Abstract: A method for manufacturing microfibrillated cellulose, a particulate grinding medium suitable for use in said method, a material which wears rough, and a method for making said particulate grinding medium.

Abstract: A method of manufacturing a honeycomb body, comprising extruding honeycomb extrudate (200) in an axial direction (A), the honeycomb extrudate (200) having an outer periphery (206); and laser machining in situ the honeycomb extrudate (200) to form a laser cut in the honeycomb extrudate. A system for in situ cutting a wet green ceramic extrudate, comprising a laser (500, 732, 826) configured to irradiate laser energy to an outer periphery of a wet green ceramic article, the laser energy adapted to cut through at least a portion of the outer periphery (206).

Abstract: A process for manufacturing a composite material part including a particulate reinforcement densified by a ceramic matrix, the process including: formation of a blank of the part to be manufactured by shaping a mixture including a binder, first ceramic or carbon particles intended to form the particulate reinforcement of the part and second ceramic or carbon particles distinct from the first particles, removal or pyrolysis of the binder present in the blank to obtain a porous preform of the part to be manufactured, and infiltration of the porosity of the preform by a molten composition including a metal in order to obtain the part.

Abstract: A particulate material having a body including a first phase including alumina having an average crystallite size of not greater than 5 microns, and the body further including a second phase having a platelet shape.

Abstract: Provided are methods for hermetically sealing the surfaces of the CMC structures with the capping layers, comprising depositing a slurry onto the surface of a CMC structure and treating the CMC structure with the deposited slurry in an oxygen containing environment, thereby forming a stack. These stacks may be used to construct walls of radomes that enclose antennas and other equipment of aerospace vehicles. The capping layers may form smooth external surfaces of the radomes and may hermetically seal the underlying CMC structures. The dielectric properties of these stacks may be configured to minimize interference with operations of the antennas and other equipment deposited within the radome.

Abstract: A method for producing ceramic fibers of a composition in the SiC range, starts from a spinning material that contains a polysilane-polycarbosilane copolymer solution. The spinning material is extruded through spinnerets in a dry spinning method and spun through a spinning duct into green fibers, and the green fibers are subsequently pyrolyzed. Accordingly, the polysilane-polycarbosilane solution contains between 75 wt. % and 95 wt. %, in particular between 80 and 90 wt. %, of an indifferent solvent, and the spinnerets have a capillary diameter between 20 and 70 ?m, in particular between 30 and 60 ?m, in particular between 40 and 50 ?m.

Abstract: A method of making indium tin oxide nanofibers includes the step of mixing indium and tin precursor compounds with a binder polymer to form a nanofiber precursor composition. The nanofiber precursor composition is co-formed with a supporting polymer to form a composite nanofiber having a precursor composition nanofiber completely surrounded by the supporting polymer composition. The supporting polymer composition is removed from the composite nanofiber to expose the precursor composition nanofiber. The precursor composition nanofiber is then heated in the presence of oxygen such as O2 to form indium tin oxide and to remove the binder polymer to form an indium tin oxide nanofiber. A method of making metal oxide nanofibers is also disclosed.

Abstract: The present invention relates to novel technical ceramic bodies and a method for preparing these technical ceramic bodies. The method of the invention for the production of a coloured technical ceramic body comprises the following steps: providing a composition comprising alumina, at least one pigment component and optionally binder materials, preparing a green body from this composition, optionally debinding the green body, thereafter subjecting the green body to a treatment with a metal-containing preparation as a further pigment component, and sintering the treated green body. The coloured technical ceramic body of the present invention consists of alumina as a technical ceramic material, the technical ceramic body comprising a first coloured area and a second coloured area of a different colour, whereby the first coloured area contains a first pigment component, and the second coloured area contains a second pigment component in combination with the first pigment component.

