Abstract: A process for manufacturing floor and wall coverings that produces a product a user may adhere to any wall or floor surface. The process begins by blending selected volumes of epoxy and aggregate into a vessel. A selected portion of the blended mixture is poured into a mold of selected geometry. A first piece of interlocking screening material is positioned over the first selected portion of the blended mixture. A second selected portion of the blended mixture is poured over the first interlocking screening material. A second piece of interlocking screening material is positioned over the second selected portion of the blended mixture. A selected portion of an adhering material is embedded into the top surface of the second interlocking screening material and the second selected portion of the blended molded mixture. The mold is cured and the product is released from the mold.

Abstract: A decorative aggregate-containing cementitious slurry having decorative aggregate and cementitious matrix composition forms a monolithic structure when effectively applied to a freshly poured cementitious base and simultaneously cured therewith. The slurry and the base are cured for a time sufficient for producing the monolithic structure with a decorative aggregate-containing cementitious surface. The slurry produces a decorative aggregate-containing cementitious layer having a cured thickness effective for permanently securing the decorative aggregate therein with a portion of the decorative aggregate exposed. Various decorative surfaces are produced without requiring expensive hand broadcasting of the decorative aggregate, and without expensive surface grinding. Dry components of the slurry are decorative aggregate and decorative cementitious matrix blend.

Abstract: Simulated stone texture products are obtained when specially selected materials are properly admixed and formed via rotational molding. These products are manufactured from suitable molds according to a prescribed process methodology using synthetic polymeric materials instead of stone materials. Prerequisite surface textures are produced that effectively simulate the corresponding actual stone products.

Abstract: A device and a method for producing concrete paving stones. These paving stones can be made from coarse grained concrete and a series of layers of colored concrete material. These layers of colored concrete material are placed in a container on top of a slider that is transversely displaceable. There is also an additional slider and a closing member disposed at the bottom of the container. The first slider, can be moved to form a passage slot between the first slider and the housing. The second slider can be moved to form a passage slot between the second slider and the housing. In addition, between the first slider and the second slider is a first deflecting curve for the colored concrete to mix around and between the second slider and the closing member is a second deflecting curve for further mixing of the colored concrete. This colored concrete is then added to the coarse grained concrete and compacted with it to create paving stones.

Abstract: A shelled structure is composed of a resinous plastic layer that is bonded to a hydraulic cement layer by the presence of preformed wire, silica sand or chopped glass fibers at the interface. Set into the resin layer while it is still tacky the wire, sand or glass particles bond readily to both the resin and cement. A wire reinforcing mesh or matrix within the cement layer improves its strength and stability. Wire stubs set into the resin layer may be used to locate the wire matrix. Bonding is improved when the resin wire is in the form of a corrugated grid with part of the grid embedded in the resinous plastic layer. Bonding is further improved when a wire grid is used as the coupling agent in combination with sand particles or chopped glass. Alternately, these latter components may be used without a wire grid. Panel strength is improved when the embedded portion of the wire is overlaid with fiber reinforced resin.

Abstract: A precast concrete plate, such as a roof tile, floor tile, wall tile or house siding, comprises in total from about 0.2% to about 5% by weight of a polymeric modifier having a Tg of above −40° C. The portion of said concrete which comprises no more than about 50% of the thickness of all the concrete which forms the plate, when measured from the bottom surface of the plate towards the top surface of the plate, includes at least about 60% by weight of said polymeric modifier. The plates have a relatively higher degree of resistance to flexural loadings and resistance to impact-impulse loadings in comparison to concrete plates which comprise no polymeric modifier, thus rendering them less likely to be broken or fractured during their storage, transfer and assembly.

Abstract: A method and apparatus for producing tubular molded products from molding material includes a mold casing and a mold core having a common longitudinal central axis which is vertically disposed. The mold casing and mold core are spaced from one another to define a molding space therebetween. A supply device supplies molding material from above the molding space into the molding space. Treatment apparatus is disposed at treatment zones on the mold core for treating the molding material in the molding space, the treatment including treating the molding material by shaking the molding material or treating the molding material by heating the molding material, or both.

