Abstract: A device for fixing a nut to an inner surface of a pipe member having a small inner diameter is provided. The device includes a unit box (10) to be inserted into the pipe member, a rotation shaft (11) extending from the unit box (10) to the outside of the pipe member, a cam fixed to the rotation shaft (11) in the unit box (10), and a nut holder (18) that advances from the unit box (10) toward the inner surface of the pipe member by the rotation of the cam. A pressure receiving member to be abutted on the inner surface of the pipe member is provided on an opposite surface of the nut holder (18).

Abstract: One illustrative embodiment of an end effector generally comprises a tip, a housing, and a main insert. The housing may include a housing neck, one or more housing sections, and an end section. A main insert may be positioned within the housing. One or more intermediate inserts may also be positioned in the housing, as may an end insert. During use, it is contemplated that the end effector will provide a user a more ergonomic and comfortable experience, requiring less effort from the user resulting in a less fatigue during use. Additionally, the illustrative embodiments of the end effector may be adjusted for optimal use in an infinite number of applications. Additionally, the locator ensures that the user properly locates the distal end of a rivet to create a uniform nugget as the distal end of the rivet is spread.

Abstract: A device for fixing a metal tube with a plate by expansion includes a pressure head, a jacket and an expansion block. The jacket is of a cylindrical structure having a bottom and provided with a plurality of openings on the side having the bottom and near the bottom, and threads are provided on inner wall of jacket; threads are provided on outer wall of pressure head, and threads on outer wall of pressure head are matched with threads on inner wall of jacket; a cone head is fixed below pressure head and has an outer surface in an inverted cone shape; the expansion block has an inner surface in an inverted cone shape, a plurality of extrusion heads are arranged on outer surface and pass through openings on the side of the jacket; and inner surface of the expansion block is fitted with outer surface of the cone head.

Abstract: An improved electro-hydraulic clinching system involves generating, through a high potential electric shock, a forceful wave in a fluid such as water, and applying the force of the wave to a sheet of metal. The force of the wave results in deforming the sheet and making the sheet material move through a hole in a second sheet adjacent to the first sheet, thus joining the two sheets. In an alternative implementation, in which neither sheet includes an opening, the force of the wave moves both sheets simultaneously, thereby causing them to join together at the point of impact.

Abstract: An axle assembly can include a housing, differential assembly in the housing, drain plug, cover, and gasket. The housing can include a main flange having threaded bores. A bottom threaded bore can extend through the main flange to be in fluid communication with a housing interior. The plug can include a shaft and a head. The shaft can threadably engage the drain bore. The cover can include a cover flange. The head of the drain plug can overlap the cover flange. The gasket can include a seal portion in sealing contact with the flanges, a standoff, and a fastener seal member. The shaft can extend through the standoff. The standoff can be a rigid material disposed between the flanges and can extend radially outward of the drain bore. The fastener seal member can be a resilient material in sealing contact with the standoff and the drain plug.

Abstract: A clinching tool (20) for producing a load-bearing, supporting or stable connection of a first metal workpiece (11) with a second metal workpiece (12). The clinching tool (20) comprises a die tool (20) and a counter-tool (30) which together form and join, by local plastic reshaping or deformation of the metal workpieces (11, 12), a clinch connection (13) which connects or permanently joins the first metal workpiece (11) and the second metal workpiece (12). The die tool (20) comprises a die having a flank (25) arranged concentrically with respect to the rotational axis (24). The flank (25) has a front end surface (23) perpendicular to the rotational axis (24). The flank (25) is conically shaped at least in the lower transition region (21) to the front end surface (23) and has a flank angle (W, W1, W2) smaller than or equal to 10 degrees, preferably smaller than or equal to 5 degrees.

Abstract: An exemplary device and method for roller swaging a tube and a fitting includes a controller configured to terminate swaging in response to receiving a signal generated by a torque sensor. The torque sensor is configured to generate the signal indicative of a torque rise associated with a flow of tube material consisting of flow in an axial direction through a front or a rear of the fitting.

