Abstract: A method for producing a fiber-reinforced resin composition including supplying a plurality of fiber bundles (1) into an impregnation chamber (10); supplying a molten thermoplastic resin from a resin flow inlet (4) into the impregnation chamber (10) so that the amount of the resin flow is almost the same on on each side the direction perpendicular to the fiber bundle (1) progress direction; contacting the molten thermoplastic resin with the fiber bundles (1) to impregnate the fiber bundles (1) with the molten thermoplastic resin; and withdrawing the fiber bundles (1) impregnated with the molten thermoplastic resin from the impregnation chamber (10).

Abstract: Fiber-reinforced composite posts are produced having high strength and high radiopacity. In a method of manufacturing the fiber-reinforced composite posts, fibers are pulled through filled resin and heat is applied at various steps in the process to provide high strength and optimal radiopacity.

Abstract: An epoxy resin composition suitably used for a prepreg which can complete curing in a short time even at a low temperature and secure a sufficient usable period under preservation at room temperature, in comparison with conventional epoxy resin compositions. An epoxy resin composition comprising at least one of an epoxy resin, an amine compound having at least one sulfur atom in the molecule thereof, and a reaction product of an epoxy resin and an amine compound having at least one sulfur atom in the molecule thereof, and an amine compound having at least one sulfur atom in the molecule thereof, and a urea compound and a dicyandiamide, wherein each of the contents of the sulfur atom and the urea compound in the epoxy resin composition is respectively 0.2 to 7% by mass and 1 to 15% by mass.

Abstract: A method for forming improved composite materials using a thermosetting polyester urethane hybrid resin, a closed cavity mold having an internal heat transfer mechanism used in this method, and the composite materials formed by this method having a hybrid of a carbon fiber layer and a fiberglass layer.

Abstract: The present invention relates to a phenol resin obtained by reacting phenolic compounds with formaldehyde and/or formaldehyde-forming compounds. The present invention furthermore relates to the use of such a phenol resin, as well as to a molded product having a core of solid, inert parts impregnated with such a phenol resin.

Abstract: Binder compositions for making fiberglass products and methods for making and using same are provided. The binder composition can include a phenol-aldehyde resin or a mixture of Maillard reactants and one or more modifiers selected from the group consisting of a copolymer comprising one or more vinyl aromatic derived units and at least one of maleic anhydride and maleic acid; an adduct of styrene, at least one of maleic anhydride and maleic acid, and at least one of an acrylic acid and an acrylate; and one or more latexes.

Abstract: A grommet for sealing the wires extending through the wall of a fuel tank is formed by first removing a portion of the covering exposing the strands of wires within. A liquid sealing agent is applied to the strands and the strands are compressed to displace the strands. A hardener is then applied and then the strands are encapsulated in the body of the grommet.

Abstract: A device and a method for protecting objects against rocket-propelled grenades having a hollow nose cone includes a netting of knotted and coated superstrong fibers disposed in front of the object, in such a manner that the nose cone of a rocket caught in the netting will penetrate one of the meshes of the netting and be deformed through strangulation, thereby disabling the detonator.

Abstract: A preform architecture and process for producing composite materials, and particularly CMC components. The process entails producing a composite component having a matrix material reinforced with a three-dimensional preform. The process includes producing first and second sets of tows containing filaments. Each tow of the first set has a predetermined cross-sectional shape and is embedded within a temporary matrix material formed of a material that is not the matrix material or a precursor of the matrix material. The preform is then fabricated from the first and second sets of tows, in which the second set of tows are transverse to the first set of tows, adjacent tows of the second set are spaced apart to define interstitial regions therebetween, and the cross-sectional shapes of the first set of tows are substantially congruent to the cross-sectional shapes of the interstitial regions so as to substantially fill the interstitial regions.

Abstract: A construct for a hockey blade that includes a foam core. The foam core includes a first core face, a second core face, and a core edge. A first layer of resin preimpregnated tape is wrapped continuously around the first core face, the core edge and the second core face. A thread is stitched along the first layer of preimpregnated tape. A second layer of resin preimpregnated tape wrapped continuously around the first layer of resin preimpregnated tape.

