Abstract: Plastic surfacing material of the FOUNTAINHEAD® type having a bold and aesthetically pleasing appearance is achieved by the use TFR pigments, the latter of which are manufactured by orienting reflective flake pigments in a plastic substrate and grinding the substrate to a particulate material.

Abstract: A plastic closure that comprises a cap having a base with a peripheral skirt defining the cap interior and threads on the skirt for securing the closure to a container. A liner is secured to the interior of the cap, preferably by being compression molded in situ on the base. The liner consists essentially of a multiplicity of alternating layers of a matrix polymer material such as EVA and a barrier material such as EVOH to resist transmission of gas, water vapor and/or flavorants through the liner. The matrix polymer material preferably is preblended with a compatibilizer material such as a maleic anhydride grafted polymer that ties the matrix polymer material to the barrier material.

Abstract: Removing PCBs from recycled plastic materials. A reactor can volatilize the PCBs from interior portions of the plastic materials under pressure conditions below atmospheric pressure and temperatures sufficient to melt the plastic material. The reactor typically includes agitation that exposes the plastic material to the atmosphere within the reactor to promote the volatilization of the PCBs.

Abstract: A yarn to produce, in a synthetic grass, filiform formations reproducing natural grass comprising at least one layer of marbled (Moiriert, marbré) aspect given, for example, by the presence of stripes, streaks, bands or granular patterns each with at least marginally different coloration.

Abstract: An object of the present invention is to provide a process for producing thermoplastic resin pellets, which realizes production of pellets of uniform shape. Another object of the present invention is to provide an apparatus for producing the thermoplastic resin pellets. The invention provides a process for producing thermoplastic resin pellets, including pressurizing the interior of a vessel holding a molten thermoplastic resin, thereby discharging the resin; forming pellets through solidification and cutting of the resin; and transferring the pellets to a storage container via a pipe by a pneumatic transportation or a suction transportation, wherein the amount of the resin discharged is regulated by controlling the pressure in the vessel so that variation in the difference pressure between the inlet and the outlet of the pipe for transferring the pellets is 10% or less.

Abstract: Disclosed is a cold-water soluble starch and a process for preparing same. Generally, the process comprises providing a hydroxyalkyl starch and applying a shearing force to the starch in an extruder in the presence of moisture, the force and the moisture each being sufficient to gelatinize at least substantially all of the granules of the starch to thereby form a sheared starch. The starch is heated to its gelatinization temperature after the starch has passed partially through the barrel of the extruder, with the moisture being maintained at a level sufficiently high to allow gelatinization but sufficiency low to protect the starch from becoming too sticky to extrude. The extruded starch product thus formed may be used in connection with a number of film-forming, coating, and other applications.

Abstract: According to the invention blends of wood particles and plant particles and plastic are generated in an extruder thereby that the plastic is converted separately into a liquid melt before the joining takes place.

Abstract: A process for preparing low moisture content polymer biomaterial composites and expandable polymer biomaterial composites by extrusion through a die plate (18) into a waterbox (16) and pelletizing with cutter blades (14). Polyolefins or condensation polymers are melt blended with a solid or semi-solid biomaterial component (155), such as polysaccharides, including cellulosics and starches, or proteinaceous materials, including polypeptides, and are extruded, pelletized underwater, and processed with accelerated drying to achieve moisture levels as low as one percent (1%) or less.

Abstract: The invention relates to a technically advantageous method of producing low-dust granules of polymer additives or polymer additive mixtures. The granule-forming polymer additives are mixed together, the mixture is converted into a workable mass and pressed through an orifice. The pre-shaped strand-like extruded mass is cooled and, while still in a workable state, formed into granules by rolling, impressing, cooling and comminuting.

