Coating Resistive Material On A Base Patents (Class 29/620)
  • Publication number: 20090267727
    Abstract: In order to provide a thin-film resistor and a manufacturing method thereof capable of restraining reduction of a Q-value of varactor by reducing a parasitic capacitance between the resistor and the substrate, the thin-film resistor includes a semiconductor substrate 10 including an integrated circuit 12 having a plurality of electrode pads 14 placed in a distance from each other in the most upper part of a plurality of stacked interconnections, and the integrated circuit 12 having a passivation film 16 formed between the plurality of electrode pads 14; a secondary interconnections 18 electrically connected to the electrode pads 14; an insulating film 20 formed in a place in between the secondary interconnections on the passivation film 16; and a resistor 26 formed 18 in a predetermined place in between the secondary interconnections 18 on the insulating film 20.
    Type: Application
    Filed: March 26, 2009
    Publication date: October 29, 2009
    Applicant: OKI SEMICONDUCTOR CO., LTD.
    Inventor: Kinya Ashikaga
  • Publication number: 20090261942
    Abstract: An electronic component and a method for producing the electronic component achieve efficient production of resistive elements with various resistances. The electronic component includes a pair of terminals opposite each other and a resistive element disposed between the pair of terminals. The resistive element includes a plurality of dots arranged so as to overlap each other in a reference arrangement pattern excluding a portion of the arrangement pattern. To produce the electronic component, an electronic component is prototyped in advance and includes a resistive element in which the dots are arranged in the entire reference arrangement pattern between the pair of terminals. The prototyped resistive element is then partially removed so as to attain a desired resistance. An electronic component is then produced in which the dots are arranged in the reference arrangement pattern with a portion of the arrangement pattern excluded on the basis of the shape of the partially removed resistive element.
    Type: Application
    Filed: July 2, 2009
    Publication date: October 22, 2009
    Applicant: MURATA MANUFACTURING CO., LTD.
    Inventors: Seiji Goto, Masahiro Kimura
  • Publication number: 20090256670
    Abstract: A thin film resistor structure is disclosed. The resistor structure comprises a resistor film comprising a copper oxide layer and a plurality of metal islands thereon. The copper oxide layer has a top surface comprising a plurality of adjacent nodule-shaped recess regions, in which vacancies are formed between the nodule-shaped recess regions and are arranged in reticulate distribution. The plurality of metal islands is respectively distributed in the vacancies between the nodule-shaped recess regions. A method for fabricating the thin film resistor structure is also disclosed.
    Type: Application
    Filed: June 9, 2008
    Publication date: October 15, 2009
    Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Yu-Chung Chen, Hung-Kun Lee, Jung-Chou Oung
  • Publication number: 20090237200
    Abstract: A chip resistor (1) includes a chip substrate (2) a mutually separated terminal electrodes (3, 4) formed on the upper surface of the substrate (2), and a meandering resistor film (5) formed between the two terminal electrodes (3, 4). Each of the terminal electrodes (3, 4) includes an inner edge (3a, 4a) extending diagonally from one side surface (2a) toward the other side surface (2b) of the chip substrate (2). Each of the inner edges (3a, 4a) has a portion closer to the resistor film (5) that is electrically connected to a narrow portion (7, 8) formed integral with the resistor film (5). The narrow portion extends outward from an end (5a, 5b) of the resistor film (5).
    Type: Application
    Filed: June 20, 2006
    Publication date: September 24, 2009
    Applicant: ROHM CO., LTD.
    Inventor: Masaki Yoneda
  • Publication number: 20090217511
    Abstract: A method for making chip resistor components includes: (a) forming a plurality of first and second notches in a substrate so as to form resistor-forming strips; (b) forming pairs of upper and lower electrodes on each of the resistor-forming strips; (c) forming a resistor film on each of the resistor-forming strips; (d) forming an insulator layer on the resistor film; (e) forming a hole pattern in the insulator layer and the resistor film; (f) forming an insulating shield layer on the insulator layer; (g) cleaving the substrate along the first notches so as to form a plurality of strip-like semi-finished products; (h) forming a pair of side electrodes on two opposite sides of each of the semi-finished products; and (i) cleaving each of the semi-finished products.
    Type: Application
    Filed: February 29, 2008
    Publication date: September 3, 2009
    Applicant: YAGEO CORPORATION
    Inventors: Mu-Yuan Chen, Wen-Feng Wu, Chi-Pin Chang, Kao-Po Chien
  • Publication number: 20090178271
    Abstract: A method of making a circuitized substrate which involves forming a plurality of individual film resistors having approximate resistance values as part of at least one circuit of the substrate, measuring the resistance of a representative (sample) resistor to define its resistance, utilizing these measurements to determine the corresponding precise width of other, remaining film resistors located in a defined proximity relative to the representative resistor such that these remaining film resistors will include a defined resistance value, and then selectively isolating defined portions of the resistive material of these remaining film resistors while simultaneously defining the precise width of the resistive material in order that these film resistors will possess the defined resistance.
