Layered, Stratified Traversely Of Length, Or Multiphase Macrostructure Containing Material (e.g., Conjugate, Composite, Islands-in-sea, Core-sheath, Etc.) Patents (Class 264/171.1)
  • Patent number: 7497979
    Abstract: A melt-processable thermoplastic composition is described, which comprises a) 50-99.5 wt. % of a melt-processable thermoplastic polymer and b) 0.5-50 wt. % of a particulate polymer comprising the residues of a monomer mixture comprising 50-100 wt. % of MMA, at least 0-50% of an ethylenically unsaturated comonomer comprising at least one alkyl acrylate or methacrylate and 0-10 wt. % of a copolymerisable cross-linking monomer said particles having a maximum dimension of 5 mm. The compositions have reduced surface gloss and may be useful for forming building components or in any other application in which a low gloss surface is required. A method of making the composition and its uses, for example its use as a capstock material, are also described.
    Type: Grant
    Filed: February 1, 2005
    Date of Patent: March 3, 2009
    Assignee: Lucite International UK Limited
    Inventors: Paul Eustace, Nicholas John Marston, John Robert Oliver
  • Patent number: 7486911
    Abstract: In an elastic member for electrophotography, having a conductive or semiconductive elastic layer, the elastic layer contains a vulcanized rubber obtained by vulcanizing a material rubber in the presence of a specific sulfur-atom-containing compound as a vulcanization accelerator that can not easily cause any scorching at the time of high-temperature kneading and extrusion, and yet has relatively high vulcanization rate and also can provide vulcanized rubbers with superior quality.
    Type: Grant
    Filed: November 12, 2003
    Date of Patent: February 3, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventor: Masaaki Harada
  • Publication number: 20090022579
    Abstract: A burn resistant composite article includes at least one composite layer having first fibers within a first organic resin matrix. At least one burn resistance layer is disposed adjacent the at least one composite layer. The burn resistance layer includes second fibers within a second organic resin matrix. The composite layer and the burn resistance layer each have an associated thermal resistance, and the thermal resistance of the burn resistance layer is greater than the thermal resistance of the composite layer.
    Type: Application
    Filed: July 17, 2007
    Publication date: January 22, 2009
    Inventors: Kevin W. Schlichting, Melvin Freling, James O. Hansen
  • Publication number: 20090020905
    Abstract: A process of forming a resistive device such as s load resistor or a heater is provided that includes forming a dielectric layer onto a substrate, a target, or an adjacent functional layer, wherein the dielectric layer in one form defines a single layer of dielectric tape. The dielectric tape is laminated to the substrate, the target, or the adjacent functional layer through a single predetermined cycle of pressure, temperature and time, and then a resistive layer is farmed on the dielectric layer, and a protective layer is formed over the resistive layer.
    Type: Application
    Filed: July 18, 2007
    Publication date: January 22, 2009
    Applicant: Watlow Electric Manufacturing Company
    Inventors: Angie Privett, Roger Brummell, Larry Forbis
  • Publication number: 20090017242
    Abstract: Methods and apparatus for applying internal features or complex mechanical structures to a surface of a metal part are disclosed. According to one aspect of the present invention, a method for creating an assembly that includes a substrate and a molded piece involves obtaining the substrate, and forming at least one binding feature on a surface of the substrate. The method also includes molding on a surface of the binding feature and the surface of the substrate. Molding on the surface of the binding feature and the surface of the substrate mechanically binds the molded piece to the substrate.
    Type: Application
    Filed: December 26, 2007
    Publication date: January 15, 2009
    Inventors: Douglas Weber, Stephen P. Zadesky, Stephen Brian Lynch
  • Publication number: 20090011213
    Abstract: A thermoplastic multilayer film includes an outer layer comprising a polymer comprising resorcinol arylate polyester chain members, and a base layer comprising about 2 wt % to about 98 wt % of an aromatic carbonate polymer or copolymer, and about 2 wt % to about 98 wt % of a polymer copolymer derived from a glycol portion comprising 1,4 cyclohexanedimethanol and ethylene glycol wherein the molar ratio of 1,4 cyclohexanedimethanol to ethylene glycol is about 1:1 to about 4:1, and an acid portion comprising an aromatic dicarboxylic acid.
    Type: Application
    Filed: July 3, 2007
    Publication date: January 8, 2009
    Applicant: GENERAL ELECTRIC COMPANY
    Inventor: Sandeep Tripathi
  • Patent number: 7465418
    Abstract: A process for manufacturing a composite yarn including continuous glass filaments intermingled with continuous organic thermoplastic filaments and an apparatus for implements the process. The continuous glass filaments coming from a bushing and are separated into several sheets. The continuous organic thermoplastic filaments come from a spinning head are separated into plural sheets. And the thermoplastic filaments are thrown into the glass filaments so as to mingle them, in a ratio of at least one sheet of thermoplastic filaments in each sheet of glass filaments, the mingled filaments then being gathered into at least one composite yarn.
