Abstract: A taxidermy method as claimed includes removing horns from a skull of a horned animal, boiling the skull to remove organic matter from the skull, removing dual portions of the skull from behind the respective eye sockets of the skull to form cut-out regions, tooling a mold using the boiled skull with cut-out regions as a positive die, and making a replica of the skull with cut-out regions in the mold.

Abstract: Hearing apparatuses should be manufactured as simply as possible and with the closest possible fit. Accordingly, a molding structure, is provided, which represents a model for the direct shaping of an otoplastic of a hearing apparatus. The molding structure having a sealing element, which can be positioned in the auditory canal, and a molding mass which is inserted into the auditory canal to a side of the sealing element facing the outlet of the auditory canal. The molding mass and the sealing element here are connected to form the model and the sealing element is part of the hearing apparatus.

Abstract: The invention provides foams of desired cell sizes formed from metal or ceramic materials that coat the surfaces of carbon foams which are subsequently removed. For example, metal is located over a sol-gel foam monolith. The metal is melted to produce a metal/sol-gel composition. The sol-gel foam monolith is removed, leaving a metal foam.

Abstract: A novel method for producing an otoplastic device is described. In said method, a model of the auditory canal of an individual is made, then a thin film is placed over the model, and said thin film is used for making an accurate copy of the model in a deep drawing process.

Abstract: According to one embodiment, forming a custom medical mask includes, while an oral appliance is positioned in a user's mouth to receive the user's teeth and is coupled to an orientation device, applying an impression material over the device and the user's face, such that the impression material conforms to the device and to the user's unique facial features. The impression material may be removed together with the device and a cast may be created using the impression material together with the device as a mold, such that the cast conforms to the impression material and the device. A deformable material may be applied to the cast to form a custom medical mask for the user, such that the deformable material conforms to the cast. The custom medical mask is custom-fitted to the user's unique facial features and custom-oriented to the user's teeth.

Abstract: The invention relates to a method for manufacturing an impression of a person-specific contact surface for a sitting orthosis, comprising of providing a first flexible holder in which a quantity of separate particles is present, bringing the contact surface into the desired form by bringing the person into supporting contact in a desired position with at least the first flexible holder, fixing the contact surface by applying an underpressure in the flexible holder, removing the person after applying an underpressure in the flexible holder and making an impression of the contact surface, wherein an overpressure is applied in the at least one first flexible holder during forming of the contact surface. The invention also relates to a device for manufacturing a person-specific impression of a contact surface for a sitting orthosis.

Abstract: An embossing system is provided for embossing at least a portion of a web comprising a first roll and at least a second roll. The first roll and second roll may define a first nip for embossing the web. At least one of the first roll and the second roll has elongated embossing elements extending substantially in the machine direction and optionally at least one of the first and second rolls has elongated embossing elements extending substantially in the cross-machine direction. At least one of the first roll and the second roll may also have perforate embossing elements extending substantially in the cross-machine direction that may or may not be elongated. The embossing elements are capable of imparting one or both of a cube embossing pattern or a perforate emboss on the web. The web may be a cellulosic fibrous web, a portion of which is lignin-rich, high coarseness fiber having generally tubular fiber configuration. In addition, the web may be creped with an undulatory creping blade.

Abstract: The present invention provides a ceramic porous body for in-vitro and in-vivo use comprising a composition comprising a calcium aluminate (CA) containing phase and optionally at least one of an accelerator, a retarder, a surfactant, a foaming agent, a reactive alumina, water, a fiber, and a biologically active material, and combinations thereof. Ceramic compositions are provides as well as method of using the ceramic compositions and methods of manufacturing a ceramic porous body. The ceramic porous bodies of this invention may be used as artificial bones, joints, in-vitro support structures, and in-vivo support structures for cells, tissues, organs, and nerve growth and regeneration.

Abstract: The present invention is related to clear crosslinkable polymeric masses for the registration of fingerprints, allowing to obtain positive reproductions of fingerprints by taking a photograph through a clear cured layer obtained from said polymeric masses.

