Abstract: Flexible battery packs for use in electronic devices are disclosed. In one embodiment of the present disclosure, the flexible battery pack may include a plurality of cells, such as galvanic or photovoltaic cells. The battery pack also may include a plurality of laminate layers coupled to the cells that include a top laminate layer and a bottom laminate layer. An adhesive may be used to couple the top and bottom laminate layers together such that each of the plurality of cells is isolated from each other. This arrangement may allow the battery to be shaped to fit a form factor of the electronic device. This arrangement also may allow one or more of the cells to be selectively removed from the plurality, which may be desirable from a manufacturing perspective.

Abstract: A separator for an electrode plate of a plate-shaped electrode of a battery, particularly a lead-acid battery, comprising a separator pocket providing a receiving space for said electrode plate and including two separator sheets bearing on each other, which are welded to each other along their respective longitudinal sides and upper front sides, the welding seam interconnecting said upper front sides presenting an interruption, which forms a recess for a current-collecting lug disposed on the upper outer edge of the electrode plate to pass through, said welding seam, for forming a degasification opening, being interrupted in a rim portion adjacent to a longitudinal side, a second welding seam spaced from said welding seam being provided which is positioned directly vis-à-vis the degasification opening of the first welding seam.

Abstract: An electrolytic capacitor capable of operating at 75 g or greater is provided having a case with a base and a lid, with a wound capacitor element positioned on its side, lengthwise along the bottom of the base and with the underside of the lid pressed against the length of the capacitor element, to frictionally engage the capacitor element. The case is provided with inwardly projecting surfaces, including a bulkhead at one end of the capacitor element and ridges on the lid, which function as barriers to restrict movement of the capacitor element within the case. A compartment is created at one end of the case, to allow space for terminals, which are embedded in a non-conductive support matrix.

Abstract: A semi-automatic method for making a Li-ion electrochemical accumulator according to which a continuous electrolytic separator strip is automatically wound on two-sided electrodes manually and alternately stacked according to their polarity. By the method, it is not necessary to assemble or manually cut out each electrolytic separator inserted between two adjacent electrodes in the stack and of opposite polarity.

Abstract: A battery pack and a method of manufacturing the battery pack. An embodiment of a battery pack includes: a bare cell including an electrode assembly, a can containing the electrode assembly and having an opening at an end thereof for receiving the electrode assembly, and a cap plate sealing the opening; a protection circuit module for protecting the bare cell during charging; and a lead plate press-fit coupled to the cap plate and electrically connecting the bare cell to the protection circuit module.

Abstract: The sodium-resistant joining glass (1) is substantially free of ZrO2 and is based on a SiO2—B2O3—Na2O—Al2O3 glass system. It is suitable for producing a joint of a metal and/or ceramic component with a further joining component (2, 3, 4) using the joining glass (1). Feedthrough-devices (20) using the joining glass (1) as fixing material are also disclosed.

Abstract: A monoblock battery assembly including an electrode assembly having at least one positive electrode, at least one negative electrode, one or more insulative sheets between the at least one positive electrode and the at least one negative electrode, and an outermost insulative layer which substantially encases the at least one positive electrode, the at least one negative electrode, and the one or more insulative sheets. A housing having a cavity for receiving the electrode assembly is provided and a cover is sealingly attached to the housing. A bussing is electrically connected to the at least one positive electrode and the at least one negative electrode of the electrode assembly.

Abstract: A method for manufacturing a battery pack comprises a compressing step of stacking a plurality of flat secondary batteries, compressing and fixing in a pressed state of the flat secondary batteries constituting the battery staked member by applying a predetermined pressure in the stacking direction. Further, in the pressed shaping step, a pressing pressure of pressing the spiral electrode assembly is set, such that it is possible to insert the pressed electrode assembly into the outer can, and such that it is possible that the electrode assembly is swollen until the electrode assembly presses against the inner surface of the outer can when the electrode assemblies are swollen by the electrolyte injected into the outer can in the electrolyte injection step, and in the compressing step, the swollen electrode assemblies are pressed through the outer cans by pressing the outer cans of the flat secondary batteries.

