Abstract: An alignment device is located on a mandrel of an installation tool and is used to align a structural member in an opening of a workpiece while seating a radial flange of the structural member against a first surface of the workpiece. The alignment device comprises a disk-shaped device having an outer surface, an inner surface forming an opening through the alignment device, and where the opening is sized to be at least slightly smaller than a major diameter of an expansion portion of the mandrel. In one embodiment, the alignment is nylon to allow the inner surface of the alignment device to be repeatedly, radially expanded and yet the opening formed by the inner surface returns to its original size.

Abstract: A method for joining flanges or other couplings to pipes, wherein a plurality of radially expanding segments (10) with circular ridges (11) on a tool inserted into the pipe (1), press beads (5, 6) in the pipe wall into corresponding grooves (3, 4) in the surrounding coupling element (2), where the pipe end, by means of a projection on the segments, is given an overbending outwards that prevents the pipe end from tapering inwards during the pressing of the beads. The invention comprises the interior configuration of the coupling element as well as a tool for pressing the beads.

Abstract: An improved hairpin expander machine equipped with a closed-loop-controlled hydraulically positioned bolster plate and a heat exchanger-holding fixture characterized by a full-length, continuous front plate, back plate, and side rails. The hairpin expander includes a novel heat exchanger bottom end plate clamping mechanism as part of the fixture. These features enable the hairpin expander to provide larger expansion ratios and exert greater forces with tighter control, which is required for producing heat exchangers with reduced diameter hairpin tubes according to a preferred embodiment of the invention.

Abstract: A fastening assembly, comprising a first element forming a first contact surface and a second element forming a second contact surface, which for producing a clamping force may be moved relative to one another in an axial direction is disclosed. The fastening assembly also comprises a device for performing a relative motion of the two contact surfaces with respect to one another. The second element is provided in the form of a plastically deformable sleeve which may be detachably fastened to the first element designed as a pretensioning element. The disclosure further relates to a disposable sleeve for use in such a fastening assembly, and to a method for fixing and/or clamping at least one in particular multilayer component.

Abstract: Bearing bores for engine mount components must be periodically repaired. A component is disassembled and a bearing is removed from the bearing bore. An inner surface of the bearing bore is machined to remove any damage. A sizing sleeve is selected to have a press fit with the machined inner surface of the bearing bore and with the outer surface of a new bearing. The bearing is press fit into the sizing sleeve and the sizing sleeve is press fit into the bearing bore. The outer surfaces of the sizing sleeve and the bearing are swaged to assist in retaining and preventing relative movement between the bearing, sizing sleeve and engine mount component.

Abstract: An exhaust pipe connection structure for interconnecting a connection pipe and an exhaust pipe that are arranged in an exhaust system of an, internal combustion engine. Either of the connection pipe or the exhaust pipe is inserted into the other, and the portion where the connection pipe and the exhaust pipe overlap each other is radially deformed and swaged.

Abstract: A nut plate assembly includes a nut retainer and a bushing for expanding a tubular body of the retainer. The retainer assembly is used to cold work an opening of a workpiece in order to fix the nut retainer assembly relative to the workpiece. A nut member can be snapped into the retainer. A method of installation includes passing a mandrel through the bushing to radially expand the bushing into a tubular body of the retainer. The tubular body is compressed between the workpiece and bushing as the bushing is displaced radially causing corresponding radial displacement of the tubular body. The expanded bushing applies pressure to the tubular body for a desired fit between the nut retainer and workpiece.

Abstract: A self-piercing blind fastener comprising a mandrel having an elongate cylindrical shell mounted on a stem of such mandrel and which extends co-axially about a central elongate axis of the blind fastener, the shell having a radially extending flange at one end and a tail-end portion at the opposite end for insertion through a workpiece, the mandrel further having a mandrel head in operative engagement with the tail-end of the fastener for transmitting a setting force thereto during setting of such fastener, the blind fastener further comprising a longitudinally extending indenting member extending co-axial with and away from the tail-end of the blind fastener, which indenting member having a cross sectional area less than the cross sectional area of the shell.