    Type: Grant
    Filed: September 26, 2001
    Date of Patent: December 16, 2008
    Assignee: OCV Intellectual Capital, LLC
    Inventors: Philippe Boissonnat, Daniel Richard
  • Publication number: 20080290548
    Abstract: An improved pellet mill is shown which has an annular die of the kind having a multiplicity of radial bores through which raw material is extruded to form pellets. The annular body of the die has an inner circumferential surface which defines a compression side of the die, and an outer circumferential surface which defines a discharge side of the die. The compression side and discharge side of the body are separated by a thickness therebetween with the radial bores extending through the thickness from the compression side to the discharge side thereof. Each die hole begins as a countersink region on the compression side of the die body. The countersink region leads to a compression hole which communicates with the discharge side of the die body. Each of the compression holes has an internal diameter and a length. The ratio of the internal diameter to length of each compression hole is at least about 16:1.
    Type: Application
    Filed: May 22, 2007
    Publication date: November 27, 2008
    Inventor: Scott Landers
  • Publication number: 20080287019
    Abstract: Surface modifiable polyolefins are disclosed that allow for the covalent attachment of further chemical entities. The surface modification does not leach from the polyolefin. Example embodiments include the covalent bonding of antimicrobial chemical entities to the modified surfaces to provide antimicrobial polyolefin films and fibres for use in packaging and non-wovens.
    Type: Application
    Filed: April 18, 2008
    Publication date: November 20, 2008
    Applicant: The Procter & Gamble Company
    Inventors: Jorge Casas-Sanchez, Mathias Kurt Herrlein, Dimitris Ioannis Collias, Michael Donovan Mitchell, Thomas Joseph Wehmeier
  • Patent number: 7452837
    Abstract: A method for producing composite ceramic material is provided wherein a core ceramic structure is produced and simultaneously enveloped with a sleeve of similar material.
    Type: Grant
    Filed: January 22, 2001
    Date of Patent: November 18, 2008
    Assignee: UChicago Argonne, LLC.
    Inventors: Kenneth C. Goretta, Dileep Singh, Bryant J. Polzin, Terry Cruse, John J. Picciolo
  • Publication number: 20080240634
    Abstract: A method and a device is provided for producing a flat or arc-shaped sliding element with a very large radius of curvature. The sliding element has a sliding layer based on a fiber reinforced plastic with a plastic matrix and a reinforcing element containing at least one thread. The reinforcing element is deposited on a polygonal winding core by means of a guide with the addition of a synthetic resin forming the plastic matrix. The flat or arc-shaped segments formed between the edges are separated from the tubular, polygonal winding body thus formed after it has set.
    Type: Application
    Filed: September 14, 2007
    Publication date: October 2, 2008
    Inventors: Kamran Laal Riahi, Armin Linker, Udo Roos
  • Publication number: 20080217806
    Abstract: There is provided a continuous molding method capable of varying a thickness of a prepreg molded article. A molding material 10 is prepared such that three plies, for example, of prepreg 31, 32, 33 are laminated with different end face positions on each face of a prepreg laminate 20 of a carbon fibre or the like, and prepreg peel plies 41, 42, 43 are arranged continuously to the respective plies of the prepreg 31, 32, 33. This molding material 10 is transformed into a sheet and continuously sent out to a hot press for molding, which is then heated in a post-curing oven for a prescribed period of time for thermosetting. After the molding, the prepreg peel ply 40 is peeled and removed so that a product whose sectional thickness varies can be obtained.
    Type: Application
    Filed: October 4, 2007
    Publication date: September 11, 2008
    Applicant: JAMCO CORPORATION
    Inventor: Masatoshi Aijima
  • Publication number: 20080199655
    Abstract: A forming fabric for use in the production of nonwoven products comprising a plurality of protuberances having a predetermined size and shape, wherein the protuberances are arranged in a pattern that defines a size and shape of nonwoven sheets formed therefrom.
    Type: Application
    Filed: April 30, 2008
    Publication date: August 21, 2008
    Inventors: Jean-Louis Monnerie, Remy Trubacz
  • Publication number: 20080191381
    Abstract: The invention relates to spiral distributors on axial or conical spiral blow heads. The invention has discovered that when the circumference of a spiral flock in a spiral mandrel slot increases, it can be advantageous if the height of the spirals can be limited in such a manner that a similar surface covered with spirals is created in the twisted mandrel slots. The invention calls this surface “active surface”. A plurality of aspects of the invention, which specify different rules regarding how to implement the basic observation, are presented.
