Abstract: A staged mold and method for stabilizing hazardous wastes for final disposal by molding an agglomerate of the hazardous wastes and encapsulating the agglomerate. Three stages are employed in the process. In the first stage, a first mold body is positioned on a first mold base, a mixture of the hazardous wastes and a thermosetting plastic is loaded into the mold, the mixture is mechanically compressed, heat is applied to cure the mixture to form a rigid agglomerate, and the first mold body is removed leaving the agglomerate sitting on the first mold base. In the second stage, a clamshell second mold body is positioned around the agglomerate and the first mold base, a powdered thermoplastic resin is poured on top of the agglomerate and in the gap between the sides of the agglomerate and the second mold body, the thermoplastic is compressed, heat is applied to melt the thermoplastic, and the plastic is cooled jacketing the agglomerate on the top and sides.

Abstract: Melt-reacted blends of ethylene/carboxylic acid copolymers with metal oxides are improved by first incorporating the metal oxide into an ethylene copolymer of LDPE, HDPE, or LLDPE to form a concentrate or masterbatch, then melt-blending a minor amount of the concentrate into the ethylene/carboxylic acid copolymer thereby obtaining a uniform, homogeneous reaction of the metal oxide with the carboxylic acid groups. These melt-reacted blends provide tough molding resins. Especially preferred are melt-reacted blends of EAA with minor amounts of MgO/LLDPE concentrates.

Abstract: A method for forming a solid state semiconductor pressure sensor in which the pressure sensor element is protected from the ambient whose pressure is being measured by a combination of a pressure transfer medium and a thin covering membrane. The method includes applying the thin covering membrane so as to substantially avoid entrapment of air or formation of voids in the pressure transfer medium which would degrade the performance of the sensor. The pressure transfer medium is a gel-like material such as a silastic. The membrane is chosen to be substantially impermeable to the ambients being measured and sufficiently flexible to avoid attenuation of the input pressure signal. The membrane is cast in place by applying a thin liquid coating or a heat deformable film over the pressure transfer medium and then coverting it into a thin solid membrane stuck to the pressure transfer medium and the pressure sensor body.

Abstract: A climbing rung for anchoring to the wall of a manhole shaft. The climbing rung has a generally U-shaped core of two parallel legs spaced apart by a central tread. Each leg is sheathed in a pre-formed protective sleeve, closed at one end, by inserting the leg into the mouth of the sleeve. An injection moulded protective coating is bonded to the core of the tread and the core of each leg, extending to proximate the mouth of each pre-formed sleeve when a leg is sheathed therein, forming a sealing interface proximate the annular lip circumferentially defining the mouth of each sleeve. A method includes gripping the climbing rung only proximate the pre-formed protective sleeves when both legs are sheathed therein, so as to permit positioning the core of the tread and legs, extending only to proximate the mouth of each pre-formed protective sleeve, in an injection moulded cavity radially spaced equidistant the surface of the mould cavity.

Abstract: A dip molding process for making an integral article having a solid inner surface and a foamed outer cover in which a hot mold is dipped into a solid plastisol which is partially fused before being dipped into a foamable plastisol which is then formed, fused and bonded to the solid plastisol to form an integral article.

Abstract: The present invention relates to a window assembly including a transparent sheet having a layer of retention material adhered thereto, and a method and apparatus for producing such a window assembly. The apparatus includes at least two cooperating mold sections having facing surfaces defining a chamber for receiving the transparent sheet which can be shaped for use as a vehicle backlight. A seal is positioned about a periphery of a predetermined area on a surface of the transparent sheet on which the film is to be formed. The seal, the predetermined surface area of the transparent sheet and the mold define a forming cavity into which is injected a thermosetting polyurethane material. The material is at least partially cured in the cavity. Thereafter, the window assembly is removed from the mold chamber with a polyurethane retention shield adhered to the predetermined surface area.