    Type: Application
    Filed: January 16, 2008
    Publication date: July 16, 2009
    Applicant: Endicott Interconnect Technologies, Inc.
    Inventors: Frank D. Egitto, John S. Kresge, John M. Lauffer
  • Patent number: 7555829
    Abstract: Electro-thermal trimming of thermally-trimmable resistors is used to trim one or more of the plurality of resistors in or associated with an analog electric circuit. The TCR of each of a subset of a plurality of electro-thermally-trimmable resistors can be trimmed independently from the resistance in order to adjust the output parameter of an analog electric circuit without changing other parameters that would be affected by a change in resistance.
    Type: Grant
    Filed: July 14, 2004
    Date of Patent: July 7, 2009
    Assignee: Microbridge Technologies Inc.
    Inventors: Oleg Grudin, Leslie M. Landsberger, Gennadiy Frolov
  • Publication number: 20090139081
    Abstract: An ablating device is used to form a pattern into a sensing element pad of a soot sensor, with the pattern establishing two finger paths without electrical connection between them. The pattern can be formed through a protective layer on the sensing element pad before the sensing element pad is fired.
    Type: Application
    Filed: November 29, 2007
    Publication date: June 4, 2009
    Inventor: Charles Scott Nelson
  • Publication number: 20090134967
    Abstract: To provide a glazed metal film resistor device excellent in TCR characteristics with using an economical base body containing glass by reducing affection to TCR characteristics caused by glass contained in the base body. The resistor device comprises base body 11 containing glass, first protective film 12, which does not contain glass, formed on a surface of base body 11, and thick film resistor 13 formed on first protective film 12. By forming first protective film 12 on a surface of base body 11 containing glass and insulating base body 11 containing glass against thick film resistor 13 of ruthenium oxide as primary component, affection of glass contained in base body 11 to thick film resistor 13 of ruthenium oxide can be suppressed, and change of TCR value from original value of thick film resistor itself can be suppressed.
    Type: Application
    Filed: November 17, 2008
    Publication date: May 28, 2009
    Applicant: KOA CORPORATION
    Inventors: Takashi NAITO, Akihiko NAKAMURA
  • Publication number: 20090115568
    Abstract: The chip resistor (1) of the present invention includes an insulating substrate (2) in the form of a chip, a pair of terminal electrodes (3, 4) formed on both ends of the insulating substrate (2), a plurality of resistor films (5) formed on an obverse surface of the insulating substrate (2) in parallel with each other between the paired terminal electrodes (3, 4), and a cover coat formed on the obverse surface of the insulating substrate (2) to cover the resistor films (5). In the chip resistor (1), one of the terminal electrodes (3) includes individual upper electrodes (8) each formed on the obverse surface of the insulating substrate (3, 4) to be independently connected to a respective one of the resistor films (5) and a side electrode (9) formed on a side surface of the insulating substrate (2) to be connected to all the individual upper electrodes (8).
    Type: Application
    Filed: September 4, 2006
    Publication date: May 7, 2009
    Applicant: ROHM CO., LTD.
    Inventor: Torayuki Tsukada
  • Patent number: 7523643
    Abstract: A humidity sensing structure having a cantilever resistor and a method for fabricating the same are disclosed. The method includes providing a substrate having a first surface and a second surface; performing an oxidation process on the first surface and the second surface to form a first oxide layer and a second oxide layer respectively; forming a resistance sensing layer on the first oxide layer; forming a humidity sensing layer on the resistance sensing layer; forming in the substrate a through-hole penetrating the first oxide layer and the second oxide layer; and forming a cantilever in the through-hole such that both the humidity sensing layer and the resistance sensing layer are secured in position on the cantilever. In response to humidity changes, the humidity sensing layer varies in volume and in consequence the resistance sensing layer varies in length, allowing ambient humidity to be measured.
    Type: Grant
    Filed: December 29, 2006
    Date of Patent: April 28, 2009
    Assignee: Industrial Technology Research Institute
    Inventors: Jung-Tai Chen, Chia-Yen Lee, Yii-Tay Chiou, Chun-Hsun Chu
  • Patent number: 7524528
    Abstract: Precursor compositions for the deposition of electronic features such as resistors and dielectric components and methods for the deposition of the precursor compositions. The precursor compositions have a low viscosity, such as not greater than about 1000 centipoise and can be deposited using a direct-write tool. The precursors also have a low conversion temperature, enabling the formation of electronic features on a wide variety of substrates, including low temperature substrates.