    Type: Application
    Filed: January 31, 2008
    Publication date: August 14, 2008
    Inventor: Jochen Hennes
  • Publication number: 20080176057
    Abstract: An object of the invention is to provide an inorganic board excellent in water absorption resistance, dimensional stability and/or frost damage resistance, and a method for producing the same. The inorganic board is produced through the following processes: preparing a slurry by dispersing a cement-based hydraulic material and a refined fiber reinforcing material into water, adding a saturated carboxylic acid to the slurry, and then the slurry is subjected to the steps of sheetmaking, dehydration, pressing and curing. The inorganic board comprising a refined fiber reinforcing material at 1-30 weight % based on the total solid content and a saturated carboxylic acid at 0.1-2.0% based on the total solid content.
    Type: Application
    Filed: October 17, 2007
    Publication date: July 24, 2008
    Applicant: NICHIHA CORPORATION
    Inventor: Masanori Ukai
  • Publication number: 20080168927
    Abstract: Composite materials including at least partially cured cement-containing particles dispersed through a polymeric matrix and applications utilizing such composite materials such as a floor tile, decking profile, roof profile, stair tread, railings, siding, and interior and exterior trim. Methods of fabricating the composite materials and products are also disclosed.
    Type: Application
    Filed: January 12, 2007
    Publication date: July 17, 2008
    Applicant: Shear Technologies, Inc.
    Inventor: Stacey Roberts
  • Patent number: 7390452
    Abstract: The invention is directed to an apparatus and methods for electrospinning composite fibers including polymeric material and mesoporous molecular sieve material. The methods include in one aspect electrospinning fibers from a conducting solution to which a high voltage electric current is applied. The apparatus includes in one aspect one or more conducting solution introduction devices for providing a quantity of conducting solution, the conducting solution introduction devices being electrically charged thereby establishing an electric field between the conduction solution introduction devices and a target, and means for controlling the flow characteristics of conducting solution from the conducting solution introduction devices.
    Type: Grant
    Filed: March 10, 2003
    Date of Patent: June 24, 2008
    Assignee: Board of Regents, The University of Texas System
    Inventors: Kenneth J. Balkus, Jr., John P. Ferraris, Sudha Madhugiri
  • Publication number: 20080139069
    Abstract: A spunbond non-woven containing bamboo charcoal is provided, which has functions of thermal insulation, deodorization and acoustical absorption and including a plurality of non-woven fibers. The non-woven fibers include a bamboo charcoal mixture including bamboo charcoal and a polymer, wherein the bamboo charcoal accounts for 0.05˜35 wt % based on the total amount of the bamboo charcoal mixture. The present invention additionally provides a method for fabricating the single-component or multi-component spunbond non-woven containing bamboo charcoal. A bamboo charcoal grain containing bamboo charcoal is prepared, wherein the bamboo charcoal has an amount of 0.05˜35 wt % based on the total weight of the bamboo charcoal grain. Next, the bamboo charcoal grain or the bamboo charcoal grain mixed with a polymer is spunbond with another polymer by using a spin apparatus to form a non-woven.
    Type: Application
    Filed: December 26, 2006
    Publication date: June 12, 2008
    Applicant: TAIWAN TEXTILE RESEARCH INSTITUTE
    Inventors: Sheng-Shan Chang, Ta-Chuang An, Wei-Jen Lai, Yu-Chieh Chung
  • Publication number: 20080131675
    Abstract: Thermoformable multilayer film having a barrier layer the thickness of which is less than 3% of the total multilayer thickness.
    Type: Application
    Filed: November 16, 2005
    Publication date: June 5, 2008
    Applicant: CFS Kempten GmbH
    Inventors: Tobias Fackler, Christian Schweitzer, Walter Bernig, Bernard Dujardin
  • Publication number: 20080116129
    Abstract: A tufted nonwoven includes a face material which tufts a bonded nonwoven having a mixture of a plurality of bicomponent filaments 1 with a plurality of bicomponent filaments 2. At least bicomponent filaments 1 have component 11 and component 12. Component 11 exhibits a melting temperature Tm(11), and component 22 of the bicomponent filaments 2 exhibits a melting temperature Tm(22). Component 12 exhibits a melting temperature Tm(12), and component 21 of the second bicomponent filaments exhibits a melting temperature Tm(21), and Tm(12) is higher than Tm(21). The melting temperatures of components 11 and 22 and the melting temperatures of components 12 and 21 obey a relationship in which Tm(11) and Tm(22)>Tm(12)>first Tm(21) and optionally wherein the face material is bonded to bicomponent filaments 2 by a solidified melt of component 21. Also described are a bonded nonwoven and methods for their manufacture.
    Type: Application
    Filed: January 25, 2006
    Publication date: May 22, 2008
    Applicant: Colbond B.V.