Abstract: Imprinted polymeric materials that selectively bind to a template article. Various types of template articles may be targeted by the imprinted polymeric materials, including microorganisms (e.g., viruses or bacteria) or biologic macromolecules (e.g., proteins or DNA). The imprinted polymeric material may be formed by template-directed synthesis using monomer units that interact with the template article. The monomer units are used to form a polymer matrix around the template article. Subsequently, the template article is removed from the polymer matrix. Also disclosed are imprinted polymeric materials comprising a cross-linked polymer matrix, which comprises a polyampholyte polymer. The polymer matrix has a binding cavity capable of selectively binding to a template article. Also disclosed are various uses for such imprinted polymeric materials.

Abstract: Disclosed is a method for producing a three-dimensional composite structure and a method for producing the mold for the three-dimensional composite structure. The mold is formed of at least one rigid die member and a second thermoplastic die member. The second thermoplastic die member is formed by coupling a rubber flexible pattern to a surface of the first die member. Vacuum or pressure is applied to a heated thermoplastic sheet to cause the heated thermoplastic sheet to deform about the flexible pattern, thereby forming the second die. Strips of reinforced polymer thermoset pre-preg material are then positioned within the cavities formed by the flexible pattern and are allowed to cure. Optionally, heat, pressure, and vacuum may be applied to the mold construction to facilitate the curing of the thermoset materials.

Abstract: An earbud (10) for carrying sound from a source (16) to a person's ear canal, includes a soft foam body (20) and a sleeve (26) of stiffer material lying within the body. The body is molded around the sleeve and is chemically bonded to the sleeve without an adhesive between them. The earbud is molded around the sleeve by placing the sleeve on a mandrel pin (42) within a mold cavity (32), placing foamable material in the mold and closing the mold. The mold has shoulders with one mold shoulder (52) that abuts one end (46) of the sleeve and another mold shoulder (60) that lies within 0.1 millimeter of the other sleeve end (62), to prevent foaming material from leaking into the space (64) between the mandrel pin and the sleeve passage.

Abstract: Systems, methods, and apparatus for creating a mold of a patient's teeth to which are installed orthodontic appliances with a support assembly bonded to a tooth. The appliances may include a corresponding corrective assembly with a wire engaging portion removably coupled to the support assembly. The systems and methods may include removing a corrective assembly from a support assembly, applying unset molding compound to the patient's teeth and corresponding support assemblies, setting the molding compound into a mold, and nondeformably removing the mold from the patient's mouth. The support assemblies may include a marker portion to indicate the position of the wire engaging portion of a corrective assembly that may be removed prior to making a mold and/or installed after making the mold. Marker assemblies adapted to removably engage a support assembly, and including such a marker portion, may be temporarily coupled to support assemblies prior to making a mold.

Abstract: A method, system and apparatus for manufacturing anatomically and functionally accurate soft tissue phantoms with multimodality characteristics for imaging studies is disclosed. The organ/tissue phantom is constructed by filling a container containing an organ having inner vasculature therein with a molten elastomeric material; inserting a plurality of rods with bumps thereupon through the container and the organ; allowing the molten elastomeric material to harden and cure; removing the organ; replacing the organ with a plurality of elastomeric segments; and removing an elastomeric segment and replacing the void created thereupon with molten PVA to create a PVA segment; allowing the molten PVA segment to harden and cure; and repeating the creation of PVA segments until all the elastomeric segments have been removed, such that each successive molten PVA segment adheres to and fuses with the previous hardened PVA segment so as to form an approximately complete organ phantom cast.