    Type: Grant
    Filed: October 4, 2002
    Date of Patent: April 28, 2009
    Assignee: Cabot Corporation
    Inventors: Toivo T. Kodas, Mark J. Hampden-Smith, Karel Vanheusden, Hugh Denham, Aaron D. Stump, Allen B. Schult, Paolina Atanassova, Klaus Kunze
  • Patent number: 7520049
    Abstract: Disclosed herein is a manufacturing method of a planar resistance heating element and a planar resistance heating element made using the method. In the manufacturing method of a planar resistance heating element by etching an aluminum foil deposited on an insulating substrate in a desired pattern, printing carbon paste and connecting current input terminals in parallel, the aluminum foil is adapted to undergo a multiple step tempering process to thereby prevent heat deformation. The carbon paste acting as a resistor element is made of electrically conductive carbon, graphite, a resin, a solvent and a hardener which are mixed so as to optimize physical properties of the carbon paste. As a result, prevention of heat deformation of the insulating substrate, uniform heat conductivity, excellent heat-generation effect and easy manufacture may be achieved.
    Type: Grant
    Filed: November 22, 2005
    Date of Patent: April 21, 2009
    Assignee: Suntech Co., Ltd.
    Inventor: Gyongtae Kim
  • Publication number: 20090094834
    Abstract: A process for making a fluid ejector head for a micro-fluid ejection device. In one embodiment, the process comprises depositing a thin film resistive layer on a substrate to provide a plurality of thin film heaters. The thin film resistive layer comprises a tantalum-aluminum-nitride material consisting essentially of AlN, TaN, and TaAl alloys, and containing from about 30 to about 70 atomic % tantalum, from about 10 to about 40 atomic % aluminum and from about 5 to about 30 atomic % nitrogen.
    Type: Application
    Filed: December 17, 2008
    Publication date: April 16, 2009
    Inventors: Byron V. Bell, Robert W. Cornell, Yimin Guan, George K. Parish
  • Publication number: 20090078040
    Abstract: A flow sensor may be formed by bonding a sensor chip formed with a flow rate detecting part and a flow path-forming member that is provided on the sensor chip and is formed with a flow path for a fluid flowing in the flow rate detecting part to each other on the upper surface of a substrate. The flow path-forming member may be formed by bonding a transparent first flow path forming member and a second flow path-forming member to each other. The first flow path forming member has a plate shape, and is provided with an inflow port and a outflow port for the fluid to be measured, and the second flow path forming member has a plate shape, and is provided with a through hole that forms the flow path along the flow of the fluid flowing along the flow rate detecting part.
    Type: Application
    Filed: August 14, 2008
    Publication date: March 26, 2009
    Applicant: Yamatake Corporation
    Inventors: Shinichi Ike, Hiroshi Hatakeyama, Satoshi Tsuchiya
  • Publication number: 20090066472
    Abstract: A resistance-type gas sensor includes a gas detection section including an oxide semiconductor layer. The oxide semiconductor layer includes cerium ions and zirconium ions. An amount of substance of zirconium ions relative to a sum of amounts of substance of cerium ions and zirconium ions contained in the oxide semiconductor layer is no less than about 45% and no more than about 60%, and the oxide semiconductor layer has a crystal phase containing about 80 vol % or more of cubic crystals.
    Type: Application
    Filed: September 5, 2008
    Publication date: March 12, 2009
    Applicant: YAMAHA HATSUDOKI KABUSHIKI KAISHA
    Inventor: Mitsuo KONDO
  • Publication number: 20090045907
    Abstract: The disclosure relates to an overvoltage protection means containing ZnO microvaristor particles for protecting electrical elements and a method to produce the means. Single microvaristor particles are placed in an arrangement having a monolayer thickness and are electrically coupled to the electrical element to protect it against overvoltages. Embodiments, among other things, relate to: 1-dimensional or 2-dimensional arrangements of microvaristor particles; placement of single microvaristors on a carrier; the carrier being planar or string-like, being structured, being a sticky tape, having fixation means for fixing the microvaristors, or having electrical coupling means. The monolayered overvoltage protection means allows very tight integration and high flexibility in shaping and adapting it to the electric or electronic element. Furthermore, reduced capacitance and hence reaction times of overvoltage protection are achieved.