Abstract: A method and an apparatus for forming a coating layer on a molded product formed in a split-type mold assembly, which assembly includes first and second dies supported for movement relative to each other and a shut-off pin for forming a perforation in the molded product. The shut-off pin is first caused to project into a mold cavity, defined between the first and second dies when the both are closed together, through the first dies during the formation of the molded product. The shut-off pin is then allowed to retract from the mold cavity and inwardly of the first dies, leaving in the molded product the perforation extending completely through the thickness of the molded product.

Abstract: A window assembly includes a windshield and a gasket formed by curing a polymeric gasket material in situ on the windshield to encapsulate a marginal peripheral edge thereof and form an integral leaf screen and mounting tab. The gasket is formed in a mold with the windshield typically by a reaction injection molding process. The gasket-forming cavities in the mold can be separated by removable plugs and be connected to multiple inlet means for separately filling the cavities. The gasket, leaf screen and mounting tab can be formed of one material, or the leaf screen and tab can be formed of a different material than the gasket.

Abstract: A one-piece fishing rod handle is provided in which an integral handle portion is molded together with preformed rod handle components such as a reel seat is disclosed for use in through-rod-type construction wherein the rod blank extends axially through the entire length of the handle and foregrip. The individual preformed rod handle components are assembled onto either a mold core pin or fishing rod blank and properly registered in a mold cavity having the configuration of the finished rod handle. Molding resins such as polyurethane are then injected into the mold cavity and provide a handle portion which is bonded to the preformed reel seat. By the use of two differently dimensioned molds in conjunction with different density molding resins, dual composition one-piece fishing rod handles can also be molded.

Abstract: A method for making a foamed article having a laminated structure comprises providing a mold having a cavity therein and a rib vertically mounted from a bottom of the cavity and having a predetermined height to establish at least two blocks on the bottom, and pouring a foamable liquid compositions into the respective blocks in amounts which permit one of the foamable liquid composition to cover the other foamable liquid composition upon foaming whereby the resulting foam has a laminated structure whose boundary between the foamed layers made of the respective foamable liquid compositions is smooth and agreeable to the touch.

Abstract: A staged mold for stabilizing hazardous wastes for final disposal by molding an agglomerate of the hazardous wastes and encapsulating the agglomerate. Three stages are employed in the process. In the first stage, a first mold body is positioned on a first mold base, a mixture of the hazardous wastes and a thermosetting plastic is loaded into the mold, the mixture is mechanically compressed, heat is applied to cure the mixture to form a rigid agglomerate, and the first mold body is removed leaving the agglomerate sitting on the first mold base. In the second stage, a clamshell second mold body is positioned around the agglomerate and the first mold base, a powdered thermoplastic resin is poured on top of the agglomerate and in the gap between the sides of the agglomerate and the second mold body, the thermoplastic is compressed, heat is applied to melt the thermoplastic, and the plastic is cooled jacketing the agglomerate on the top and sides.

Abstract: The invention comprises a method and apparatus wherein an insert, preferably made of plastic and preferably allowing a melt-on bonding with the tubes and whose floor has a traversing opening for each tube, is inserted into the first part of the injection mold (top mold or bottom mold) as a positioning element for the tubes in such a manner that the insert is at least partially locked or secured into the first part of the injection mold. A tube is then placed in each opening of the insert. A mandrel is then placed in each tube, whereupon the injection mold is locked in such a manner that, if necessary, the mandrels are locked into the second part of the injection mold (bottom mold or top mold). A molten thermoplastic material is then injected, via a sprue provided in the injection mold, into a cavity formed by the injection mold, the insert and the tube ends.

Abstract: An array of electrodes is presented for accurate and improved measurement of borehole resistivity. Electrode structures and methods of formation thereof are also presented.

Abstract: A process for making a balloon for use on a multilumen catheter using as a form for the balloon a mandrel having at least one groove and at least one score line. The mandrel is rotated while metering into the groove a thermoplastic adhesive. The balloon stock is formed by coating the mandrel with a solid thermosetting polyurethane prepolymer. After cooling of the mandrel a film of thermoplastic adhesive is wrapped over the balloon at about the score line. Once the assembly is cured the balloon stock is removed to result in a balloon having an adhesive film on the internal wall at one end and an adhesive film on the external wall at the other end.

