Abstract: Multi-layer ground plane structures and methods of manufacture for integrated lead suspension flexures. A flexure in accordance with one embodiment of the invention includes an insulating layer, a plurality of traces on the insulating layer and a stainless steel base layer on the side of the insulating layer opposite the traces. The stainless steel base layer includes one or more void portions with voids in the base layer opposite the insulating layer from the traces and one or more backed portions with the base layer backing the traces. A plurality of patterned and transversely-spaced first conductive ground planes are located opposite the insulating layer from the traces at the void portions and backed portions of the stainless steel base layer. A continuous gold second conductive ground plane is located opposite the insulating layer and the first ground planes from the side of the insulating layer adjacent to the traces at the void portions and backed portions of the stainless steel base layer.

Abstract: According to an aspect of an embodiment, a method for manufacturing a storage medium includes providing a medium plate member for forming the storage medium and a guide member; and aligning the medium plate member and the guide member so that the medium plate member and the guide member are placed adjacently and the surfaces of the medium plate member and the guide member form a substantially common plane. The method further includes guiding a burnishing member for burnishing the medium plate member onto the surface of the guide member; and sliding the burnishing member on the guide member onto the medium plate member so as to burnish the surface of the medium plate member.

Abstract: Approaches for a head slider for use within a hard-disk drive. The head slider comprises an air bearing surface (ABS) and an electromagnetic transducer disposed at an air outflow end of the air bearing surface. The air bearing surface comprises an inner (ID) side rail proximate the inner diameter side and an outer (OD) side rail proximate the outer diameter side. The ID side rail is longer in length than the OD side rail. The physical dimensions of the ID side rail have a geometry that reduces a contact force between the head and the magnetic-recording disk when the head experiences a positive roll static attitude (RSA). The physical dimensions of the OD side rail have a geometry that reduces contact force between the head and the magnetic-recording disk when the head experiences a negative RSA.

Abstract: A housing member for use in a disk drive apparatus includes a rectangular bottom portion and a side wall portion arranged to extend upward from an outer circumferential portion of the bottom portion. The side wall portion includes four outside surfaces including a first outside surface and a second outside surface perpendicular or substantially perpendicular to the first outside surface. The first outside surface includes a first cutting base region. The second outside surface includes a second cutting base region. The bottom portion includes a bearing fixing portion arranged to fix a bearing mechanism of a motor arranged to rotate a disk.

Abstract: A method of assembling a head stack assembly (HSA) includes securing a flex cable to an actuator including an actuator arm having a side slot with a slot end. A first head gimbal assembly (HGA) is attached to the actuator arm. The first HGA includes a first laminated flexure having a first flexure tail with a first raised region that includes an out-of-plane bend. The first raised region is squeezed while inserting the first flexure tail partially within the side slot with the first raised region adjacent the slot end. The first raised region is allowed to expand into contact with the side slot adjacent the slot end. The first flexure tail is electrically connected to the flex cable.

Abstract: A method for manufacturing anti-EMI shields on computer chassis, the method includes the following steps. The anti-EMI plate is glued to the computer chassis. The anti-EMI plate is pressed onto the plate by a pressing machine, and then the plate is quick dried with the anti-EMI plate by a drying machine. The plate is cut into desired dimension with the anti-EMI plate by a cutting machine, and the plate is stamped into desired shape with the anti-EMI plate by a stamping machine.

Abstract: A motor adopting an improved mechanism is composed of a stator having a shaft and a rotor provided with a sleeve and a hub, wherein the shaft is inserted into the hub and the hub is fixed on an outer circumferential surface of the sleeve. The outer circumferential surface of the sleeve is provided with a first outer circumferential surface, a second outer circumferential surface and a receiving surface that links between the first and second outer circumferential surfaces. The hub is provided with a base section, a through hole and a first protruded section protruding downward from the base section. A tip end portion of the first protruded section is provided with a hitting surface that contacts with the receiving surface of the sleeve and a second protruded section that links to the contacting surface and protrudes downward from the contacting surface.