    Type: Application
    Filed: October 22, 2008
    Publication date: February 19, 2009
    Applicant: ABB Research Ltd
    Inventors: Markus Hoidis, Felix Greuter, Lise Donzel, Reto Kessler
  • Publication number: 20090040011
    Abstract: A chip resistor (1) according to the present invention includes an insulating substrate (2) which is in the form of an elongated rectangle in plan view, a pair of upper electrodes (3, 4) in the form of a strip formed on the upper surface of the insulating substrate (2) at portions adjacent to the long side surfaces of the insulating substrate to extend along the side surfaces, a resistor film (5) formed on the upper surface of the insulating substrate (2) and electrically connected to the upper electrodes (3, 4), and a pair of terminal electrodes (6, 7) formed on the two long side surfaces of the insulating substrate and electrically connected to the upper electrodes (3, 4), respectively. One of two longitudinal ends of the resistor film (5) is connected to one of the upper electrodes (3), whereas the other one of the two longitudinal ends of the resistor film is connected to the other one of the upper electrodes (4).
    Type: Application
    Filed: October 10, 2006
    Publication date: February 12, 2009
    Applicant: ROHM CO., LTD.
    Inventor: Masaki Yoneda
  • Publication number: 20090040009
    Abstract: To provide an electronic component including a resistor element that can be efficiently produced with a range of resistances, and a method for manufacturing the electronic component, the electronic component includes a pair of terminals, and a resistor element disposed between the terminals. The resistor element includes at least two resistive portions (hereinafter referred to as a first resistive portion and a second resistive portion) that are continuously disposed. The first resistive portion includes a plurality of first dots overlapping one another. The second resistive portion includes a plurality of second dots having a different electric resistance from that of the first dots overlapping one another.
    Type: Application
    Filed: August 4, 2008
    Publication date: February 12, 2009
    Inventors: Seiji Goto, Masahiro Kimura
  • Publication number: 20090015369
    Abstract: A resistor R1 formed by forming a first resistor layer 5a of 20 nm thickness including a tantalum nitride film at a concentration of nitrogen of less than 30 at % and a second resistor layer of 5 nm thickness including a tantalum nitride film at a concentration of nitrogen of 30 at % or more successively by a reactive DC sputtering method using tantalum as a sputtering target material and using a gas mixture of argon and nitrogen as a sputtering gas, and then fabricating the first and the second resistor layers, in which the resistance change ratio of the resistor can be suppressed to less than 1% even when a thermal load is applied in the interconnection step, by the provision of the upper region at a concentration of nitrogen of 30 at % or more.
    Type: Application
    Filed: July 3, 2008
    Publication date: January 15, 2009
    Inventors: Kenichi TAKEDA, Tsuyoshi Fujiwara, Toshinori Imai
  • Publication number: 20090002120
    Abstract: An electrically adjustable resistor comprises a resistive polysilicon layer dielectrically isolated from one or more doped semiconducting layers. A tunable voltage is applied to the doped semiconducting layers, causing the resistance of the polysilicon layer to vary. Multiple matched electrically adjustable resistors may be fabricated on a single substrate, tuned by a single, shared doped semiconductor layer, creating matched, tunable resistor pairs that are particularly useful for differential amplifier applications. Multiple, independently adjustable resistors may also be fabricated on a common substrate.
    Type: Application
    Filed: June 26, 2008
    Publication date: January 1, 2009
    Inventors: Stuart B. Molin, Paul Nygaard
  • Publication number: 20080313887
    Abstract: The present invention provides a method of producing a resistance element incorporated in a printed circuit board at an accuracy of resistance value of ±1% or less, at low cost and with a good yield while the resistance element formed by a resistor paste is incorporated.
    Type: Application
    Filed: June 6, 2008
    Publication date: December 25, 2008
    Inventor: Garo Miyamoto
  • Publication number: 20080278278
    Abstract: The present invention is directed to a thick film patterned resistor on a substrate and to a method of forming it. The method involves providing a substrate with opposed surfaces, where one surface is coated with a layer of a resistor composition. A photoresist is applied over the layer of the resistor composition, and a desired pattern in the photoresist is formed, where the pattern leaves certain regions of the resistor composition layer uncovered by the photoresist. The resistor composition layer which is uncovered by the photoresist is etched under conditions effective to leave a mass of loosely bound resistor particles at regions of the resistor composition which are not covered by photoresist. The mass of resistor particles is then removed from the substrate to produce a thick film patterned resistor on the substrate.
    Type: Application
    Filed: July 21, 2008
    Publication date: November 13, 2008
    Applicant: Micropen Technologies Corporation
    Inventors: Timothy S. BARGE, Franklyn M. COLLINS
  • Publication number: 20080272879
    Abstract: A chip resistor includes a resistive element (1), an insulation layer (4) formed in a back surface of the flat surface, and two electrodes (3) spaced from each other via the insulation layer. Each electrode (3) makes contact with the insulation layer (4). Each electrode (3) has a lower surface formed with a solder layer (39).