Abstract: Self-aligning tools may be used to install and reposition an expandable structure in a workpiece. A self-aligning installation system may include an expansion mandrel, self-aligning nose cap assembly, and an installation tool for driving the mandrel. The expansion mandrel is sized to fit within a passageway of an expandable member such that the expandable member radially expands when the expansion mandrel is moved through the passageway. The self-aligning nose cap assembly moves relative to the installation tool and mandrel. A self-aligning seating system can be used to move the installed expandable member. The self-aligning seating system includes a seat backing, a seat base, and a pull rod coupled to the seat backing and extending through the seat base. The seat backing slidably engages the seat base to permit rotation of the pull rod.

Abstract: A tubing termination comprises a termination portion adapted to make a fluid connection and a tube attachment portion, adapted to receive a tube and to be crimped or swaged. The tube attachment portion comprises a retention mechanism that is adapted to be manipulated during crimping or swaging to bite the tube so as to lock the tube attachment portion relative to the tube. This retention mechanism may take the form of a deformable bite ring, a deflectable c-insert, irregularities defined on an inner surface of the tube attachment portion, and/or the like. The tube attachment portion also may include a resilient sealing mechanism adapted to provide a seal between the tube and the tube attachment portion, and thereby a fluid-tight connection between the tube and the termination portion.

Abstract: A combined assembly of a fixing base and heat pipes includes a fixing base and at least one heat pipe. The fixing base has a plate body. The bottom surface of the plate body is formed with a transverse opening trough. The opening trough is provided with a through-hole penetrating the plate body. A longitudinal groove is provided in the opening trough at a position corresponding to that of the through-hole. One end of the longitudinal groove does not penetrate the plate body and is formed into a loose-proof section on the bottom section of the opening trough. The heat pipe has a heat-absorbing section and a heat-releasing section. The heat-releasing section penetrates to the outside of the through-hole, and the heat-absorbing section is accommodated in the opening trough. A portion of the heat-absorbing section is inserted into the longitudinal groove and stopped by the loose-proof section, and the other portion thereof is formed with a plane that is in flush with the bottom surface of the plate body.

Abstract: A mandrel assembly has a mandrel, a biasing member, and a outer member. The biasing member biasly maintains the outer member in a first position, which corresponds to a contoured portion of the mandrel, when the outer member is either on the access or the blind side of a workpiece. The biasing member is compressible to allow the outer member to move into a second position as the outer member is moved through an opening in the workpiece. In the first position, the outer member includes a maximum outer circumference that is larger than the opening of the structural workpiece. In the second position, the outer member includes a maximum outer circumference that fits within the opening of the structural workpiece.

Abstract: An alignment device is located on a mandrel of an installation tool and is used to align a structural member in an opening of a workpiece while seating a radial flange of the structural member against a first surface of the workpiece. The alignment device comprises a disk-shaped device having an outer surface, an inner surface forming an opening through the alignment device, and where the opening is sized to be at least slightly smaller than a major diameter of an expansion portion of the mandrel. In one embodiment, the alignment is nylon to allow the inner surface of the alignment device to be repeatedly, radially expanded and yet the opening formed by the inner surface returns to its original size.

Abstract: There are disclosed methods of and apparatus for interconnecting lined metal pipes (110, 120), applying in particular to the offshore oil and gas industry. Corrosion is a common problem in the industry. Lining pipes overcomes the problem, but welding sections of pipe together can be a complicated and time-consuming task, requiring dedicated and sophisticated tooling. More desirable is the ability to use conventional pipe-laying equipment (20, 40, 50, 60, 70, 80, 90) with little additional tooling. As such, there are disclosed methods and apparatus compatible with known offshore connection methods, particularly where the spacing of joints on the pipe is less than 100 m. The chosen technique will not significantly impact the laying rate of the lined pipe, compared with unlined pipe.

Abstract: There is disclosed a connector for tubing, in particular, expandable tubing sections. There is also disclosed a method of sealing a connection between tubing sections, in particular, expandable tubing sections. In one embodiment of the invention, a connector (10) is disclosed which is suitable for coupling expandable tubing sections (11,13) together. The connector (10) comprises first and second portions (12,14) adapted to be provided on respective expandable tubing sections (11, 13), at least one of the portions (12,14) including a seal profile (16) which is adapted to be urged into sealing engagement with the other portion (12,14) on expansion thereof.