Abstract: A process for manufacturing extrudable/melt spinnable concentrate pellets which contain phase change materials (PCMs), whether the PCMs are micro-encapsulated absorbed into carrier polymers, or non-micro-encapsulated within the concentrate pellets. The polymer matrix within the concentrate pellets can be any thermoplastic polymer or combination of thermoplastic polymers, and the concentrate pellets can then be blended into similar thermoplastic polymers to form mono-filament melt spun fibers, extruded films, injection molded products, etc., or the concentrate pellets can be blended with other thermoplastic polymers to form bi-component or multi-component melt spun fibers, extruded films, injection molded products, etc.

Abstract: A method of making a composite tubular article made up of at least two concentric members, the outer of said members being tubular and the inner of said members being at least cylindrical and preferably tubular, and struts disposed in supporting and positioning orientation between the inner and outer members, by extruding a moldable material into the desired profile; stretching the inner tubular member over a cooling mandrel and disposing a cooling sleeve over the outer tubular member under conditions sufficient to solidify the article; twisting and longitudinally pulling the solidified article, so that it rotates over the cooling mandrel and inside the cooling sleeve while it is moving down stream across the cooling mandrel, whereby causing the extrudate to be twisted into a helical shape.

Abstract: The present invention relates to a method for the pelletization of plastics and/or polymers, wherein a melt coming from a melt generator is supplied via a diverter valve having different operating positions to a plurality of pelletizing heads through which the melt is pelletized. The invention furthermore relates to a pelletizing apparatus for the pelletization of plastics and/or polymers having a diverter valve which has at least one melt generator connection, at least two pelletizer connections as well as a switching gate for selectively connecting the melt generator connection to at least one of the pelletizer connections, with a respective pelletizing head being connected to the at least two pelletizer connections and a melt generator having a variable melt volume flow being connected to the melt generator connection.

Abstract: A multilayer film includes a core layer and opposed skin layers. The core layer comprises reclaimed material from the group consisting of a stream of post converted plastic product including inks, with or without an adhesive therein, and a stream of multi-colored plastic bottle caps including multiple polymers therein. at least one of said opposed skin layers being sufficiently opaque to mask any undesired coloration created by the reclaimed material. Laminations employing the above multilayer film also form part of this invention. A method of this invention for making a multilayer film including a core layer with recycled plastic therein includes the steps of: separating a plastic film or label from a package of commercial product; pelletizing the plastic film or label into pellets for introduction into an extruder of a film forming device and introducing the pelletized plastic film or label into said extruder for introducing the recycled plastic film or label pellets into a core layer of a multilayer film.

Abstract: A compacted particulate polymer additive composition in a dry granular form formed from a substantially uniform mixture of the following components: (a) at least one particulate sterically-hindered phenolic compound; and (b) one or more particulate polymer additives other than a sterically-hindered phenolic compound; wherein the particles of said composition are held together in compacted dry granular form exclusively or substantially exclusively by contact with dried surfaces of in situ desolvated particles from particles of one or more at least partially solvated components of (a), and optionally by contact with dried surfaces of in situ desolvated particles from particles of one or more at least partially solvated components of (b). Compositions of this type except that there is no component (b) are also described.

Abstract: A biofilm resistant fluid handling system is provided having at least one structural component adapted to retain or deliver fluid. The at least one structural component is formed from a biofilm resistant material comprising polymeric resin and an inorganic carrier conjugated with a biocidal metal ion. When a surface of the at least one structural component is exposed to a continuous or intermittent aqueous solution environment the formation of active biofilm on the surface is prevented and planktonic bacteria in proximity of said surface is killed. Additionally, methods for extending the biocidal properties of a biofilm resistant fluid handling system are provided.

Abstract: A method is disclosed for producing elastomer compounds for use in the production of rubbers. At least one elastomer to be processed for the production of an elastomer mixture can be slowly added to a mixer/extruder and is mixed and plasticized and/or masticated (melted) while it passes through the mixer/extruder. The elastomer, when slowly added to the mixer/extruder, can be present in a fluid medium in an evenly distributed form.