Abstract: The present invention provides a method of producing a molded article, which can be perform the continuous processes and effectively impregnate a modifying material such as metal complexes in the thermoplastic resin for short period of time. The above object is achieved by providing the method of producing the thermoplastic resin molded article which includes impregnating the pressurized fluid having a modifying material dissolved therein, in thermoplastic resin; discharging the pressurized fluid from the thermoplastic resin in which the modifying material has been impregnated; and continuously molding the thermoplastic resin, in which the modifying material has been impregnated and from which the pressurized fluid has been discharged, into the form of a film.

Abstract: A mandrel for use as a substrate in the manufacture of woven or braided articles may comprise an inner core of foam; at least a first intermediate layer of carbon fiber-reinforced resin; and an outer layer of glass fiber-reinforced resin. The foam core may comprise a high density, closed cell polyurethane foam that is formed of a desired size and shape. The fibers in the intermediate layer and outer layer may be, for example, chopped fibers, continuous longitudinally aligned fibers, circumferentially wound fibers, obliquely aligned fibers, or the fibers may have a woven or braided pattern. Multiple mandrel may be joined together to form complex mandrel shapes such as curves, ovals, and circles.

Abstract: Disclosed is a process for producing a polyamide resin film, wherein in a simultaneous biaxial tenter stretching method for simultaneously biaxially, longitudinally and transversely, stretching an unstretched film by gripping the widthwise edges of the unstretched film with clips, from the start of the transverse stretching until the maximum stretching magnification factor of the transverse stretching is reached, the longitudinal stretching magnification factor represented by the linear distance between the adjacent clips is prevented from being decreased by 5% or more of the maximum stretching magnification factor of the longitudinal stretching.

Abstract: A precursor yarn or thread is made by passing a central element, e.g., a filament, a tow, or a flat member, through a bath of a binder, such as a low-temperature hot-melt adhesive, and aqueous urethane, or an acrylic material, with which is mixed a quantity of hard-shelled microspheres which expand when heated to a higher temperature. This is then covered by a sheath, e.g, of PVC, polyurethane, polyester, acrylic resin, polycarbonate, polypropylene, or polyethylene in a second bath. When this product is heated to a transition temperature which is characteristic of the microspheres chosen, the microspheres expand, swelling the sheath. Such a precursor could be woven into a fabric and then heated, so that as the yarn expands the fabric mesh becomes tighter, reducing its porosity. This would be useful as a yarn in making papermaker's felts.

Abstract: A method for producing fibril-exhibiting high-performance fibers comprising the steps a) providing an organic, high-performance filament yarn having a breaking tenacity of at least 10 g/dtex and a modulus of elasticity in extension of at least 150 g/dtex, b) fibrillation of the high-performance filament yarn in a dry yarn state, through which a fibril-exhibiting high-performance filament yarn results, and c) cutting the fibril-exhibiting high-performance filament yarn resulting from step b) into fibril-exhibiting high-performance chopped fibers of substantially the same length, fibril-exhibiting high-performance chopped fibers of substantially the same length, an article comprising said fibers and one or more fillers, and a method for producing such an article are presented.

Abstract: An object of the present invention is to prevent the occurrence of resinous gloss on the surface of a molded porous material into which a synthetic resin is impregnated, and to attain this object, the present invention provides a resin compound for processing a porous material by coating, impregnating or mixing it on/in to the porous material wherein a colloidal silica is added to a thermosetting resin in an amount of more than 5% by mass, so that when the porous material which is processed by the resin compound is press molded, and as the resin compound oozes to the surface of the resulting molded porous material, the colloidal silica prevents the occurrence of the resinous gloss on the surface of the molded porous material.

Abstract: A reinforced extrusion for attachment to a motor vehicle component edge or flange. The reinforced extrusion includes a reinforcement core having at least one flexible wire and at least one threaded cord. A thermoplastic overmold is formed on at least one side of the reinforcement core and at least partly fills any gaps formed in the reinforcement core. An extruded layer is selectively formed around the thermoplastic overmold and reinforcement core and has a flange extending flange portion extending from a channel portion for engaging a motor vehicle component. The thermoplastic overmold helps prevent the reinforcement core from showing through to any visible show surface of the reinforced extrusion.