Abstract: A precast concrete plate, such as a roof tile, floor tile, wall tile or house siding, comprises in total from about 0.2% to about 5% by weight of a polymeric modifier having a Tg of above −40° C. The portion of said concrete which comprises no more than about 50% of the thickness of all the concrete which forms the plate, when measured from the bottom surface of the plate towards the top surface of the plate, includes at least about 60% by weight of said polymeric modifier. The plates have a relatively higher degree of resistance to flexural loadings and resistance to impact-impulse loadings in comparison to concrete plates which comprise no polymeric modifier, thus rendering them less likely to be broken or fractured during their storage, transfer and assembly.

Abstract: The process for simultaneously molding and rendering water-repellent molded components made of concrete, mortar, cement or the like consists, before pouring the concrete, cement or the like, in covering the interior of the mold with a composition comprising a resin which is a silicone copolymer in the absence of crosslinking agent of hydrolysable silane type and of curing catalyst in the composition. Molded component thus obtained and compositions for removing from the mold and rendering water-repellent.

Abstract: Provided is an artificial stone molded product in which protrusions or embedded grooves for a figure or a pattern are provided integrally on or in a flat surface of a substrate, and a main composition comprises an aggregate of an inorganic material and a resin, characterized in that

Abstract: A molded burial container and method for forming such having a seamless single piece base with a bottom, sides and ends, each of which has an inner wall and an outer wall and a seamless single piece lid having an inner and outer wall, the lid being releasably securable to the base. A coarse aggregate of the moldable material is fused into the interior side of the base and lid inner and outer walls during the molding process as formation of the base and lid is completed. The base and lid inner and outer walls thus form hollow chambers capable of being filled with a structural flowable material such as cellular concrete or structural foam so that the flowable material bonds to the aggregate covered interior side of the inner and outer walls of the base and lid.

Abstract: This disclosure provides a concrete product having a retroreflective surface with uniform and sharp edge which is produced easily with shortened time without using a special equipment or process as well as chemicals which need special attention in handling. The disclosure also establishes a method to obtain the substrate consisting of a concrete-based material and a retroreflective element dispersed and embedded at least in a surface portion of said substrate, at least a part of which element is exposed from a surface of said substrate and the said retroreflective element being exposed from the substrate surface as a result of partially retarded hardening of the said concrete-based material and removal of the thus produced, unhardened concrete material.

Abstract: A building panel includes a central core and a pair of opposed coating surfaces formed integrally with the core. The method of forming the building panel includes the application of a flowable, settable coating material to respective surfaces of at least two baffles (100), placing the baffles in a substantially parallel, spaced interrelationship, at least substantially filling the space between the two baffles (100) with a settable core material prior to setting of the core material, and allowing the core material and coating material to set.

Abstract: A building panel constructed of a gypsum-cement-catalyst formulation molded in layers and including a rigid stud framework. The layers include surface layers, a fire resistant layer and an insulating layer, as well as reinforcement and building paper. A modified panel is molded in layers with structural strength provided by a grid providing spaced apart wire panels. The panel is constructed by a method that includes applying a fluid material of gypsum and cement into a mold having a removable base. Reinforcing mesh and a rigid framework are inserted into the mold along with building paper and reinforcement which are secured to the framework. Additional gypsum and cement are then applied to cover the framework after setting. The base is removed and the initial layer of gypsum and cement is mechanically fastened to the framework.

Abstract: A fossil molding fabrication method includes the steps of (1) preparing a fossil skeleton material; (2) mixing the fossil skeleton material with water to form a paste-like fossil skeleton material, then filling the paste-like fossil skeleton material in the cavity of a flexible mold; (3) preparing a base rock material, then mixing the base rock material with water to form a paste-like base rock material, and then covering the paste-like base rock material over the fossil skeleton in the flexible mold; and (4) keeping the paste-like base rock material away from the radiation of the sun and letting it be dried in the air, and then removing the molding thus formed from the mold, so as to obtain a fossil molding. A cover rock may be covered on the base rock over the fossil skeleton.

