Abstract: Method and apparatus for pre-casting box-like reinforced concrete modules on assembly line. Apparatus includes pair of movable interior forms for defining the interior surfaces of side walls and ceilings whereby one interior mould at a time can be removed when concrete is in semi-cured condition. Method includes casting floor with short upstanding side wall portion to serve as guide for interior forms when moving forms onto floor slab. Method also includes use of integral multiples of four serially arranged casting beds on which various procedures for forming modules proceed simultaneously and progressively.

Abstract: A mold for the production of a reinforced plastic tubular body having an annular groove such as a pipe coupling, the mold having a mold body and detachably mounted on a predetermined position thereof, an annular groove former consisting of a surface layer of an elastic material and a core covered with the surface layer. The reinforced plastic tubular body is produced by forming a layer of a molding material around the aforesaid mold, curing the layer of molding material, separating the mold body from the cured layer of molding material, and then separating the annular groove former from the cured layer of molding material by removing the core and then removing the surface layer.

Abstract: Apparatus and method for molding generally cubical building modules of concrete, the apparatus comprising both internal and external movably mounted molding components and preferably including mechanisms for advancing the components into molding position and for withdrawing the components from the molding position upon completion of the molding of a module. The method involves the use of such molding components and contemplates certain sequences in the advancement and withdrawal of the molding components for different portions of the modules. The outside mold parts comprise superimposed horizontal strips and alternative screw jack and reciprocating rod devices are provided for mounting and sequentially advancing and withdrawing the outside mold strips. Provision is further made for subjecting the concrete cast in the side walls to vibration.

Abstract: A form pan section comprising a top wall and opposed side walls depending from a respective opposed side of the top wall. A support flange is provided along a free edge of each of the side walls. The support flange has a load supporting bearing section. Means is provided in each of the support flanges to secure the flange to supporting framework. Connection means is provided inwardly of the top wall and side walls to interconnect the pan section to another pan section. A form pan is constructed of at least two end pan sections having the above-described characteristics.

Abstract: A mandrel for producing connecting sockets at the end of thermoplastic pipes, the mandrel containing a first and a second row of retractable segments and apparatus for actuating these segments. The apparatus comprises a first and a second actuating bush arranged so as to move axially on a central shaft. The segments of the first and second rows of segments are pivotably mounted on bushes by means of parallel, axially displaced joints. Support surfaces, which are orthogonal to the mandrel axis, serve to hold the segments during their radial movement.

Abstract: A mandrel for forming an annular groove in the bell of a plastic pipe which comprises a plurality of identically formed segments. The segments are radially urged identically from an initial position which is inwardly of the bell to an expanded position wherein the segments cooperate and interact to form an expanded ring of diameter greater than the pipe bell to thereby impress a circular groove therein. An actuating shaft rotatively reciprocates in unison a pair of cam plates, which cam plates are characterized by a plurality of arcuately curved guide slots formed therein. The segments include follower pairs which respectively ride within the guide slots to urge the segments from their initial positions to their expanded positions and back upon rotative reciprocation of the cam plates.

Abstract: Apparatus for the preparation of hollow plastic articles wherein a more rapid operating cycle is obtained with less effect upon the temperature of the parison. The apparatus includes a first core, means for providing a parison thereon, a temperature controlled first mold engageable with said first core and parison, means for separating the first core from the first mold and parison contained therein, a second core in spaced relationship to the first core, means for transferring the parison to the second core, a blow mold in spaced relationship to said first mold for fully expanding the parison and means for transferring the second core and parison to the blow mold, wherein the blow mold is stationary and the second core with parison thereon is brought into alignment with the blow mold and is inserted therein.

Abstract: In foundry manufacture of metallic castings it is customary to employ inserts to form elongate ducts whether rectilinear curved or branched ducts and whether of regular cross-section or varying cross-section, including enlarged cavities. A core insert is disclosed which has a wire formed outer tubular casing and an internal wire structure, the core insert being removable in stages. Removal is accomplished by first removing a central longitudinal wire, then any intermediate layer is removed and finally by uncoiling the outer tubular casing, which has preferably previously been wound in such manner and of such diameter wire as to avoid, so far as possible, any exaggerated surface undulations.