Abstract: The present invention relates to dry particulate encapsulation compositions comprising a water-insoluble matrix comprising at least 70% by weight of proteins, based on the total weight of the matrix and a moisture content of about 5 to 10% by weight, based on the total weight of the matrix and an encapsulate encapsulated in the matrix, wherein the matrix once wetted in a clear colorless aqueous solution or in mineral oil has a lightness value (L*) greater than about 40, a color vividness or Chroma (C*) lower than about 33 and a hue angle between about 70 and 90. The encapsulation compositions of the present invention are useful in encapsulating dyes, medications and vitamins. Fine particulate encapsulation compositions comprising natural dyes can be used in lieu of artificial lakes in confectionery, cosmetics and caplets color coatings.

Abstract: A water flow guide stationarily mounted in the water box of an underwater pelletizer to selectively direct the pressurized water flowing through the water box in order to more efficiently cool and rigidify the extruded polymer strands and enable the rotary cutter blades to more effectively shear the strands into pellets and to convey the sheared pellets away from the die face and rotary cutter blades of the pelletizer to the water box outlet. The water flow guide provides an accurately guided pressurized water flow which enables pelletization of polymers of various diameters and a wide range of specific gravity and rheological characteristics.

Abstract: A process of preparation of an antimicrobial powder coating composition comprising the steps: a) transforming a natural antimicrobial agent into a salt-form and micronizing the resulting antimicrobial salt into powder, b) mixing at least one of the natural antimicrobial salt together with at least one amino-reactive thermoplastic binder resin, c) subjecting the mixture to a melt compounding process at a temperature in a range of 80 to 230° C., at a residence time period in a range of 5 to 60 seconds, using at least one co-rotating twin-screw extruder with a soft screw design having conveying elements offering a high D/d ratio and having mixing forward kneading block elements, d) cooling the extrudate, and e) micronizing into powder particles. The process forms a powder coating composition containing a natural antimicrobial agent which results in high quality antimicrobial coatings showing a homogeneous distribution of the antimicrobial agent in the coating and a stable antimicrobial activity.

Abstract: A method is disclosed to purify a polymeric material by filtering a melt comprising poly(arylene ether) and poly(alkenyl aromatic) through a melt filtration system. The method provides a filtered polymeric composition having reduced levels of particulate impurities. The filtered polymeric composition prepared is suitable for use in data storage media applications.

Abstract: A process for producing an ethylene-vinyl alcohol copolymer resin, including feeding EVOH into an extruder, keeping the temperature of the melting resin in the extruder at 70 to 170° C., adjusting the amount of water in the extruder so that the water content right after being discharged from the extruder is 5 to 40 weight %, and extruding out the EVOH resin. The extruded EVOH resin is cut into EVOH pellets. Thereby, it is possible to obtain resin pellets in which no spherocrystals are observed in the center of the cross section of the resin when the cross section is observed by the use of a polarization microscope, or no lubricant is contained in the resin pellets, and the angle of repose is 23° or less when the resin pellets are laminated.

Abstract: The present invention provides an epoxy powder coating composition comprising an intimate mixture comprising (A) 5 to 99 wt % of at least one bromine functionalized epoxy resin with a bromine content of 5 to 60 % based on component (A), (B) 0.5 to 40 wt % of at least one epoxy curing agent, and (C) 0.01 to 55 wt % of at least one pigment, filler and/or coating additive, the wt % based on the total weight of the powder coating composition. The powder coating composition of this invention provides coating with a high glass transition temperature and acceptable flexibility when coated on metallic or plastic substrates, particularly metallic and plastics pipelines. The coatings may have an improved adhesion under hot and humid conditions as well as an optimum short and long term high temperature and humidity cathodic disbondment protection.

Abstract: Processes are disclosed for oxygen-tailoring polyethylene blow molding resin. Polyethylene resin is conveyed through a feed zone, a melt-mixing zone and a melt zone, wherein the temperature of the polyethylene resin is from about 216° C. to about 260° C. in the melt zone. The resin is contacted with oxygen in an amount of at least about 20 parts by weight oxygen per million parts by weight resin. The oxygen-treated resin can be used to make polyethylene blow molded articles having improved melt strength, processability, and die swell.