    Type: Application
    Filed: December 18, 2007
    Publication date: November 6, 2008
    Applicant: ROHM CO., LTD.
    Inventor: Torayuki Tsukada
  • Publication number: 20080266048
    Abstract: Embodiments of a resistor are disclosed.
    Type: Application
    Filed: April 26, 2007
    Publication date: October 30, 2008
    Inventors: Peter James Fricke, Alan R. Arthur
  • Publication number: 20080224818
    Abstract: A chip resistor (A1) includes a chip-like resistor element (1), two electrodes (31) spaced from each other on the bottom surface (1a) of the resistor element, and an insulation film (21) between the two electrodes. Each electrode (31) has an overlapping portion (31c) which overlaps the insulation film (21) as viewed in the vertical direction.
    Type: Application
    Filed: March 23, 2005
    Publication date: September 18, 2008
    Applicant: ROHM CO., LTD
    Inventors: Masanori Tanimura, Torayuki Tsukada, Kousaku Tanaka
  • Publication number: 20080218306
    Abstract: A chip resistor includes an insulating substrate, a pair of electrodes formed on a main surface of the substrate and a resistor element electrically connected to the electrodes. The paired electrodes are spaced from each other in a first direction. The main surface of the substrate is formed with a raised portion in the form of a plateau which is smaller in size than the substrate in a second direction perpendicular to the first direction. The paired electrodes are formed on the raised portion. The resistor element is equal in size to the raised portion in the second direction.
    Type: Application
    Filed: February 29, 2008
    Publication date: September 11, 2008
    Applicant: ROHM CO., LTD.
    Inventor: Yoshikazu Tamaki
  • Publication number: 20080217324
    Abstract: A thermally sprayed gas heater comprises a gas flow apparatus that propels a gas through a housing; and a thermally sprayed heater bonded to a surface of the apparatus, the heater positioned to heat the gas flow in the housing. In other aspects, a heater system for a turbulent flow gas duct comprises a duct having a gas flow channel, the channel having a shaped surface providing turbulent gas flow in the channel, and a thermally sprayed heater positioned to heat the gas flow in the channel.
    Type: Application
    Filed: February 20, 2008
    Publication date: September 11, 2008
    Inventor: Richard C. Abbott
  • Publication number: 20080129443
    Abstract: The chip resistor (1) includes an insulating substrate (2) and a main upper electrode (4) formed on a main surface of the insulating substrate (2). On the main surface of the insulating substrate (2) , a resistor film (5) including an end (5a) overlapping the upper surface of main upper electrode (4) is formed. The resistor film (5) is covered by a protective coat (7, 8). An auxiliary upper electrode (6) is formed on the upper surface of the main upper electrode (4). The auxiliary upper electrode (6) includes an inner end (6a) overlapping the upper surface of the end (5a) of the resistor film (5). The protective coat (7, 8) overlaps the inner end (6a) of the auxiliary upper electrode (6).
    Type: Application
    Filed: February 28, 2006
    Publication date: June 5, 2008
    Applicant: ROHM CO., LTD.
    Inventors: Torayuki Tsukada, Masaki Yoneda
  • Patent number: 7361869
    Abstract: An electrically conductive resistive layer (26) is produced by thermally spraying an electrically conductive material (18) onto the surface of a non-conductive substrate (12). Initially, the material layer (14) arising therefrom has no desired shape. The material layer (14) is then removed (24) in certain areas so that an electrically conductive resistive layer (26) having said desired shape is produced.
    Type: Grant
    Filed: June 21, 2004
    Date of Patent: April 22, 2008
    Assignee: Watlow Electric Manufacturing Company
    Inventor: Elias Russegger
  • Patent number: 7358465
    Abstract: A ceramic heater for heating a semiconductor wafer under processing and has a layered structure wherein on one surface of a supporting substrate made of carbon or a carbon-based composite material, successively formed layers including an insulating layer, and electroconductive layer as an electric heating element and a dielectric layer. A first step for partly or completely removing the layer or layers having degraded properties by means of a suitable method such as sandblasting and a second step of re-forming the layer or layers having been removed in the first step. The invention allows for a substantial cost decrease as compared with the conventional way by replacing the worn-out ceramic heater with a newly manufactured one.