Abstract: A method prevents a cylindrical body from buckling in externally curling edges of both side portions by pressing curling dies in an axial direction after molding the cylindrical body having a drop portion whose outer diameter is small and two side portions whose outer diameter is large by enlarging a cylindrical material made of aluminum alloy by electromagnetic molding. In curling the edges of the side portions, a buckling preventing die restrains an outer periphery of the drop portion of the cylindrical body. Because the buckling preventing die receives the axial compression force of the curling dies, it can prevent the cylindrical body from buckling and deforming. The buckling preventing die is what a split die disposed on the side of an outer periphery of the cylindrical material in the electromagnetic molding is used as.

Abstract: A device which non-rotatably connects a hollow shaft with at least one component located on the hollow shaft and positioned with clearance on the hollow shaft so as to be fastened on the hollow shaft in a certain position by eliminating the clearance by expanding the hollow shaft, includes a joining tool that is passable through and expands the hollow shaft for eliminating the clearance, the joining tool has an expansion mandrel defined by at least one first shaping element and at least one further shaping element, the extension mandrel is movable inside the hollow shaft, a guide is provided for guiding the expansion mandrel during its movement inside the hollow shaft, and the shaping elements are movable relative to each other so that a motion of the shaping elements relative to each other causes at least partial expansion of the hollow shaft.

Abstract: A repair/replacement nut plate assembly, which is fully preassembled, is provided which can be inserted into an oversized or reworked/reconditioned aperture of a workpiece after an original nut plate has been removed from the original aperture of the workpiece. The repair/replacement nut plate assembly includes a nut, a holding bracket, a stem, a nut retainer, and a sleeve member. The sleeve member is configured to be secured to a nut plate assembly, of the same type originally used to provide the original nut plate in the original aperture of the workpiece to compensate for material lost from the workpiece during the removal of the original nut plate. The sleeve member allows for the original nut plate assembly to be utilized, with only the securement of the sleeve member to the holding bracket prior to setting.

Abstract: A method is disclosed for producing a connection between a measuring tube and at least one flange, e.g., in the case of a Coriolis mass flowmeter. In order to ensure reliable connection of the components in this case, the measuring tube can be inserted at one end over a portion through a flange bore, such that it projects out of the bore on the other side, and that the projecting end be flared out over the sealing face of the flange.

Abstract: A method for crimping an insert to be clinched in a support by means of a placing apparatus having an anvil, in an area where the support comprises superposed first and second panels at a distance from one another, wherein the shank is inserted axially in the support and the anvil is brought up against the distal end of the shank, and the second section is then axially compressed against the anvil to create a securing edge, axial compression of the second section then being continued to create a crimping rim delineating an anchoring groove, in combination with the securing edge, surrounding the second panel, axial compression of the second section then being continued to bring about clamping of the support between the securing head and the securing edge in conjunction with clamping of the second panel between the securing edge and the crimping rim.

Abstract: A substrate such as a heat shield for a vehicle is provided with a unitary compressed wire mesh bushing or isolator formed in place though a bore in the substrate. The bushing is formed by supporting an uncompressed or partially compressed wire mesh sleeve, optionally including a grommet or spacer, on a mandrel positioned within the bore; the mandrel is surrounded on either side of the bore by outer sleeves forming a molding cavity on each side of the substrate, and a slidable tamp is disposed in each outer sleeve and moved towards each other to compress the mesh within the bore and provide the unitary bushing.

Abstract: An exhaust system for a vehicle features a pipe finisher including an inner sleeve. The inner sleeve has a reduced diameter portion spaced upstream from a downstream end of the inner sleeve. An exhaust pipe disposed in the inner sleeve, the exhaust pipe including a radially outward extending projection downstream of the reduced diameter portion of the inner sleeve.