Abstract: The invention relates to a first gypsum-based composite article reinforced with glass fibers. This first article has a first member made of a hard gypsum, a second member made of a soft gypsum, and a mat made of the glass fibers. The mat is embedded in the article in a manner that the first and second members are bonded together by means of the mat. This first article is superior in resistance to external force acting thereon and to severe environmental conditions, even if the gypsumbased article is light in weight and thin in thickness. The invention further relates to a second gypsum-based composite article having a base plate, a glass fiber mat bonded to the base plate, and a gypsum layer formed on the glass fiber mat such that glass fibers of the glass fiber mat are embedded in the gypsum layer. This second article also has superior characteristics as those of the first article.

Abstract: A highly fire resistant construction board is produced by embedding a sheet of expanded metal net in a building board made from a water settable inorganic binder. In a preferred embodiment, the wallboard is made from a combination of gypsum, cement, and a particulate mineral filler such as perlite or vermiculite, and contains an embedded layer of expanded metal net made from a magnesium alloy.

Abstract: A method for fabricating a composite pressure vessel comprising layering up of an uncured carbon fiber fabric/resin prepreg on a mold. Thereupon an uncured insulating rubber is layered up and combined with the uncured carbon fiber fabric/resin prepreg by autoclaving. This method produces an insulator for a composite pressure vessel which insulator is an aspect of the present invention.

Abstract: A method of making a cast concrete stepping stone whose exposed upper surface has the appearance of two or more grouted attractive natural stepping stones. A liquid release agent is applied to the mold which is then placed on a vibrator table and filled with wet concrete. The mold is vibrated for about 30 seconds and the surface of the concrete troweled smooth. Dry body color is sprinkled over the concrete surface and troweled to completely cover the concrete. A dry release agent containing powdered color having a darker shade than the body color is sprinkled over the dry body color covering the concrete. The desired pattern is then pressed into the surface of the concrete and after a six hour drying time, the cast stepping stone is removed from the mold. Excess body color and release agent are washed away and the washed surfaces totally dried. Finally a clear concrete sealer is applied to the exposed upper surface of the concrete stepping stone.

Abstract: A patterned shaped article is produced on a given surface by a method including the steps of disposing a partition body on the given surface, temporarily fixing a plurality of cut pattern pieces to the upper surface of the partition body or the upper surface of a mesh member disposed on the partition body so that the cut pattern pieces are disposed adjacent to each other to constitute a pattern to be formed, unfixing one of the cut pattern pieces from a portion of the upper surface to which a pattern-course material is to be supplied, supplying the pattern course material to the portion, repeating the unfixing and supplying steps until the partition body is filled with a prescribed amount of pattern-course materials, removing the partition body alone or together with the mesh member from the pattern-course materials, and allowing the pattern-course materials to set into the patterned shaped article on the given surface.

Abstract: Methods for manufacturing highly insulating connector rods and highly insulating composite wall structures using such connector rods. The connector rods are highly insulating and are injection molded in a single step from an appropriate resinous material or moldable plastic. Discontinuous fibers may be impregnated within the resinous material or other moldable plastic. The single step molding method yields connector rods having pointed ends for facilitating entry through an insulating layer and a first structural layer not yet cured, and also an enlarged head for receiving an impact from a hammer or mallet or for facilitating gripping by the installer. The enlarged head also provides an anchoring effect within a second structural layer upon curing. The connector rods are manufactured to include a ridge or flange to limit the depth of penetration by the connector rod when inserted into the insulating material when forming the composite wall structure.

Abstract: Method of producing concrete structures with a surface protection layer and a concrete layer. The method includes moulding the concrete layer and the surface protection layer using a "wet in wet" process. The surface protection layer preferably consists of a cement allied mortar having a low water binding average ratio and a binding agent strength above 70 Mpa. The concrete layer which preferably consists of a concrete having a lower binding agent strength than the surface protection layer, is preferably an air entrained ballast concrete with dense structure and a strength in the range of 10-20 Mpa. The surface protection layer is cast in the bottom of a mold, and the concrete layer is cast above the surface protection layer. During desiccation of the material, the surface protection layer shrinks less than the concrete layer, so that pressure strains are created through deformation differences in the surface protection layer and concrete layer.