Abstract: A NOx sensor 100 is produced by forming a stack with a ceramics paste including ceramic particles, a resin, a solvent, and one or more additives selected from additives of a first group having a first structure containing one or more selected from ether structures, urethane structures, hydroxy group-containing structures, ester structures, and acrylic structures and additives of a second group having any one or more structures of the additives of the first group and a second structure containing one or more selected from imidazoline structures, ethylenediamine structures, and amine structures. The ceramics paste contains any one of the additives of the first group and the second group and thus has an appropriate affinity for a cutting edge at the time of cutting a laminated body before the firing of the NOx sensor 100.

Abstract: This present invention describes interface-defined nanolaminates (IDnLs), which are novel nanolaminate materials fabricated from metals and ceramics, and new methods for fabricating these IDnL materials, including new methods for manufacturing high aspect ratio parts comprising IDnL materials according to the present invention. IDnLs are fundamentally different from ordinary laminates in that their properties are defined by the interfaces between the layers rather by the properties of the bulk materials comprising the individual layers. In contrast to superlattice materials, IDnLs may be made thermally stable due to the wide selection of interface-defining materials, which allows judicial use of equilibrium phase diagrams. The degree of interface coherency in IDnLs may be varied to optimize material properties. In addition, IDnLs may be manufactured inexpensively in bulk, industrial quantities and large sizes by the techniques disclosed in this invention.

Abstract: The invention relates to a novel process for commercial production of bulk functionally graded materials (FGM) with a per-determined axial, radial, and spherical gradient profiles. The process is based on the reiterated deformation of the layers of variable cross-section thicknesses made of different materials. That allows significant savings of time, energy and materials. Metals, ceramics, glasses and polymers in different combinations can be brought together with a continuous or stepwise gradual change from one material to another. The invention can be applied to industrial production of functionally graded materials with different types of gradient profiles, which cannot be produced by the existing technologies and which are sought by many key industries. The mechanical, thermal and optical responses of materials produced by the proposed methods are of considerable interest in optics, optoelectronics, tribology, biomechanics, nanotechnology and high temperature technology.

Abstract: An inorganic fiber structure comprising inorganic nanofibers having an average fiber diameter of 3 ?m or less, in which an entirety including the inside thereof is adhered with an inorganic adhesive, and the porosity thereof is 90% or more, is disclosed.

Abstract: A method for making an expanded, and optionally multi-component and/or colored PTFE monofilament is disclosed. The method includes forming a first paste by mixing a PTFE powder with a hydrocarbon solvent; forming an extrusion preform by pressing the first paste into a form; curing the extrusion preform by exposing the extrusion preform to a first temperature for a first time duration; forming a green monofilament by extruding the first paste through a die; expanding the green monofilament by exposing the green monofilament to a second temperature for a second time duration, the second time duration occurring after the first time duration; stretching the green monofilament substantially along a longitudinal axis of the green monofilament, the stretching the green monofilament occurring after the expanding the green monofilament; and sintering the green monofilament after the stretching the green monofilament.

Abstract: Material processing systems are disclosed. Some systems include methods of eliminating or reducing defects in elongate workpieces that can undergo large deformations during processing. Some systems include apparatus configured to facilitate such large deformations while maintaining internal stresses (e.g., tensile stresses) below a threshold stress. Some disclosed systems pertain to powder extrusion techniques. Continuous and batch processing systems are disclosed.

Abstract: Artificial turf has a base layer, a multiplicity of blades fixed in and projecting upward from the base layer, and a mass of damping material on the base layer and through which the blades project. Each of the blades is at least partially formed of a polyester of terephthalic acid made from waste. The polyester is polyethylene terephthalate (PET) or polybutylene terephthalate (PBT), both from waste. The base layer is a flat primary layer, preferably a textile and preferably consists of plastic, a polyolefin and/or a polyester of terephthalic acid, preferably a polyester of terephthalic acid from waste.

Abstract: Single, continuous PTFE layers having lateral zones of varied characteristics are described. Some of the lateral zone embodiments may include PTFE material having little or no nodal and fibril microstructure. Methods of manufacturing PTFE layers allow for controllable permeability and porosity of the layers, in addition to other characteristics. The characteristics may vary from one lateral zone of a PTFE layer to a second lateral zone of a PTFE layer. In some embodiments, the PTFE layers may act as a barrier layer in an endovascular graft or other medical device.