Abstract: Device for taking an impression of a subject's ear minimizes risk of damage on the eardrum when the impression is made. The device comprises a nozzle having a first essentially tubular part that has a centre axis and a side wall. The first tubular part has also a first end intended to be inserted into a subject's ear, a first opening for the outlet of impression material, and a second end connected to a supply member for impression material to the tubular part. The first opening has a centre axis that is essentially perpendicular to the centre axis of the first tubular part at the point where the two centre axes intersect each other, alternatively has a direction, as seen from the centre axis of the first tubular part through the side wall, from said first end. The first opening is preferably arranged in the side wall of the tubular part.

Abstract: An exemplary method for making a mold used for molding lenses includes the following. First, a base is provided. The base has parallel lines marked on a surface thereof. Second, a dispenser is provided. The dispenser dispenses lumps of molding material on selected positions on the surface of the base guided by the lines. Third, a roller is provided. The roller has a peripheral side surface. The peripheral side surface has spaced molding surfaces defined thereat, each molding surface corresponding to a surface of a lens to be formed. The roller is applied above the base, with the molding surfaces press-molding the lumps of molding material, thereby forming molding portions on the base. Thus, a mold including the base and the molding portions formed on the base is obtained.

Abstract: Producing a scaled multiple parallax compound lens is accomplished by providing an insect eye having multiple ommitidia and creating a polymer mold of the insect eye. A casting is then created from the polymer mold with an expandable polymer mold. A second casting is then created from the second polymer mold. Duplication of the process can be accomplished for further scaling up of the compound lens with the final casting created using a durable polymer having appropriate optical properties for the lens.

Abstract: The present invention relates to a wheelchair having a back plate and a seat plate and a manufacturing method thereof, and more particularly, to a customized wheelchair having a back plate and a seat plate formed to fit a body shape and a manufacturing method thereof. In a method of manufacturing a customized wheelchair having a back plate and a seat plate which are designed to fit a body shape, the method includes steps of: forming a preliminary molding material which is directly formed to fit a back and a hip of a user; fixing the preliminary molding material to a molding frame; filling a foaming resin in the molding frame fixed with the preliminary molding material; hardening the foaming resin filled in the molding frame; and releasing a last molding material which is foamed and hardened to have a shape of the back and the hip of the user by the preliminary molding material.

Abstract: This application relates to a prosthesis 12 and a cover 1 for a residual limb, wherein: the cover 1 comprises a first region 8 that is normally of a greater circumference than an adjacent second region of the cover, said first region being resiliently deformable so as to temporarily reduce the circumference of that region of the cover, and the prosthesis 12 comprises a portion that defines an internal cavity 11 into which a residual limb that is at least partly covered by said cover 1 may be inserted, wherein said cavity 11 is configured to include a first region 13 that has a first cross-sectional area and below said first region in the direction of limb insertion, a second region 15 that has a second cross-sectional area larger than said first, the arrangement being such that said resiliently deformable first region 8 of said cover deforms to reduce the circumference of that region of said cover as the cover 1 moves through said first region 13 of the cavity, and expands in said second region 15 of the cavi

Abstract: In a method to create a hearing aid housing shell and a negative cast for a hearing aid to be fitted to a patient's ear canal, a 3D jet printer apparatus is provided able to build a 3D part by injecting both the soft material and a hard material with the soft material serving as a support for the hard material. The 3D file is input to the 3D jet printer apparatus to build the hearing aid shell with the hard material and the combined negative cast with the soft material. The negative cast is used to check a quality of the hearing aid shell and to add external features to the shell by fitting the shell into the negative cast.

Abstract: A tire mold having a substantially elliptical base surface and a method for making a tire mold are provided. In one embodiment, a user selects a major axis length for the tire mold, then selects a ratio of the major axis length to a minor axis length. The tire mold is then formed with a substantially elliptical base surface defined by the first major axis and the selected ratio.