Abstract: Assembly of segmented seals can be problematic in areas of limited space for an introductory tapered mandrel and where there are the problems with damage to the seal surfaces 23, 24. By the present method and arrangement, a seal formed from segments 22 is expanded to an expanded state and then retained at that state by the use of a sacrificial material 26 in the gaps 25 between the segments 22 opened by expansion. The sacrificial material 26 is typically a low melting temperature wax and so is removed when the seal arrangement reaches its operating temperature.

Abstract: An apparatus for radially expanding and plastically deforming a tubular member includes a support member with a fluid passage. A mandrel is movably coupled to the support member and includes an expansion cone operable to radially expand and plastically deform the tubular member when moved relative to the tubular member. A pressure chamber is positioned between the support member and the mandrel, and the pressure chamber is fluidicly coupled to the fluid passage. A releasable support is coupled to the support member and operable to selectively couple the support member to the tubular member.

Abstract: A rivetless nut plate has a nut, a holding bracket, a member and a nut retainer. The nut is provided with an aperture therethrough and is secured within a bracket portion of the holding bracket by the retainer but also is permitted limited movement within the bracket portion. The holding bracket further includes a tubular portion having inner and outer walls. The inner wall is tapered such that the member is positioned against the inner wall. Upon an axial force being applied to the member through the aperture of the nut, the member is pushed through the tubular portion from the first end to the second end in order to expand the inner wall and force the outer wall into engagement with the wall of the workpiece. A tool is provided to push the member through the tubular member and can be incorporated into either a manual or automatic process.

Abstract: A method for expanding a tubular in a wellbore uses an expansion apparatus that includes an expansion body disposed on a tool body. The expansion apparatus is positioned in the tubular. The method further includes compressing the expansion body such that an outer surface radially expands the tubular permanently and axially translating the compressed body within the tubular.

Abstract: A method for the manufacture of a component assembly comprising a sheet metal part and a functional element attached to it by a riveting process or by a riveting and piercing process or by a press-in process, wherein the sheet metal part is provided with an imprint, is wherein the imprint is produced prior to attachment of the functional element and consists of a sequence of regions which are raised and recessed relative to one another and wherein, during the attachment of the functional element this is pressed against the sheet metal part in such a way that the imprint of the sheet metal part leads to a complementary shaping of the functional element in the region of the functional element which comes into contact with the imprint. A sheet metal part and a functional element are also claimed.

Abstract: A high pressure tube compression fitting/flared fitting for use in combination with a thick-walled tube and a connection body wherein a sleeve is in engagement with a thick-walled tube. The sleeve is generally cylindrically shaped with the exterior thereof coated and then etched. The sleeve includes a first and second sharp inner circumferential biting edges which interengage and bite into and through the exterior of the end portion of the thick-walled tube and into the wall portion of the end portion of the thick-walled tube without narrowing the passageway through the thick-walled tube. The process for making the fitting includes placing an end portion of the thick-walled tube into engagement with a tube engaging surface of a tapered generally cylindrical wall of a guide rod.

Abstract: A double-walled container and method of manufacturing are disclosed. A first container having a smaller diameter than a second container is inserted into the second container. A portion of the first container is expanded and/or a portion of the second container may be narrowed so that first and second container is interlocked and form a double-walled container. The first and/or second containers may have ribs. An air gap between the first and second containers provides thermal insulation to contents of the double-walled container.

Abstract: An alignment device is located on a mandrel of an installation tool and is used to align a structural member in an opening of a workpiece while seating a radial flange of the structural member against a first surface of the workpiece. The alignment device comprises a disk-shaped device having an outer surface, an inner surface forming an opening through the alignment device, and where the opening is sized to be at least slightly smaller than a major diameter of an expansion portion of the mandrel. In one embodiment, the alignment is nylon to allow the inner surface of the alignment device to be repeatedly, radially expanded and yet the opening formed by the inner surface returns to its original size.

Abstract: A joining method for joining a second member to a first which is a tubular member having a plurality of hollow portions partitioned by a partition wall portion is provided. The first member 1 is inserted into an insertion hole 6 formed in the second member 5. A die segment 11a of a die 11 and a wedge portion segment 19a of a mandrel 18 are disposed in each hollow portion 3 of the first member 1. Next, in a state in which the partition wall portion 4 is held by and between both wedge portion segments 19a and 19a, each wedge portion segment 18a is inserted into the corresponding wedge hole portion segment 14a of the die segment 11a to thereby move each die segment 11 of the die 11 radially outward of the first member 1. With this, the inserted portion 2a of the first member 1 inserted in the insertion hole 6 and both portions 2b and 2b axially adjacent to the inserted portion are expanded to thereby join the first member 1 and the second member 5.