Abstract: A thermoplastic composition used to form resin chips is disclosed. The thermoplastic composition comprises a plurality of particles having a density of 2.2 or greater encapsulated within a thermoplastic resin, where the plurality of particles does not offgas when heated to a temperature of 500° F., and where the thermoplastic resin has a Barcol Hardness of 30 or greater.

Abstract: Plastic surfacing material of the FOUNTAINHEAD® type having a bold and aesthetically pleasing appearance is achieved by the use TFR pigments, the latter of which are manufactured by orienting reflective flake pigments in a plastic substrate and grinding the substrate to a particulate material.

Abstract: A granular material for use as a filter in the purification of sewage. The granular material is comprised of pre-sorted and cleaned plastic material wastes. A process for producing the same is provided.

Abstract: The present invention relates to a molded article laminated with fabric wherein a thermoplastic resin (A) has a fabric, made up of fibers of a highly heat resisting thermoplastic resin (B), adhered to the surface thereof, wherein the thermoplastic resin (A) of the molding contains the highly heat resisting thermoplastic resin (B) constituting the fibers and wherein the highly heat resisting thermoplastic resin (B) is present as a microdispersion of melt-blended minute particles in the thermoplastic resin (A), and a method not only for reprocessing the mold flashes at the time of the preparation of molded articles laminated with fabric but also for reprocessing the defective molded articles laminated with fabric which come from the production line and are destined to be discarded.

Abstract: The present invention provides a method for preparing flexible thermoplastic compositions that may be used separately or combined with up to fifty percent thermoplastic scrap. One embodiment of the invention comprises creating a melt-blend of blending composition, up to 50% by weight thermoplastic scrap and up to 15% by weight poly(ethyl-co-vinyl) acetate wherein the blending composition comprises an impact polypropylene, impact modifier and plasticizer. The polypropylene, impact modifier and plasticizer are selected to meet requirements of flexible thermoplastic compositions useful in vehicle interiors. In another embodiment of the invention a random polypropylene is used.

Abstract: A non-woven fabric which consists of a blend 75% to 95% by weight of polypropylene based fibers and 5 to 25% by weight of polyester based fibers. The polypropylene fibers are extruded from a melt mixture of about 80 to 99% by weight polypropylene and about 1 to 20% by weight of a suitable heat stabilizer. The polyester based fibers are extruded from a melt mixture of 80% to 100% by weight polyester and 0 to 20% by weight of other stabilizers and/or fire retardants. The flame retardant compounds are added to and blended with the polyester melt prior to the extrusion of the polyester based fibers. Most preferably, the extruded polypropylene and polyester based fibers are staple fibers of between about 2 and 12 denier.

Abstract: The invention relates to a recycled ABS resin. The recycled ABS resin is obtained by recycling an ABS resin formed into parts by injection molding of a virgin material thereof and used mainly in electric and electronic equipments.

Abstract: The present invention relates to a method of producing an ethylene-vinyl alcohol copolymer resin.

Abstract: The present invention relates to a method for encapsulating an inorganic component in a wax, wherein the method comprises the following steps: i) subjecting the inorganic component to shearing forces such that deagglomeration of the inorganic component takes place, which step is carried out in the presence of the wax, with the wax functioning as a spacer to prevent reagglomeration, ii) subsequently increasing the temperature of the mixture from step i) to a value above the melting temperature of the wax, iii) quickly cooling the mixture obtained in step ii), and finally iv) reducing the solidified mixture from step iii) so as to obtain a wax comprising an inorganic component. The invention further relates to a wax particle obtained by the method and to the use of such wax particles in water-based protection systems.

Abstract: Stacked cushions, cushioning elements thereof, materials and processes for making the same are disclosed.