Abstract: Systems, methods, and apparatus for creating a mold of a patient's teeth to which are installed orthodontic appliances with a support assembly bonded to a tooth. The appliances may include a corresponding corrective assembly with a wire engaging portion removably coupled to the support assembly. The systems and methods may include removing a corrective assembly from a support assembly, applying unset molding compound to the patient's teeth and corresponding support assemblies, setting the molding compound into a mold, and nondeformably removing the mold from the patient's mouth. The support assemblies may include a marker portion to indicate the position of the wire engaging portion of a corrective assembly that may be removed prior to making a mold and/or installed after making the mold. Marker assemblies adapted to removably engage a support assembly, and including such a marker portion, may be temporarily coupled to support assemblies prior to making a mold.

Abstract: A method of producing an orthotic brace or prosthetic device comprising the steps of creating an anatomical mold or cast of that portion of the patient's anatomy upon which the orthotic brace or prosthetic device is to be applied, applying at least one layer of epoxy resin over at least a portion of the anatomical mold, applying at least one layer of carbon graphite fabric on at least a portion of the layer of epoxy resin, placing the anatomical mold with the epoxy resin and carbon graphite fabric in an enclosure having an interior, heating the interior of the enclosure to melt the epoxy resin and reducing the pressure in the interior of the enclosure causing the melted epoxy resin to impregnate the carbon graphite fabric, and allowing the melted epoxy resin to harden in the carbon graphite fabric forming the orthotic brace or prosthetic device.

Abstract: A hand and object casting method and kit, introduction sheet FIG. 2, that includes the potential of leaving an object 2a inside the mould during a casting process. The product is a hard cast replica of the human hand 9a holding an original object 2a. The object at 2a is for illustration purposes only. Introduction sheet FIG. 2 to accompany abstract.

Abstract: Disclosed herein is a system designed for the rapid preparation of anatomically customized mask employing data from a patient. The data may take the form of a multidimensional image of a target area of a patient's face obtained by optical 3 dimensional imaging, or a dot or line scan form laser imaging, pattern laser photography or stereo photography. Also disclosed is a mask that is designed so as to be unobtrusive and comfortable for the user. The body of the mask is made of a thin layer, so it is lightweight and closely hugs the targeted region upon which it rests (e.g. the nasal region). Methods for producing anatomically customized masks are also described.

Abstract: The wearing comfort of a hearing device designed as a mass-produced product, in particular a hearing aid, is improved. The hearing device is provided to be carried in an auricle. It comprises a housing which houses a sound signal processing device. A conductor conducts an acoustic or electric signal from the housing into an auditory canal of the user. A mold, which is individually fitted to a portion of the auricle of the user and provided with the housing in the form of a two-part design, is attached to the housing. The mold evenly distributes the pressure which the hearing aid exerts on adjacent sections of the auricle.

Abstract: The invention relates to a method (100, 200, 300) for producing a dental prosthesis (17) comprising a framework (3) and a veneer (15), in particular for creating a crown, a bridge, an inlay or an onlay. The invention also relates to a system (40, 50) for creating a dental prosthesis (17) comprising a framework (3) and a veneer (15) as well as a corresponding computer program.

Abstract: Implants for repairing tissue defects, such as cartilage tissue defects, and methods of their preparation and use are disclosed. A mold of a tissue defect is prepared by pressing upon the defect a substrate having shape memory, such as aluminum foil. The mold, which has contours substantially conforming to those of the defect, is removed from the defect, and tissue particles are added to the mold ex vivo. A biological carrier such as biocompatible glue is also added to the mold. The combination of tissue particles and the biological carrier thereby form an implant, which retains its shape after separation from the mold. The implant can be transferred to the tissue defect, with contours of the mold matching corresponding contours of the defect.

Abstract: A kit includes materials for making a flexible replica including a first elastomer layer conformed to a shape of nipple and areola regions of the natural breast. The replica further includes a layer of elastic nylon mesh, a second elastomer layer situated over the elastic nylon mesh for creating a seamless impression replica of the nipple and areola regions. A layer of melted wax is coated against the inner surface of the first elastomer layer, and the second elastomeric layer is tinted to a distinct color for simulating an epidermal tissue color of the natural breast. The nipple region of the wax layer and the first and second elastomeric layers are provided with a plurality of orifices. The replica also contains an embossed serial number which identifies it with its owner.

