By Calendering Patents (Class 264/76)
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Patent number: 9770851Abstract: Disclosed is a materials handling system, a patterned product, and process of fabricating a patterned product, such as non-pvc thermoplastic, through-color, flooring product includes a narrow, long-grained, striated color pattern. The process includes mixing colored particles into a mixed composition, receiving the mixed composition between calendering rolls wherein a front calendering roll which is hotter than a back calendering roll, and forming a product with an elongated pattern. The materials handling system includes a mixing portion disposed to mix colored particles into a mixed composition. The system also include a processing portion disposed to receive the mixed composition, the processing portion having a front calendering roll which is hotter than a back calendering roll.Type: GrantFiled: December 1, 2011Date of Patent: September 26, 2017Assignee: AFI Licensing LLCInventors: Bennett E. Wallick, Randy A. Friedel
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Patent number: 8535583Abstract: The invention relates to a hydraulic binder product [12, 10] which includes a mixture of a hydraulic binder [38, 202], a polyvinyl alcohol [14, 204] and a gelling agent [54] which reacts with the polyvinyl alcohol and a method [8] of producing same.Type: GrantFiled: July 27, 2005Date of Patent: September 17, 2013Assignee: Tower Technology Holdings (Pty) Ltd.Inventor: Michael Windsor Symons
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Patent number: 8168104Abstract: Disclosed herein are a method of manufacturing a wood plastic composite panel, including a panel manufacturing process of extruding and cooling a resin complex, such that wood fiber is uniformly dispersed into a synthetic resin matrix, to manufacture the resin complex into the form of a panel, an embossing process of forming a wood pattern corresponding to the cut-open surface of a natural lumber on the surface of the panel to a predetermined depth, and a brushing process of removing some of a synthetic resin layer from the surface of the panel to form linear micro concavo-convex parts to a predetermined depth, and an apparatus for manufacturing a wood plastic composite panel that is capable of efficiently performing the same.Type: GrantFiled: November 13, 2006Date of Patent: May 1, 2012Assignee: LG Chem, Ltd.Inventors: Yousoo Han, Seongchan Park, Jungil Son, Dongjin Kim, Sangho Han, Yunhwan Hwang
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Patent number: 8021583Abstract: A process of producing a blanket is described and can involve forming an aqueous slurry of hydrophobic aerogels, fibers, and at least one wetting agent, drying the aqueous slurry to form a substantially dried product, and calendaring the substantially dried product to form the blanket. The blanket can be used in a variety of applications, including windows.Type: GrantFiled: November 9, 2009Date of Patent: September 20, 2011Assignee: Cabot CorporationInventors: Stephane F. Rouanet, Robert K. Massey, Jameel Menashi
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Patent number: 7632444Abstract: A yarn to produce, in a synthetic grass, filiform formations reproducing natural grass comprising at least one layer of marbled (Moiriert, marbré) aspect given, for example, by the presence of stripes, streaks, bands or granular patterns each with at least marginally different coloration.Type: GrantFiled: December 28, 2006Date of Patent: December 15, 2009Assignee: MONDO S.p.A.Inventor: Fernando Stroppiana
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Publication number: 20090206503Abstract: Disclosed herein are a method of manufacturing a wood plastic composite panel, including a panel manufacturing process of extruding and cooling a resin complex, such that wood fiber is uniformly dispersed into a synthetic resin matrix, to manufacture the resin complex into the form of a panel, an embossing process of forming a wood pattern corresponding to the cut-open surface of a natural lumber on the surface of the panel to a predetermined depth, and a brushing process of removing some of a synthetic resin layer from the surface of the panel to form linear micro concavo-convex parts to a predetermined depth, and an apparatus for manufacturing a wood plastic composite panel that is capable of efficiently performing the same.Type: ApplicationFiled: November 13, 2006Publication date: August 20, 2009Applicant: LG CHEM, LTD.Inventors: Yousoo Han, Seongchan Park, Jungil Son, Dongjin Kim, Sangho Han, Yunhwan Hwang
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Patent number: 7473384Abstract: A co-polymer tile having a surface comprising elongated grain and stripe patterns simulating a wood grain pattern and a method of manufacturing same are disclosed. The method includes a first mixing step, a grain color addition step, a second mixing step, a compression step, a stripping step, a sheeting step, a calendaring step, a cooling step, and a cutting step.Type: GrantFiled: January 6, 2004Date of Patent: January 6, 2009Inventor: Antonio Kanan
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Patent number: 6747075Abstract: The present invention discloses a simulated limestone, a method of producing the simulated limestone, and a method of achieving a surface texture. The simulated limestone has been specifically formulated and designed in order to overcome the currently existing problems of other simulated or artificial stones that are currently available. The invention additionally discloses a method of producing the simulated limestone which provides unique characteristics. Also disclosed, is a method of preparing a surface texture which provides a product having the enhanced appearance of natural limestone. Both methods disclosed herein may be completed in a time efficient manner and produce a simulated limestone having the appearance of natural limestone and other benefits described herein.Type: GrantFiled: September 27, 2002Date of Patent: June 8, 2004Assignee: Cultured Trim, Inc.Inventors: John T. Nardi, James P. Harper, Jr.