    Inventors: Maarten Oosterbroek, Jan Dijkema, Edze Jan Visscher
  • Patent number: 7364792
    Abstract: Described are elastic polyurethaneurea fibres comprising a cationically modified carbon black as an additive, so that the colour of the fibre is distinctly changed. Also described are a process for producing coloured polyurethaneurea fibres and also their use for producing elastic fabrics and textile goods.
    Type: Grant
    Filed: March 9, 2006
    Date of Patent: April 29, 2008
    Inventor: Stephan Hütte
  • Publication number: 20080090059
    Abstract: The invention relates to scuff and scratch resistant multilayer structures for use in building and advertising applications comprising a metal layer and a polymeric layer made of a polymeric material, said polymeric material including at least 30 wt-% of an ionomer, the weight percentage being based on the total weight of the polymeric layer. If compared with composite panels of the state of the art, the multilayer structure of the present invention shows an improved scuff and scratch resistance, a comparable or higher resistance against abrasion and it can be manufactured at lower costs. Furthermore, the multilayer structure of the present invention shows high adhesiveness between the polymeric layer and the metal foil, high optical transparency and can be produced by a single step manufacturing process.
    Type: Application
    Filed: October 10, 2007
    Publication date: April 17, 2008
    Applicant: E. I. DU PONT DE NEMOURS AND COMPANY
    Inventor: Loic Pierre Rolland
  • Patent number: 7341684
    Abstract: A composite synthetic resin material forming apparatus comprises an outer channel having an outer outlet, an inner channel having an inner outlet opening into the outer channel, outer synthetic resin supply means for flowing an outer synthetic resin through the outer channel, and inner synthetic resin supply means for flowing an inner synthetic resin through the inner channel. Opening and closing means for selectively opening and closing the inner outlet is disposed. The outer synthetic resin supply means intermittently supplies the outer synthetic resin to the outer channel in accordance with opening and closing of the inner outlet by the opening and closing means.
    Type: Grant
    Filed: January 22, 2004
    Date of Patent: March 11, 2008
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Tsuneo Imatani, Makoto Etoh, Kazunobu Watanabe, Hotaka Fukabori, Ikuo Komatsu
  • Publication number: 20080038539
    Abstract: A thermoplastic polyester film including a virtually particle free polyethyleneterephthalate core layer and a skin layer comprising inorganic and organic fillers disposed on the core layer. The inorganic fillers may include aluminum oxide particles, silicon dioxide, zirconium oxide, titanium dioxide, tin oxide, calcium carbonate, barium sulfate, calcium phosphate, zeolite, hydroxy apatite, aluminum silicate and mixtures thereof. The inorganic fillers may have a particle size of from 0.01 ?m to 0.60 ?m. The organic filler particles may have an average particle size of less than or equal to 1 ?m and may be present in an amount of less than 0.1% by weight, based on the weight of the polyethyleneterephthalate. The skin layer may have a thickness of less than 7 ?m.
    Type: Application
    Filed: August 8, 2007
    Publication date: February 14, 2008
    Applicant: Toray Plastics (America), Inc. Lumirror Divison
    Inventors: Nao Yokota, Steven Sargeant, Arron Carroll, Hiroshi Furuya, Thomas Lemanski
  • Patent number: 7294301
    Abstract: A method for forming honeycomb structures, such as wall-flow honeycomb filters, which utilizes extrusion of multiple material supplies at once. Such methods may be used to form intermittent plugs or other structures in the cell channels during the extrusion process, for example. A die assembly is provided which includes secondary feedholes machined in the pins for intermittently or periodically injecting secondary material (e.g., plug material) into the cell channels of the honeycomb structure while it is being extruded.
    Type: Grant
    Filed: June 14, 2005
    Date of Patent: November 13, 2007
    Assignee: Corning Incorporated
    Inventors: Thierry Luc Alain Dannoux, Michael Fischer, Thomas Dale Ketcham, Kenneth Richard Miller, Robert John Paisley
  • Patent number: 7273653
    Abstract: A resin film of a two-layer-construction comprising: (a) a resin layer R1 including a non-stretched resin film which contains a thermoplastic polyester resin containing 3 to 30 percent by weight in a weight fraction in the entire resin of a granular resin with a grain diameter of 0.1 to 5 ?m, the granular resin being a modified polyolefin resin containing 2 to 20 percent by weight of a functional group derived from carboxylic acid in terms of carboxylic acid, and (b) a polyester resin layer R0 containing at least one of polyethylene terephthalate and isophthalic acid copolymerized polyethylene terephthalate, as a basic skeleton, wherein the resin layer R1 and the resin layer R2 are laminated to each other.
