the mold-side face of the label and the tacky contact face of the polymeric label receptor.
    Type: Grant
    Filed: October 18, 2011
    Date of Patent: September 9, 2014
    Assignee: The Standard Register Company
    Inventors: Thomas Furey, Robert Freund
  • Patent number: 8828562
    Abstract: The present invention provides hard coating film which excels conventional surface coating layer in wear resistance, has lower frictional coefficient and better slideability, a material coated with the hard coating film, a die for cold plastic working, and a method for forming the hard coating film. The hard coating film according to the present invention is a hard coating film comprising (NbxM1?x)y(BaCbN1?a?b)1?y, where 0.2?x?1.0??Equation (1) 0?a?0.3??Equation (2) 0?1?a?b?0.5??Equation (3) 0.5?b=1??Equation (4) 0.4?1?y?0.9??Equation (5) [however, M denotes at least one species of elements belonging to Groups 4a, 5a, and 6a and Si and Al; x, 1?x, a, b, and 1?a?b represent respectively the atomic ratio of Nb, M, B, C and N; and y and 1?y represent respectively the ratio of (NbxM1?x) and (BaCbN1?a?b).
    Type: Grant
    Filed: September 9, 2013
    Date of Patent: September 9, 2014
    Assignee: Kobe Steel, Ltd.
    Inventor: Kenji Yamamoto
  • Patent number: 8822027
    Abstract: A mold for plastic forming having excellent seizure resistance controlled by adjusting its surface properties. In addition, a process producing the mold, that includes: roughening a surface of a base material by a shot blast method to adjust its arithmetic averaged roughness Ra: higher than 1 ?m but 2 ?m or lower; polishing the surface of the base material to adjust its skewness Rsk to 0 or lower while retaining Ra: 0.3 ?m or higher; and forming a hard film on the surface of the base material where the surface of the hard film has an arithmetic averaged roughness Ra: 0.3 ?m or higher but 2 ?m or lower and skewness Rsk: 0 or lower. Adjusting the surface of the mold to have a non-concave-biased configuration, limits the capacity for concaves to accumulate lubricant, such that the lubricant is sufficiently deposited on the surfaces of the convexes.
    Type: Grant
    Filed: October 4, 2011
    Date of Patent: September 2, 2014
    Assignee: Kobe Steel, Ltd.
    Inventor: Kenji Yamamoto
  • Publication number: 20140239549
    Abstract: In the invention, a nano carbon layer that is constituted by a nano carbon group is formed on a molten metal contact surface of a casting member, and a lubricant that has a pulverulent body, which is constituted by BN, graphite, talc or silica, as a main component is applied onto the nano carbon layer. It is preferable that a nitrided layer be formed between the nano carbon layer and the molten metal contact surface of the casting member when the nano carbon layer is formed, and that the lubricant applied to the nano carbon layer have a BN pulverulent body as a main component. According to the invention, the mold releasability and fluidity of the casting member can be maintained even if the number of times of casting is increased, and the cost of the process of subjecting the molten metal contact surface of the casting member to the surface treatment can be reduced.
    Type: Application
    Filed: September 28, 2011
    Publication date: August 28, 2014
    Applicant: Toyota Jidosha Kabushiki Kaisha
    Inventors: Shuji Sotozaki, Yuichi Furukawa
  • Publication number: 20140224958
    Abstract: A multi-layer coating for a glass-shaping mold is disclosed. The multi-layer coating may include a glass-contacting layer and a diffusion barrier layer. The glass-contacting layer may make contact with glass during glass-shaping and may include titanium oxide, aluminium oxide, or combinations thereof. The diffusion barrier layer may be positioned between the glass-contacting layer and a mold body and may restrict diffusion of base metals from the mold body to the glass-contacting layer and diffusion of glass materials from the glass-contacting layer to the mold body.
    Type: Application
    Filed: February 7, 2014
    Publication date: August 14, 2014
    Applicant: CORNING INCORPORATED
    Inventors: Jiangwei Feng, Lin Lin, Ljerka Ukrainczyk
  • Publication number: 20140209268
    Abstract: The disclosure relates generally to mold compositions and methods of molding and the articles so molded. More specifically, the disclosure relates to mold compositions, intrinsic facecoat compositions, and methods for casting titanium-containing articles, and the titanium-containing articles so molded, where the mold comprises calcium hexaluminate.
    Type: Application
    Filed: January 29, 2013
    Publication date: July 31, 2014
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Bernard Patrick BEWLAY, Michael James WEIMER, Stephen Francis BANCHERI, Joan MCKIEVER, Brian Michael ELLIS
  • Patent number: 8778076
    Abstract: A foundry coating composition for molds and cores, a process for preparing coated foundry molds and cores, and coated molds and cores obtainable by the process. The foundry coating composition comprises a liquid carrier; a binder; and a particulate refractory filler. The particulate refractory filler comprises a first (relatively coarse) fraction having a particle size of d>38 ?m and a second (relatively fine) fraction having a particle size of d<38 ?m. No more than 10% of the total particulate refractory filler has a particle size of 38 ?m<d<53 ?m and no more than 50% of the second (relatively fine) fraction is constituted by calcined kaolin. The foundry coating composition is applied to molds and cores to assist in the removal of the casting from the mold and prevention of casting defects.