Abstract: A magnetic recording medium which does not easily cause a material containing Fe or Co to corrode is disclosed. The method for manufacturing a magnetic recording medium 122 includes a process of forming a magnetic layer 30 on a non-magnetic substrate 10, a process of forming a recessed area 65 in the magnetic layer 30, a process of forming a corrosion-resistant film 60 to cover an exposure surface 65c of the recessed area 65, and a process of forming a magnetic recording pattern made of the magnetically separated magnetic layer 30 by forming a non-magnetic layer 40 to fill in the recessed area 65.

Abstract: A method of manufacturing a head suspension includes a punching process, a positioning process, and an affixing process. An objective part on the head suspension to which a damper 73 is affixed includes a discontinuous section 72. The punching process punches a damper material into the damper 73 whose shape corresponds to the shape of the objective part excluding the discontinuous section 72. The positioning process positions the damper 73 to the objective part so that the damper 73 avoids and surrounds the discontinuous section 72, and the affixing process affixes the damper 73 to the objective part. The method secures a uniform damping effect among manufactured head suspensions and improves the yield of dampers and head suspensions without deteriorating the functions and performances of the head suspensions.

Abstract: A slider tester includes a disk, movable table, table drive mechanism, guide member, etc. A plurality of suspensions are mounted on the movable table. A slider is mounted on each suspension. A guide member can support respective lift tabs of the suspensions. The guide member includes a first guide surface, second guide surface, and opening arranged in a track width direction of the disk. When any of the lift tabs gets into the opening as the movable table moves in the track width direction of the disk, the slider is dropped toward a recording surface of the disk.

Abstract: An electronic device enclosure configured to shield against electromagnetic interference (EMI). The electronic device enclosure includes an electronic device-enclosure base and at least one laterally disposed blunt boss. The electronic device-enclosure base includes a bottom, and sides and attached to the bottom in a boxlike configuration. The laterally disposed blunt boss is configured so as to be disposed between, and to couple electrically, a side of the electronic device-enclosure base and a vertical flange of an electronic device-enclosure cover. The electronic device-enclosure base and the electronic device-enclosure cover are configurable with respect to said laterally disposed blunt boss to shield an interior space enclosed by the electronic device-enclosure base and the electronic device-enclosure cover against EMI at a resonant frequency of a slot of the electronic device enclosure.

Abstract: In a manufacturing method for a head gimbal assembly, before mounting a slider on a suspension, coating films each made of solder are formed on respective terminals of a plurality of leads to be connected to a plurality of electrode pads of the slider. After mounting the slider on the suspension, the coating films are heated with laser light to thereby melt the solder, with the respective terminals of the plurality of leads in contact with the corresponding electrode pads via the respective coating films, whereby the terminals are electrically and physically connected to the electrode pads.

Abstract: A method for a slider pad that allows for contact to be mitigated without plastic deformation. Various embodiments of the present disclosure are generally directed to a slider that presents a transducer and has at least one air bearing surface (ABS) feature. The ABS feature comprises a pair of sidewalls spaced a distance X apart. A pad is deposited on the ABS feature so that the pad comprises a hemispherical cross-section and has a circumferential diameter greater than X. As configured, the pad may mitigate contact between the pad and a media surface with elastic deformation.

Abstract: Embodiments of the present invention help to effectively suppress vibration of the disk in a Hard Disk Drive (HDD) with low density gas sealed therein, and securely prevent leakage of the low density gas from the base. In an embodiment, helium gas is sealed in a hermetically sealed enclosure of an HDD, and a shroud is formed integrally with a base. In manufacturing the base, a magnetic disk facing surface of the shroud is shaped by cutting after die-casting. This accomplishes a small and precise size of the gap between the magnetic disk facing surface and the circumferential edge of the disk. Cutting the shroud formed independently from the exterior walls, which ensure the hermeticity with the shroud, suppresses the vibration of the magnetic disk and eliminates the necessity of cutting of the inner surfaces of the exterior walls for the purpose of suppression of the vibration to reduce the risk of helium leakage.