Abstract: The invention relates to a method of patterning a concrete surface and a pattern transfer mat for use in the method. The pattern transfer mat has a transfer surface having three-dimensional irregularities and carrying a multiplicity of grains to be transferred to the substrate concrete. Concrete is cast against the transfer surface of the mat and cured in situ and the mat is then detached. The aesthetic grains are grains having a cement powder deposited thereon beforehand. The cement powder absorbs water to cause fine air cells therein to collapse. Thus, the finished surface of the case concrete structure is made smoother.

Abstract: A fire resisting slab fabrication method including the steps of i) preparing a first compound by mixing by weight 25%-30% magnesium oxide with 20%-25% magnesium chloride and 10%-15% water at room temperature; ii) preparing a second compound by mixing by weight 15%-20% foamed plastic with 15%-20% wooden chips and 5%-10% quartz sand at room temperature; iii) mixing the first compound with the second compound at room temperature, so as to obtain a mixture; and, iv) processing the mixture thus obtained into a flat core layer by means of a press roll mechanism, and simultaneously covering two layers of meshed glass fiber cloths and two layers of meshed non-woven cloths on two opposite sides of the core layer.

Abstract: Modular stone panels simulate assembled masonry, and are useful for decorative walls, retaining walls, facings for structures and the like. Precast stone-faced panels are made by setting stones such as field stone having at least one relatively flat face, substantially directly on the bottom of a rectangular mold. The stones are set in the mold individually while packing sand around and between the stones but not under them. This is done by sliding each stone laterally across the bottom of the mold, thereby packing the sand while substantially keeping the stones supported immovably against the bottom. The stones do not float on a sand bed and the sand between them is packed. Thus the stone and sand are less readily displaced by concrete poured over them to fill the mold. The concrete bonds part way into the packed sand, which can be facilitated by vibration, causing a liquid portion of the concrete to diffuse into the sand.

Abstract: A decorative sheet for construction is disclosed. The decorative sheet for construction comprises a thermoplastic polyester resin foam forming a surface layer, a large number of inorganic aggregates scattered over the surface of the foam in the presence of an adhesive, said inorganic aggregates forming a decorative face layer by the medium of the adhesive, and a backing layer formed on the decorative face layer. The decorative sheet of the present invention enables its decorative face layer with a backing layer to be reliably and readily transferred to the surface of concrete construction or products, and yet which enables a foam layer as a protective layer for the decorative face layer with a backing layer to be readily removed after application. A decorative concrete product for construction using the same, and processes for preparing them are also disclosed.

Abstract: A decorative sheet for construction is disclosed. The decorative sheet for construction comprises a thermoplastic polyester resin foam forming a surface layer, a large number of inorganic aggregates scattered over the surface of the foam in the presence of an adhesive, said inorganic aggregates forming a decorative face layer by the medium of the adhesive, and a backing layer formed on the decorative face layer. The decorative sheet of the present invention enablesits decorative face layer with a backing layer to be reliably and readily transferred to the surface of concrete construction or products, and yet which enables a foam layer as a protective layer for the decorative face layer with a backing layer to be readily removed after application. A decorative concrete product for construction using the same, and processes forpreparing them are also disclosed.

Abstract: A method of making the tile dispenses wet concrete having two different colors into a partitioned pug box for disposition onto opposite sides of a pallet, so that, the two different colors reside on opposite sides of the pallet in side-by-side relation. The wet concrete is metered and compressed by a roller and shaped by a slipper to provide the concrete tile with a desired cross-sectional shape, following which the concrete is then chopped by a knife assembly to form the individual tiles with desired edge configurations. The concrete is cured and then removed from the pallets to form the completed tiles. The method may be incorporated into a continuous process in which a succession of the pallets are passed by a conveyor beneath a making head assembly containing the partitioned pug box and the roller and slipper and then beneath a knife assembly to form a succession of the concrete tiles.

Abstract: Improved structural members including solid and hollow core beams, poles, columns and enclosure structures formed of a cement-based slurry infiltrated fiber composite material. The improved structural members are produced by first placing a plurality of individual short fibers or fiber mats of organic or inorganic materials into a form to create a bed of fibers substantially filling the form and having a predetermined fiber volume density and then adding a cement-based slurry mixture into the form to completely infiltrate the spaces between the fibers. Existing structural members may be retrofitted with jackets of the cement-based slurry infiltrated fiber composite material. The cement-based slurry mixture includes a composition of Portland cement or blended cement, fly ash, water, a high-range water reducer (superplasticizer), and may also include fine grain sand, ground granulated blast-furnace slag, chemical admixtures, and other additives.