    Type: Grant
    Filed: December 27, 2005
    Date of Patent: April 15, 2008
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventor: Hideki Fujii
  • Patent number: 7334318
    Abstract: A method of manufacturing an inexpensive fine resistor which do not require dimensional classifications of discrete substrates is disclosed. The method eliminates a process of replacing a mask according to a dimensional ranking of each discrete substrate. The method includes: dividing an insulated substrate sheet along a first slit dividing portion and a second dividing portion perpendicular to the first dividing portion; forming a top electrode layer on a top face of the discrete substrate; forming a resistor layer such that a part of the resistor layer overlaps the top electrode layer; forming protective layers so as to cover the resistor layer; and forming side electrode layer on a side face of the discrete substrate such that the side electrode layer is electrically coupled to the top electrode layer.
    Type: Grant
    Filed: January 18, 2005
    Date of Patent: February 26, 2008
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Masato Hashimoto, Yoshiro Morimoto, Akio Fukuoka, Hiroaki Kaito, Hiroyuki Saikawa, Toshiki Matsukawa, Junichi Hayase
  • Patent number: 7331102
    Abstract: An apparatus for detecting an amount of strain comprises a strain generating part, an electrical insulating layer and sensing elements. The strain generating part is a member to which strain is to be applied. The electrical insulating layer is formed on the strain generating part. The sensing elements are formed on the electrical insulating layer. Each of the sensing elements is made of a silicon film. The silicon film comprises a poly-crystalline main layer and a poly-crystalline interface-layer, which comes into contact with the electrical insulating layer.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: February 19, 2008
    Assignee: Nagano Keiki Co., Ltd.
    Inventors: Hiroshi Nagasaka, Naoki Yoshida, Hiroshi Kodama
  • Patent number: 7322099
    Abstract: A method for producing components for injection moulding comprising a body made of thermally conducting material with expansion coefficient matching that of the insulating layers and provided with a passage for the material to be injected. At least one strip of electrically conducting material with high change of resistance with temperature, forming a heating resistor or inductor is applied on a electrically insulating base layer previously directly applied on the body. At least one final insulating layer with low thermal emissivity is then applied to optimise electrical efficiency. The method utilises thermal spray techniques and can be applied also for production of other heating equipment.
    Type: Grant
    Filed: April 25, 2005
    Date of Patent: January 29, 2008
    Assignee: Inglass S.p.A.
    Inventors: Gianfranco Cirri, Maria Prudenziati
  • Patent number: 7305754
    Abstract: In manufacturing a chip resistor by dividing a chip resistance substrate which includes an insulator, resistance film formed on a surface of the insulator, and a plurality of conductive strips disposed on the resistance film at fixed intervals, grooves are formed by removing a predetermined width of the resistance film including at least second prescribed severing lines. After forming the grooves, the chip resistance substrate is severed in longitudinal and lateral directions along first prescribed severing lines for dividing the conductive strips into two parts and the second prescribed severing lines perpendicular to the first prescribed severing lines so as to produce discrete chip resistors.
    Type: Grant
    Filed: November 18, 2004
    Date of Patent: December 11, 2007
    Assignee: Disco Corporation
    Inventors: Kazuma Sekiya, Toshiaki Takahashi
  • Patent number: 7304276
    Abstract: A thick film heater is shown wherein the thick film resistive circuit, as the heating element, is applied directly to a target object to be heated for very low temperature applications. The thick film used is polymer-based (preferably epoxy). The thick film resistive circuit is applied using conventional means. However, it is cured at higher temperatures and longer cycles than conventional thick film circuits, and preferably in multiple stages.
    Type: Grant
    Filed: June 21, 2001
    Date of Patent: December 4, 2007
    Assignee: Watlow Electric Manufacturing Company
    Inventors: Hongy Lin, Thomas M. Laskowski, Louis P. Steinhauser
  • Patent number: 7299552
    Abstract: Methods of creating an internal channel of a fluid-ejection device are provided. One method includes encapsulating a channel core in an element of the fluid-ejection device that corresponds to the internal channel and dissolving at least a portion of the channel core.
    Type: Grant
    Filed: September 8, 2003
    Date of Patent: November 27, 2007
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Christopher Vitello, Steven Lunceford, Paul Nash, Marc A. Baldwin, Karen St Martin, Mark A. Smith
  • Publication number: 20070262845
    Abstract: A resistive element in the form of a bent metal plate is placed in a box-shaped case and has electrodes exposed out of the box-shaped case. A heat radiator in the form of a bent metal plate is also placed in the box-shaped case and has heat radiating electrodes exposed out of the box-shaped case. The resistive element and the heat radiator are held out of contact with each other and disposed in criss-cross relation to each other. The box-shaped case is filled with a cement material in surrounding relation to the resistive element and the heat radiator.