Abstract: The present application provides for ceramic collars and metal rings for active brazing in sodium-based thermal batteries. The ceramic collar may be an alpha-alumina collar configured for active brazing, and thereby sealing, to outer and inner Ni rings for use in NaMx cells. The portions of the alpha-alumina collar active brazed to the outer and inner Ni rings may be outwardly facing and include inwardly extending recesses. The portions of the outer and inner Ni rings active brazed to the outwardly facing portions of the collar may be inwardly facing. The alpha-alumina collar may include a greater coefficient of thermal expansion than each of the outer and inner Ni rings, and the alpha-alumina collar and outer and inner Ni rings may be configured such that a portion of the outer and inner Ni rings is deformed into the inwardly extending recesses of the alpha-alumina collar after active brazing thereof.

Abstract: A mechanism for transferring a flexible sheet material (202) from a first substrate (203) to a second substrate (204) is disclosed, the mechanism having a head rotatable and translatable relative to the first and second substrates, the head (201) comprising a cylindrical curved portion (205) having an outer face (207) across which are provided openings (206) configured to apply air pressure to sheet material (202) contacting the outer surface (207) such that the head (201) is adapted to transfer the sheet material (202) from the first substrate (203) to the second substrate (204) by a combination of rotation and translation of the head (201).

Abstract: A method of manufacturing an electrical device comprises the steps of providing a substrate, providing an electrical component on the substrate, providing a first electrical contact on the substrate that is electrically connected to the electrical component, and providing an electrochemical cell on or integrating the substrate for providing electrical energy to said electrical component. The electrochemical cell comprises at least one electrochemical layer comprising a cured or dried ink and a first electrode contact electrically connected to said at least one electrochemical layer. The method further includes the step of securing the electrochemical cell to the substrate through an electrically conductive connection that provides both a structural connection and an electrical connection between the first electrical contact and the first electrode contact.

Abstract: The present invention relates to a lithium ion secondary battery having an electrode element in which a positive electrode and a negative electrode are arranged so as to face each other, an electrolyte and an outer package housing the electrode element and the electrolyte, wherein the negative electrode is formed by using a second negative electrode active material in which lithium is doped into a first negative electrode active material containing a metal (a) capable of forming an alloy with lithium, a metal oxide (b) capable of absorbing and desorbing lithium ions, and a carbon material (c) capable of absorbing and desorbing lithium ions; and the electrolyte contains a fluorinated ether compound represented by a predetermined formula.

Abstract: Provided is a secondary battery. The secondary battery includes: an electrode assembly including a positive electrode plate, a separator, and a negative electrode plate wound around a first axis extending in a first direction, having a thickness in a second direction perpendicular to the first direction and a length in a third direction perpendicular to the first direction and the second direction, and having a curvature with respect to the first axis while the length is greater than the thickness; an electrode case including a body and a cover having a curvature corresponding to the curvature of the electrode assembly and having different stiffnesses; and a first electrode tab and a second electrode tab connected respectively to the positive electrode plate and the negative electrode plate and protruding from the electrode assembly in a direction perpendicular to the first direction.

Abstract: A battery includes an external terminal member and an insulating member on an outer surface of a lid member so that an interval between the insulating member and the lid member is smaller in a long side of the lid member than in a short side. A weld mark is formed over the entire circumference of the lid member to extend across the outer surface of the lid member and an open end face of the case body. The weld mark not only extends across the outer surface of the lid member and the open end face of the case body but also reaches an outer side surface of the case body in a zone of the long side of the lid member facing the insulating member, but does not reach the outer side surface of the case body in a zone except the former zone.

Abstract: A battery cell assembly is provided. The battery cell assembly includes a battery cell housing having first and second side members coupled together defining an interior region, and a battery cell disposed within the interior region. The battery cell assembly further includes a cable carrier assembly having a carrier member with a first aperture extending therethrough. The carrier member is disposed between first and second end portions of the first and second side members, respectively, and extends outwardly from the battery cell housing. A first cable extends from the interior region of the battery cell housing and through the first aperture of the carrier member to an electronic module disposed on the carrier member.

Abstract: The disclosed embodiments provide a battery cell. The battery cell includes a set of layers including a cathode with an active coating, a separator, and an anode with an active coating. The battery cell also includes a pouch enclosing the layers, wherein the pouch is flexible. The resistance of the battery cell to mechanical stress may be improved by removing material from one or more of the layers to form one or more apertures within the battery cell and placing a mechanical support in each of the apertures.