Abstract: A mat member includes inorganic fibers, a first surface and a second surface opposite to the first surface. The first surface has a plurality of needle penetration marks and/or a plurality of needle protrusion marks. The second surface has a plurality of needle protrusion marks and/or a plurality of needle penetration marks. A plurality of needle marks are formed in the mat member by needle punching and extend from the needle penetration mark to the needle protrusion mark. An inorganic fiber bundle which includes a plurality of the inorganic fibers oriented in a closed loop configuration is formed at the needle protrusion mark.

Abstract: A method and apparatus for applying a mid-IR graded microstructure to the end of an As2S3 optical fiber are presented herein. The method and apparatus transfer a microstructure from a negative imprint on a nickel shim to an As2S3 fiber tip with minimal shape distortion and minimal damage-threshold impact resulting in large gains in anti-reflective properties.

Abstract: Apparatuses and methods for the production of superfine fibers.

Abstract: The zeolite structure is a porous zeolite structure constituted of a formed article obtained by extruding a zeolite raw material containing zeolite particles and an inorganic binding material including at least basic aluminum chloride, a ratio P1 (P1=V2/V1×100) of a volume V2 of the inorganic binding material in the zeolite structure with respect to a volume V1 of the zeolite structure is from 10 to 50 vol %, and a relation of equation (1) is satisfied: P2/P1?1.0??(1), in which P1 is the ratio of the volume V2 of the inorganic binding material in the zeolite structure with respect to the volume V1 of the zeolite structure and P2 (P2=Vb/Va×100) is a ratio of volumes Vb of pores having pore diameters of 0.003 to 0.03 ?m with respect to the whole pore volume Va of the zeolite structure.

Abstract: A method and system for generating an optical fiber is provided. The method includes creating a green fiber consisting primarily of a ceramic material and sintering the green fiber with a laser by moving the green fiber through a beam of the laser to increase the density of the fiber after sintering. The system for creating a continuous optical fiber includes an extruder, a processing chamber and a laser. The extruder is configured to extrude a ceramic slurry as a green fiber. The processing chamber is configured to receive and process the green fiber. And, the laser is configured to direct a laser spot on the green fiber exiting the processing chamber to sinter the green fiber.

Abstract: A method for manufacturing indium tin oxide nanowires by preparing a solution that includes an indium-containing species, a tin-containing species and a polymeric material, wherein the solution has a molar ratio of tin to indium in a range from about 5 to about 15 percent, electrospinning fibers using the solution, and heating the fibers to a calcination temperature and maintaining the fibers at the calcination temperature for a predetermined calcination time.

Abstract: A method of manufacturing building bricks provides for mixing quartz sand, which can be barkhan bare sand, with clay and starch. NaOH and water, which can be technical water or sea water, are added to the mixture which is then subjected to semidry shaping and baking. The resulting light weight bricks produced in a simple and economical way possess low thermal conductivity, are heat- and frost proof, chemical-resistant, and biorefractory.

Abstract: A sintered rod-shaped proppant and anti-flowback agent possesses high strength and high conductivity. The sintered rods comprise between about 0.2% by weight and about 4% by weight aluminum titanate. In some embodiments, the sintered rods are made by mixing bauxitic and non-bauxitic sources of alumina that may also contain several so-called impurities (such as TiO2), extruding the mixture, and sintering it. The starting material may optionally be milled to achieve better compacity and crush resistance in the final sintered rod. A fracturing fluid may comprise the sintered rods alone or in combination with a proppant, preferably a proppant of a different shape.