Abstract: A method of installing an elastomer band as a protective edge seal around a portion of a semiconductor substrate support used for supporting a semiconductor substrate in a plasma processing chamber, which includes expanding an elastomer band into a circular shape having a diameter greater than a diameter of a mounting groove within the substrate support; clamping the elastomer band in the expanded shape between a base ring and a clamp ring; placing the elastomer band over the substrate support in the expanded shape; and releasing the elastomer band from between the base and clamp rings, which contracts the elastomer band into the mounting groove of the substrate support.

Abstract: A method and apparatus for securing a conduit to relatively inaccessible structures, for example, oil tanks on submerged ships. The method involves providing a conduit with a neck, temporarily securing the conduit to the surface, for example by means of magnets, etc, drilling a hole through the structure and passing the neck of the conduit through the hole in the structure, and passing an expander device through the neck of the conduit through the hole in the structure to widen a portion of the internal passage of the conduit in the region of the neck.

Abstract: An alignment device is located on a mandrel of an installation tool and is used to align a structural member in an opening of a workpiece while seating a radial flange of the structural member against a first surface of the workpiece. The alignment device comprises a disk-shaped device having an outer surface, an inner surface forming an opening through the alignment device, and where the opening is sized to be at least slightly smaller than a major diameter of an expansion portion of the mandrel. In one embodiment, the alignment is nylon to allow the inner surface of the alignment device to be repeatedly, radially expanded and yet the opening formed by the inner surface returns to its original size.

Abstract: A weather strip installation device for mechanically installing weather strip along the opening of a vehicle door is disclosed. The device includes a frame outlining said opening, and a plurality of contact pads enclosing the frame. A selectively movable unit is disposed between the frame and the contact pads, wherein the selectively movable unit is operable to push each of the contact pads outwardly from the frame. In the first preferred embodiment the movable unit is a plurality of expandable bladders disposed between the contact pads and the peripheral edge of the frame. In the second preferred embodiment, the movable unit is an extensible arm rotatably attached to the frame. The extensible arm includes a roller disposed between the frame and contact pads that presses against the contact pads thereby installing the weather strip along the opening of the door as the extensible arm rotates about the frame.

Abstract: An alignment device is located on a mandrel of an installation tool and is used to align a structural member in an opening of a workpiece while seating a radial flange of the structural member against a first surface of the workpiece. The alignment device comprises a disk-shaped device having an outer surface, an inner surface forming an opening through the alignment device, and where the opening is sized to be at least slightly smaller than a major diameter of an expansion portion of the mandrel. In one embodiment, the alignment is nylon to allow the inner surface of the alignment device to be repeatedly, radially expanded and yet the opening formed by the inner surface returns to its original size.

Abstract: A device and method for roller swaging a tube and a fitting using a tapered mandrel acting on forming rollers and having a rack body that supports lead screws that are rotated by a rack motor where the lead screws are used to move the rack drive head and the axial position of the mandrel. The mandrel is supported by a roller bearing having roller elements that are parallel to the rotational axis of the mandrel. A position sensor is attached between the rack body and the rack drive head to indirectly measure the position of the mandrel and/or a position sensor can be used to directly measure the position of the mandrel. The drive motor drives a primary drive shaft through a torque sensor to a secondary drive shaft to a roller swaging assembly and to the mandrel. The swage rollers in the roller swaging assembly are forced outward by the tapered mandrel to swage the tube and fitting.

Abstract: An alignment device is located on a mandrel of an installation tool and is used to align a structural member in an opening of a workpiece while seating a radial flange of the structural member against a first surface of the workpiece. The alignment device comprises a disk-shaped device having an outer surface, an inner surface forming an opening through the alignment device, and where the opening is sized to be at least slightly smaller than a major diameter of an expansion portion of the mandrel. In one embodiment, the alignment is nylon to allow the inner surface of the alignment device to be repeatedly, radially expanded and yet the opening formed by the inner surface returns to its original size.

Abstract: An apparatus and method are provided for installing a seal into a part. A main body of the apparatus has two wings, and a raised shoulder that extends along the main body and two wings. A bracket is attached to the main body, and has an internally threaded hole for engagement with a threaded knob. An installation member is attached to the main body, and includes an insertion wheel attached to a wheel carrier. The wheel carrier is configured to be slidably attached to the main body. The main body is mounted on a first portion of the part and the seal is at least partially installed in a second portion of the part, such that upon relative rotation between the first portion of the part and the second portion of the part the installation member installs the seal.