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Publication number: 20030034581Abstract: A method and equipment for making plastic floor tiles of different thickness includes polyvinyl chloride (PVC) of one color or different colors heated first and then moved to a first press roller unit of a compress extending machine to be compressed into a first half-finished product. Then this first half-finished product get through a second and a third press roller units to be respectively compressed into a second half-finished product and a third half-finished (or finished) product. Further, a heating device is provided respectively beside the second and the third press roller units for heating the half-finished products with balanced temperature. Thus, the half-finished product is properly fused to make finished plastic floor tiles with different thickness from 0.5 mm to 3 mm.Type: ApplicationFiled: August 17, 2001Publication date: February 20, 2003Applicant: DELIGHT PLASTIC CO., LTD.Inventor: Kuang Pao Lo
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Patent number: 6503424Abstract: A multicolored, patterned floor covering is disclosed along with a method for its manufacture. The floor covering is made of a sheeting which has a first color, and a granular material dyed differently from the sheeting which is embedded in the sheeting along at least in the area of the top side. The sheeting and the granular material consist of cross-linkable, elastomeric materials, the granular material comprising particles which have at least two subregions dyed differently from each other and from the sheeting. The quantity and color of the fractions of each component as selected so that the mixed color resulting from an homogeneous intermixing of all the components contained in the floor covering agrees with the first color.Type: GrantFiled: January 31, 2001Date of Patent: January 7, 2003Assignee: Firma Carl FreudenbergInventors: Gerhard Graab, Klaus Heckel, Dieter Rischer, Thorsten Nahe, Helmut Grünhag
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Patent number: 5244942Abstract: The invention concerns a homogenous, in particular multicolored plastic sheet or panel, based on ethylene vinyl acetate copolymer (EVA) as binder with a filler content of 30 to 80 wt. % and a process for producing it. In other embodiments the binder contains, in addition to the 70 to 85 wt. % of EVA, polypropylenes to improve the processability (tendency to adhere), EPDM to improve the flexibility, and polyethylenes to reduce the tendency to soiling. In the process described, several additives, each consisting of a binder containing at least some ethylene vinyl acetate copolymer, up to 80 wt. % of fillers and up to 5 wt. % of pigments, are mixed, plasticized and granulated or comminuted to form granules or chips of assorted colours which are mixed and, possibly after other processing operations, pressed to form the plastic web or plates.Type: GrantFiled: August 31, 1992Date of Patent: September 14, 1993Assignee: Huels Troisdorf AGInventors: Alexander Hover, Manfred Simon, Herbert Schulte, Josef Becker, Richard Weiss, Hans-Joachim Kaseler
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Patent number: 5198160Abstract: A novel process for fabricating a multi-colored foamed speckled thermoplastic sheet is disclosed, wherein differently colored preformed thermoplastic sheets are separately comminuted into particles by grinding the sheets at the temperature about equal to the glass-transition temperatures of the sheets. The ground fine particles of different colors are mixed in an appropriate ratio and are then calendered to form sheets. This process is economical and convenient for mass production.Type: GrantFiled: February 18, 1992Date of Patent: March 30, 1993Inventor: Ou-Yang Chiu
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Patent number: 4923658Abstract: A process for the production of homogeneous flat articles of thermoplastic synthetic resins wherein a starting mixture based on thermoplastic synthetic resins is processed into agglomerate or granulated material by a thermal pretreatment above the softening temperature and subsequently, optionally after additional intermediate steps, is mechanically comminuted to a mixture of particles having a random grain size distribution. The mixture of particles is piled continuously onto a conveyor belt to form a uniform layer and is sintered, under the action of heat up to the plasticization of the thermoplastic synthetic resin, into a coherent flat articles and is then press-molded under the effect of pressure and heat.Type: GrantFiled: September 28, 1988Date of Patent: May 8, 1990Assignee: Huels Troisdorf AGInventors: Alexander Hover, Manfred Simon, Richard Weiss