Abstract: A sleeve and a hub are fixed to each other, and then the sleeve and the hub are gripped and rotated around a central axis, during which cutting is performed over the inner peripheral surface of the sleeve and a flange surface of the hub. Thus, the flange surface can be finished accurately such that the flange surface is normal to the central axis and the inner peripheral surface of the sleeve.

Abstract: A head suspension 15 includes a base plate 27, a load bend 35, a load beam 37, a flexure 39, and a slider 25 that are assembled together through several processes including a pressing process. In such a head suspension 15 that is a finished product in a conventional sense, a front end 30 of the base plate 27 is twisted so that the front end 30 inclines toward one of inner and outer circumferences of a disk-like recording medium 33. The twisting process is carried out before attaching the head suspension 15 to an arm 13 of a carriage to be installed in a hard disk drive. The head suspension 15 with the twisted front end 30 prevents off-track errors even when it is used for a multi-arm assembly involving a plurality of head suspensions.

Abstract: A suspension for supporting a magnetic head is provided with a load beam formed of a thin-plate spring. A recess for accommodating a damper is formed in the load beam. The damper is affixed to a bottom surface of the recess.

Abstract: A disk drive device includes a hub, a base plate, and a bearing unit. The bearing unit includes a shaft housing member, joined to the hub, having a through-hole in the center, a shaft having a smaller diameter section and a larger diameter section, a radial dynamic pressure grooves, and a lubricant agent. The opening shape of bearing hole of the base plate is so formed as to be larger than the outer shape of the larger diameter section. In the bearing unit, the larger diameter section of the bearing unit is fixed by a hardening resin present between the bearing unit and the bearing hole.

Abstract: An HSA transport comb includes an alignment pin extending from the comb body into a tooling hole of the actuator arm, and a separator finger in contact with a suspension assembly of an HGA with the transport comb in a second angular orientation with respect to the actuator arm, but not in a first angular orientation. The transport comb includes a restraining tower extending into a mass-reduction opening of the actuator arm. The restraining tower includes a first lobe that fits within the mass-reduction opening with the transport comb in the first angular orientation, but not with the transport comb in the second angular orientation. The restraining tower also includes a first neck that fits within the mass-reduction opening with the transport comb in either angular orientation, and has a neck height that is greater than the actuator arm thickness.

Abstract: A method for manufacturing a head suspension is capable of suppressing the dispersion in the vibration control effect of a head suspension and improve productivity, the manufacturing method includes a step of punching, by use of a hollow punch having a tooth portion at a distal end thereof, a vibration damper piece out from a base material having a vibration damper provided detachably on a liner through an attaching surface, to hold the vibration damper piece on a hollow internal surface of the punch, a step of positioning the punch holding the vibration damper piece on an objective portion of a semi-finished head suspension, and a step of attaching, by use of an extruding implement, the vibration damper piece on the objective portion with the attaching surface through extruding the vibration damper piece from the punch.

Abstract: A head suspension for supporting a head slider over a storage media in a dynamic storage device is provided with a head suspension component having a spring metal layer, an electrically conductive layer and a dielectric layer interposed between the metal layer and the electrically conductive layer. A plurality of electrically conductive traces with bond pads are formed in the electrically conductive layer. A feature datum is also formed in the electrically conductive layer on a detachable carrier strip. The feature datum defines a first edge in the electrically conductive layer parallel to an edge of the bond pads.

Abstract: A method to fabricate a damped suspension assembly includes providing a suspension assembly including a mounting plate, a bend region, and a load beam. A first thinned area of the load beam is partially-etched. The bend region does not include the first thinned area. A constrained-layer damper is adhered to the first thinned area of the load beam without being adhered to the bend region.