Abstract: Method includes placement of rail-clamps in a concrete mould, while securing elements thereof on the outside of the mould. Concrete reinforcement members are placed on the clamps. A connecting rod is introduced through a mould opening and the mould thereafter is filled with concrete and treated by vibration.

Abstract: Method and apparatus are disclosed for injection molding a generally cylindrical sleeve-like penile prosthesis from a thermoplastic or thermosetting material utilizing a male mold core and a pair of female mold halves in which the molded prosthesis has encased in a wall therein a portion of a pre-formed length of resilient tubing, the remaining length and free end of the tubing extending from the molded prosthesis as a length of free tubing projecting therefrom. The apparatus includes a mandrel for carrying the mold core and is adapted for mounting between the female mold halves, and means for anchoring one end of the preformed tubing at a selected position on the mold core.

Abstract: A method of molding the insulating covering of an organic electrical insulator comprising a long central rod (3) having end fittings (5, 6). Retractable supports (11, 12, 21, 22) are disposed at regular intervals along an injection mold for the covering. The covering is injected, and at the end of injection, prior to vulcanization, the supports are retracted. The voids left in the mold (1, 2) by the supports are instantly filled by the injected material. Protective sleeves (24, 25) are interposed between the rod and the said supports.

Abstract: Method of manufacturing a radially corrugated expander-spacer for a piston oil ring assembly, having inner and outer crowns alternately and successively laid, which can prevent its both terminal ends from nesting together during assembling of the piston oil ring assembly. The inner crowns each includes an inner peripheral piece and an opening having a circumferential width larger than that of the inner peripheral piece, and the outer crowns each includes an outer peripheral piece and an opening having a circumferential width larger than that of the outer peripheral piece. The manufacturing method comprises the steps of filling thermosetting synthetic resin having bonding force with respect to metals into the openings of inner crowns at both terminal ends of the expander-spacer, and thereafter, setting the thus filled thermosetting synthetic resin so that the resin is fixedly secured to the openings of the inner crowns at both terminal ends of the expander-spacer.

Abstract: A butterfly valve comprises a substantially cylindrical casing (20) having an annular valve seat (A) on its inner peripheral surface, and a valve disk (44) disposed within the casing (20) and rotatable about an axis (35). The valve disk (44) is formed at an outer peripheral edge portion with an annular groove (52) in which an annular valve seal (51) is partially fitted. The valve seal (51) is adapted for pressing contact with the valve seat (A) at a predetermined pressure and anchored in the annular groove (52) by resin (58) pressure-injected into the annular groove (52) through a resin injection channel (53) in communication with the groove. Accordingly, the seal pressure of the valve seal (51) on the valve seat (A) can be set to the predetermined value at all times even if the dimensions of the valve seat (A) and the valve disk (44) and the position of the axis of rotation (35) involve errors.

Abstract: The present invention relates to a method of forming the primary core of a concrete pipe. A steel cylinder is disposed vertically on the base of the pipe forming machine. A conventional rotary packerhead having a diameter less than the inner diameter of the steel cylinder is lowered concentrically to the bottom thereof. Concrete is then introduced within the steel cylinder through the upper end thereof. The packerhead is rotated to force the concrete into the annular gap between the packerhead and the steel cylinder. As the primary core is formed, the packerhead is raised and rotated while concrete is introduced within the steel cylinder, thereby forming a primary core consisting of a steel cylinder having an inner lining of concrete. In an alternative embodiment, the steel cylinder is completely embedded within the concrete.

Abstract: A method of manufacturing a bobbin in which a plastic flange is first insert molded to one end of a winding shaft of nonferrous metal alloy. A bushing of synthetic resin is the forced into a bore in the winding shaft at the other end thereof, and a core having a head is inserted into a bore in the bushing to close an open end of the bore in the bushing with the head of the core. The end of the winding shaft, an outer end of the bushing, and the head of the core are placed in a mold, and a synthetic resin material is injected through a sprue, a runner, and a gate in the mold into a cavity therein to mold a second flange on the end of the winding shaft therearound to obtain a bobbin having plastic flanges at both ends.