Abstract: A ceramic article such as a sanitary pottery ware is produced by slip casting using a porous composite mold. A green ceramic body of a part such as a trap of sanitary ware is separately formed in advance by, for example, slip casting. The green ceramic body is placed in the mold cavity of the porous composite mold. Then, a slip as the material of the main part of the sanitary ware is supplied into the mold cavity to form deposit integral with the green ceramic body, whereby an integral sanitary ware is obtained by slip casting.

Abstract: Liquid-repellant covering layer, characterized in that it consists of at least a compact layer (2) which is formed by a mass of fibers (3) and a clay product (4).

Abstract: A method of fabricating a concrete floor having an autogenous hard high gloss finish that does not require further coatings includes pouring a designed concrete mix to establish a slab having an upper surface slightly below the level determined for the finished floor. A finishing floor surface layer is created by applying an amount of a dry shake dressing material containing quartz crystals and a coloring agent, but no coarse aggregate, to the upper surface of the slab and floating the surface until the finishing layer reaches predetermined amount which cures to form a generally monolithic structure with the slab but having a higher compressive strength when fully cured. Necessary expansion joints are provided. The floor is coated with a curing sealer and allowed to cure for approximately 30 days, or until it reaches a predetermined compressive strength. The sealer material is removed and the expansion joints are sealed.

Abstract: A hydraulic composition comprising (a) a cement composition prepared by subjecting size-adjusted cement having its particle size distribution adjusted to have a 50% pass particle diameter of from 2 to 7 .mu.m and a ratio of a 90% pass particle diameter to a 10% pass particle diameter of from 25 to 40 to a water-spraying treatment to increase the loss on ignition thereof by 0.5 to 2.0% by weight and (b) a water reducing agent; and a process for producing a concrete pile by using a mixture of the hydraulic composition and from 18 to 25% by weight of water based on the hydraulic composition. A mortar or concrete mixture of the hydraulic composition exhibits sufficient fluidity and provides a hardened product having a greatly improved compressive strength. The concrete pile produced by using the hydraulic composition has a compressive strength of 800 kgf/cm.sup.2 or higher at one day age.

Abstract: An environmental enclosure structure formed of a cement-based slurry infiltrated fiber composite material is used above ground or underground to enclose, protect, and safely contain; hazardous materials, telecommunications equipment, volatile explosives, and the like. The preferred enclosure structure is a box-like enclosure formed of a cement-based slurry infiltrated fiber composite material which is produced by first placing a plurality of individual short fibers or fiber mats of organic or inorganic materials into a form to create a bed of fibers substantially filling the form and having a predetermined fiber volume density and then adding a cement-based slurry mixture into the form to completely infiltrate the spaces between the fibers. The cement-based slurry mixture includes a composition of Portland cement, fly ash, water, a high-range water reducer (superplasticizer), and may also include fine grain sand, chemical admixtures, and other additives.

Abstract: Tooling for facing a wall includes a plurality of cavities which are formed by four blades, each of the cavities corresponding to various brick sizes. Six lines of interconnected cavities are attached to a cross beam. Adjacent cavities and lines are spaced from another by a predetermined dimension. Unset settable building material is mixed with appropriate coloring and waterproofing agent and is applied to a wall to form an outer layer. The surface thereof is sponged to produce a brick like surface relief. The tooling is pressed into the outer layer to impress a pattern resembling brickwork. Unset material is sucked from the joint line space between adjacent cavities and the layer is allowed to set. Then, mortar is added to the joint line. Once the mortar has set, the final outer layer has a true brick finish that resembles a real brick wall. The unset settable material can be applied to damaged or wood walls so that a true brick finish can be given to a wall in a quick, simple and cost effective manner.