Abstract: Provided is a technique for suppressing welding faults caused in sealing a case of a sealed battery by laser welding. A step for manufacturing a sealed battery having a case sealed by a sealing plug and a sealing plate, which includes a sealing step for fitting the sealing plug into a pouring hole formed in a recess of a lid portion and inserting the sealing plate into the recess, and a welding step for joining the sealing plate to the recess by laser welding. In the sealing step, a heat-insulating member is provided in a minute space defined by the recess, the sealing plug and the sealing plate so as to block at least a part of the boundary portion between the sealing plate and the recess. In the welding step, welding is completed at a position where the heat-insulating member is present in the boundary portion.

Abstract: A cathode active material of the present invention is a cathode active material having a composition represented by General Formula (1) below, LiFe1?xMxP1-ySiyO4??(1), where: an average valence of Fe is +2 or more; M is an element having a valence of +2 or more and is at least one type of element selected from the group consisting of Zr, Sn, Y, and Al; the valence of M is different from the average valence of Fe; 0<x?0.5; and y=x×({valence of M}?2)+(1?x)×({average valence of Fe}?2). This provides a cathode active material that not only excels in terms of safety and cost but also can provide a long-life battery.

Abstract: Provided are a secondary battery case and a method for manufacturing a secondary battery. The secondary battery case includes a can accommodating an electrode assembly and a top cap sealing an upper opening of the can. The top cap includes a top plate sealing the upper opening of the can, a filling hole passing through the top plate to fill an electrolyte into the can, and a protrusion protruding from the top plate on an upper portion of the filling hole. The protrusion is press-fitted into the filling hole to seal the filling hole. According to the present invention, the protrusion may protrude from the top plate. Thus, the protrusion may be press-fitted into the filling hole and thus broken to seal the filling hole. Therefore, the member for sealing the filling hole may be integrated with the top plate to reduce manufacturing costs and simplify a manufacturing process.

Abstract: Provided is a method of manufacturing a secondary battery, in which scattering of an electrolyte is prevented while a degassing process is performed to prevent a product from being contaminated due to the scattering of the electrolyte. The method of manufacturing the secondary battery includes performing a formation process on a battery cell including a dead space to generate a gas within the battery cell, closing a piercing tool of a gas removing device to form a through hole in the dead space, thereby discharging the gas within the battery cell through the piercing tool, closing a sealing tool of the gas removing device after the gas is discharged to thermally bond an inner portion of the dead space that is adjacent to an electrode assembly within the battery cell, opening the piercing tool in the state where the sealing tool is closed, and opening the sealing tool after the piercing tool is opened.

Abstract: A battery includes a case and an electrode group disposed in the case and formed by winding electrodes. Lengths of the electrodes in a direction of a winding axis of the electrode group are smaller than a length of a housing space in the case in the direction of the winding axis of the electrode group. The electrode group is formed by helically winding the electrodes.

Abstract: A rechargeable battery according to the present invention includes an electrode assembly that includes a positive electrode, a negative electrode, and a separator between the positive electrode and the negative electrode, a case that contains the electrode assembly and a cap assembly that is connected to the case. The positive electrode includes a current collector and a positive active material layer that includes an NCM-based positive active material disposed at the collector. The cap assembly includes a vent plate having a notch, and a current interrupt portion that interrupts electrical connection in a case of an increase in pressure inside the case. When a current interrupt pressure of the current interrupt portion is “A,” a vent fracture pressure at which the vent plate fractures at the notch is “B,” and the capacity of the rechargeable battery is “X,” they satisfy a formula of A/B=1.22?0.39X+D (?0.08?D?0.08).

Abstract: A rechargeable battery includes: an electrode assembly; an outer case to enclose the electrode assembly, where the outer case includes an opening; a cap plate to seal the opening of the outer case; an insulating case of a predetermined height installed within the outer case, the insulating case installed between the cap plate and the electrode assembly; and an electrode terminal installed on the cap plate and electrically connected to the electrode assembly, where the outer case includes an insulating portion formed on an inner surface of the opening thereof adjacent said insulating case, said insulating portion being electrically insulating, and said insulating portion located at an upper portion of the outer case and being shaped to prevent foreign substances from flowing from the external environment into the outer case.