Abstract: In a method of producing a moulded product, fibre such as carbon fibre is supplied to a robot delivery head where it is cut into shorter lengths and delivered to a moulding tool in a desired orientation and in a desired number of layers to achieve a desired thickness and strength. Resin is then applied to the aligned fibres and cured to form the product. Alignment or substantial alignment of fibre is maintained by applying vacuum to the mould, by electrostatic means, or by coating the fibre with resin prior to application to the moulding tool and heating the moulding tool surface, or by coating or impregnating the fibre with a ferric powder and magnetizing the moulding tool, or by applying a mist layer of epoxy in front of the shortened lengths of fibres. Fibre lengths and deposition rates are varied as required. The method facilitates fully automated production reducing process time and component costs. The invention also comprises a corresponding moulded product.

Abstract: To provide continuous fiber-reinforced thermoplastic pellets having a good dispersion property of a reinforcing fiber bundle in injection molded articles and capable of achieving a satisfactory outward appearance of the injection molded articles and satisfying a mechanical strength of the injection molded articles by fully exerting the reinforcing effect, and a manufacturing method of the same.

Abstract: A fiber composite component is at least partially produced by braiding. It comprises a core element which has at least one concavely constructed face that is adjoined by a passage opening. Respective opposite transverse or longitudinal sides of the core element and the side of the passage opening not bounded by the core element are enclosed by a braided fiber composite loop element.

Abstract: The present invention provides a colored reinforced article of manufacture having a substantially uniform distribution of color. The colored reinforced article of manufacture comprises a fiber-reinforced thermosetting resin matrix and a non-appertured colored veil in the thermosetting resin matrix.

Abstract: A cementitious board and methods of making the same are disclosed by a cementitious board including a cementitious core, a plurality of warp yarns and weft yarns and a coating applied to produce a coating weight distribution ratio of less than about 2.0:1, based upon the weight of the resinous coating of the weft yarns, over the weight of the resinous coating on the warp yarns.

Abstract: Fabric and reinforcements are provided by this invention which, in a first embodiment, include a plurality of warp yarns having a first twist (turns/inch) and a plurality of weft yarns having a second twist which is greater than the first twist. A coating is applied over a substantial portion of the warp and weft yarns after they are assembled or laid together, so as to produce a weight distribution ratio of less than about 2.0:1, based upon the weight of the resinous coating of the weft yarns over the weight of the resinous coating on the warp yarns. This can be achieved, in substantial part, due to the difference in the twist ratios of the warp and weft yarns, which difference permits a more uniform coating to be applied. Further embodiments of this invention include a cementitious board and methods of making a coated fabric and cementitious board.

Abstract: A pressure container manufacturing method for manufacturing a pressure container by forming an outer shell made of a fiber reinforced composite material on a periphery of a liner, by: preparing a first fiber bundle which has a large diameter fiber bundle unimpregnated with a resin, and a second fiber bundle which has a small diameter fiber bundle and a thermoplastic resin covering the small diameter fiber bundle; forming a body on the periphery of the liner by braiding the first fiber bundle and the second fiber bundle with a braider; impregnating the first fiber bundle with the thermoplastic resin in the second fiber bundle which is heated and melted; and curing the thermoplastic resin to form the outer shell, wherein tension applied to the first fiber bundle is larger than tension applied to the second fiber bundle when forming the body and/or impregnating the thermoplastic resin.

Abstract: An apparatus for use in the treatment of contaminated fluid is provided. The apparatus includes a body portion, made from a mixture of a waste adsorbent material and a binder material, for use in the removal of contaminants. The adsorbent material may be a nanosorbent material manufactured from self-assembled monolayers on mesoporous supports (SAMMS). The binder material, on the other hand, may include any thermoplastic material capable of binding the adsorbent material together to subsequently provide a composite material that can be shaped into a block. A method for treatment of contaminated fluid is also provided.

Abstract: To provide a resin material excellent in electric conductivity and judiciously usable in the manufacture of fuel cell separators and so forth. An electroconductive resin composition which comprises 100 parts by weight of a liquid-crystalline polymer (A) and 200 to 500 parts by weight of at least one species of graphite (B) selected from synthetic graphite, flake graphite and amorphous graphite with a fixed carbon content of not less than 95% by weight and an average particle size of 50 to 200 ?m as incorporated in the polymer, the composition resulting from melt-kneading under such conditions that the ratio Q/N, where Q (kg) is the hourly extrusion throughput rate during kneading and N (rpm) is the screw revolution rate, may amount to 0.1 to 1.5, the composition having a volume resistivity of not more than 2×10?2 ?·cm.