Abstract: A method of making a feedstock for injection molding, including the steps of: mixing at a temperature of at least 100° C. polymeric materials having a thermal conductivity in the range of 0.001 to 0.01 cal/cm-sec-° C. wherein the polymeric materials are selected from the group consisting of polyethylene, polystyrene, polyester, and polycarbonate or combinations thereof, and one or more materials selected from the group consisting of ceramics, ceramic composites, metals and metal alloys in a blended relationship to form a viscous phase mixture, the materials in the viscous phase mixture being selected so that when in a solid phase it has a density greater than 4 grams/cc and a thermal conductivity greater than 0.101 cal/cm-sec-° C. and; cooling the blended viscous phase mixture to form the feedstock.

Abstract: A process for manufacturing extrudable/melt spinnable concentrate pellets which contain phase change materials (PCMs), whether the PCMs are micro-encapsulated absorbed into carrier polymers, or non-micro-encapsulated within the concentrate pellets. The polymer matrix within the concentrate pellets can be any thermoplastic polymer or combination of thermoplastic polymers, and the concentrate pellets can then be blended into similar thermoplastic polymers to form mono-filament melt spun fibers, extruded films, injection molded products, etc., or the concentrate pellets can be blended with other thermoplastic polymers to form bi-component or multi-component melt spun fibers, extruded films, injection molded products, etc.

Abstract: The invention relates to a method for the solvent-free preparation of a homogenisate, especially for implants or microparticles, wherein

Abstract: A front cover, a rear cover and a base portion are crushed into a crushed material, and further pelletized into a recycled plastic pellet. The recycled plastic pellet is used as a part of a molding material to produce mold plastic parts for a photosensitive material. When the molding material is melt in heat, a thermoplastic resin is deteriorated by heat or modified. Therefore, properties and qualities of recycled plastic mold parts are less than those of new ones. Further, when the thermoplastic resin is deteriorated by heat, the photosensitive material reacts with the thermoplastic resin to decomposed products having an bad influence on photographic characteristics. In order to prevent the deterioration by heat, oxidation inhibiting materials are added, and in order to absorb the decomposed products, carbon blacks are added.

Abstract: Polyester films which comprise a stabilizer for inhibiting oxidative degradation, at least some of which has been covalently incorporated into the polymer chain of the polyester through polycondensation during formation of the polyester, have not only high resistance to oxidation but also very few surface defects and high stability during processing, and are suitable not only for use as a packaging material but for a wide variety of other technical applications.

Abstract: An extruder system (10, 124) for the processing of feed materials is provided including an extruder (12), adjustable back pressure valve assembly (14) and a superatmospheric post-extrusion product treatment assembly (16, 124). The back pressure valve assembly (14) includes an adjustable valve member (48) which can be shifted to alter the effective cross-sectional open area of a product passageway (36), and alternately can be shifted to a product diverting position wherein the product is diverted from downstream processing. The treatment assembly (16) includes a sealed housing (78) directly coupled to the assembly (14) so that product emerging from the assembly (14) passes into housing (78) without experiencing atmospheric pressure. The treatment assembly (124) includes a product-guiding cowling (128) which is open to the atmosphere, together with a sealed housing (134) for effecting above atmospheric pressure treatment of extruded product.

Abstract: An innovative coextruded, multi-layered, colored, polymeric film is provided. The film includes a thermoplastic core layer and a thermoplastic first layer containing a coloring agent. Matte layers containing a blend of two or more incompatible polyolefins and metal layers are independently provided depending on the desired application. Thermoplastic additional layers are optional. Further, the invention provides a method of manufacturing such films.

Abstract: A method for the preparation of pigment granules includes mixing at least one pigment selected from the group consisting of iron oxide and chromium oxides with 1-25 wt. % water to form a damp powder. The damp powder is then pressure extruded through at least one die to form granules. The granules are then dried so that the final water content of the granules is less than about 1%, crumble and sieved to form the final product.

Abstract: Uniformly sized granules are formed using the present extruder and granulation process. The extruder contains a spiral worm screw for guiding a granulation material to an apertured plate. The spiral worm screw is rotated within a chamber and is formed from a guiding slant which terminates at a blunt edge near the apertured plate. The blunt edge rubs the granulation material against the apertured plate which softens the material foming a semi-solid material. The semi-solid material is then gently pushed through the apertured plate using just the required pressure. The granules are formed when the semi-solid material hardens after exiting the apertured plate.