Abstract: Provided is a pouch type case, which includes a pouch type body part including an inner space for accommodating an electrode assembly, and an injection part extending from the body part to guide electrolyte into the inner space. The injection part is corrugated in a zigzag shape.

Abstract: A lithium ion battery particularly configured to be able to discharge to a very low voltage, e.g. zero volts, without causing permanent damage to the battery. More particularly, the battery is configured to define a Zero Volt Crossing Potential (ZCP) which is lower than a Damage Potential Threshold (DPT).

Abstract: A method for making a lithium-ion cell includes depositing an electrode material as a coating on a substrate of the lithium-ion cell, irradiating the deposited electrode material with microwave radiation of varying frequency, wetting the irradiated electrode material with a non-aqueous electrolyte solution, and sealing the wetted electrode material in an air-tight enclosure.

Abstract: A sealing method for battery containers which employs a first fixture to engage with the outer peripheries of edges of an opening of a container made from metal sheets, in order to define a shape of the opening of the container; then a second fixture is inserted into an inner space of the container from its opening, so that the edges of the opening of the container are shaped due to the ductility and malleability properties of metal sheets, and lateral surfaces of the container are made flat; lastly, a cover is placed on the opening of the container to have the container sealed by a welding means. The sealing method can restore an original shape of the container from a deformed state by using the fixtures, so that an entire sealing process for battery containers can be executed by automation in order to save labor costs.

Abstract: A method of manufacturing a battery module for use in a vehicle is presented. The method may include disposing battery cells into a lower housing and disposing a lid assembly over the battery cells. The lid assembly may include a lid and bus bar interconnects disposed on the lid. The method may also include disposing a printed circuit board (PCB) assembly onto the lid assembly and electrically coupling portions of the lid assembly, portions of the PCB assembly, and the battery cells to each other.

Abstract: A cell and method for simultaneous electrochemical and EPR measurements, including a disposable assembly, allows for a single device to produce data for both electroanalysis and EPR spectroscopy by generating a Redox reaction to form free radicals. The cell includes first and second hollow tubes, with the second tube being removably insertable into the first hollow tube. The interior of the first tube contains an insulating material, an electro-conductive material, and a wire connector extending from the electro-conductive material and out the first tube. The interior of the second tube contains an electrolytic solution, an analyte, a working electrode, and insulating material surrounding the working electrode. The second tube is inserted into the first tube and a reference electrode is placed into the second tube. The cell is placed within an EPR spectrometer. A potential is applied to the reference electrode to generate the Redox reaction of the analyte.

Abstract: The present invention relates to a positive electrode for lithium ion secondary batteries, the positive electrode comprising a positive electrode active material and a positive electrode binder, in which the positive electrode active material comprises lithium manganate having a spinel structure, and the positive electrode binder comprises at least polyvinylidene fluoride (PVDF) and a resin having sulfone linkages, and to a lithium ion secondary battery comprising the positive electrode for lithium ion secondary batteries.

Abstract: A cable-type secondary battery includes an electrode assembly, which has a first polarity current collector having a long and thin shape, at least two first polarity electrode active material layers formed on the first polarity current collector to be spaced apart in the longitudinal direction, an electrolyte layer filled to surround at least two first polarity electrode active material layers, at least two second polarity electrode active material layers formed on the electrolyte layer to be spaced apart at positions corresponding to the first polarity electrode active material layers, and a second polarity current collector configured to surround the outer surfaces of the second polarity electrode active material layers, the electrode assembly being continuously bent into a serpentine configuration by a space between the first polarity electrode active material layers; and a cover member configured to surround the electrode assembly which is continuously bent into a substantially a serpentine configuration.

Abstract: A system includes a battery cell having an internal heat fin and a first electrically insulating layer disposed over at least a portion of a single side of the internal heat fin. The battery cell includes an electrochemical stack disposed above the first insulating layer and the internal heat fin in a stack. The battery cell also includes a pouch material film configured to hermetically seal with one side of the internal heat fin or the first insulating layer about the electrochemical stack such that the internal heat fin forms an outer boundary of the battery cell. The pouch material film includes a metallic foil layer disposed between a second electrically insulating layer and a third electrically insulating layer.