    Type: Application
    Filed: May 4, 2007
    Publication date: November 15, 2007
    Applicant: KOA CORPORATION
    Inventors: Katsumi Takagi, Koichi Hirasawa
  • Patent number: 7294394
    Abstract: According to one aspect of the invention, a structure and method for providing improved thermal conductivity of a thermal interface material (TIM) made of phase changed polymer matrix and a fusible filler material is disclosed. The TIM may also have a non-fusible filler material and a percentage of a non-phase change polymer added to the phase change polymer matrix. The TIM, used to mate and conduct heat between two or more components, can be highly filled systems in a polymeric matrix where the fillers are thermally more conductive than the polymer matrix.
    Type: Grant
    Filed: May 13, 2005
    Date of Patent: November 13, 2007
    Assignee: Intel Corporation
    Inventors: Saikumar Jayaraman, Paul A. Koning, Ashay Dani
  • Patent number: 7281318
    Abstract: A method of manufacturing a composite structural member with an integrated electrical circuit is provided. The structural member includes a plurality of layers of structural reinforcement material, and two or more electrical devices are disposed at least partially between the layers with an intermediate layer of the structural reinforcement material disposed between the electrical devices. At least one electrical bus is disposed in the structural member, and each electrical device is connected to the bus by a conductive electrode. Thus, the electrodes can extend through the intermediate layer of the structural reinforcement material to connect each of the electrical devices to one or more of the buses.
    Type: Grant
    Filed: May 19, 2004
    Date of Patent: October 16, 2007
    Assignee: The Boeing Company
    Inventors: Joseph A. Marshall, Douglas B. Weems, Richard C. Bussom, David M. Anderson
  • Patent number: 7278201
    Abstract: A high precision power resistor having the improved property of reduced resistance change due to power is disclosed. The resistor includes a substrate having first and second flat surfaces and having a shape and a composition; a resistive foil having a low TCR of about 0.1 to about 1 ppm/° C. and a thickness of about 0.03 mils to about 0.7 mils cemented to one of the flat surfaces with a cement, the resistive foil having a pattern to produce a desired resistance value, the substrate having a modulus of elasticity of about 10×106 psi to about 100×106 psi and a thickness of about 0.5 mils to about 200 mils, the resistive foil, pattern, type and thickness of cement, and substrate being selected to provide a cumulative effect of reduction of resistance change due to power. The present invention also provides for a method of producing a high precision power resistor.
    Type: Grant
    Filed: October 18, 2004
    Date of Patent: October 9, 2007
    Assignee: Vishay Intertechnology, Inc
    Inventors: Joseph Szwarc, Reuven Goldstein
  • Patent number: 7278202
    Abstract: A surface mount resistor includes an elongated piece of resistive material having strips of conductive material attached to its opposite ends. The strips of conductive material are separated to create an exposed central portion of the resistive material therebetween. According to the method the resistive strip is attached to a single co extensive strip of conductive material and a central portion of the conductive material is removed to create the exposed central portion of the resistive strip.
    Type: Grant
    Filed: December 23, 2004
    Date of Patent: October 9, 2007
    Assignee: Vishay Dale Electronics, Inc.
    Inventors: Joel J. Smejkal, Steve E. Hendricks
  • Patent number: 7272885
    Abstract: The present invention relates to a method of manufacturing surge arrestors, the method including stacking varistors; and forming a coating of composite material on the stack. Between these steps, also included is placing a bead of flexible, adhesive, and dielectric material on the previously formed stack in register with the various interfaces between each pair of adjacent varistors.
    Type: Grant
    Filed: October 23, 2003
    Date of Patent: September 25, 2007
    Assignee: Alstom
    Inventors: Mehrdad Hassanzadeh, Frédéric Malpiece, Dominique Mercier
  • Patent number: 7237324
    Abstract: A multiple chip resistor is manufactured in the following method. First electrode layers are formed on a first surface of a substrate. Resistor elements electrically connected to the first electrode layers, respectively, are formed on the first surface of the substrate. Slits are formed in the substrate for separating the first electrode layers. Edge electrodes connected to the first electrode layers at the edges of the slits, respectively, are formed on respective edges at the slits of the substrate. The substrate is divided at the slits into strip substrates. Portions of the edge electrodes are removed for electrically isolating the resistor elements from each other. The method provides the edge electrodes on each strip substrate with an improved dimensional accuracy, hence allowing the edge electrodes to be isolated electrically from each other. Consequently, the multiple chip resistor is prevented from being mounted defectively when the resistor is surface-mounted.