Abstract: An apparatus and method of molding a biconical socket (FIG. 1) of precise concentricity and length. The biconical socket is formed by a two piece mandrel assembly (20, 21), each mandrel member having a frustoconical end (22, 23). The frustoconical ends of the mandrel members are abutted and aligned by means of a coaxially extending pin (24) in one member which engages a hole (25) in the second member. The pin is fabricated from a dissimilar material so that at the elevated molding temperature the clearance between pin and hole is substantially reduced, thereby providing precise concentricity. During molding the pressure of the mold material forces the mandrel members slightly apart against predetermined stops (32, 33) to provide a socket of precise length (L). The resulting biconical socket is particularly well-suited for use in an optical connector assembly.

Abstract: A collapsible mold core comprises an inner core member, which remains out of contact with the inside peripheral surface of the molding, first and second pairs of mutually opposite, outer core members, which engage the molding and determine the shape thereof, and guides which converge toward the axis of the core and serve to guide the pairs of outer core members parallel to guide planes which are offset 90.degree. from each other and extend through the axis of the core. The four outer core members tightly adjoin each other, and the outer core members of the first pair have lateral wedge faces which extend parallel to the guides and at right angles to the guide plane of the outer core members of the second pair.

Abstract: An annular member is integrally positioned within a core portion so that a side surface of the annular portion coacts with the outer surface of the core portion to form a substantially smooth and continuous outer surface of a core. A substantially inextensible portion of the annular member is joined in end-to-end relation to an elastomer portion of the annular member. An axial end portion of the elastomer portion is mechanically locked to the core portion.

Abstract: The invention is concerned with an apparatus and process for curing tread and track belts. The apparatus comprises a plurality of inner segments which fit together to form an outer generally cylindrical mold face surface of an inner cylinder along with means for retracting said plurality of inner segments towards the axis of said inner cylinder and means for heating said plurality of inner segments. Also part of the apparatus is a plurality of outer segments which fit together to form an inner generally cylindrical mold face surface of an outer cylinder, said outer cylinder being coaxial with said inner cylinder and of generally equal length therewith, along with means for retracting said plurality of outer segments away from the common axis of said cylinders and means for heating said plurality of outer segments.

Abstract: A building construction system uses a mold set up at a construction site so that the external part of the mold is spaced clear of the internal part. Building elements including those which are functional in the construction operation are arranged around the internal mold part. Such functional elements include connecting rod anchorages around the lower region of the mold, and the like. The external mold part is moved into position near the internal mold part, and the mold is filled to form a casting. A lifting frame is arranged over the mold and adjustably connected to the connecting rods. Then the external mold part is moved away to release the casting, and the frame is lifted to raise the casting up over the mold for movement to a building site near the construction site.

Abstract: A molding core, consisting of a plurality of flexible metal plates, for the manufacture of cylindrical hollow bodies or wound sections of fiber-reinforced synthetic resin. The metal plates are fixed to support members which in turn are connected to frames. To release the hollow bodies or wound sections, two diametrically opposed metal plates can be tilted inward and the frames can be moved toward one another by means of a common drive. It is possible to assemble a plurality of hollow bodies or wound sections to form vessels of large volume.

Abstract: A form for casting stepped openings in concrete walls, the form having four elongated form members arranged in a rectangle, each form member having outer casting surfaces thereon to form one side of the opening. A corner piece at each corner of the form engages the ends of the form members thereat and completes the casting surfaces thereof, the corner pieces and form members being shaped to allow translatory movement of the form members away from the sides of the opening cast thereby so that the form members may be removed from the opening. Selected of the form members have recesses in the casting surface thereof for reception of hardware to be cast into the wall, the hardware being held in the recesses by magnets.

Abstract: An apparatus for molding a one piece insert (10) for retaining a plurality of electrical contacts (20) in an electrical connector. The insert (10) includes a plurality of bores or passageways (15) having integral with the insert means for retaining a contact within each of the insert passages. The integral means for retaining a contact (20) includes a plurality of radially deflectable contact retaining fingers (11) adjacent a plurality of ribs (16). Shoulders (17) on the ribs (16) and the free ends (12) of the retention fingers (11) engage forwardly and rearwardly facing shoulders (21, 22) on a contact, thereby captivating a portion (25) of the contact within the insert. The radially deflectable fingers (11) in the insert allow a contact to be inserted and removed from one end of an electrical connector.

Abstract: A reusable lightweight foundation window form is provided for use in poured concrete walls providing adjustment of the form to various thicknesses, convenient installation and removal, and a means for inserting different styles of doors, windows, and the like. Adjustment is accomplished by the use of tubular spacers of various lengths disposed between corner braces of the opening form.