Abstract: A battery module includes active material disposed in layers to form a generally planar electrochemical cell with an upper surface, a lower surface, and side surfaces. The battery also includes electrodes extending out of the electrochemical cell, and a frame disposed about the active material such that edges of the frame surround the side surfaces of the active material and the electrodes extend beyond the frame. The battery further includes an upper layer of pouch material disposed over the upper surface of the active material and an upper surface of the frame, and a lower layer of pouch material disposed over the lower surface of the active material and a lower surface of the frame. The upper layer of pouch material and the lower layer of pouch material function to provide a seal that seals the active material within the frame.

Abstract: A resin-metal composite sealed container having a heat seal part using a heat-sealing resin, between an end part of a first metal foil and an end part of a second metal foil, and a metallically sealed part with a weld bead, on the end face outside the heat sealed part of the first metal foil and the second metal foil. The resin-metal composite sealed container, wherein the melting point of the metal constituting the metal foil is higher by 300° C. or more than the thermal decomposition temperature of the heat-sealing resin, the specific gravity of the metal constituting the metal foil is 5 or more, and the weld bead is formed by a laser welding.

Abstract: A battery reinforcement method for reinforcing a rectangular battery cell in which a battery element is disposed in a rectangular external packaging, the method includes enclosing the battery element between two rectangular external packaging sheets and sealing the rectangular external packaging sheets with a sealing part that extends along edges of the rectangular external packaging sheets so as to form the rectangular external packaging, and forming a reinforcing part outside of the sealing part on the rectangular external packaging.

Abstract: A pouch battery including an electrode assembly, and a pouch case comprising a receiving part accommodating the electrode assembly, wherein corners or vertices of the receiving part are coated with a UV curing agent.

Abstract: A pouch, in which an electrode assembly of a battery is held, including a frame, including a groove into which the electrode assembly is inserted with a front of the electrode assembly temporarily exposed, upper and lower flanges bordering upper and lower ends of the groove, and extended parts on either side of the groove, front and upper sealing parts formed when the extended parts are folded over the front of the electrode assembly and the upper and lower flanges and sealed together and to the upper flange, respectively, the front and upper sealing parts defining a pocket in which an electrolyte solution is injected toward the electrode assembly, and a lower sealing part formed when the folded extended parts are sealed to the lower flange.

Abstract: A flange 37b of a cap case 37 is provided with protrusions 37c that, before being swaging, project upward from the flange 37b. When the flange 37b is swaged along an upper surface of the cap 3, the protrusion 37c projects along the upper surface of the cap 3 from the flange 37b toward a center of the cap 3. The cap case 37 is welded to the cap 3 by friction stir welding at a welding portion 37d located at a substantially center of the protrusion 37c. The protrusions 37c are formed approximately in a letter-T shape that is symmetric left and right, and width W2 of a connecting portion 37r in a cap circumferential direction is smaller than the maximum width W1. The rigidity of the connecting portion 37r against deformation is reduced by forming a portion with small width W1 at the connecting portion 37r.

Abstract: Disclosed herein is a battery cell configured to have a structure in which an electrode assembly including a separator disposed between a cathode and an anode is mounted in a battery case, wherein an asymmetric structure with respect to a central axis crossing the electrode assembly in plane is formed at a portion of at least one side of the electrode assembly constituting the outer circumference of the electrode assembly.

Abstract: A housing for an energy storage cell includes an interior which provides beneficial properties to fabricators of the cell. The cell may be hermetically sealed by conventional laser welding techniques.

Abstract: An electrode capable of preventing variations in electrical performance to stabilize performance and improve yields is provided. An electrode structure includes: an electrode including an current collector and an active material layer arranged on the current collector; and an electrode lead arranged on the active material layer, wherein a hole is arranged so as to penetrate the electrode and the electrode lead, and the electrode and the electrode lead are folded back around the hole in a direction away from the hole so that the electrode is placed inside, and the thickness of the active material layer in a region where the electrode lead is not arranged is uniform, and the thickness of the active material layer in a region where the electrode lead is arranged is nonuniform.