    Type: Grant
    Filed: November 18, 2005
    Date of Patent: September 25, 2007
    Assignee: JFE Steel Corporation
    Inventors: Yasuhide Yoshida, Hiroki Iwasa, Hiroshi Kubo, Takeshi Suzuki, Akihiro Furuta, Keiji Sugawara, Masaaki Yamashita
  • Patent number: 7250123
    Abstract: A composite construction 1 is obtained by coating the outer periphery of a core material 2 with a shell layer 3. The core material 2 is composed of a first sintered body that is obtained by bonding, with a binder metal, a first hard particle composed of one or more of carbides, nitrides and carbonitrides of metals of Groups 4a, 5a and 6a of the Periodic Table, or a first ceramics obtained by bonding, with a sintering additive, a first ceramic particle composed of at least one of oxides, carbides, nitrides and carbonitrides selected from the group consisting of metals of Groups 4a, 5a and 6a of the Periodic Table, Al, Si and Zn. The shell layer 3 is composed of a second hard sintered body or second ceramics having a different composition from the first hard sintered body. The ratio of the residual free carbon amount Cin in the core material 2 to the residual free carbon amount Cout in the shell layer 3, Cin/Cout, is 0.5 to 2.
    Type: Grant
    Filed: March 1, 2005
    Date of Patent: July 31, 2007
    Assignee: Kyocera Corporation
    Inventors: Hiromi Fujioka, Daisuke Shibata, Tatsuyuki Nakaoka
  • Patent number: 7220801
    Abstract: In one embodiment, the present invention is directed to an article, such as a blow-molded bottle, formed from a polymer blend composition. In one aspect, the article is formed by blow-molding techniques. In one aspect, the article is a blow-molded container having a Bruceton Mean Drop Height of 3.8 feet or above. In another aspect, the article is a blow-molded container having a volume of 60 fluid ounces or greater. In general, the polymer blend composition comprises polypropylene and an impact modifier of metallocene-produced very low density polyethylene or linear low density polyethylene. In one embodiment, the polypropylene polymer comprises a random copolymer. In one embodiment the metallocene-catalyzed linear very low density polyethylene polymer has one or more of the following: (a) a density of less than 0.916 g/cm3, (b) a composition distribution breadth index of 50 to 85% by weight, (c) a molecular weight distribution Mw/Mn of 2.0 to 3.0, (d) a molecular weight distribution Mz/Mw of less than 2.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: May 22, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventor: David B. Dunaway
  • Patent number: 7201777
    Abstract: The present invention relates to a nonwoven fabric having a relatively low level of ionic contaminates which is achieved by exposing the fabric to a deionized water wash, preferably, in-line with the nonwoven production process, thereby eliminating, or at least reducing, the need for an expensive and time consuming cleanroom laundering. The fabric is primarily comprised of continuous filament fibers and may be manufactured into such end-use products as cleaning wipes and protective clothing for cleanrooms and surface coating operations, such as automotive paintrooms. Also encompassed within this invention is a method for producing a nonwoven fabric having a relatively low level of ionic contaminates.
    Type: Grant
    Filed: March 28, 2002
    Date of Patent: April 10, 2007
    Inventor: Archer E. D. Booker, Jr.
  • Patent number: 7198075
    Abstract: A method of manufacturing a composite fluted sheeting material comprising at least two surfaces interspersed with a plurality of substantially parallel spaced webs forming a plurality of elongate semi closed cells (5), and a filler material set within said cells; the method including the steps of: (f) applying a blank fluted sheet to a receiving station (7); (g) preparing a filler material for delivery to a filling station; (h) moving said blank sheet and/or said filling station relative to each other such that said filling station moves in a linear direction transversely across the open ends of said elongate semi closed cells of said sheet; (i) dispensing said filler material to said cells; allowing said filler material to set.
    Type: Grant
    Filed: December 24, 2002
    Date of Patent: April 3, 2007
    Assignee: Global Polymer Technologies Pty Ltd.
    Inventors: John Korosy, Robert Korosy
  • Patent number: 7179412
    Abstract: A closed fiber spinning system includes a spin beam assembly including a plurality of polymer distribution manifolds to independently deliver different polymer component fluid streams to a spin pack and independently maintain those fluid streams at different temperatures. The spin beam assembly in combination with the closed spinning system facilitates the production of a wide variety of multiple polymer component fiber and fabric products having a desired denier and degree of uniformity.
    Type: Grant
    Filed: January 14, 2002
    Date of Patent: February 20, 2007
    Assignees: Hills, Inc., Reifenhauser GmbH & Co. Maschinenfabrik
    Inventors: Arnold Wilkie, Hermann Balk
  • Patent number: 7125504
    Abstract: A method of making a light diffusing microfilm, includes providing a carrier substrate; coating a coating fluid onto the carrier substrate; drying the coating fluid on the carrier substrate to form a releasable light diffusing microfilm on the carrier substrate; and separating the light diffusing microfilm from the carrier substrate.