Abstract: A toggling punch for attaching a waveguide entry spinning to a waveguide entry panel wherein the cylindrical body portion of the waveguide entry spinning is deformed outwardly over the waveguide entry panel by means of a plurality of inclined movable pins which are moved to their crimping positions by means of a hydraulic cylinder operatively connected thereto.

Abstract: An alignment device is located on a mandrel of an installation tool and is used to align a structural member in an opening of a workpiece while seating a radial flange of the structural member against a first surface of the workpiece. The alignment device comprises a disk-shaped device having an outer surface, an inner surface forming an opening through the alignment device, and where the opening is sized to be at least slightly smaller than a major diameter of an expansion portion of the mandrel. In one embodiment, the alignment is nylon to allow the inner surface of the alignment device to be repeatedly, radially expanded and yet the opening formed by the inner surface returns to its original size.

Abstract: A press for attaching nuts to pipes has an upper base, a lower base, a movable support having a base end supported at a rear end of the lower base and a front end extending to the front end side of the lower base, a nut receiving recess provided in a piston of a hydraulic cylinder at the front end of the movable support and disposed at the upper end of a lower pattern, a lifter for the movable support, a stopper for the middle position of the movable support, a crimping die as an upper pattern mounted on the upper pattern support and movably disposed vertically on a same axial line as the lower pattern, and a hydraulic cylinder for pressing an upper pattern disposed on the upper base, and pressing the crimping die downward.

Abstract: A tool operable to expand an end of a pipe includes a plurality of jaws movable between a closed position and an expanded position and rotatable about a longitudinal axis and a rotation collar rotationally coupled to each of the plurality of jaws. A shuttle is selectively engageable with the rotation collar and is rotatable between a first orientation and a second orientation and a spindle is movable between a first position in which the shuttle is in the first orientation and is disengaged from the rotation collar, a second position in which the shuttle is in the first orientation and is engaged with the rotation collar, and a third position in which the shuttle and the rotation collar are rotated together to the second orientation. The rotation of the rotation collar produces a corresponding rotation of the plurality of jaws while the plurality of jaws is in the closed position.

Abstract: An installation tool for use with a liner sleeve attachment, such as a nutplate assembly for mounting onto a substrate blind side as disclosed in U.S. Pat. No. 5,704,747. The installation tool includes retractable grip jaws for gripping and pulling a fixture pin protruding from the attachment, for initially advancing a tapered tool nose piece into deforming engagement with an attachment liner sleeve leading end to flare and/or expand the liner sleeve to lock the liner sleeve onto the substrate. Continued pulling action exerts a sufficient force to collapse a fixture pin head and thereby permit pull-removal of the fixture pin from the attachment. The nose piece is carried by a retractable inner housing normally retained in an advanced position for deforming the liner sleeve, and thereafter movable to a retracted position spaced from the liner sleeve to accommodate substantially unobstructed fixture pin separation from the attachment.

Abstract: An alignment device is located on a mandrel of an installation tool and is used to align a structural member in an opening of a workpiece while seating a radial flange of the structural member against a first surface of the workpiece. The alignment device comprises a disk-shaped device having an outer surface, an inner surface forming an opening through the alignment device, and where the opening is sized to be at least slightly smaller than a major diameter of an expansion portion of the mandrel. In one embodiment, the alignment is nylon to allow the inner surface of the alignment device to be repeatedly, radially expanded and yet the opening formed by the inner surface returns to its original size.

Abstract: A tool to install a pipe into a manhole includes: an expansion band adapted to be inserted inside the boot; a bracket connected to the expansion band; an expansion link, adapted to urge the expansion band to expand; a removable bolt to releasably connect the expansion link to the bracket; and a nut to releasably retain the bolt to the expansion link and the bracket. The expansion link urges expansion of the expansion band so that the pipe may be installed into the rubber boot on a manhole, and then the nut and bolt are removed, thereby releasing the tool from the manhole.