Abstract: A method of carrying out aggregate exposed finish for concrete capable of extremely reducing the usage amount of decorative aggregates, and of facilitating the work without requiring the long working time and the technique of a high level is as follows. The method includes the steps of: loading aggregates on an adhesive sheet; burying part of the aggregates in an adhesive layer of the adhesive sheet; casting mortar or concrete onto an aggregate loading surface of the aggregate loading adhesive sheet; hardening the mortar or concrete; and removing the adhesive sheet.

Abstract: A method of producing slab-like concrete elements having mutually parallel sides and containing one or more filling bodies wherein a part of the element which contains one or more filling bodies is cast in a first manufacturing stage and allowed to harden, and wherein the hardened part is turned upside down and lowered into a mould which contains fresh concrete, in a second manufacturing stage and the fresh concrete is allowed to harden. In the first manufacturing stage the concrete is poured into the mould to a level such that the upwardly facing side of each filling body will be free from concrete; in that the free surface of each filling body has provided therein recesses whose combined volumes correspond to the variation in the amount of concrete used in the second manufacturing stage; and in that in the second manufacturing stage the first part is lowered into the mould containing fresh concrete to a level at which the produced concrete element has a nominal thickness.

Abstract: A manufacturing process enables the connection of two separately finished skins (12A & 12B) with spacers (14 & 16). The panels are manufactured by casting a first skin (12A), and then attaching the spacers (14 or 16) to the internal side of the first skin, and then casting a second skin (12B) and attaching the spacers to the internal side of the second skin. The lightweight panel (10) also contains internal formwork (15) for structural columns (33) and beam (34) which are cast in situ after the panel has been placed.

Abstract: A method of producing a patterned shaped article includes the steps of disposing at a prescribed position within a main form for molding the shaped article a cell form having a plurality of cells arranged in a contiguous manner, charging a prescribed amount of dry pattern-course material for forming the pattern course of the shaped article into prescribed cells of the cell form, charging a base-course material for forming the base course of the shaped article into the remaining space of the main form not filled with the pattern-course material, removing the cell form, causing the charged pattern-course material and base-course material to set into a shaped article, removing the shaped article from the main form and, optionally, sintering the shaped article.

Abstract: To facilitate the casting of stronger and more precise steel reinforced concrete members and also to facilitate the formation and field joining of such members there is provided a bar splice which includes a generally cylindrical sleeve open at one end to form an axially elongated chamber to receive a steel reinforcing bar telescoped therein, and provided with internal threads at the other end whereby a threaded bar end may be secured to the other end, and when secured sealing the other end of the chamber. The threads are preferably tapered and the chamber includes inwardly extending axially spaced annular ribs. Lateral ports are provided at each end of the chamber. The wall thickness of the chamber adjacent the threaded end of the sleeve may be increased to improve tensile capabilities. The length of the chamber is most of the splice sleeve since the threaded connection occupies little axial space.

Abstract: A method and apparatus for producing light-weight construction panels having a cementitious core layer surfaced with a layer of reinforcing fabric bonded to the two faces of the core includes the use of slurry applicator having a supporting member and a doctor in addition to a moving carrier for the slurry coated fabric. The edges of the panel also are covered with the fabric and may be open mesh edges. Cementitious slurry, for example, portland cement slurry, is applied to the fabric by means of a supporting member over which the fabric is drawn and a doctor means adjustably mounted above the supporting member. The supporting member is of a non-base-reactive material such as polypropylene or stainless steel; the use of such a supporting member permits better application of the slurry to the fabric before placement of the slurry coated fabric on the moving carrier.

Abstract: Simulated granite articles manufactured by coating a mold with a gel coat and then a spray composition including a gel coat material and crushed natural granite, crushed synthetic granite and mixtures thereof. Backing material fills the remainder of the mold. Gel coat and crushed synthetic granite may be sprayed directly on the mold, with a modified spray gun being used to efficiently and uniformly spray the granite composition.

Abstract: An aggregate floor including terrazzo and the like and a method for forming the floor on a supporting surface, the floor including a layer of flexible compound applied to the surface, a reinforcement mesh positioned between divider strips and adjacent the compound and supporting a layer of compacted aggregate forming a substantially level surface. The divider strips are selectively positioned in desired configurations on the flexible compound layer to divide the mesh and aggregate into discreet and crack controlled sections. A mixture of composite cement, water and, in some cases, sand is applied to the surface of the aggregate layer in such a viscosity as to gravitate completely through the aggregate layer and make contact with the underlying layer of flexible compound. Such permeation fills and replaces the air pockets between the aggregate particles and deposits sufficient top coating on the surface of the aggregate to be polished to a finished surface.