    Type: Grant
    Filed: February 15, 2011
    Date of Patent: July 15, 2014
    Assignee: Foseco International Limited
    Inventors: Martinus Jacobus Haanepen, Frederik Willem Von Piekartz
  • Patent number: 8758589
    Abstract: An antireflection film of the present invention includes a plurality of first raised portions, each of which has a two-dimensional size of not less than 1 ?m and less than 100 ?m when seen in a direction normal to the film, and a plurality of second raised portions, each of which has a two-dimensional size of not less than 10 nm and less than 500 nm when seen in a direction normal to the film. In at least one embodiment, the antireflection film has a first surface shape or a second surface shape that is inverse to the first surface shape relative to a film surface. In the first surface shape, the second raised portions are provided on the first raised portions and between the plurality of first raised portions, and the elevation angle ? of a surface of the first raised portions relative to the film surface is about 90° or more. The antireflection film of the present invention has a more excellent antiglare function than conventional ones.
    Type: Grant
    Filed: June 4, 2009
    Date of Patent: June 24, 2014
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Hidekazu Hayashi, Tokio Taguchi, Akiyoshi Fujii, Nobuaki Yamada
  • Publication number: 20140167308
    Abstract: A mandrel (5) for molding polymer valve leaflets for heart valve prostheses is disclosed, including a body portion (52) including an outer surface with ridges (60) and contoured surfaces (64) corresponding to the leaflets, the upper edge of the contoured surfaces corresponding to the free upper edge of the leaflets, and the mandrel including a mandrel extension (54) above the body portion, and a gap (68) extending around the mandrel between the upper edge of the contoured surface and the mandrel extension. A process for producing these polymer valve leaflets is also disclosed by dip coating with this mandrel and re-moving the polymer film created at the gap, preferably by applying suction or blowing thereto.
    Type: Application
    Filed: July 19, 2012
    Publication date: June 19, 2014
    Applicant: ST. JUDE MEDICAL, INC
    Inventor: XueMei Li
  • Patent number: 8746027
    Abstract: The present disclosure provides a multi-layer tool piece coating. For example, the tool piece may be a mold or die used for forming ultra high strength steel sheet. The multi-layer mold coating may include a CrN or Ti(C)N junction layer, a first TiAlN/CrN nano multilayer, and a second TiAlCN/CrCN nano multilayer. The CrN or Ti(C)N junction layer may be coated on a base material of the tool piece (e.g., a mold) for forming the steel sheet. The first TiAlN/CrN nano multilayer may be coated on the CrN or Ti(C)N junction layer as an intermediate layer. The second TiAlCN/CrCN nano multilayer may be coated on the first TiAlN/CrN nano multilayer as an outermost surface functional layer, and may include carbon (C) of about 1 at. % to about 30 at. % for high temperature and low friction.
    Type: Grant
    Filed: October 26, 2012
    Date of Patent: June 10, 2014
    Assignee: Hyundai Motor Company
    Inventor: Sung Chul Cha
  • Patent number: 8727589
    Abstract: A vehicular lamp includes a vehicular component part that is molded by charging molten resin into a cavity defined by a first die that has a mirror surface-molding portion and a semi-gloss surface-molding portion and a second die that is movable relative to the first die and cooling the molten resin. The vehicular component part includes a mirror surface-formed portion having a mirror surface that is formed by the mirror surface-molding portion and a semi-gloss surface-formed portion having a semi-gloss surface that is formed by the semi-gloss surface-molding portion. A step surface is provided between the mirror surface and the semi-gloss surface of the vehicular component part. The semi-gloss surface-formed portion is protruded on a first die side relative to the mirror surface-formed portion.
    Type: Grant
    Filed: August 21, 2012
    Date of Patent: May 20, 2014
    Assignee: Koito Manufacturing Co., Ltd.
    Inventors: Takahiro Kohata, Toshimasa Ikeda
  • Publication number: 20140102657
    Abstract: A refractory coating for producing mold coatings by application to inorganically or organically-bound molding materials in lost molds or to cores for iron and steel casting is disclosed. The refractory coating can have a proportion by weight of 0.001% or more and less than 1% of inorganic hollow bodies, which partially or fully consist of crystalline material and have a softening point of 1000° C. or higher.
    Type: Application
    Filed: December 18, 2013
    Publication date: April 17, 2014
    Applicant: Huttenes-Albertus Chemische Werke GmbH
    Inventors: Andreas Stefan JATTKE, Thomas Linke, Klaus Seeger
  • Patent number: 8657252
    Abstract: A surface-treated mold that includes a mold, a metal layer that is provided on a surface of the mold and contains at least one metal selected from nickel, chromium, tungsten and brass, and a carbon film that is provided on a surface of the metal layer, wherein the metal layer contains carbon, and the carbon concentration in the metal layer is higher between the boundary with the carbon film and the center of the metal layer than that between the boundary with the mold and the center of the metal layer.
    Type: Grant
    Filed: November 12, 2010
    Date of Patent: February 25, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yuichi Furukawa, Jun Yaokawa, Yasushi Iwata