Abstract: An alignment device is located on a mandrel of an installation tool and is used to align a structural member in an opening of a workpiece while seating a radial flange of the structural member against a first surface of the workpiece. The alignment device comprises a disk-shaped device having an outer surface, an inner surface forming an opening through the alignment device, and where the opening is sized to be at least slightly smaller than a major diameter of an expansion portion of the mandrel. In one embodiment, the alignment is nylon to allow the inner surface of the alignment device to be repeatedly, radially expanded and yet the opening formed by the inner surface returns to its original size.

Abstract: A press for attaching nuts to pipes has a lower holder (6) fitting in and holding a pipe (60). A basal portion of this holder supported on the rear part of a lower base (2) moves up and down, and its forward portion extends to the front part of a lower base. Lifters (30) bear against and support the forward portion so as to keep it lifted a slight distance. Stoppers (31) bear against and support an intermediate region of the holder to be lifted a slight distance, and also bear against an end of the pipe (60) and retaining it at a prescribed position. A nut feed passage (10) extends in an outer surface of the lower holder from its basal to forward portion, and a nut pusher (14) is disposed in the forward portion. A cam rod (21) inserted in the lower holder (6) has a frontal oblique cam surface (22) for driving the pusher (14) to a nut releasing position (12), and a cam actuating means (25) is for the rod.

Abstract: A pull head for installing pull type fasteners, such as rivetless nut plates. The pull head includes a sleeve, a nosepiece on the sleeve, and an insert which extends from the nosepiece. The insert enters an aperture in a workpiece and centers the pull head relative to the aperture. The insert is shiftable relative to the nosepiece, and preferably includes a taper at its end to facilitate entry into the aperture. The pull head includes jaws which grab and pull on a stem or fastener, and the insert provides that as the stem or fastener is pulled, a surface of the stem or fastener contacts the insert and the insert is pulled along with the stem or fastener. As such, the insert begins in the aperture, but is pulled out of the aperture as the stem or fastener is pulled to effect installation.

Abstract: A tubular fastener element is inserted into an opening in a wall until a flange at the trailing end of the fastener element is in contact with the wall. Then, an externally threaded end of a rod is inserted into a center opening in the fastener element from the flange side of the wall and is mated with internal threads in the fastener element beyond the second side of the wall. A tubular mandrel that surrounds the rod is moved into contact with the entrance portion of the center opening in the tubular fastener. The outside diameter of the mandrel is larger than the inside diameter of the center opening in the fastener element. The rod is retracted to cause a reduced thickness wall portion of the fastener element to collapse and form a second radial flange on the second side of the wall. The mandrel is forced axially into the center opening in the fastener element.

Abstract: Tool, device and machine for crimping contacts 10 possibly arranged in a housing of connector 20 onto a flexible circuit 40. The tool principally has a solid block 1 provided with a plurality of stamps 3 for crimping. The device has a tool support mounted in a press 9 and an anvil 50, the tool and the anvil coming to crimp the contacts mounted in the connector onto the flexible circuit.

Abstract: A method for swaging a suspension assembly to an actuator arm of a data storage device is disclosed. The method includes steps of inserting a deformable tubular stake into an aperture of an actuator arm and inserting an expandable swaging member into a channel of the tubular stake within the aperture of the actuator arm. Thereafter, the method includes the step of expanding the swaging member to deform the tubular stake to swage the tubular stake to the actuator arm of the data storage device.

Abstract: A backup mandrel for attaching a grommet to a washer in an aircraft panel opening having a housing and a nose piece attached to the housing, the nose piece having an opening. A stem is attached to the housing and has a first and a second portion, such that the first portion is disposed within the housing and the second portion protrudes from housing through the nose piece opening. A sleeve is also attached to the housing and has a first and a second segment, such that the first segment is disposed within the housing and the second segment protrudes from the housing through the nose piece opening, wherein the sleeve is displaceably mounted around the stem.

Abstract: An apparatus for assembling a stator core having a plurality of radially disposed and radially movably jigs for holding the segmented cores. Vertically movable cams are provided vertically downwards on an upper vertically movable plate. By lowering the movably plate, the jigs are pushed radially inwards, thereby causing the plurality of segmented cores circumferentially to approach each other. The projection of each segmented core is fit by press fitting into the groove of the adjoining segmented core in the circumferential direction, thereby connecting the segmented cores together.