Abstract: A rotary-disc memory device comprises a memory device body which is connected to a rotary disc through a connecting shaft. The rotary disc is rotated to drive the connecting shaft to push the memory device body, so that the memory device body can be extended out of or retracted into the memory device.

Abstract: One implementation of the present invention may take the form of a system for a hard disc drive counter-vibration device that may absorb rotational vibration or gyration of the hard disc drive module. This mounting device may incorporate at least one soft, plastic sphere and a pair of concave dished surfaces, configured to face each other and maintain the sphere between them. The sphere of the counter-vibration assembly may support the hard disc drive (HDD) while the weight of the HDD may align the dishes with each other and over the sphere. In this manner, the sphere may act as a spring and allow the HDD to vibrate or gyrate without transmitting the mechanical movement to the rest of the HDD assembly or electronic device.

Abstract: Embodiments of the present invention help to prevent leakage of low-density gas during low-density gas injection into a disk drive device and to perform low-density gas injection efficiently. In a hard disk drive (HDD) according to one embodiment of the present invention, an injection hole filter with a valve function is attached to a helium injection hole in order to inject helium gas in an enclosure. The injection hole filter has a valve member configured to operate in an open state or closed state. The open state is a state while the helium gas is being injected and the closed state is a state after the helium gas has been finished to be injected. The valve member is in the open state if the outside pressure is higher than the inside pressure and is in the closed state if the inside pressure is higher than the outside pressure.

Abstract: In spindle motors journaled on fluid-dynamic-pressure bearings, especially in such spindle motors employed in recording-disk drives in implementations that subject the drives to vibration and shock, sealing performance of a capillary seal formed between motor rotor-side and stator-side bearing surfaces, cohesiveness of oil-repellant on rotor-side/stator-side dry-area surfaces adjoining the capillary seal section, and motor inter-component adhesive strength are improved. The capillary-seal-constituting rotor-side/stator-side surface(s) are exposed to a plasma or to ultraviolet rays under predetermined conditions to improve the wettability of the surface(s) for the bearing fluid. The dry-area surface(s) are similarly irradiated so as to improve their wettability for the oil-repellant. Adhesively bonded component surfaces are likewise irradiated so as to improve their wettability for the adhesive, enhancing adhesive strength.

Abstract: A method for manufacturing a magnetic write head that allows the location of the flare point of a write pole to be accurately located relative to the air bearing surface. The method includes the construction of a lapping guide having an edge feature that is easily and accurately located relative to the flare point of the write pole. This edge feature provides an abrupt change in electrical resistance across the lapping guide at a point when lapping should be terminated. And, since this feature can accurately located relative to the flare point, this provides an easily discernable ending point for lapping.

Abstract: A method for manufacturing a disk drive head suspension having a plated load point dimple. A photoresist mask having an opening with load point-defining side walls and a load point diameter is formed over a planar portion of a spring metal member. Metal is plated onto the spring metal member in the opening to form a load point having the load point diameter on the planar portion of the spring metal member.

Abstract: A defect inspection is performed for each of glass substrates by a surface defect detector. The distance from the center of the glass substrate to a detected defect, as a radius of a nonmagnetic region to be formed circular, is recorded along with an ID assigned to the glass substrate. Such defect information is recorded in a defect list using a printer or recorded in an RFID tag using an RFID writer. The defect list or the RFID tag is attached to a glass-substrate case. Each glass substrate and its defect information are in one-to-one correspondence and are provided to a customer as a magnetic disk manufacturer. Based on the obtained defect information, the customer manufactures magnetic disks each being a discrete track recording medium having the nonmagnetic region formed at the position where the defect is present.

Abstract: The application discloses an assembly tool for installing a disc clamp on a spindle hub. In the illustrated embodiments, the assembly tool includes a head including an inner portion, an intermediate portion and an outer portion configured to install a disc clamp on a spindle motor assembly. In the illustrated embodiments, the inner portion includes a raised portion and datum surface that interface with the spindle hub to align the spindle hub for installation of the disc clamp.