    Type: Grant
    Filed: May 9, 2003
    Date of Patent: October 24, 2006
    Assignee: Eastman Kodak Company
    Inventor: Marcus S. Bermel
  • Patent number: 7109269
    Abstract: Polymer blends that exhibit good impact resistance comprise a crystalline polypropylene matrix and a partly crystalline copolymer impact modifier with a molecular weight lower than that of the matrix polymer. The matrix polymer can comprise any crystalline propylene homo- or copolymer. The impact modifying copolymers are characterized as comprising at least about 60 weight percent (wt %) of units derived from propylene and, in certain embodiments, as having at least one, preferably two or more, of the following properties: (i) 13C NMR peaks corresponding to a regio-error at about 14.6 and about 15.7 ppm, the peaks of about equal intensity, (ii) a B-value greater than about 1.4 when the comonomer content of the copolymer is at least about 3 wt %, (iii) a skewness index, Six, greater than about ?1.
    Type: Grant
    Filed: July 2, 2004
    Date of Patent: September 19, 2006
    Assignee: Dow Global Technologies Inc.
    Inventors: James C. Stevens, Daniel D. Vanderlende, Patricia Ansems
  • Patent number: 7097684
    Abstract: A high efficiency fluid filter arrangement wherein a combined layer of scrim and filter media applications is of empirically relatively estimated weight size and depth with intermediate pleat spacing so as to arrive at a combined filtration capability value in keeping with selected approved test standards.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: August 29, 2006
    Assignee: AAF-McQuay, Inc.
    Inventor: Kyung-Ju Choi
  • Patent number: 7083752
    Abstract: A method of film fabrication is taught that uses a coating and drying apparatus to fabricate resin films suitable for optical applications. In particular, cellulose acetate films are prepared by simultaneous application of multiple liquid layers to a moving carrier substrate. After solvent removal, the cellulose acetate films are peeled from the sacrificial carrier substrate. Cellulose acetate films prepared by the current invention exhibit good dimensional stability and low birefringence.
    Type: Grant
    Filed: July 3, 2002
    Date of Patent: August 1, 2006
    Assignee: Eastman Kodak Company
    Inventor: Marcus S. Bermel
  • Patent number: 7063889
    Abstract: [Problem] The object is to provide a resin film for metal sheet laminate which endures severe forming owing to excellent formability and impact resistance, and also to excellent adhesion after forming and heating, further gives stable performance independent of forming conditions, and also provides a laminated metal sheet, and a method for manufacturing the same. [Means for Resolution] The resin film for metal sheet laminate has a mixed resin in which a granular resin mainly existing in a state of grains having 0.1 to 5 ?m in diameter is dispersed in a polyester resin having a main basic skeleton of polyethylene terephthalate and/or isophthalic acid copolymerized polyethylene terephthalate, in a range from 3 to 30% by weight in entire resin. The granular resin is a modified polyolefin resin containing a functional group derived from carboxylic acid in a range from 2 to 20% by weight as carboxylic acid.
    Type: Grant
    Filed: September 18, 2003
    Date of Patent: June 20, 2006
    Assignee: JFE Steel Corporation
    Inventors: Yasuhide Yoshida, Hiroki Iwasa, Hiroshi Kubo, Takeshi Suzuki, Akihiko Furuta, Keiji Sugawara, Masaaki Yamashita
  • Patent number: 7033855
    Abstract: The optical component includes a substrate made of a resin material, a silicon oxide film formed on a surface of the substrate, and a multilayer light reflection preventing film formed on the silicon oxide film, and having at least one layer of a low-refractive-index material and at least one layer of a high-refractive-index material being alternately formed. The silicon oxide film is thick and/or formed by introducing oxygen during film forming by vacuum deposition so that a preset elasticity is imparted to the silicon oxide film. Other optical component includes a substrate made of a resin material and a plurality of films formed by vacuum deposition, and directions of internal stresses in each adjacent pair of the plurality of films are different from each other or a thickness of an impurity existing on a surface of the substrate is 0.2 nm or less.