Abstract: The primary coating (2) of an optical fibre element is reinstated over a fused joint between two silica fibre elements (3) by a casting process. The jointed silica fibre elements are arranged in a groove (8) of a mould (9, 10, 11) and liquid uncured primary coating material placed into the groove, the groove ends being blocked by the existing primary coatings (2) on the fibre elements (3). The coating material in the groove is cured by, for example, heating the mould. Secondary coating material (1) may be injection moulded using a two-part mould to reinstate the secondary coating over the cast primary coating.

Abstract: A flexible tube for use in an endoscope comprises a flexible basic tubular core structure and a homogeneous thermoplastic synthetic resin tube bonded to the outer surface of the tubular core structure to form a coating layer by positioning the synthetic resin tube tightly over the basic tubular core structure with a contact pressure therebetween and heating the synthetic resin tube to a temperature higher than a softening point of the thermoplastic synthetic resin forming the same. A flexible tube having flexibility which varies in a step-wise manner from one end of the tube to the other is obtained by integrally bonding as a whole two or more homogeneous thermoplastic synthetic resin tube sections formed of respective resin materials having different hardnesses to the outer surface of the tubular core structure to form a coating layer in an analogous manner.

Abstract: An electrical connector and a method of making the same in which the electrical connections of contacts to the bared ends of the stranded conductors of a cord are positioned within two layers of insulating material. An inner body of insulating material has spaced arms joined to a base with each arm surrounding a corresponding one of the connections. The inner body is injection molded in a mold cavity with serrated or other type irregularly shaped inner surfaces which provide a turbulent flow of fluid insulating material that tends to force any loose strand at the bared ends of the conductors away from the inner surfaces. An outer body of insulating material is injection molded around the inner body and between the arms of the inner body.

Abstract: A method of manufacturing a toothed belt including the steps of providing a cylindrical mold having a plurality of longitudinal circumferentially spaced grooves, providing a thin layer of settable material on the mold surface, preforming a fabric to define a corrugated reinforcement having projections complementary to the grooves, placing the corrugated fabric in fitted association about the mold, urging the fabric forcibly against the mold to cause accurate fit of the fabric in the grooves, maintaining the urging while causing the settable material to at least partially set on the fabric corrugations, wrapping a tensile cord about the fabric-covered mold, and forming a belt body about the tensile cord and in the corrugations on the fabric. The resultant toothed belt sleeve may be cut transversely at axially spaced positions to define individual toothed drive belts, as desired.

Abstract: A decorative emblem is formed by insertion of a decorative foil shape into a preformed bezel and encapsulating and bonding the foil to the bezel with a fluent, curable plastic material. After an initial casting of a measured amount of plastic onto the base of the bezel, the foil is inserted and seated. A second cast of plastic forms a cap contiguous with the sides of the bezel and encapsulates the foil and bonds it within the bezel. Upon curing, the plastic cap gives a lens effect to the decorative emblem. The emblem may be equipped with attachment means for fastening it to an automobile, appliance, or other object. In alternative embodiments, a decorative foil shape is placed directly onto the base of the bezel, and a fluent, curable plastic material is cast thereon. As the plastic material cures, it migrates around the edges and under the foil to at least partially encapsulate the foil and bond it within the bezel.

Abstract: In injection-molding a plastic workpiece about a prefabricated permanent insert, a first quantity of plastic material is injected into one or more first-shot cavities through which a portion of the insert extends, thereby forming a corresponding number of annular spacers around that portion. After the spacer or spacers have solidified, the spacer-carrying insert is transferred to a second-shot cavity in which each spacer holds the insert separated from the walls of adjoining cavity sections. A second quantity of plastic material is then injected into the second-shot cavity to complete the workpiece by forming a sheath around the insert incorporating the spacer or spacers which are steadying same against lateral movement due to the pressure of the injected second-shot plastic.