Abstract: Subassembly of at least two machine parts, the outer machine part, in particular a tensioning roller with a running disk made of steel being fastened with its internal circumferential surface on an external circumferential surface of the inner machine part a raceway ring of a rolling bearing, by means of compression connection, wherein the overlap of the internal diameter of the outer machine part, in particular the running disk, and of the external diameter of the inner machine part, in particular raceway ring, and the dimensions of the machine parts and their materials are selected such that the outer machine part, in particular the running disk, is deformed into the plastic range of material strain.

Abstract: A method of installing fastening elements, and rivetless fasteners for use with the method. Rivetless nutplate fasteners are installed in metal structures by providing flush fit barrel shaped plug or bushing portions in a hole in the structure as defined by an edge wall. The barrel portion is acted upon axially, and expanded radially outward toward the edge wall of the hole, to provide an interference fit. The ends of the barrel portion are machined as desired for flushness. Also, a hole is installed as necessary. Rivetless nutplates are easily installed, and the installation enhances fatigue life of the hole surrounding the barrel of the nutplate.

Abstract: A mandrel assembly has a mandrel, a biasing member, and a outer member. The biasing member biasly maintains the outer member in a first position, which corresponds to a contoured portion of the mandrel, when the outer member is either on the access or the blind side of a workpiece. The biasing member is compressible to allow the outer member to move into a second position as the outer member is moved through an opening in the workpiece. In the first position, the outer member includes a maximum outer circumference that is larger than the opening of the structural workpiece. In the second position, the outer member includes a maximum outer circumference that fits within the opening of the structural workpiece.

Abstract: A method and apparatus for tubular expansion are disclosed. In an embodiment, an apparatus for radially expanding a tubular comprises at least two expansion swages. At least one expansion swage is axially movable relative to other expansion swages. In addition, the apparatus includes sealing means capable of providing fluid tight pressure chambers between the expansion swages and an expanded portion of the tubular.

Abstract: A radially expandable multiple tubular member apparatus includes a first tubular member and a second tubular member engaged with the first tubular member forming a joint. A sleeve overlaps and couples the first and second tubular members at the joint.

Abstract: An improved method of permanently marking the location of a tubular joint, the method including creating a cavity into the end surface of one of the tubular ends that are to be joined by a forge weld or screw thread connection, inserting a marker into said cavity and subsequently joining the tubular ends.

Abstract: A coldwork tool assembly including an outer housing and an inner housing in telescopic arrangement with each other and a retaining collar configured to accommodate a plurality of mandrel configurations. One of a plurality of various mandrels is removably coupled to the inner housing using the retaining collar to secure the mandrel to the inner housing as the inner housing moves between a contracted and an expanded position relative to the outer housing.

Abstract: A fabricating method of an electrical terminal connector comprises the following steps: (1) providing an angled insulating housing having a first opening, a second opening and a through passage therein, the insulating housing further including a window and a cover; (2) providing a conducting terminal which has a flat-end connecting portion facing the first opening and a crimped portion facing the second opening; (3) providing a deformable crimp ferrule which has a core-connecting end and a crimping end facing the conducting terminal; (4) assembling conducting terminal with the deformable crimp ferrule; (5) placing the assembly of the conducting terminal and the deformable crimp ferrule through the window in the passage of the insulating housing, then fastening the cover with the window.

Abstract: Method of forming a sealed joint between a nut (20) having a cylindrical pilot (22), an annular flange portion (28) surrounding the pilot and a re-entrant groove (32) and a panel with a die having an annular lip (62) which deforms a panel portion into the groove (32) and simultaneously shaves an outer surface of the pilot onto the panel. The annular groove in the flange portion includes an arcuately inclined outer side wall (36) and an inner side wall (38) arcuately inclined toward the flange portion.