Abstract: Hole forming devices have to be engaged between forms prior to pouring concrete. They are adapted to expand when in position to engage the inner faces of the forms thus holding them in position. The jack is a telescopic rod or tube having a heavy expansion spring surrounding same and normally urging the two portions of the hole forming device outwardly, but being held in the compressed or "set" position by means of a pin engaging through the two portions of the telescopic rod or tube. In one embodiment, when the pin is pulled, the sharpened ends of the rod or tube move away from one another, pierce the end caps of the forming device and engage the faces of the forms and at the same time move the end portions of the forming device outwardly into contact with the inner faces of the forms. In another embodiment, the ends of the rod or tube move outwardly and engage end pieces which in turn move outwardly and urge cylindrical saw-tooth end caps into contact with the inner faces of the walls of the form.

Abstract: Sewer form consisting of two telescoping sheet metal tubes whose outer ends are provided with conical portions adapted to engage pipe openings in a manhole, the form permitting the formation of an invert of concrete.

Abstract: A process for producing mass filters for use in mass spectrometers. Several electrodes having precisely shaped surfaces must be held in precisely determined positions with respect to each other. Insulators are placed into position on the surface of a mandrel and a layer of metal is deposited over the mandrel and insulators to form a composite unitary structure, including the electrodes. The deposited metal overlying the insulators is then removed, electrically isolating the electrodes.

Abstract: A device and method for forming an annular raised rib on a tubular member includes a mandrel having a primary portion which has a secondary portion slidably mounted on the outer end thereof. The inner end of the primary mandrel carried by a base. An expandle ring is carried by the secondary mandrel and the outer end of the primary mandrel. Further included is a movable die with means for moving the die to and upon the primary mandrel. The secondary mandrel is formed with an annular frusto-conical ramp for expanding the ring radially outwardly thereof which forces the wall of the tubular member outwardly thereby forming an annular raised rib on a tube of plastic mounted on the mandrels when the secondary mandrel is moved to and upon the primary mandrel.

Abstract: A mold for forming a plastic article having an undercut or negative draft portion adjacent a narrow wall spacing, such as a card rack, wherein the hollow projection extends outwardly from an article wall which is substantially normal to a rear wall of the article so that the projection and the rear wall are in facing relation. The mold is particularly adapted for vacuum forming an article and includes a mold member that may be heated and cooled to form and release a plastic article and a frame for holding peripheral edges of a plastic sheet in overlying relation with the mold and a heater for heating the plastic sheet for vacuum forming to the shape of the mold.

Abstract: A removable mold for forming high frequency antennae, such as a horn-reflector antenna. The removable mold may comprise a paraboloid-cylindrical section and a pair of half cone shells for forming respectively the paraboloid-cylindrical portion and the cone portion of the antenna. In assembling the mold, the shells are secured together and then the cylindrical section is fastened to the assembled shells. After the antenna has been formed, the mold is disassembled by first removing the paraboloid-cylindrical section, thereafter removing one of the shells and then the remaining shell; and all such mold parts being removed via the radiating aperture of the paraboloid-cylindrical portion of the antenna.

Abstract: Apparatus and method for molding generally cubical building modules of concrete, the apparatus comprising both internal and external movably mounted molding components and preferably including mechanisms for advancing the components into molding position and for withdrawing the components from the molding position upon completion of the molding of a module. The method involves the use of such molding components and contemplates certain sequences in the advancement and withdrawal of the molding components for different portions of the modules.

Abstract: In abstract, a preferred embodiment of this invention is a multi-purpose form system for use in culverts, manholes and other locations. A basic semi-cylindrical form is provided for use in combination with other types of forms to give a complete system for accomplishing the results intended.

Abstract: A valve includes a central valve component with an integral housing molded therearound. During the molding of the housing a seal is held against the valve component by spaced fingers of a tool. After molding is complete and the tool is withdrawn, plastic gripping fingers formed from plastic injected between the fingers of the tool during molding hold the seal against the valve component and the housing.

Abstract: The present disclosure illustrates a hub assembly for holding core segments which segments as held by the hub assembly are utilized in the centrifugal casting of vehicle tires. The core segments are held in circumferentially extending relationship to each other to form an annularly extending core. The hub assembly is comprised of a hub member and a hub ring that can be quickly and conveniently connected together to hold the core segments and in a like manner can be disassembled to release the core segments so the core segments can be disassembled from their circumferentially extending relationship to each other and removed from a finished tire. The present disclosure also includes an apparatus for automatically, as distinguished from manually, separating and removing the two parts of the hub assembly from the central opening of a centrifugally cast vehicle tire.