    Type: Grant
    Filed: January 14, 2003
    Date of Patent: July 3, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Toshiki Matsukawa, Yasuharu Kinoshita, Shoji Hoshitoku, Masaharu Takahashi, Yoshinori Ando
  • Patent number: 7213327
    Abstract: A method for fabricating the embedded thin film resistors of a printed circuit board is provided. The embedded thin film resistors are formed using a resistor layer built in the printed circuit board. Compared with conventional discrete resistors, embedded thin film resistors contribute to a smaller printed circuit board as the space for installing conventional resistors is saved, and better signal transmission speed and quality as the capacitive reactance effect caused by two connectors of the conventional resistors is avoided. The method for fabricating the embedded thin film resistors provided by the invention can be conducted using the process and equipment for conventional printed circuit boards and thereby saving the investment on new types of equipment. The method can be applied in the mass production of printed circuit boards and thereby reduce the manufacturing cost significantly.
    Type: Grant
    Filed: August 7, 2004
    Date of Patent: May 8, 2007
    Inventors: Sung-Ling Su, Zhiqiang Xu
  • Patent number: 7204015
    Abstract: A method for producing a uniformly heated electric heating cloth comprising the steps of forming heating threads by dissolving a thermoplastic polymer in an organic solvent, adding an industrial carbon which is produced from acetylene to form a first mixture, grinding the mixture of industrial carbon and thermoplastic polymer, adding a colloidal graphite to form a second mixture, grinding the second mixture, coating threads with the second mixture in a spinneret, heating the coated threads to remove the organic solvent; and interweaving the coated heating threads with non-conducting threads in a perpendicular direction.
    Type: Grant
    Filed: November 14, 2003
    Date of Patent: April 17, 2007
    Inventor: David Kleshchik
  • Patent number: 7200920
    Abstract: The substrate (2) containing the via-hole (3) is inserted into an electrophoretic cell (1) and an electrode (6) (the “first electrode”) is placed on top of a first orifice of the via-hole(s) (3), to be implemented with electrical component(s), so that the electrode (6) totally covers the first orifice. Electrically charged either conductive and/or non-conductive particles are provided by immersing the volume of the via-hole(s) (3) in a conductive medium (17) consisting of the electrically charged particles. An electric field is created between the first electrode (6) and a second electrode (4) through the via-hole(s) (3) and the conductive medium (17) and the electrically charged particles are precipitated on the inner surface of the first electrode (6) that is directed to the second orifice of the via-hole(s) (3), until a desired portion of the volume of the via-hole(s) (3) is filled with a first layer of the charged particles having a desired thickness.
    Type: Grant
    Filed: October 25, 2001
    Date of Patent: April 10, 2007
    Inventor: Israel Schuster
  • Patent number: 7200921
    Abstract: A method of making a windshield having first and second outer layers and a conductive bar, an electrical connector, and an intermediate layer positioned between the outer layers. The method includes the step of sinking the conductive bar and the electrical connector into a surface of the intermediate layer so as to be at least substantially flush with the surface. After sinking the conductive bar and the electrical connector into the surface, the first outer layer is engaged with the surface of the intermediate layer. Additionally, the second outer layer is engaged with a second surface of the intermediate layer.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: April 10, 2007
    Assignee: Automotive Components Holdings, LLC
    Inventor: Joseph M. Loibl
  • Patent number: 7188404
    Abstract: An inexpensive fine resistor which do not require dimensional classifications of discrete substrates, eliminating a process of replacing a mask according to a dimensional ranking of each discrete substrate as in the prior art. The resistor includes discrete substrate made into pieces by dividing an insulated substrate sheet along a first slit dividing portion and a second dividing portion perpendicular to the first dividing portion; top electrode layer formed on a top face of discrete substrate; resistor layer formed such that a part of resistor layer overlaps top electrode layer; protective layers formed so as to cover resistor layer; side electrode layer formed on a side face of discrete substrate such that side electrode layer is electrically coupled to top electrode layer.
    Type: Grant
    Filed: January 18, 2005
    Date of Patent: March 13, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Masato Hashimoto, Yoshiro Morimoto, Akio Fukuoka, Hiroaki Kaito, Hiroyuki Saikawa, Toshiki Matsukawa, Junichi Hayase
  • Patent number: 7181831
    Abstract: A strain sensor comprising a metal substrate, a first electrode provided on the metal substrate, a glass layer formed on the first electrode, and a second electrode and a strain detecting resistor provided on the glass layer. In the strain sensor, the insulation resistance between the metal substrate and the second electrode has been raised, and the reliability is high. It can be implemented at low cost.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: February 27, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Keiichi Nakao, Yukio Mizukami, Hiroaki Ishida, Toshiro Otobe