Abstract: A die and method of assembling a high torque capacity metal spool. The spool comprises a cylindrical barrel, a pair of flanges and a pair of flange hubs. The die includes a support member and a curling member that is adapted to move relative to the support housing. The die is adapted to be driven towards a matching die to press a spool therebetween. Each curling member includes an annular curling face which is adapted to curl and compress metal edges of the cylindrical barrel, the flanges and the flange hubs into tightened curls. The tightened curls secure the cylindrical barrel with the flanges and flange hubs. Each die further includes a plurality of nibs carried by the support housings which project outward from the curling face of the curling member after the tightened curls have been formed to swage a plurality of detents into the tightened curls of the spool. The resulting detents in the metal spool provide for increased torque transfer between the flanges, the flange hubs and the cylindrical barrel.

Abstract: A swaging device for connecting suspension assemblies to an actuator block of a disc drive. The swaging device includes an expandable member which is designed for insertion into channels of tubular stakes coupled to suspension assemblies to swage the tubular stakes relative to a hole of an actuator arm. The expandable member is expandable between an insertion dimension and a swaging dimension. In the insertion dimension, the expandable member is sized for insertion into the channels of the tubular stakes. The expandable member is inserted into stake channels and is expanded to the swaging dimension to impart a swaging force to connect tubular stakes to actuator arms.

Abstract: The invention relates to a process for the manufacture of reinforced-reinforced pressure vessels and the product produced therefrom. A ductile metal vessel liner, being formed with at least one nozzle, is wrapped with a first composite layer of resin-impregnated fibers. Pressure is applied to the vessel sufficient to yield the liner but is insufficient to cause deformation of the nozzle. The liner retains a residual compressive stress critical for withstanding cyclical service pressures. A second composite layer is applied over the first layer to increase the strength of the vessel sufficient to maintain the vessel's integrity at very high cyclical service pressures (such as about 0-10,000 psig). The vessel is then pressure tested at 1.5 times the intended service pressure to ensure vessel integrity.

Abstract: The invention relates to a folding machine for producing folded seam connections between partial surfaces (38a) consisting of flat material closed in a tubular form. The inventive folding machine comprises a machine stand (2a, 2b, 2c), a fixed wheel (3), a pressing wheel (4) which is able to move in relation to said fixed wheel (3), and a closing plate (3) which is displaceable in relation to said pressing wheel (4) and which is arranged on a first bearing part (14) in such a way that it can turn. The folding machine also comprises a guiding device (17, 18) by which means the first bearing part (14) swings forward between a final release position and a final pressing position. During the movement between these two final positions, the distance between the edge areas of the closing plate and the pressing wheel (4) which project against the fixed wheel changes, as does the orientation of the closing plate (5).

Abstract: A die and method of assembling a high torque capacity metal spool. The spool comprises a cylindrical barrel, a pair of flanges and a pair of flange hubs. The die includes a support member and a curling member that is adapted to move relative to the support housing. The die is adapted to be driven towards a matching die to press a spool therebetween. Each curling member includes an annular curling face which is adapted to curl and compress metal edges of the cylindrical barrel, the flanges and the flange hubs into tightened curls. The tightened curls secure the cylindrical barrel with the flanges and flange hubs. Each die further includes a plurality of nibs carried by the support housings which project outward from the curling face of the curling member after the tightened curls have been formed to swage a plurality of detents into the tightened curls of the spool. The resulting detents in the metal spool provide for increased torque transfer between the flanges, the flange hubs and the cylindrical barrel.

Abstract: The present invention pertains to a hemming device 1 with a hemming head 6, which has one or more hemming tools 8, 9, divided into segments 12 through 16 in the case of a plurality of hemming tools, wherein the hemming tool or hemming tools is/are provided with a hemming edge 11 rotating in the operating position. The hemming device 1 also has a stroke drive for generating the hemming stroke and an adjusting device 22 for withdrawing and extending the segments 12 through 16, which has an adjusting drive 23, which moves all segments 12 through 16 simultaneously. The segments have adapted contact surfaces 17, which have a contact angle &agr; of 20° to 50°. The adjusting drive 23 is preferably designed as a crank mechanism.