Abstract: This invention describes a novel type of materials named by the inventors as Interface-Defined nano-Laminates (IDnL), and a new method for fabricating these materials from ceramic, metallic, and other powders. The laminate layer thickness in IDnL is smaller than that of ordinary laminates, but greater than that of superlattices. IDnL are fundamentally different from ordinary laminates in that their properties are defined by interfaces, and not by the properties of the bulk materials comprising individual layers. In contrast to superlattice materials, IDnL can be made thermally stable, due to the wide selection of interface-defining materials, which allows judicial use of equilibrium phase diagrams, and the “entropic stabilization” approach discovered by the authors; and in addition IDnL can be manufactured inexpensively in bulk, industrial quantities and large sizes by the techniques revealed in this invention. The degree of interface coherency in an IDnLs can be varied to optimize material properties.

Abstract: A ceramic sheet is produced by a method in which inorganic particles including, as a main component, an oxide represented by general formula ABO3 and containing a volatile component are mixed such that the A/B ratio is 1.05 or more, the inorganic particles are formed into a self-supported planar shaped body with a thickness of 30 ?m or less, and the shaped body is fired, without an inactive layer or with an inactive layer which does not substantially react with the shaped body and is disposed adjacent to the shaped body, at a temperature-rising rate of 30° C./min or more in a temperature range which is equal to or higher than a temperature at which the volatile component is volatilized.

Abstract: A method for manufacturing indium tin oxide nanowires by preparing a solution that includes an indium-containing species, a tin-containing species and a polymeric material, wherein the solution has a molar ratio of tin to indium in a range from about 5 to about 15 percent, electrospinning fibers using the solution, and heating the fibers to a calcination temperature and maintaining the fibers at the calcination temperature for a predetermined calcination time.

Abstract: A method for producing a domestic appliance plate from a starting mixture. In order to provide a domestic appliance plate having a high resistance to thermal shock, good thermal insulation, and advantageous mechanical properties, at least magnesium silicate hydrate, kaolinite, calcined kaolinite, and aluminum oxide are used for the starting mixture.

Abstract: The present invention relates to a method for producing a rare earth sintered magnet including the steps of: molding a mixture of magnetic powder containing a rare earth compound and oil-extended rubber containing oil and rubber to produce a molded body; removing the oil-extended rubber from the molded body; and calcining the molded body from which the oil-extended rubber is removed to produce a rare earth sintered magnet 10.

Abstract: Disclosed is a large-sized ceramic plate obtained by an extrusion molding method wherein the warpage of the plate is suppressed, and thus, a texture can be formed thereon without a grinding work after baking. Provided is a large-sized ceramic plate characterized in that a glaze layer is formed on the surface of a ceramic substrate in accordance with need; the warpage of the ceramic substrate is 1.5 mm or less; and the ceramic substrate is obtained by extrusion molding a ceramic raw material added with a needle-shaped crystallized mineral to produce a cylindrical molded body, cutting and opening the cylindrical molded body to spread out in the form of a plate, rolling the plate with a flattening roller to form a raw molded body, and thereafter, baking the raw molded body.

Abstract: This invention describes a unique of class of nano-scale materials for use as protective coatings or barriers against heat as well as material loss due to processes such as corrosion, ablation, erosion, or oxidation. These nano-scale laminated materials are also useful as free-standing components and as substrates, especially for high temperature oxidation-resistant applications. The novel materials of this invention are known as interface-defined nano-laminates (IDnLs), and are fabricated by a new method from ceramic, metallic, and other powders. The laminate layer thickness in an IDnL is smaller than that of ordinary laminates but greater than that of superlattices. Interface-defined nano-laminates are fundamentally different from ordinary laminates in that their properties are defined by interfaces, and not by the properties of the bulk materials comprising individual layers.

Abstract: A method for manufacturing indium tin oxide nanowires by preparing a solution that includes an indium-containing species, a tin-containing species and a polymeric material, wherein the solution has a molar ratio of tin to indium in a range from about 5 to about 15 percent, electrospinning fibers using the solution, and heating the fibers to a calcination temperature and maintaining the fibers at the calcination temperature for a predetermined calcination time.