Abstract: Provided is a manufacturing method of heat-assisted magnetic recording head, in which a light source unit can be easily joined to a slider with sufficiently high accuracy, under avoiding the excessive mechanical stress. The manufacturing method comprises the steps of: moving relatively the light source unit and the slider, while applying a sufficient voltage between an upper electrode of the light source and an electrode layer provided in the slider; and setting the light source unit and the slider in desired positions in a direction perpendicular to the element-integration surface of the slider substrate. The desired positions are positions where the light source just emits due to a surface contact between: the protruded portion of the lower surface of the light source; and the upper surface of the electrode layer, which is a portion of the wall surface of a step formed on the head part.

Abstract: A novel method and device to align a flexure tail of a head gimbal assembly (HGA) to a flex cable of a head stack assembly (HSA) is disclosed. An alignment pin is passed through a first alignment hole in the flex cable, and a second alignment hole in the flexure tail. The second alignment hole is disposed in a region of the flexure tail that lies in a flexure tail plane that is approximately parallel to the flex cable plane adjacent the first alignment hole. A novel head gimbal assembly (HGA) has a flexure tail that includes a first bend line. The flexure tail is bent out-of-plane about the first bend line to create a residual bend angle in the range 10° to 80°. The first alignment tab is abutted against a first guide surface of an alignment fixture.

Abstract: A sleeve portion is inserted into a hole portion of a base bracket on which an adhesive of heat cure type is applied while a rotor portion and a stator portion are retained by a position determining jig. Then, the sleeve portion is initially affixed to the base bracket by a high frequency induction heating of an induction coil. Then, the initial affixation is cured completely in an oven. Since the adhesive of heat cure type is used, generation of outgass will be minimized and a manufacturing cost of the motor having such components will be reduced.

Abstract: An information technology enclosure has a processing subsystem and infrastructure subsystem in separate shipping containers that cooperate to process information. The processing subsystem has increased information processing density by concentrating information handling systems in a first processing shipping container that is supported with infrastructure equipment in a second infrastructure shipping container. In one embodiment, the shipping containers are arranged in a stacked configuration so that cooled air and exhausted air are exchanged through aligned vents formed in the ceiling and floor of stacked shipping containers.

Abstract: A method of manufacturing a motor includes coupling a base cover to a sleeve having a penetration hole formed therein, such that one side of the penetration hole is closed; inserting a shaft in the penetration hole; coupling a plate to the shaft such that the shaft is inserted in the plate; and pressing and coupling a hub to the shaft such that the shaft is inserted in the hub while the base cover is supported in an axial direction of the shaft to the base cover by using a jig, wherein the base cover is elastically deformed to make contact with the shaft. In the method of manufacturing the motor, the jig is used to deform the base cover so as to come in contact with the shaft, thereby applying the support load in the axial direction.

Abstract: A disk drive device includes a base member; a hub on which a recording disk is placed; a bearing unit arranged on the base member for rotatably supporting the hub; and a spindle drive unit for rotationally driving the hub, wherein the spindle drive unit includes a stator core having salient poles, a coil wound around each of the salient poles, and a magnet having a plurality of magnetic poles arranged in a circumferential direction opposed to the salient poles, the hub includes an outer cylindrical portion formed of a magnetic material and engaged with an inner periphery of the recording disk, and an inner cylindrical portion fixing an outer periphery of the magnet, the number of magnetic poles is an even number in a range of 10 to 16, and the number of salient poles is a multiple of 3 in a range of 12 to 24.

Abstract: A defect inspection is performed for each of glass substrates by a surface defect detector. The distance from the center of the glass substrate to a detected defect, as a radius of a nonmagnetic region to be formed circular, is recorded along with an ID assigned to the glass substrate. Such defect information is recorded in a defect list using a printer or recorded in an RFID tag using an RFID writer. The defect list or the RFID tag is attached to a glass-substrate case. Each glass substrate and its defect information are in one-to-one correspondence and are provided to a customer as a magnetic disk manufacturer. Based on the obtained defect information, the customer manufactures magnetic disks each being a discrete track recording medium having the nonmagnetic region formed at the position where the defect is present.