Abstract: A re-usable, convex, conical wall for pouring an upwardly flaring vat consists essentially of axially consecutive, annular form elements having each inner and outer faces connected by two axially spaced edge portions of different length which extend circumferentially about the axis in closed loops. Each form element includes a plurality of plate members fastened to each other in circumferentially juxtaposed relationship. Each pair of axially consecutive form elements is coupled by a first coupling member on the longer edge portion of one element in the pair engaged by a second coupling element on the other element of the pair.

Abstract: An adjustable molding form comprises axially elongated male and female form elements made from severable plastic material. Each element has a thin-walled shell of uniform wall thickness which defines internal and external helical screw threads. The female form element has one end wall and is open at its opposite end, whereas the male form element has a pair of end walls and is threaded into the open end of the female form element. Coaxially aligned central openings in the end walls of the form elements cooperate with a rod or bolt member which extends therethrough to support the molding form at axially spaced intervals on the member.

Abstract: Protection against fluid port blockage in a mold is provided by a novel, easily mountable fluid port protective ring and combination frustoconical mold having fluid ports in an annular groove of a side wall adjacent an edge defining a circumferential flange. The ring may comprise a non-elastomeric relatively rigid material such as inert plastic, stainless steel or the like. Structurally, the ring includes an internal circumferential shoulder which accommodates the roof or the flange edge of the groove, an inner wall adapted to slip over the roof and fit into the groove to define an annular cavity confronting the fluid ports, and to provide at least one relatively narrow fluid release orifice in fluid communication with the fluid ports for protection of the fluid ports. Typically, the orifice internal diameter is less than about 0.01 inch.

Abstract: A casting or injection mold for vehicle tires comprises two separable half-shells together defining an annular cavity into which a segmented core is introduced, radially inwardly converging core segments alternating with parallel-sided or radially inwardly diverging core segments to facilitate extraction of the core from the molded tire. In operation, one or more of the non-converging segments are immobilized within the mold, with the aid of mating formations on these segments and on the two half-shells, while the converging segments are urged radially inwardly by resilient or fluidic forces. In a specific embodiment these forces are supplied by a contractile annular spring with projections received in axially extending undercuts of all the segments.

Abstract: A collapsible crypt form comprises an elongate rigid upper wall and two depending elongate rigid side walls joined at their adjacent margins by elongate rounded strips of resilient sheet material. Actuating means are connected to reinforcing rails at the lower edges of the side walls to extend them away from each other to operating position and retract them toward each other to reduce the effective height and width of the form for release from a finished recess. A back plate is held against the aft end of the body to prevent entry of flowable concrete and is disconnected from the body and removed from the recess after the body has been removed. A plurality of forms are placed in side by side spaced relation on a concrete slab with their forward ends in alignment with the forward edge of the slab and form plates are secured to the forms, locking them together and preventing loss of concrete.

Abstract: An apparatus for molding plastic sheet and the like by a thermoforming process, wherein an overhanging hollow portion is formed in the molded sheet by a retractable mold portion having a plurality of resiliently connected elements which may be moved relative to each other as the mold portion is withdrawn from the overhanging, formed sheet portion. In the illustrated embodiment, a plurality of spring means are provided for providing different positioning functions in arranging the movable mold portion in the desired configuration.

Abstract: This is a device for forming vents or bores in concrete floors. A cylindrical base portion is secured to the surface upon which the concrete is to be poured and a rigid foam cylindrical portion is pushed downwardly into the base whereupon an upper cylindrical guard portion may be pushed over the upper end of the cylindrical core. Both the base and the guard portion are provided with inwardly projecting lugs which hold the cylindrical core into the base and hold the guard portion of the upper end of the cylindrical core. An ignitor cord harness extends around the cylindrical core which, when ignited, melts this core. The concrete floor is poured with the guard portion projecting above the floor level and after the concrete has set, the ignitor harness can be ignited thus melting and charring the core thus leaving a smooth cylindrical bore through the concrete floor.