Abstract: Air filter elements employing a block of deep pleated paper and methods of their construction. A preferred filter element comprises top and bottom end members both adapted for through passage of air and a first pair of side walls, a block of deep-pleated paper between the end members and the side walls, connections between adjacent edges of the end members and the side walls, at least two connections being hinged and at least one connection being interengaging elements, sealing structure comprising a second pair of side walls and at least one flange around one end member, the material of which structure rigidifies the connections and forms a seal with the pleated paper. The sealing structure is formed preferably from an elastomer which solidifies in situ.In a preferred method of construction the first side walls are hinged up from the bottom wall around the pleated paper block and connected at the top. The second side walls and end flanges are then formed of elastomeric material.

Abstract: A method of making a keyboard including, a number of switch keys fixedly provided on one surface of a resilient plastic sheet a number of moving contacts formed on the other surface of the resilient plastic sheet. The keys are formed of a plastic material having a melting temperature lower than that of the resilient plastic sheet.Thermoplastic bond layers are deposited on both surfaces of the resilient plastic sheet. The melting point of the thermoplastic bond layers is lower than that of the switch keys.The resilient plastic sheet is placed in a metal mold which has cavities (101a) at predetermined places.Melted plastic material is injected into the cavities to form the switch keys and at the same time cause the portions of thermoplastic bond layers which contact the injected melted plastic to be melted by the heat of the injected melted plastic material and to bond the switch keys onto the resilient plastic sheet.

Abstract: Molded product and method for providing a desired surface-hardness for its surface by means of a simple molding technique through several steps comprising the cutting of a thermoplastic film or sheet to the same form as the exterior form of the product, the placing of the cut piece on a mold-cavity surface, and the injecting of a molten resin for formation of the product into the mold cavity under a high pressure. The thermoplastic film or sheet is subjected, in advance, to a hard-coating treatment on its surface and a curing treatment to cure the agent thereon thereby forming a hard-coating layer on the surface of the product.

Abstract: An insulator comprising a rod made of continuous glass fiber impregnated with epoxy resin, metal end fittings, and a polymeric sheath. The rod is tightly embedded in the sheath and the ends of the rod are pressed into the fittings. The sheath consists of alternately mounted segments of two types: spacing sleeves made of elastic material and externally profiled sleeves made of stiff material. The spacing sleeve has beads at the ends. In order to transfer axial forces, the spacing sleeves are partly covered by the profiled sleeves, said covered portion including the beaded ends. The method by which this insulator is made consists in that, first, the spacing sleeves, made of silicone rubber, are cast directly onto the rod by the pressure-injection method; second, the rod is covered by a layer of adhesive agent from the silicone group and, third, in the interspaces formed between the spacing sleeves, the profiled sleeves are cast in a split mold by means of the injection method.

Abstract: The invention provides a method and apparatus for injection-molding at least a first part of a plastics manifold element onto an extruded, panel-forming plurality of juxtaposed, hollow elements, comprising the steps of introducing into one set of ends of the hollow elements protrusions which extend from a core defining the shape of at least part of the interior space of the final manifold to be formed; clamping the region of the set of ends accommodating the protrusions between first and second mold members which, together with the core delimit the cavity of at least part of the final manifold; injecting plastic material into the cavity; and removing the core, and the mold members, whereby a strong bond is formed between the hollow elements and the manifold.

Abstract: A method of making a window pane comprising a cut glass panel including a plurality of glass pieces and cames arranged in a predetermined pattern between adjacent edges of the glass pieces and having flanges on both sides of the pane. The method comprises providing a mold having grooving in the pattern of the cames, introducing moldable material into the grooving, allowing the moldable material to set in the mold to form the flanges for one side of the window pane, and removing the flanges from the mold. The glass pieces are positioned on the same or a similar mold with the edges of each glass piece spaced from the edges of the adjacent glass pieces in the predetermined pattern, the spaces between adjacent glass pieces being in register with the grooving.

Abstract: A high-temperature thermocouple is made by placing a u-tube containing a bi-metal junction in a mould, positioned to locate the u projecting through the face portion of the mould, holding other non-ceramic parts of the thermocouple in the mould, and filling the mould with ceramic. The mould is elastically deformable at least where it holds the u-tube, and the ceramic extends into the u-tube ends. Also the product made by the described method.