Abstract: A head gimbal assembly (HGA) connector pad alignment jig is disclosed. One embodiment provides an HGA testing jig for holding an HGA, the HGA testing jig including an opening at a location of the HGA connector pads. In addition, an HGA testing apparatus including a disk for testing the HGA and a controller with a plurality of pin connectors for providing control information to the HGA during a testing process. Thus, the present technology provides an alignment adjuster for adjusting the location of the pin connectors with respect to the connector pads to ensure a good electrical connection between the HGA connector pads and the pin connectors.

Abstract: A production method of a disk drive device includes: an assembling process of assembling a subassembly by incorporating at least a bearing unit in a hub in a clean room; a pouring process of pouring a lubricant in the bearing unit; a cleaning-liquid discharging process of discharging a cleaning liquid to the hub; a cleaning-liquid intake process of taking in the cleaning liquid discharged to the hub; and a sealing process of sealing the subassembly in a seal-material.

Abstract: Approaches for helping to decrease the amount of inactive gas necessary for reflow to interconnect connection terminals of a head slider and a suspension. Inactive gas is blown from a nozzle of a reflow apparatus toward interconnection joints of a head slider and a suspension. The head slider is bonded onto a gimbal tongue. The nozzle comprises a duct through which the inactive gas passes and a porous member fitted in an ejection outlet of the tube. Placing the porous member close to the head slider achieves effective reduction of oxygen concentration around solder balls.

Abstract: The base improves manufacturing efficiency and yield and has an advantage in cost. The base includes a panel having a through-hole, a motor holder, having a cylindrical shape that protrudes from a first face of the panel in a thickness direction of the panel, integrally formed on the panel corresponding to the through-hole, the motor holder holds a motor fitted to an inner circumferential surface of the motor holder through adhesives, and the motor holder is provided with at least one depression pressure-formed on the inner circumferential surface thereof, thereby eliminating cutting processing, facilitating accuracy control, suppressing nonconformity such as corrosion because no base material is exposed, requiring no measures against burs and the like, improving production capacity and yield, and resulting in cost advantages, too.

Abstract: An apparatus for attaching one or more HGAs to an actuator assembly including one or more actuator arms comprises a set of pivoting supports corresponding to the one or more HGAs and mechanisms that pivot each of the pivoting supports between open positions and closed positions. For each of the set of pivoting supports, in the open position, a gap adjacent to the pivoting support is sufficiently large to receive both a mounting platform of one of the actuator arms and a baseplate of one of the HGAs positioned in alignment with the mounting platform of the one of the actuator arms, and, for each of the set of pivoting supports, in the closed position, the gap is sufficiently small to constrain the baseplate of the one of the HGAs against the mounting platform of the one of the actuator arms.

Abstract: According to one embodiment, a disk drive includes a disk and a data read/write module. The disk has a disk substrate, tracks and non-recording areas. The tracks and the non-recording areas are formed on the disk substrate and arranged in the radial direction of the disk. The tracks are magnetic layers and have a recording area each. The non-recording areas are made of non-magnetic layers and arranged between the tracks. Thus, valid recording area and invalid recording areas are provided in each track, at a predetermined ratio. The data read/write module is configured to write data in or read data from the valid recording areas, but not in or from the invalid recording areas.