Abstract: A method for the fabrication of a composite structure made from a profile plate and concrete. The relatively lightweight steel profile plate is placed at the building site. At the building site the concrete is sprayed on the surface of the profile plate to form the composite structure. The profile plate can be sprayed with concrete, layer by layer, with each layer being allowed to at least partially set between sprayings. Thus, the inherent load-bearing capacity of the structure increases as the layers are applied and the weight of the structure increases.

Abstract: A method of patterning a concrete surface and a pattern transfer mat for use in the method. The pattern transfer mat has a transfer surface having three-dimensional irregularities and carrying a multiplicity of grains to be transferred to the substrate concrete. Concrete is cast against the transfer surface of the mat and cured in situ and the mat is then detached.

Abstract: A burial container having a seamless single piece base with a bottom, sides and ends, each of which has an inner wall and an outer wall and a seamless single piece lid having an inner and outer wall, the lid sealably securable to the base. The lid, bottom side and end inner and outer walls form hollow chambers capable of being filled with cellular concrete or other structural flowable materials. The inner and outer walls of the lid and base may be parallel and unconnected or connected at a plurality of locations to hold the walls in a substantially fixed relationship with each other and thereby strengthen the lid, bottom, sides and ends to withstand the forces exerted by the surrounding earth and water.

Abstract: A patterned tool and method for producing a durable tactile warning surface for sidewalks and other walkways including pouring a concrete base, applying pigmented or colored hardener to the upper surface of the concrete base, stamping the upper surface of the concrete base with the patterned tool including a substantially flat member having a plurality of symmetrically disposed recesses of a predetermined diameter and depth formed on the lower surface thereof and a plurality of corresponding vent channels formed through the substantially flat member in communication with each corresponding recess and curing the concrete base to form a durable tactile warning surface including a plurality of symmetrically disposed raised elements of a predetermined diameter, height and spacing corresponding to the plurality of recesses to produce an uneven surface visually contrasting with adjacent surface areas.

Abstract: In a process known of per se for manufacturing plastic pipes, in which a liquid resin, a catalyst and sand and glass fibres are introduced into a centrifugal drum where the pipe is formed as the plastic sets, it was previously customary to start or stimulate the thermosetting process by blowing hot air into the centrifugal drum. The air escaping thereby from the inside of the drum contains solvent vapours which pollute the environment. The improved process consists in that the heat required to start the thermosetting process is no longer supplied from the inside by means of hot air, but by means of hot water which is sprayed onto the outside of the centrifugal drum and is fed through a hot water circuit and, after the exothermic thermosetting begins, heats up again in the latter to at least the original temperature, thereby drawing off heat released by the process. Further cooling is achieved by a cold water circuit, which can be switched on selectively to spray the centrifugal drum.

Abstract: A burial container having a base with a bottom, side walls and end walls and a lid sealably securable to the base. The lid, bottom and walls have inner and outer covers forming hollow chambers capable of being filled with granular substances and liquids for added stability, rigidity and strength. The inner and outer covers are joined at a plurality of locations to hold the covers in a fixed relationship each with the other and strengthen the walls, bottom and lid to withstand the forces exerted by the surrounding earth and water. Various configurations of junctions provide the stability, rigidity and strength needed in the base and lid container.

Abstract: The present invention is a contoured wall and method for creating the contour and appearance of a wall formed from individual assembled units such as stones. The wall is formed from a plurality of interlocking wall portions that each have at least two non-linear mating surfaces. Each of the wall portions further has a lateral face contoured to resemble the stone wall. The wall is formed from hardenable construction material such as concrete poured between two mold members. Each of the mold members has a lateral mold face with at least one of the lateral faces having a plurality of interlocking contoured relief portions to provide a molded surface having the contour of a stone wall. In one embodiment, at least one of the mold members includes a plurality of individual form liners, or mold modules, each of which includes two non-linear mating edges and a lateral relief mold face.