Abstract: Polyisocyanate-based reaction systems, a pultrusion process of those systems to produce reinforced matrix composites, and to composites produced thereby. The polyisocyanate-based systems are mixing activated reaction systems that include a polyol composition, an optional chain extender or crosslinker, and a polyisocyanate. The polyisocyanate-based systems exhibit improved processing characteristics in the manufacture of fiber reinforced thermoset composites via reactive pultrusion.

Abstract: A method of manufacturing a honeycomb structure having a plugged portion, which is faster and cheaper to manufacture, and a manufacturing apparatus thereof. A film is attached to an end face of a honeycomb structure in a state where the honeycomb structure is positioned in a table portion having a through hole into which the end face portion of the honeycomb structure is to be inserted, and the film is held in a flat state where a remaining portion of the film which is not attached to the end face is attached to the table portion. Then, holes opened so as to correspond to the openings of a part of cells are formed in the film to form the film as a mask, and a plugging material having fluidity is supplied onto the mask or onto the same plane as the mask to fill the cells with the plugging material.

Abstract: To provide an effective calculation method and an apparatus therefor for obtaining an outside diameter of a wire packing by bundling and packing a plurality of wires into the smallest possible circular shape. The outside diameter of a wire harness surrounding a plurality of wires is efficiently obtained by repeatedly calculating an operation in which the layout of the plurality of wires making up the wire harness is changed such that, by using a computer, the wires are moved as distantly as possible from the wire protruding from an including circle, and the protruding wire is inserted in a space thus created. In particular, by adopting the concept of a circular Voronoi diagram, it becomes possible to obtain the outside diameter of the wire harness extremely simply and in a short time.

Abstract: The invention concerns a method for making a radiation heating structure comprising a heating film electrically powered to produce Joule heating, a radiating film comprising radiating additives and a thermally insulating film. The insulating film and the radiating film are fixed on either side of the heating film. The structure is obtained by double injection of polymerizable resins in a heating mould, a first resin being filled with radiating additive on the side of the heating film and a second more fluid resin on the side of the insulation.

Abstract: A process and a molding tool for making a motor vehicle roof part with a preformed plastic outside skin by deep drawing and at least one other layer which is connected to the outside skin by an adhesive. A spacer part with a large volume and low weight is placed between the inside of the outside skin and a glass fiber mat which is used as another layer and is spaced apart from it. A liquid or foam adhesive is applied in the mold tool between the inside of the outside skin or the inside of the glass fiber mat and diffuses into the spacer part. A very light and still very stable motor vehicle roof part with high production precision and surface quality results that has a plastic outside skin which, preferably, has already been colored according to the motor vehicle color.

Abstract: The invention concerns a method for manufacturing a blade (10), in which at least the composite base structure (15) of the blade (10) is manufactured in a pultrusion process (20) by pulling fibres (11) through at least an impregnation stage (12) and a curing stage (14), the base structure (15) is equipped with at least one wear area (16.1, 16.2), and the said blade (10) is detached from a blade blank (22) formed of a base structure (15) and a wear area (16.1, 16.2). The wear area of the blade (10) is formed of an edge-structure part (16.1, 16.2) protruding out side the edge of the base structure (15). In addition, the invention also concerns a corresponding blade and part components for manufacturing a blade according to the invention.

Abstract: Procedure for fabrication of reinforcement elements for concrete, where an extended, preferably continuously fiber bundle (10), especially of carbon fibers, impregnates (3) by a matrix of a plastic material followed by curing. The fiber bundle (10), including a significant amount of single fibers, is brought after impregnation (3) and prior to curing (17) to cooperate with a particle shaped material (15), preferably sand, as adhere to the fiber bundle surface mainly without coming in between the fibers and fixate to the surface by curing, for creation of a reinforcement element.