Abstract: The invention relates to a three-dimensional laminate which can be used to make a rubber-based glove with improved transversal extensibility and elasticity, a method for the manufacture thereof, and said glove which is water-tight and also tight in relation to most household liquids. The inventive laminate defines an internal volume and comprises an internal support and at least one external rubber layer which adheres to said support. The internal support comprises an elastic non-woven structure.

Abstract: Producing a scaled multiple parallax compound lens is accomplished by providing an insect eye having multiple ommitidia and creating a polymer mold of the insect eye. A casting is then created from the polymer mold with an expandable polymer mold. A second casting is then created from the second polymer mold. Duplication of the process can be accomplished for further scaling up of the compound lens with the final casting created using a durable polymer having appropriate optical properties for the lens.

Abstract: A prosthetic limb socket liner system is provided. A compressible foam insert has a substantially cylindrical hollow interior which is defined by an interior insert surface and an opening. The opening and the hollow interior are configured to accept a substantial portion of a residual limb. A laminar pocket substantially covers the insert. The laminar pocket includes an elastomeric fabric layer which defines a concave interior, another elastomeric fabric layer which defines an exterior of the laminar pocket, and a flexible polymer layer between the two elastomeric fabric layers and bonded to the elastomeric fabric layers. The pocket has an open proximal end, a closed distal end. The open end and the concave interior are configured to accept a substantial portion of the compressible foam insert. The exterior of the laminar pocket is configured to fit into a socket of a prosthetic limb.

Abstract: The present invention relates to a wheelchair having a back plate and a seat plate and a manufacturing method thereof, and more particularly, to a customized wheelchair having a back plate and a seat plate formed to fit a body shape and a manufacturing method thereof. In a method of manufacturing a customized wheelchair having a back plate and a seat plate which are designed to fit a body shape, the method includes steps of: forming a preliminary molding material which is directly formed to fit a back and a hip of a user; fixing the preliminary molding material to a molding frame; filling a foaming resin in the molding frame fixed with the preliminary molding material; hardening the foaming resin filled in the molding frame; and releasing a last molding material which is foamed and hardened to have a shape of the back and the hip of the user by the preliminary molding material.

Abstract: A boot having a hinged shell assembly sized and dimensioned to receive a person's foot, and a customized insole. The shell assembly includes a lower shell, and an upper shell that overlaps the lower shell. The upper shell and lower shell are hinged together at or near a toe of the boot. In one instance, the upper and lower shell are hinged together by a tab that is part of the upper shell.

Abstract: A glove with an integrally formed arm trough has a hand portion, arm portion and a cuff portion. The arm portion is provided with a first ridge, a second ridge with a larger diameter compared to the arm portion, and a third ridge. During use, the third ridge is pushed towards the first ridge by the user to extend the second ridge away from the arm and towards the hand portion forming a liquid capturing trough while the cuff portion protects from the arm from liquid exposure. The length between the third ridge and the second ridge is larger than the length between the first and second ridge so that the trough created has a positive cone angle and a depth to sufficient to provide liquid volume capacity. The ridges are shaped as sharp edges or C-sections to provide easy forming of the liquid capturing arm trough.

Abstract: A method of forming a prosthetic residual limb test socket utilizes an adapter bracket having generally smooth sidewalls in which a corresponding plurality of removable posts are received. The adapter bracket is secured to a model of the residual limb of a patient, and a socket forming material is applied about at least a portion of the model and the adapter bracket. The socket forming material covers the plurality of removable posts but not the lower mounting face of the adapter bracket. The adapter bracket is removable and reusable. In a further aspect, a method is provided for forming a prosthetic residual limb socket based upon a test socket, in which a casting anchor is positioned within the test socket, the casting anchor being engaged with an alignment member extending out through a hole in the test socket. A molding material is introduced into the test socket so as to at least partially encase the casting anchor, and the molding material is allowed to set to form a model.