Abstract: The present disclosure discloses an apparatus and method for sealing a pouch case that optimizes a sealing shape or structure of a sealing portion at an inner side of the pouch case to ensure insulation of a secondary battery. The apparatus for sealing a pouch case of a pouch-type secondary battery according to the present disclosure includes an upper compression jig to apply pressure to a sealing portion of the pouch case in a downward direction, and a lower compression jig to apply pressure to the sealing portion of the pouch case in an upward direction, and at least one of the upper compression jig and the lower compression jig applies the pressure to the pouch case at different depths at an inner side end and an outer side end.

Abstract: A secondary battery having no beading portion includes an electrode assembly having a cathode plate and an anode plate arranged with a separator being interposed therebetween, a battery case having an upper can configured to accommodate the electrode assembly and an electrolytic solution in an inner space thereof and have an open top and an open bottom, the top of the upper can being bent inwards, and a lower sealing member coupled to the bottom of the upper can to seal the bottom of the upper can, and a cap assembly having a top cap protruding on an uppermost portion thereof to form a cathode terminal, a safety vent located below the top cap and configured to change a shape when an inner pressure of the battery case increases, and a gasket surrounding rims of the top cap and the safety vent.

Abstract: A sealing assembly for a battery, a method of preparing the sealing assembly and a lithium ion battery are provided. The sealing assembly for a battery comprises: a ceramic ring (3) having a receiving hole (31), a metal ring (4) fitted over the ceramic ring (3) for sealing an open end of the battery, and a column (2) formed in the receiving hole (31) which comprises a metal-metal composite (21), wherein the metal-metal composite (21) comprises: a metal porous body, and a metal material filled in pores of the metal porous body.

Abstract: A pouch type secondary battery and a method of manufacturing the same are disclosed. The pouch type secondary battery includes a pouch type case formed by attaching an upper sheet and a lower sheet, and an electrode assembly received in the pouch type case. A polymer coating layer for improving sealability is further included at an outer side portion of the pouch type case, in which the upper sheet and the lower sheet are attached.

Abstract: According to one embodiment, a method for producing a battery, includes an injecting, a first sealing, a subjecting to processing including a charge, a releasing gas and a second sealing. In the injecting, an electrolytic solution is injected into a package member including an electrode through an injection port opened in the package member. In the first sealing, the injection port is sealed. In the releasing gas, a vent hole in the package member is opened to release gas contained in the package member from the vent hole. In the second sealing, the vent hole is sealed.

Abstract: A method for creating a formed-in-place seal on a fuel cell plate is disclosed. The method includes first dispensing a flowable seal material along a first sealing area of a fuel cell plate requiring the seal material. Next, a preformed template is located adjacent to at least a portion of the fuel cell plate, the template including predetermined apertures corresponding with a second sealing area of the plate, such that the apertures are coextensive with at least a portion of the first sealing area. Flowable seal material is applied into the apertures, and is then cured to a non-flowable state.

Abstract: A battery lid with an electrode terminal according to the present invention comprises: a lid member having an outer surface and an inner surface, and having an opening; a packing that includes a cylindrical portion penetrating through the opening of the lid member, an inner flange, and an outer flange; an electrode connection terminal that includes a base portion arranged on the inner surface of the lid member, a connection portion for connecting to a positive-electrode sheet or a negative-electrode sheet, and a rivet that projects from the base portion and penetrates through an inside opening of the cylindrical portion; and an external connection terminal that is joined to the rivet on the outer surface of the lid member, wherein the cylindrical portion is closely in contact with the sidewall of the opening of the lid member on the outside, and is closely in contact with the rivet on the inside, the inner flange is directly held between the base portion and the inner surface of the lid member, and the outer

Abstract: Provided are a battery cell for a secondary battery and a method for manufacturing the same, and more particulary, a battery cell having a frame, the frame protecting the battery cell.

Abstract: A sealing assembly, a method of preparing the sealing assembly and a battery are provided. The sealing assembly comprises a metal ring having a mounting hole therein; a ceramic ring having a connecting hole therein and disposed in the mounting hole; and a core column disposed in the connecting hole, wherein at least one of an inner circumferential wall surface of the metal ring, an outer circumferential wall surface of the ceramic ring, an inner circumferential wall surface of the ceramic ring and an outer circumferential wall surface of the core column is configured as an inclined surface, and an inclination angle of the inclined surface relative to a vertical plane is about 1 degree to about 45 degrees.