Abstract: This invention provides a prepreg excellent in productivity, having the drapability to allow easy shaping according to a mold, excellent in resin impregnation, and excellent in handling convenience. This invention also provides a molded article with excellent mechanical properties obtained by molding the prepreg. The prepreg of this invention is a prepreg including reinforcing fibers and a thermoplastic resin, characterized in that an air-permeable layer (B) composed of the thermoplastic resin is laminated on a continuous reinforcing fiber bundle (A), and that the reinforcing fiber bundle (A) and the layer (B) composed of the thermoplastic resin are bonded at their interface.

Abstract: Methods for restoring elasticity to a stiffened elastic material include prestretching, compressing and/or notching the stiffened elastic material. These methods can be used alone, or in combination for a compounding effect.

Abstract: A fiber-reinforced composite ballistic panel is formed continuously. A pultrusion process may be used to form the ballistic panel in such a continuous manner.

Abstract: A process for the impregnation of carbon fiber bundles enables the carbon fiber bundles to be impregnated with a curable liquid resin without the impregnated fiber bundles sticking together. The fiber bundles are present in a mechanically generated fluidized bed during the impregnation and are held in the fluidized bed until the resin has been cured or at least dried. A resin-impregnated carbon fiber bundle, a shaped body and an intermediate body for silicization are also provided.

Abstract: A ceramic brake lining which is reinforced with carbon fibers and has a matrix which consists essentially of silicon carbide together with silicon and/or carbon, wherein the reinforcing fibers used are long fibers having a mean length of at least 10 mm which are aligned in the plane parallel to the friction surface, a process for its production and its use in combination with brake discs made of C/SiC or CFC or as lining in friction clutches.

Abstract: A fiber-reinforced composite material including reinforcing fibers and a matrix resin, wherein at least some of the reinforcing fibers have their ends in the matrix resin, and a second resin having an elastic modulus less than that of the matrix resin is present in contact with fiber ends of at least some of reinforcing fibers having above-mentioned ends and only in the neighborhood thereof.

Abstract: Ceramic composite materials have unidirectional alignment of the reinforcing fibers. The ratio of the volume of the fiber strands of the reinforcing fibers to the volume of the matrix is at least 0.5. A process for their production involves initially coating the fiber strands or rovings of the reinforcing fibers with a sacrificial polymer. The coated fiber strands are processed with binder resins into unidirectionally reinforced CFK molded parts. The formed CFK bodies are carbonized to form CFC bodies. The CFC bodies are then silicized with liquid silicon. The liquid silicon diffuses into the pores formed in the CFC body and combines there at least partially with the carbon to form silicon carbide. The sacrificial polymer is pyrolized. The ceramic composite materials also can be used in fiber-reinforced ceramic structural parts.

Abstract: Molding material consisting of resin coated reinforcing fibers in a molten mass of resin and fibers is prepared at a molding site for controlled supply to a molding machine. A conveying device, such as a pair of pinch rollers, serves to pull fibers from supply spools through guide orifices of a coating die having a chamber within which the fiber is coated with molten resin. Further impregnation of the fibers with resin takes place in the conveying device, which also develops pressure on its output side serving to push the mass of hot resin and fiber into a receiving device for movement to a molding machine. The receiving device may be the feed screw for an injection molding machine or simply a plate movable to and from a compression molding machine. The fibers may be cut into predetermined lengths by a cutting device positioned downstream of the aforesaid conveying device.

Abstract: A high durability composite textile material, like a synthetic suede, is prepared according to a procedure that comprises the impregnation of micro-fibers non-woven fabric substrate with a polyurethane-polyurea solution. This polymer solution, is made by a pre-polymerization phase between diisocyanate and polyols, a dilution phase of the pre-polymer thus obtained and an extension step of the pre-polymer, the extension of the pre-polymer free isocyanate groups is carried out by means water addition.

Abstract: A method for making figures/stripes on an article, including steps of: preparing a substrate; wrapping an outer surface of the substrate with a fiberglass fabric drenched with resin; placing at least one thin or slender covering material on an outer face of the fiberglass fabric, the substrate, fiberglass fabric and the covering material together forming a wrapping body; using a binding means to bind the wrapping body to harden and pattern the fiberglass fabric; taking off the binding means after the wrapping body is hardened and patterned, whereby the fiberglass fabric is hardened to form an inner layer, the covering material positioned on the inner layer and forming the figures/strips; painting an outer resin on an outer face of the wrapping body after the outer resin is hardened; and buffing the hardening layer to complete the article.