Abstract: A method for producing a plastic scintillator is disclosed. A plurality of nano-sized particles and one or more dopants can be combined with a plastic material for the formation of a plastic scintillator thereof. The nano-sized particles, the dopant and the plastic material can be combined within the dry inert atmosphere of an extruder to produce a reaction that results in the formation of a plastic scintillator thereof and the deposition of energy within the plastic scintillator, such that the plastic scintillator produces light signifying the detection of a radiative element. The nano-sized particles can be treated with an inert gas prior to processing the nano-sized particles, the dopant and the plastic material utilizing the extruder. The plastic scintillator can be a neutron-sensitive scintillator, x-ray sensitive scintillator and/or a scintillator for the detection of minimum ionizing particles.

Abstract: A process for producing solid dosage forms by a) producing a plastic mixture which comprises at least one active ingredient and at least one polymeric binder, and b) shaping the plastic mixture to the solid dosage forms in a molding calender with two counterrotating molding rolls, wherein one molding roll has at least one annular groove running along its periphery and the other molding roll has at least one ring, running along its periphery, of teeth extending radially outward and able to engage in the annular groove is described.

Abstract: Methods for producing granular compositions comprise the steps of preparing a viscous liquid mixture, forming a plurality of ligaments from the viscous liquid mixture, cutting the ligaments with one or more liquid jet streams to form pieces, and drying the pieces to form the granular compositions. Apparatus for producing a granular compositions comprise a viscous liquid composition supply, a ligament forming device in fluid communication with a viscous liquid composition supply, one or more liquid jet nozzles adjacent an outlet of a ligament forming device, and a dryer.

Abstract: Reinforced composites containing cellulosic pulp fibers dispersed in a matrix, wherein the matrix comprises a thermoplastic polymeric material melting above 180° C. and the cellulosic pulp fibers have an alpha-cellulose purity greater than 80% by weight. Methods of making and using the reinforced composites.

Abstract: A method for stabilizing material physical properties of recyclable bumpers including the steps of: separating coating from raw material obtained by cleaning, fracturing and drying recyclable bumpers to form a recycled matrix; mixing an additive with the recycled matrix; melting and extruding the mixed matrix with an extrusion machine; cutting the molten and extruded matrix to produce pellets; introducing the pellets into a tank of a predetermined capacity; and mixing the pellets in the tank for a predetermined period of time while again delivering the pellets in the tank to an introduction opening of the tank for reintroduction into the tank in parallel with the pellets that are to be newly introduced.

Abstract: A method and system (10) of fabricating elastomeric compounds is provided. The method includes the steps of establishing a thermo-kinetically heated high speed mixer (100) and introducing into that high speed mixer (100) in predetermined quantities a comminuted rubber composition (110), a plasticizing agent composition (120), and at least one additive composition (130, 132, 134). The method includes the further step of simultaneously mixing and thermo-kinetically heating the comminuted rubber (110), plasticizing agent (120), and additive compositions (130, 132, 134) in the high speed mixer (100) for a predetermined residence time period to form a first intermediate mixture composition. The first intermediate mixture composition contains a substantially homogenous mixture of the comminuted rubber (110), plasticizing agent (120), and additive compositions (130, 132, 134).

Abstract: A process for producing an article of resin made from at least about 50% by weight of methyl methacrylate is provided, which comprises a step of melt-processing the resin with an extruder, wherein an oxygen concentration of a gaseous phase in a resin feed zone of the extruder falls within a range of from about 0.7% by volume to about 10% by volume. The article is excellent in curbing the coloring in melt processing.

Abstract: According to the invention a body may be produced in plastic, in particular by means of rotational casting method, by using a suspension or paste with plastic particles, comprising at least partly a thermoplastic elastomer, in particular SEBS, SBS or TPU. Said invention presents the advantage of no danger to health.