    Type: Grant
    Filed: November 5, 2004
    Date of Patent: April 25, 2006
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Jun Fujinawa, Junji Nakada
  • Patent number: 7001567
    Abstract: An air handler for collecting air discharged from a melt spinning apparatus. The air handler includes an outer housing having walls defining a first interior space. One of the walls has an intake opening for receiving the discharge air. Another wall has an exhaust opening for discharging the air. The intake opening is in fluid communication with the first interior space. An inner housing is positioned within the first interior space and has walls defining a second interior space. At least one of the walls of the inner housing has an opening. The first interior space communicates with the second interior space through the opening. The second interior space is in fluid communication with the exhaust opening.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: February 21, 2006
    Assignee: Nordson Corporation
    Inventors: Martin A. Allen, Steve Clark
  • Patent number: 6911171
    Abstract: By achieving an extruded, foamed core formed from plastic material peripherally surrounded and integrally bonded with a plurality of cooperating synthetic, plastic, extruded, outer layers, a unique, multi-component, multi-layer synthetic closure is provided which may be employed as a bottle closure or stopper for any desired product, whether the product is a liquid, a viscous material, or a solid distributed in a bottle or container and dispensed through the open portal of the container neck. The present invention achieves a mass producible, resilient, synthetic bottle closure which is employable for any desired bottle, including wine. By employing the present invention, a multi-component or multi-layer synthetic closure is attained which possesses physical properties substantially equal to or better than the physical properties found in cork material, which has caused such cork material to be the principal closure material for wine bottles.
    Type: Grant
    Filed: April 8, 2003
    Date of Patent: June 28, 2005
    Assignee: Nomacorc LLC
    Inventor: Eduardo Lauer
  • Patent number: 6902800
    Abstract: A composite comprising a structural component and a matrix component, the structural component comprising structural fibers and a toughening additive comprising non structural fibers of a first thermoplastic material and the matrix component comprising a second thermoplastic material. The structural component is a fabric formed from the structural fibers and the non structural thermoplastic fibers, the fabric comprising non structural thermoplastic fibers which are in fibre form in the final composite. The first and second thermoplastic materials differ as to their molecular weight or are dissimilar.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: June 7, 2005
    Assignee: cytec Technology Corp.
    Inventor: David Harold Woolstencroft
  • Patent number: 6896759
    Abstract: The present invention provides a fastener strip having magnetically attractable particles which are not located across the entire volume of the strip, but rather are incorporated in a discrete, distinct area of the strip. The fastener strip has a base and many hook pieces which rise from a fastening surface of the base. One embodiment has a magnetically attractable body in a row which rises from the surface of the base and is located along a substantially center line of the fastener strip. The magnetically attractable particles are incorporated in the magnetically attractable body and a part of the base located below the magnetically attractable body, and the magnetically attractable particles are not dispersed across the whole area of the base. A method of manufacturing such a strip is also described here.
    Type: Grant
    Filed: April 3, 2003
    Date of Patent: May 24, 2005
    Assignee: YKK Corporation
    Inventors: Nobuo Fujisawa, Craig Jay Graham, Tsuyoshi Minato, Ryuichi Murasaki, Mitsuru Akeno
  • Patent number: 6896843
    Abstract: A method includes the steps of co-extruding a first component and a second component. The first component has a recovery percentage R1 and the second component has a recovery percentage R2, wherein R1 is higher than R2. The first and second components are directed through a spin pack to form a plurality of continuous, molten fibers. The plurality of molten fibers is then routed through a quenching chamber to form a plurality of continuous cooled fibers. The plurality of continuous cooled fibers is then routed through a drawing unit to form a plurality of continuous, solid linear fibers. The linear fibers are then deposited onto a moving support, such ass a forming wire, to form an accumulation or fibers. The accumulation of fibers are stabilized and bonded to form a web. The web is then stretched by at least 50 percent in at least one direction before being allowed to relax.
    Type: Grant
    Filed: August 30, 2002
    Date of Patent: May 24, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Vasily Aramovich Topolkaraev, Susan Elaine Shawver, Gregory James Wideman, Matthew Joseph Graham
  • Patent number: 6887411
    Abstract: A polyester blended yarn giving a woven or knitted fabric exhibiting a swollen touch and a high grade texture is stably obtained by melt-spinning a polyester including A including a substrate polymer including a polyester and 0.5 to 5.0 percent by weight of a polymer P, and the substrate polymer from an identical spinneret or different spinnerets to obtain the filament group A including the polyester composition A and the filament group B including the substrate polymer, blowing cooling air on the filament groups B and A at a speed of 0.20 to 0.80 m/sec and at a speed of not less than 1.1 times said speed, respectively, to once separately cool and solidify the filament groups B and A, doubling the cooled filament groups, and then taking off the obtained doubled yarn at a speed of not less than 2,500 m/min.
    Type: Grant
    Filed: December 11, 2001
    Date of Patent: May 3, 2005
    Assignee: Teijin Limited
    Inventors: Hiroyuki Osaka, Hideki Beppu, Kenji Iwashita
  • Patent number: 6888676
    Abstract: A method of producing an antireflection structure for use on a display or a window surface or both in an electronic device, such as a mobile phone. The display can be an LCD with a top polarizer and a bottom polarizer. The antireflection structure is imparted on the top polarizer by a roller embossing process. In particular, the embossing is carried out in the same manufacturing process when the polarizer is produced. The antireflection structure has a plurality of sub-wavelength periodic grooves. The antireflection structure on the window surface can be imparted using an embossing process or an injection molding process.