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Patent number: 4888145Abstract: A process for the production of thick synthetic resin sheets having a multicolor pattern, involves processing heated thermoplastic chips into a coherent sheet by means of a pair of rolls profiled to a depth of about 0.1-0.5 mm which effect partially differing densification.Type: GrantFiled: September 23, 1983Date of Patent: December 19, 1989Assignee: Dynamit Nobel AGInventors: Kurt Allner, Hans Brinkmann, Bernhard Kraemer, Herbert Schulte
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Patent number: 4574065Abstract: A floor tile product is manufactured with a random or non-directional tile pattern. This is accomplished by adding a hard material such as ground marble to the tile base mix. This hard material will not elongate under the pressure of the calender roll to provide a directional effect. The hard material appears in the surface of the finished tile as a dot pattern which has no smeared or directional, elongated shape.Type: GrantFiled: July 27, 1984Date of Patent: March 4, 1986Assignee: Armstrong World Industries, Inc.Inventors: Francis J. Appleyard, John H. Young
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Patent number: 4405539Abstract: A process for the production of patterned tiles from thermoplastic synthetic resins includes the steps of forming a length of crude sheet stock by compressing unicolored and/or differently colored or multicolored particulate material of thermoplastic synthetic resin; cutting off crude sheets from the sheet stock; punching segments out of the crude sheets; combining the segments from at least two crude sheets of differing colors into a panel so that the segments complement one another, and thereafter press-molding the segments to form an intarsia tile with the use of pressure and heat so that the segments are welded together along joints formed therebetween.Type: GrantFiled: November 10, 1981Date of Patent: September 20, 1983Assignee: Dynamit Nobel AktiengesellschaftInventors: Herbert Schulte, Hans Brinkmann, Uwe Sommermeyer
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Patent number: 4029455Abstract: Apparatus for introducing starting materials into the shearing gap of a machine for producing plastic films, ribbons, foils or plates. A plasticized plastic starting material is severed into strings having a length substantially equal to the working width of the shearing gap and the resultant strings are introduced into the shearing gap substantially simultaneously over the width of the gap. The apparatus greatly increases the capacity of the machine, the homogeneity of the product over the entire width and the capability of the machine to supply a greater number of starting materials.Type: GrantFiled: February 26, 1975Date of Patent: June 14, 1977Assignee: Zimmer Plastic GmbHInventors: Herbert Schmidt, Joachim Herzel, Dietrich Zickler
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Patent number: 3964848Abstract: A method of and calender for calendering synthetic plastics film, particularly PVC film, wherein the total roller looping distance of the film around the rolls of the calender is reduced having regard to known five-roll calenders by providing that the material to form the film is fed into a roller gap between a first roller and a third roller, with the first roller set at the same height as the third roller, the film is looped around the third roller for three quarters of the circumference thereof and, during such looping, passes through a second roller gap between the third roller and a second roller disposed beneath the third roller and through a third roller gap between the third roller and a fourth roller disposed above the third roller, the film then being looped around the fourth roller for three quarters of the circumference thereof and, during such looping, passes through a fourth roller gap between the fourth roller and the fifth roller mounted above the fourth roller, the calendered film then beingType: GrantFiled: September 13, 1974Date of Patent: June 22, 1976Assignee: Hermann Berstorff Maschinenbau GmbHInventor: Willi Wockener