Abstract: A dual bushing installation kit includes a first metal bushing and a second metal bushing. The first metal bushing can include a first body having first and second ends. The first and second ends are connected by a first outer surface having a first outer circumference and a first inner surface having a first inner circumference. The second metal bushing is defined by a second body having first and second ends. The first and second ends are connected by a second outer surface having a second outer circumference and a second inner surface having a second inner circumference. The second outer circumference is dimensioned to be substantially conforming with the first inner circumference such that the second bushing is closely receivable by a first opening of the first bushing. Both the second outer circumference and the first inner circumference can be expanded in an outwardly radial direction.

Abstract: A mono-diameter wellbore casing. The mono-diameter wellbore casing is formed by plastically deforming and radially expanding a first tubular member within a wellbore. A second tubular member is then plastically deformed and radially expanded in overlapping relation to the first tubular member. The second tubular member and the overlapping portion of the first tubular member are then radially expanded again.

Abstract: A mono-diameter wellbore casing. The mono-diameter wellbore casing is formed by plastically deforming and radially expanding a first tubular member within a wellbore. A second tubular member is then plastically deformed and radially expanded in overlapping relation to the first tubular member. The second tubular member and the overlapping portion of the first tubular member are then radially expanded again.

Abstract: Disclosed is a pipe expanding device for expanding a thin pipe with a small diameter using elasticity and compressing and bending characteristics of a spring. Steel wires whose opposite contact sections are processed with a slope to be engaged in parallel so that contact length of both ends thereof are extended are bent and wound to form a ring spring having a single circumference with its body being partially cut off. This ring spring is used as a mold so as to expand an outer diameter of a pipe as much as a circumferential length of both ends that are widened rather than a normal circumferential diameter due to elasticity of the spring while the ring spring presses the pipe. This pipe expanding device employing the ring spring is simple and economical and allows even an unskilled person to use it easily.

Abstract: An expandable tubing assembly comprises a tubular connector defining overlapping longitudinal slots, the connector comprising end portions and an intermediate portion. The slots extend over the whole length of the connector, but the only slot overlap occurs in the intermediate portion. The assembly further comprises lengths of expandable tubing defining overlapping longitudinal slots and having end portions defining nodes between and beyond the ends of the tubing slots. Tubing threads are formed on the end most tubing nodes. The connector end portions define threads and are coupled with the threads formed on the nodes of the respective end portions of the tubing lengths.

Abstract: A mono-diameter wellbore casing. The mono-diameter wellbore casing is formed by plastically deforming and radially expanding a first tubular member within a wellbore. A second tubular member is then plastically deformed and radially expanded in overlapping relation to the first tubular member. The second tubular member and the overlapping portion of the first tubular member are then radially expanded again.

Abstract: A method of joining expandable tubulars includes joining the tubulars by forge welding and flushing a reducing flushing gas around the heated tubular ends during at least part of the forge welding operation such that oxides are removed from the forge welded tubular ends and the amount of irregularities between the forge welded tubular ends is limited.

Abstract: A connecting structure includes a first member including a hole which has a narrower width at an opening portion than a width at a bottom portion and a projecting portion projected toward the opening portion at the bottom portion of the hole, and a second member with a longer shape than a depth of the hole of the first member wherein the second member is inserted into the hole of the first member, the second member being plastically deformed by pushing the second member into the bottom portion of the first member with pressure.

Abstract: A mono-diameter wellbore casing. The mono-diameter wellbore casing is formed by plastically deforming and radially expanding a first tubular member within a wellbore. A second tubular member is then plastically deformed and radially expanded in overlapping relation to the first tubular member. The second tubular member and the overlapping portion of the first tubular member are then radially expanded again.

Abstract: The present invention discloses a structure for mounting a coin-filter filtering foreign materials contained in hydraulic fluid on a fixing groove formed at an inlet side of an orifice without using O-ring. A coin-filter mounting structure according to the present invention comprises a body having a fixing groove formed at an inlet side of an orifice, and a holder supporting the border of a coin-filter filtering out foreign materials contained in hydraulic fluid flowing through the orifice, and fixed to the fixing groove through plastic deformation after being mounted on the fixing groove.