Abstract: A method of swaging a head gimbal assembly (HGA) to an actuator arm comprises positioning a tubular element on the HGA adjacent a hole in the actuator arm; restraining the subassembly; providing a rod formed from a shape memory alloy (SMA), the SMA having a martensitic phase at a low temperature and an austenitic phase above a phase transition temperature that is higher than the low temperature, the rod having an initial diameter that is smaller than diameters of the tubular element and the hole; extending the rod through the tubular element and hole; heating the rod above the phase transition temperature such that the rod expands to a second diameter that is greater than the initial diameter to plastically deform the HGA and swage together the HGA and actuator arm to form an assembly; cooling the rod and removing the rod from the assembly such that the rod returns to the initial diameter.

Abstract: A suspension is provided for improving reliability in reading/writing of data by improving stiffness in a longitudinal direction of a flexure while realizing low pitch/roll stiffness of a tongue part. The suspension includes: a flexure, including two branched outrigger parts extending to the tip side of the flexure, and a tongue part for mounting a magnetic head slider, located between the outrigger parts and linked to the tip sides of the outrigger parts; a trace formed on the flexure; and a fixed part in which at least a part of a bent part formed in the trace is fixed to the tongue part.

Abstract: An actuator and method of using an actuator that operably supports a component of a data transfer assembly. The actuator has a body and an arm extending longitudinally from the body. The arm has a tapered portion defined by laterally converging opposing surfaces from a proximal end of the arm adjacent the body and terminating at a medial longitudinal position of the arm. The arm further has a tip portion extending contiguously from the medial longitudinal position of the arm to a distal end of the arm. The tip portion has laterally opposing protuberant arcuate lobes that cooperatively define a maximum lateral width of the tip portion. In some embodiments the arm has a surface defining an aperture sized for operably swaging a head gimbal assembly (HGA) to the arm. A lateral apex of at least one of the lobes is intersected by a lateral axis that intersects the aperture.

Abstract: A method for producing a magnetic disk device includes injecting replacement gas into a hermetically-sealed enclosure by means of an injection nozzle while suctioning gas from inside of the hermetically-sealed enclosure by means of a suction nozzle in such a way that the gas pressure inside of the enclosure does not fall below the vapor pressure of the organic compounds present inside of the enclosure, wherein the hermetically-sealed enclosure houses within a magnetic disk for storing data, a magnetic head for writing/reading the data, and an actuator for moving the magnetic head relative to the magnetic disk, and wherein a gas injection port and a gas expulsion port are formed in the hermetically-sealed enclosure and provide communication between the inside and outside, wherein an injection nozzle is disposed at the gas injection port and a suction nozzle is disposed at the gas expulsion port.

Abstract: A method to assemble a disk drive having a spindle that includes a hub. At least one disk is placed on the hub. A clamp is fastened to the hub by a plurality of threaded fasteners. Each of the plurality of threaded fasteners is initially tightened. After initial tightening, an initial couple imbalance of the spindle is determined. After the initial couple imbalance is determined, a first selected threaded fastener of the plurality of threaded fasteners is selected and rotated by a first amount of rotation that is significantly different from a second amount of rotation of a second selected threaded fastener of the plurality of threaded fasteners. The selection and rotation of the first selected threaded fastener of the plurality of fasteners is determined based on the initial couple imbalance of the spindle.

Abstract: A punched gimbal dimple with a coined, frusto-conical base in a head suspension and a method for producing such a dimple. The dimple has an apex and a base, the base having outer and inner surfaces which generally conform to conical frustums. The conical frustum half-cone angles differ by at least 2 degrees. The dimple and its coined base are fabricated by a dimple punch and die with mismatched punch tangent and chamfer angles. The coined dimple base can be more easily seen by optical systems for aligning a slider to the dimple.

Abstract: A method of manufacturing a disk drive is disclosed. After installing at least one disk into a base, a media cover is coupled to the base, wherein the media cover covers at least a portion of the disk. After coupling the media cover to the base, a head coupled to an actuator arm and a voice coil motor for rotating the actuator arm about a pivot is installed into the base. After installing into the base the head coupled to the actuator arm and the voice coil motor, the media cover is removed from the base. After removing the media cover from the base, a HDA cover is coupled to the base to form a head disk assembly (HDA).