Abstract: Collapsible core assembly having retractable portion capable of producing plastic parts having an undercut. The core assembly comprises a segmented portion operably connected to an innercore pulling assembly whereby operation of the innercore pulling assembly first retracts the segmented core and thereafter pulls the complete core assembly out of the molded part.

Abstract: A core is provided, useful in the manufacture of closure caps, each closure cap having a top, dependent skirt and securing means, comprising intermittent or interrupted threads or hold-down lugs.

Abstract: This is a device for forming vents or bores in concrete walls or floors. Basically, it consists of a sleeve containing a semi-rigid thermoplastic material or the like and means incorporated therein which, when ignited, either melt or burn out the core. These are inserted within the forms or on the floor surface prior to the pouring of concrete or the like and may remain in place in the finished wall or floor until they are required. The core includes a pair of semi-rigid thermoplastic sections urged outwardly from one another by a spring so that they engage the wall forms. The preferred embodiment includes ratchetted wall form engaging strips secured between each end cap and a detachable tool for urging the strips outwardly thus forcing or jacking the end caps into engagement with the wall forms when the spring is not strong enough for this purpose.

Abstract: A device for producing expansions and in particular inside grooves, such as packing grooves, in plastics pipes and pipe components. The device comprises a form ring for shaping the inside profile of the expansion, the circumference of which ring is divided into two groups of segments, which can be shifted radially inwards so that the form ring can be disassembled and removed from the pipe after shaping of the expansion, a mandrel that can be shifted axially through the form ring, a core body that surrounds the mandrel and in relation to which the mandrel can be shifted axially, and two groups of first inclined faces, in connection with the mandrel, one face group for each segment group, so as to produce radial movement of the segments, for example by forcible controlling, whereby the first group of inclined faces is arranged axially at a distance from the second group of inclined faces.

Abstract: A microwave circulator is die cast as a unitary casing by the apparatus of this invention. The circulator is characterized by two-fold symmetry regarding the external dimensions of the device and three-fold symmetry regarding the internal dimensions of the device in the central coupling area. The casing defining the circulator is poured in a single operation with the use of three independently employed cores which define the three ports of the circulator.

Abstract: A method of and apparatus for casting pneumatic tires by pouring a fluidized tire-forming material into a molding cavity defined between the outer peripheral surface of a separable hard core of a mold assembly and the inner peripheral surface of an outer separable hard mold member of the mold assembly. The separable hard core is composed of at least three segments and toroidal in shape. At least one segment of the separable core guidingly is retracted in a radial direction and then moved in a direction which does not hinder retractive movement of the remaining segments and subsequently these remaining segments are retracted in the radial direction, whereby the cast tire can easily be removed from the mold assembly.

Abstract: A reusable cylindrically shaped, pivotally collapsible, foam mandrel used for the manufacture of hollow resin impregnated fiber tubes. The mandrel includes a substantially rigid foam cylindrical member, an extractable bar, and a means on the outer surface of the foam member for aiding in collapsing the cylindrical member, such as a groove. In one embodiment a hinge member is employed to further aid in the pivotal collapsibility of the foam cylindrical member.

Abstract: A method and apparatus for producing a casting having a curved internal passage includes die or mould means and core means including at last three parts, said parts being dimensioned and arranged to abut one another so that at least part of the joint line on the surface of the curved passage lies on a surface of revolution accessible from one end of said passage, two of said parts being capable of withdrawal along their respective axes from the ends of the passage, the third core part being of metal, and being arranged to define the inside portion of the curve of the passage, and being dimensioned so that its width is less than the diameter of the curved portion of the passage, whereby said third core part may be withdrawn from said passage.

Abstract: In an expansible core, a plurality of first plate segments are moved radially outwardly by means of a conical portion on an operating rod which is moved axially along the longitudinal axis of the core. A plurality of second plate segments are moved axially by the operating rod into the plane of the first plate segments and then expanded outwardly into the spaces between the first plate segments. First and second retraction means are also provided on the operating rod and are engageable respectively with the first and second plate segments to retract the plate segments from their expanded positions upon axial movement of the operating rod in the other direction.

Abstract: A tube expander apparatus having an axially displaceable central shaft, a plurality of convex expander shoes in succession circumferentially around the shaft, and pivoted linkage arms between the shaft and the expander shoes and including:A. first linkage arms pivoted to the expander shoes and to a fixed support collar which slidably passes the shaft;B. and second and third linkage arms which are pivoted to the expander shoes above and below the latters' axial midpoint and to collars fixed to the shaft.