Abstract: For making orthotic braces and prosthetic devices, vacuum shaft mandrels and foam workpiece blanks are pre-fabricated to a standard design for repeatable assembly and disassembly. A mandrel is easily installed in a workpiece blank, or reinstalled in a previously made mold body. The mandrel is likewise easily removed from the mold body and returned to stock after the mold is made and the required brace is completed. Mold bodies are storable for reuse with a mandrel of the same design for the next vacuum forming brace making operation. A limited supply of standard size mandrels can thus be used for making and serving any number of mold bodies. One mandrel size accommodates a range of mold sizes.

Abstract: The present invention provides a silicone-based ocular prosthesis. In one aspect, the prosthesis includes a posterior sclera portion fabricated from a white-tinted silicone material. The sclera portion is formed from a molding process. The prosthesis also includes an anterior iris portion placed on the sclera portion. The prosthesis further includes a transparent layer over the sclera portion and the iris portion to provide a protective coating, and depth to the eye. Finally, a clear coat finish may optionally be applied to the prosthesis to create a realistic, wet look. A method for making the silicone-based ocular prosthesis using a molding process is also provided herein.

Abstract: According to one embodiment, forming a custom medical mask includes, while an oral appliance is positioned in a user's mouth to receive the user's teeth and is coupled to an orientation device, applying an impression material over the device and the user's face, such that the impression material conforms to the device and to the user's unique facial features. The impression material may be removed together with the device and a cast may be created using the impression material together with the device as a mold, such that the cast conforms to the impression material and the device. A deformable material may be applied to the cast to form a custom medical mask for the user, such that the deformable material conforms to the cast. The custom medical mask is custom-fitted to the user's unique facial features and custom-oriented to the user's teeth.

Abstract: A socket assembly for a prosthetic limb is provided. The socket assembly includes an elongated upper circumferential section having an open upper end and a distal end, the distal end having a distal diameter. The assembly further includes an intermediate section extending outwardly from the upper section to a maximum diameter that is larger than the distal diameter of the first upper section, the intermediate section tapering inwardly from its maximum diameter to a lower rim region. A distal section extends from the lower rim region to a base of the socket, and a one-way valve is in fluid communication with an interior of the socket assembly. A flexible diaphragm is configured to engage walls of the intermediate section.

Abstract: A method and kit for forming a definitive prosthetic socket directly on a residuum without the use of a water hardenable material. A chamber surrounding a web of braided fibers is created on the residuum via the use of inner and outer protective sheaths. A hardenable or curable material for forming the prosthetic socket is injected into the chamber around the web. Pressure is applied around the chamber to form the definitive prosthetic socket.

Abstract: Disclosed is a method for producing a three-dimensional composite structure and a method for producing the mold for the three-dimensional composite structure. The mold is formed of at least one rigid die member and a second thermoplastic die member. The second thermoplastic die member is formed by coupling a rubber flexible pattern to a surface of the first die member. Vacuum or pressure is applied to a heated thermoplastic sheet to cause the heated thermoplastic sheet to deform about the flexible pattern, thereby forming the second die. Strips of reinforced polymer thermoset pre-preg material are then positioned within the cavities formed by the flexible pattern and are allowed to cure. Optionally, heat, pressure, and vacuum may be applied to the mold construction to facilitate the curing of the thermoset materials.

Abstract: A system and method for synchronously processing ear shells for hearing aids comprising: loading data associated with a first and second ear shell; determining whether to perform a rigid or non-rigid registration of the data associated with the first and second ear shells, wherein the rigid registration is performed when shapes of the first and second ear shells are within a predetermined threshold, and the non-rigid registration is performed when the shapes of the first and second ear shells are not within the predetermined threshold; registering the data associated with the first and second ear shells; processing the first and second ear shells, wherein the processing is synchronously performed; and outputting the processed first and second ear shells to a display device.