Abstract: A pedestal liner for a pedestal truck of a railway vehicle and method of making same are provided wherein such pedestal liner is of roughly U-shaped configuration having a bight and a pair of parallel legs and comprising a continuous uninterrupted backing material defining the bight and parallel legs, a first antifriction material for the bight fixed against the backing material and adapted to engage a vertically disposed planar guide surface of an associated journal box, a second antifriction material for the parallel legs fixed against the backing material and adapted to engage vertically disposed parallel side surfaces of the journal box which are disposed on opposite sides of the guide surface with the backing material providing optimum structural support for the antifriction materials and the first and second antifriction materials having different wear characteristics determined by the different wear rates to which they are subjected.

Abstract: A compound composite structure is a combination of plastics and other materials forming a structure usable in the fabrication of manufactured products or components. A compound composite structure is composed of a thermoplastic resin material bonded to, by mixture with, a composite reinforcing structure. The composite reinforcing structure consists of fibers imbedded in a thermoplastic resin material. The composite reinforcing structure may be formed by passing extruded plastic resin material through a die which imbeds fibers. The compound composite structure may be formed by mounting a preformed composite reinforcing structure in a molding die and by injecting thermoplastic resin material into the molding die.

Abstract: An improved process for manufacturing Jai Alai baskets consists of forming the ring and separator as a molded plastic unit of either U-shaped or hollow cross-section. The ribs are similarly formed from plastic with holes so as to provide for a predetermined amount of flexibility. The ring unit and ribs are then placed in a detachable frame and either woven with plastic strips or welded to a series of parallel plastic strips. The strips are of rectangular cross-section and possess projections which are flattened by the projections of the colaterally located strips to protect the ribs. A glove is sewn on the basket.

Abstract: A field transplant system including a machine for sequentially forming groups of polymerized soil plugs having seed receiving recesses in one end thereof and supported on a carrier, and in certain cases interconnected by strips, the carrier being used to transport the soil plugs through a seeding station and then to a germination station and then to a growing station either in the flat or on a plant turning machine in a greenhouse to grow the germinated seeds to transplant size, and then using the carrier to transport the soil plugs with the transplants growing therein to the field for transplanting by an automatic transplanter; several forms of soil plugs are disclosed, and several methods for supplying seeds to the soil plugs are disclosed, as well as an improved method of mounting a mat of soil plugs on the cylinder of a plant turning machine.

Abstract: The process and mold are specially adapted to produce safety footwear for professional use and in particular for persons working on building sites, these articles being obtained by injection molding. The process comprises previously coating the metal sole with adhesive on both sides and fixing it on the mold slab corresponding to the first injection at a distance from the last so as to form between the mold cavity of the slab and the last a gap corresponding to the thickness of the insole produced by the first injection. Thereafter, the slab is removed and there is brought in front of the visible face of the metal sole the second slab for injecting the outsole which will cover the face of the metal sole.

Abstract: A continuous flexible metal band surrounding a molding wheel and rotating therewith engages the wheel through an arc less than 180.degree., e.g. 110.degree., and is maintained with a substantial inward radius of curvature throughout its entire length. This permits the employment of bands with cavities therein and having thicknesses several times greater than 0.001 times the diameter of the molding wheel without fatigue and failure of the band.

Abstract: Open-air compound insulators are made treating a prefabricated glass-filter rod with silane, extruding a rubber layer on the rod, strengthening the rubber layer and bonding prefabricated screens to the rubber layer by vulcanization.

Abstract: Plastic insulators with protective screens for indoor and outdoor use, especially support and suspension insulators are manufactured by injection molding or transfer molding, using granulated or paste-like molding compounds (rigid or flexible adjustment) on the basis of unsaturated polyester or epoxy resins, heterocyclic polyurethane resins, polypropylene (PP), ethylene-propylene monomer rubber (EPM), ethylene-propylene-diene monomer rubber (EPDM), synthetic rubber, silicone rubber and others. The fabrication can be carried out through one-part or multiple-part injection.