Abstract: Embodiments of the invention relate to a composite hydrogen storage material comprising active material particles and a binder, wherein the binder immobilizes the active material particles sufficient to maintain relative spatial relationships between the active material particles.

Abstract: A method of making ceramic articles includes compounding ceramic precursor batch components that include hydrous clay. The hydrous clay includes particle components having a platy geometry. The crystallite size of the platy hydrous clay particle components is greater than a predetermined amount. Controlling such crystallite size can result in reduced shrinkage of green ware during the clay dehydroxylation stage of firing.

Abstract: A spacecraft or spacesuit that provides shielding to reduce exposure to ionizing radiation such as high energy electrons and protons. Further, methods are provided for reducing exposure through spacesuits and manufacturing spacecraft and spacesuit shields.

Abstract: The invention discloses a production method for nanofibers of metal oxide, wherein the metal oxide is a metal oxide of at least one metal selected from Sc, Y, La, Ce, Pr, Nd, Sm, Gd, Dy, Ho, Yb, Zr, Sr, Ba, Mn, Fe, Co, Mg and Ga, comprising: a) spinning a compound precursor containing a salt of the metal, to produce nanofibers of the precursor containing the metal oxide; and b) calcining the nanofibers of the precursor containing the salt of the metal at a temperature in a range of from 500° C. to 800° C., to obtain nanofibers of metal oxide containing the at least one metal element. The invention further discloses nanofibers of metal oxide, a solid electrolyte material, a fuel cell and an oxygen sensor.

Abstract: The invention pertains to a method for making a polymer-additive composite particle from a dope by jet spinning the dope to obtain a pulp, fibril or fibrid, wherein the solvent of the dope is selected from N-methyl-2-pyrrolidone, N,N?-dimethylformamide, N,N?-dimethylacetamide, tetramethylurea, and 4 to 75 wt % of a composition consisting of 2 to 95 wt % of a para-aramid polymer and 5-98 wt % of a solid additive material, to a total of 100 wt %, and wherein the aramid polymer is dissolved in the solvent; or coagulating the dope by means of a rotor-stator apparatus in which the polymer solution is applied through the stator on the rotor so that the precipitating polymer-additive composite particle is subjected to shear forces while they are in a plastic deformable stage.

Abstract: Disclosed herein is a polymeric filtration medium including at least one fibrous mat of randomly oriented fibers of a polymer. The polymer has a molecular weight distribution (Mw/Mn) between about 1.4 and about 6 and a melt flow rate greater than about 1000 g/10 minutes. Also disclosed herein are methods of making and using the polymeric filtration medium. Further disclosed herein is a composite filtration medium incorporating the polymeric filtration medium.

Abstract: Material processing systems are disclosed. Some systems include methods of eliminating or reducing defects in elongate workpieces that can undergo large deformations during processing. Some systems include apparatus configured to facilitate such large deformations while maintaining internal stresses (e.g., tensile stresses) below a threshold stress. Some disclosed systems pertain to powder extrusion techniques. Continuous and batch processing systems are disclosed.

Abstract: A flexible substrate, a method of manufacturing a display substrate, and a method of manufacturing a display panel. A spinning device is filled with a source solution, and a carrier substrate is arranged such that the spinning device faces the carrier substrate. An electric field is formed between the spinning device and the carrier substrate by supplying a power to the spinning device and the carrier substrate, and a nano-fiber is formed by spraying the source solution toward the carrier substrate. A flexible substrate is formed on the carrier substrate by coating a polymer resin on the nano-fiber, a plurality of display cells are formed on the flexible substrate, and then a display substrate is formed by separating the carrier substrate from the flexible substrate.

Abstract: The present invention relates to a method for producing an artificial lightweight aggregate containing bottom ash. The method includes the steps of: (a) mixing 100 parts by weight of clay and 10-100 parts by weight of bottom ash to obtain a mixture; (b) extrusion-molding the mixture by using an extruder and cutting the extrusion-molded mixture to form a molded article; (c) drying the molded article by using a rotary drier; and (d) sintering the dried article at 1050-1150° C. for 15-45 minutes to produce the artificial lightweight aggregate. The aggregate produced according to the invention is lightweight, cost-effective, and has uniform water absorption.