Abstract: Methods and systems for generating custom implants by programmatically analyzing a patient's image data to electronically obtain shapes and dimensions of relevant anatomical features of a target region of the patient; and fabricating a patient-specific replacement implant for the patient using the analyzed patient image data. Related patient-specific spinal implants are also described.

Abstract: A method of sizing, resizing or reshaping the interior of a prosthetic device includes placing a lightweight moldable or shape assuming, pliable material that adheres and hardens on the interior sides of a socket of a prosthetic device. An end of a residual limb is placed into the socket causing the moldable material to conform to the shape of the residual limb. The limb is maintained in position for a few minutes in the socket until the moldable material has sufficiently hardened. After hardening, the molded material is dressed down, sanded or feathered to remove any burrs or sharp edges. Low spots or holes may be filled in with more moldable material and the fitting process repeated.

Abstract: A method for mapping higher brain function comprises an fMRI mapping step S1 to map a brain function of the subject TP by fMRI, a head portion structural image acquisition step S3 to acquire a head portion structural image IMGs by an MRI system in a state that a headgear HC having a marker is mounted on the head portion of the subject TP, a three-dimensional image combining step S4 to create a three-dimensionally combined image IMGfs by combining the head portion structural image IMGs and the brain functional image IMGf obtained by the fMRI mapping step S1, an optical probe mounting step S5 to specify positions on the headgear HC where optical probes PR1, PR2 are mounted based on the three-dimensionally combined image IMGfs and to mount the optical probes PR1, PR2 at the specified positions and an NIRS measuring step S6 to conduct the NIRS by a NIRS method in a state that the headgear HC loaded with the optical probes PR1, PR2 is mounted on the head portion of the subject TP.

Abstract: A negative impression of an anatomical portion of a person is captured by forcing the anatomical portion into impression foam to collapse the impression foam into the negative impression. The impression foam has a crush characteristic of approximately constant resistance force over a relatively wide predetermined range of collapse distances. The negative impression is obtained by collapsing the impression foam within the range of constant-force collapse distances, thereby creating the negative impression under conditions which reflect an equally-loaded anatomical portion. A cushion support contour created from the equally-loaded negative impression is beneficial in more appropriately supporting the anatomical portion. The present invention is particularly useful in fabricating wheelchair seat cushions.

Abstract: A method of manufacturing a hearing aid preferably includes the steps of: placing a moldable material in the ear canal of a patient to cast a form; using the form to form a hollow shell with an outer surface that approximates the shape of the patient's ear canal, the shell being of a soft polymeric material providing a mounting member; mounting electronic hearing aid components to the mounting member; joining the mounting member to the hollow shell to define a mold cavity; and filling the shell with a soft polymeric material that substantially encapsulates at least one of the electronic components and bonds to the mounting member, wherein the combination of shell, electronic components and soft polymeric material define a soft structure that is compliant to ear canal movement during use.

Abstract: A method of forming prosthetic sockets is provided that first creates a negative mold of the patient's residual limb while it is disposed in a positive flexion position. The mold is then removed and shaped to permit the desired range of flexion when the mold is repositioned on the residual limb. A second cast is made of the residual limb that incorporates the mold. A positive model of the residual limb is then formed, from which test or definitive sockets may be formed. The present method further lends itself to the formation of sockets using a cast-in-place methodology while the limb is disposed in a positive flexion position.

Abstract: A method for forming the outer surface of a breast prosthesis is disclosed. A digital, three-dimensional image is formed of a patient's breast using a computerized scanner. A computer-controlled milling machine utilizes the image to form a solid model of the breast. A sheet of flexible, moldable material having a uniform, precise thickness is then vacuum-formed over the breast model. A hard, two-piece mold is cast from the flexible sheet. A soft, curable material is then either poured or injected between the two pieces of the mold to form the breast prosthesis outer surface. The breast prosthesis outer surface is then turned inside out to form a shape that is a mirror image of the patient's breast.