Abstract: This invention relates to a mould for use in manufacturing thermocouple units of the type having a bi-metal junction located in a glass u-tube to project from a body of ceramic material, comprising a mould for a thermocouple unit formed in at least two mould members of mouldable material. These members include means for locating and holding at least some of the non-ceramic components of the thermocouple unit, in accurate spaced relation to each other prior to introduction of the ceramic material.

Abstract: A decorative candle and a process for manufacturing said candle wherein a central core including a wick is first formed, and decorative elements, for example flowers made of a wax having generally the same melting temperature as the central core, are caused to be adhered to the surface of the central core, and an outer shell of a wax composition which melts at a somewhat higher temperature and which is poured about the decorative elements to encase them within an outer shell.

Abstract: A method of manufacturing reinforced plastic hoses comprising extruding and shaping plastic material into a plastic tube which is provided around its outer surface with a serrated portion, heating said plastic tube so as to soften said serrated portion, and covering the outer surface of said plastic tube with a reinforcing layer.

Abstract: A method of making a cut glass panel comprising a plurality of glass piece arranged with cames in a predetermined pattern between adjacent edges of the glass pieces and having flanges on both sides of the glass pieces. The method comprises providing a mold having grooving in the upper face thereof in the pattern of the cames, introducing moldable material into the grooving, allowing the moldable material to set in the mold to form the flanges for one side of the glass pieces, and removing the flanges from the mold. The glass pieces are positioned on the same or a similar mold with the edges of each glass piece spaced from the edges of the adjacent glass pieces in the predetermined pattern and with the spaces between adjacent glass pieces above the grooving. Moldable material is introduced in the spaces to fill the grooving and the spaces. The previously formed flanges are positioned on the upper surface of the glass pieces so as to engage the moldable material at the top of the spaces.

Abstract: A method and apparatus for making an encapsulated electrically conducting component is provided. A wire is placed across a mold cavity for forming substantially one-half of the component body. A substantially flat-surfaced second mold having a groove is placed against a first mold to hold the wire in the groove and in alignment with respect to the cavity of the first mold while fluid plastic material is injected therein to encapsulate a substantially semi-cylindrical surface portion of the wire and form one-half of the conducting component body. Next, a third mold is placed against the first mold. The third mold has a cavity defining substantially the remaining half of the component body. The fluid plastic is injected through the first mold and into the cavity in the third mold to form a completed, composite molded body.

Abstract: This invention relates to a process for the manufacture of a tire in segments in a closed mold wherein the internal surface of the mold determines the shape of the external surface of the tire segments, comprising:(a) radially moving from the center of a mold towards the internal surface of the mold a molding tool which determines the shape of the internal surface of the tire segments while leaving a space between said molding tool and said internal surface of said mold, said space conforming to the shape of said tire segments;(b) filling said space between said molding tool and said internal surface with a plastic compound; and when said plastic compound is solidified,(c) moving said mold or said molding tool in the circumferential direction so that the next segment follows immediately upon the segment already produced.

Abstract: Disclosed is a method of bonding two layers of thermosetting plastic. A thin sheet of thermoplastic material is interpositioned between two layers of thermosetting plastic and the combination is subjected to temperatures sufficient to cause the thermosetting plastic layers to bond and cure. The thermosetting plastic contains mold release agents which are absorbable by the thermoplastic sheet, and crosslinking monomers in which the thermoplastic sheet is dissolvable at molding temperatures.

Abstract: A plurality of mold pairs together forming an array having an outer surface and each having a mold cavity and an inlet between a respective cavity and the surface is continuously rotated past the end of a generally stationary nozzle so as sequentially to align the inlets with the nozzle end. A plastified and hardenable resin is continuously fed under pressure to the nozzle end which is spaced from the surface of the mold array by a predetermined constant distance. Thus resin material continuously exits from the nozzle. When the nozzle is aligned with an inlet opening this material enters the inlet opening and forms a body therein and a sprue integral with the body. When the end is not aligned with the inlet the material escapes laterally from between the end and the surface and forms on the surface a generally continuous film unitary with the sprues. The mold pairs are sequentially opened and closed on successive spaced-apart locations of a wire before and after the molding thereon of the bodies.