    Type: Grant
    Filed: March 20, 2003
    Date of Patent: May 3, 2005
    Assignee: Nokia Corporation
    Inventors: Marko Parikka, Kaj Saarinen
  • Patent number: 6881367
    Abstract: The invention is directed to a plastic fiber article of manufacture having composite-like high strength characteristics. The article of manufacture can be in the form of a panel or board. The panel or board is constructed from low cost fiber materials, industrial grade or high thermal plastic, and other additives to protect the board or panel from ultraviolet light, fugii growth, excessive heat, fire, insect infestation, and/or weathering. The plastic fiber panel or board may be textured and colored to resemble natural wood such as cedar, walnut, or oak. The plastic fiber panel or board is stronger more durable and may be cheaper than natural wood alternative panels or boards.
    Type: Grant
    Filed: November 6, 2000
    Date of Patent: April 19, 2005
    Assignee: Elk Composite Building Products, Inc.
    Inventor: Charles Baker
  • Patent number: 6881375
    Abstract: A method includes the steps of co-extruding a first component and a second component. The first component has a recovery percentage R1 and the second component has a recovery percentage R2, wherein R1 is higher than R2. The first and second components are directed through a spin pack to form a plurality of continuous, molten fibers. The molten fibers are then muted through a quenching chamber to form a plurality of continuous cooled fibers. The coiled fibers are then routed through a drawing unit to form a plurality of continuous, solid linear fibers. Each of the solid fibers is then stretched by at least 50 percent before it is allowed to relax. The relaxation step forms the linear fibers into a plurality of continuous 3-dimensional fibers each having a coiled configuration over at least a portion of its length. The continuous 3-dimensional, coiled fibers are then deposited onto a moving support to form a web.
    Type: Grant
    Filed: August 30, 2002
    Date of Patent: April 19, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Vasily Aramovich Topolkaraev, Bernhardt Edward Kressner, Gregory James Wideman
  • Patent number: 6872352
    Abstract: The invention relates to webs or batts including polytrimethylene terephthalate crimped staple fibers and fiberfill products comprising such webs and batts, as well as the processes of making the staple fibers, webs, batts and fiberfill products. According to the preferred process of making a web or batt, polytrimethylene terephthalate staple fibers, containing polytrimethylene terephthalate is melt spun at a temperature of 245-285° C. into filaments. The filaments are quenched, drawn and mechanically crimped to a crimp level of 8-30 crimps per inch (3-12 crimps/cm). The crimped filaments are relaxed at a temperature of 50-130° C. and then cut into staple fibers having a length of about 0.2-6 inches (about 0.5-about 15 cm). A web is formed by garnetting or carding the staple fibers and is optionally cross-lapped to form a batt. A fiberfill product is prepared with the web or batt.
    Type: Grant
    Filed: August 22, 2001
    Date of Patent: March 29, 2005
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Ismael A. Hernandez, Geoffrey David Hietpas, James M. Howell
  • Patent number: 6872343
    Abstract: Pultruded composites of longitudinally oriented reinforcing fibers in a matrix of a thermoplastic resin are shaped in-line during the pultrusion process to provide a variety of non-linear or variable cross-section articles.
    Type: Grant
    Filed: January 8, 2001
    Date of Patent: March 29, 2005
    Assignee: Fulcrum Composites, Inc.
    Inventors: Christopher M. Edwards, Edward L. D'Hooghe
  • Patent number: 6861477
    Abstract: A superabsorbent composition comprising a superabsorbent material and an elastomer. The superabsorbent composition has a two-phase morphology resulting in one of the superabsorbent material and elastomer being dispersed as aggregates in the other continuous material. The superabsorbent composition has a low glass transition temperature. The low glass transition temperature gives the superabsorbent composition many beneficial properties. This invention also discloses novel superabsorbent particles, fibers, films, and microporous films. Also disclosed in this invention are personal care articles comprising such particles, fibers, films and microporous films.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: March 1, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: James Hongxue Wang, Jayant Chakravarty, Thomas Kremer, David Glen Biggs, Xiaomin Zhang
  • Patent number: 6858169
    Abstract: A product includes a dimensionally stable polymeric multifilament yarn having a decitex per fiber count DPF of at least 7.5 and a fatigue strength retention FR, wherein preferred yarns are spun and drawn such that FR increases when DPF increases. Particularly preferred yarns are fabricated from poly(ethylene terephthalate) and have a DPF of between 10 and 20.
    Type: Grant
    Filed: December 3, 2003
    Date of Patent: February 22, 2005
    Assignee: Honeywell International Inc.
    Inventors: Peter Bryan Rim, Farangis Kiani