Abstract: Apparatuses and methods for the production of superfine fibers.

Abstract: The present invention provides for a manufacturing apparatus for forming a ceramic preform from an extrudate having a first end and a second end. A cutter forms the first and second ends of the extrudate complementary to each other such that the first and second ends of the extrudate align with each other in a spaced relationship to define a preform having a substantially uniform exterior surface and a substantially uniform thickness. The present invention provides for a method of forming the preform from the extrudate having the first and second ends utilizing a mandrel. The method includes the step of aligning the second end complementary to the first end of the first layer in a spaced relationship to define the preform having the substantially uniform exterior surface and the substantially uniform thickness.

Abstract: A porous ceramic honeycomb article includes a primary cordierite phase and an intercrystalline glass phase. In an as-fired condition, the porous ceramic honeycomb article exhibits microcrack parameter Nb3 ?0.06 and an as-fired E500° C./E25° C. ratio ?0.99. The article exhibits a coated microcrack parameter Nb3 ?0.14 and a coated E500° C./E25° C. ratio ?1.06 after the porous ceramic honeycomb article has been washcoated and calcined at a temperature of 550° C. After the article is exposed to a thermal treatment at a temperature ?800° C. following washcoating and calcining, at least a first portion of the porous ceramic honeycomb article has a first treated microcrack parameter Nb3 ?0.18, and a first treated mean coefficient of thermal expansion of not more than 12×10?7/° C. over a temperature range of 25° C. to 800° C. Methods of forming the porous ceramic honeycomb article are also disclosed.

Abstract: Molding material that includes a layer of fibrous reinforcing material having one surface on which a first layer of a resin partially impregnates the fibrous material and a further resin layer located on the opposite surface which retains in position surface fibers of the fibrous material. The further resin layer is of lower weight than the first layer and is formed as an openwork structure with a solid part and spaces through which the fibrous material is exposed.

Abstract: A composition for ceramic extrusion-molded bodies includes a ceramic material, a water-soluble cellulose ether, a styrenesulfonate and water. A method for manufacturing a ceramic extrusion-molded body using the composition is also provided.

Abstract: Disclosed herein are articles produced from the vitrification of uncross-linked alkyd oligomers. The articles include fibers, nonwovens, and articles made from nonwovens such as, for example, diapers, wipes, feminine hygiene articles, drapes, gowns, sheeting, and bandages. Also disclosed herein is a method for making articles composed of uncross-linked alkyd oligomers.

Abstract: A composition for extrusion-molded bodies which comprises a) an inorganic material that sets as a result of baking or sintering, and b) a methylhydroxyethyl cellulose having a DS(methyl) of from 0.8 to 2.5, an MS(hydroxyethyl) of from 0.20 to 1.20 and a sum of the DS(methyl) and the MS(hydroxyethyl) of at least 2.00 is useful for producing extrusion-molded bodies for use as a carrier for a catalyst, a catalyst, a heat exchanger, or a filter.

Abstract: Method for making a mixture used in the production of a polytetrafluoroethylene (PTFE) membrane including porous inorganic materials. The mixture includes PTFE resin, a lubricating agent, and a porous inorganic material. The mixture may be further processed to form a PTFE membrane.

Abstract: A method of making an expanded polytetrafluoroethylene (ePTFE) membrane including the steps of: providing an unsintered or partially sintered ePTFE membrane; matting the unsintered or partially sintered ePTFE membrane; and immediately thereafter, sintering the matted ePTFE membrane. A method for making ePTFE tubes includes the steps of: providing an unsintered or partially sintered ePTFE membrane; wrapping the ePTFE membrane around a mandrel or form tool to form an ePTFE tube; matting the ePTFE tube; immediately thereafter, sintering the matted ePTFE tube; and removing the sintered ePTFE tube from the mandrel or form tool.