Abstract: A method for manufacturing a molded structure in a press that includes a first mold and a second mold is provided. The second mold has a plurality of pressure actuators, with each pressure actuator capable of independent operation. The method includes the steps of positioning a preform having a thickness in the first mold, placing a quantity of resin adjacent the preform so as to create a resin reservoir, and then selectively actuating one or more of the pressure actuators apply pressure to the resin reservoir to force at least a portion of the resin reservoir to infuse through the thickness of the preform. The method may also include curing the resin-infused preform, and then removing the cured resin-infused preform from the first mold.

Abstract: This invention relates to a method for manufacturing a large FRP member including: disposing a preform containing a reinforcing fiber on a surface of a molding die; covering a molding portion with a bagging material or a mold and providing a suction port and a resin injection port for sealing; evacuating the molding portion through the suction port; heating the molding portion; injecting a thermosetting resin from the resin injection port for impregnating the reinforcing fiber with the resin while a temperature Tm of the molding die and a temperature Tv of the bagging material or the mold are both set to room temperature or more, and a difference ?T in temperature between the Tm and the Tv is set to 10° C. or less; and curing the resin by maintaining the molding portion at a predetermined temperature Tpc which is equal to or more than room temperature.

Abstract: A unidirectional tape comprising carbon fibers and a fugitive binder is provided, as well as methods for forming the tape and composite parts using the unidirectional tape in a resin-transfer molding (RTM) process. A fugitive binder adheres fibers of the tape. The tape is laid in an RTM mold, and the mold is sealed or vacuum bagged, then heated. Hot nitrogen gas is pumped through the mold cavity, heating the carbon fibers to completely pyrolyze the binder. No residue from the binder remains, as the nitrogen carries gaseous products from the pyrolysis out of the mold. The mold is cooled to a temperature suitable for resin injection, and resin is injected into the mold cavity, wetting the fibers of the tape and completely filling the cavities of the mold. The mold is heated to cause curing of the resin, then cooled and disassembled for removal of the completed composite component.

Abstract: The invention relates to an apparatus and method for fabricating FRP parts. More specifically, the invention relates to a method for forming FRP parts without the use of forms or molds. According to a preferred embodiment of the present invention, the method for fabricating an FRP part comprises the steps of: programming a readable definition of a part into a machine, wherein the machine moves an extrusion head mounted to the machine in a controlled pattern; and wherein the machine regulates the speed of extrusion from the extrusion head; feeding a fiber reinforcement to the extrusion head of the machine; impregnating the fiber reinforcement with a radiation-initiated resin; extruding the impregnated fiber reinforcement from an orifice in the extrusion head; and exposing the extruded fiber reinforcement to curing radiation.

Abstract: A method of forming a liner for a passage such as a sewer includes forming panels composing the liner using a neat resin of a first density and a polymer concrete of a second, higher density. The neat resin is inserted into a mold cavity before the polymer concrete and is displaced upwardly by the polymer concrete pour to impregnate a fiber layer disposed along the periphery of the mold cavity. Resulting panels preferably have an offset joint to increase the joint strength between upper and lower panels forming the liner.

Abstract: Hybrid matrix fiber composites having enhanced compressive performance as well as enhanced stiffness, toughness and durability suitable for compression-critical applications. The methods for producing the fiber composites using matrix hybridization. The hybrid matrix fiber composites comprised of two chemically or physically bonded matrix materials, whereas the first matrix materials are used to impregnate multi-filament fibers formed into ribbons and the second matrix material is placed around and between the fiber ribbons that are impregnated with the first matrix material and both matrix materials are cured and solidified.

Abstract: A method of producing a textile preform to be used for making a fiber reinforced plastic composite product involves the following steps. A two- or three-dimensional semi-finished textile material or article is produced by essentially any textile production process, such as weaving, knitting or braiding. A binder is applied to the textile material, which is then subjected to a reforming and/or draping process by being applied onto a carrier and reforming tool having a contour or geometry adapted to that of the desired preform that is to be produced. Thereby, the previously unfixed fibers of the textile material are brought into the desired finished orientation and are then fixed, and the cross-sectional shape of the material is changed. This produces the preform having the desired contour, geometry and fiber orientation. The preform may then be subjected to further processing steps to form the finished composite product.