Abstract: An improved apparatus and method of removing tubes and/or tube stubs from structures comprising multiple tubes wherein induction heating is utilized to heat the tube stub prior to removal.

Abstract: A system for providing supplemental or auxiliary heat to a crude oil separator is provided. The system includes a primary circuit carrying a fluid heated by a solar panel and a secondary circuit carrying a fluid heated by heat exchangers engaged with the primary circuit. The secondary circuit includes heat exchangers engaging the separator to provide auxiliary heat. The system may also include a source of off-grid electrical energy, such as a wind turbine and/or photoelectric cell.

Abstract: A vaporizer including injection lances disposed within a vessel for injecting a substance such as liquid or heating media, into the vessel. The lances are configured for removal from the vessel through at least one of multiple orifices in the wall of the vessel. The orifices are configured to have lances extending through them into the vessel. The configuration of the vaporizer facilitates performing maintenance or making changes to the lances without the need to take the vaporizer out of service.

Abstract: An exhaust duct for cooling an exhaust flue. One or more modular coolant coils are disposed about the outer circumference of or within the flue interior cavity for thermal communication with exhaust gas. Each coil has a helical spiral profile extending along the flue axial dimension, an interior lumen there through for passage of coolant provided by a cooling system, and a respective inlet and outlet for respective intake and discharge of coolant. Optionally at least one remotely adjustable valve is coupled to the coolant coil and an industrial automation controller, for regulation of coolant flow rate within the coil. The coolant coils may incorporate one or more coolant temperature sensors in communication with the controller. A plurality of exhaust duct cooling coils may be under common control of the controller, for allocation of coolant among the coils and other portions of the cooling system.

Abstract: A modular plate and shell heat exchanger in which welded pairs of heat transfer plates are tandemly spaced and coupled in parallel between an inlet and outlet conduit to form a heat transfer assembly. The heat transfer assembly is placed in the shell in order to transfer heat from a secondary to a primary fluid. Modules of one or more of the heat transfer plates are removably connected using gaskets at the inlet and outlet conduits which are connected to a primary fluid inlet and a primary fluid outlet nozzle. The heat transfer assembly is supported by a structure which rests on an internal track which is attached to the shell and facilitates removal of the heat transfer plates. The modular plate and shell heat exchanger has a removable head integral to the shell for removal of the heat transfer assembly for inspection, maintenance and replacement.

Abstract: This invention relates to an apparatus, comprising: a plurality of plates in a stack defining at least one process layer and at least one heat exchange layer, each plate having a peripheral edge, the peripheral edge of each plate being welded to the peripheral edge of the next adjacent plate to provide a perimeter seal for the stack, the ratio of the average surface area of each of the adjacent plates to the average penetration of the weld between the adjacent plates being at least about 100 cm2/mm. The stack may be used as the core assembly for a microchannel processor. The microchannel processor may be used for conducting one or more unit operations, including chemical reactions such as SMR reactions.

Abstract: Disclosed is a method for effective venting of a condenser of the type having an air removal section, wherein improved is reducing dissolved oxygen or other gases content in the condensate, reducing condensate and feed water side corrosion, reducing excess condenser pressure in the condenser, and/or improving the condenser heat transfer coefficient by eliminating or reducing zones that promote subcooling selected from an air bound or a stagnant zone. The method includes replacing one or more of water filled tubes within the air bound zone or the stagnant zone with one or more vent tubes in connection with a source for venting air or other gas from the air bound zone or the stagnant zone or recognizing the ineffectiveness of an ARS in the air bound zone and providing one or more vent tubes in connection with a source for venting said air bound zone or the stagnant zone.

Abstract: A clamp assembly for securing a thermal sleeve and an elbow in a pipe assembly in a nuclear reactor. The clamp assembly comprises a sleeve clamp adapted to be arranged surrounding the elbow at a first joint between the elbow and a thermal sleeve, and comprising a sleeve support adapted to extend across the first joint. The clamp assembly comprises at least one clamp arm with a first end arranged to rest against at least one of a core shroud and a core plate support ring, to provide support for the positioning of the sleeve clamp.

Abstract: A method for repairing a plate heat exchanger of the type comprising a plurality of plates which, together with side bars arranged on the plates, define fluid flow paths is presented.

Abstract: A method for disassembling a boiler supported and suspended by a supporting structure which includes the steps of cutting off a lower part of a furnace unit to provide an enlarged opening; fixing a first support to the furnace unit at approximately same height as a lower end of a heat recovery area; fixing a second support to the lower end of the heat recovery area; providing a first jacking apparatus and a second jacking apparatus under the first support and the second support, respectively; detaching the boiler from the suspending structure; lowering the first support and the second support by the first jacking apparatus and the second jacking apparatus, cutting a lower part of the boiler, repeating the lowering and the disassembling steps until the first support and the second support are lowered to a maximum extent; and disassembling a remaining upper part of the boiler.

Abstract: The invention is directed to a heat exchanger with optimal performance and a method of optimizing the performance of a heat exchanger. The heat exchanger has a first manifold, a second manifold and tubes extending therebetween. The tubes have at least one opening which extends through the entire length of the tubes.

Abstract: The invention concerns a method for repairing guide rails (27) of an assembly (10) radially maintaining a core supporting plate (5), which consists in measuring the spacing between the spans of the lateral branches of the guide rail (27) to be repaired, cutting and removing at least one lateral branch of said guide rail (27) to be repaired, measuring the dimensions of said lateral branch and machining with identical dimensions at least one substitution lateral branch, mounting and fixing said substitution lateral branch and measuring the spacing between the spans of the lateral branches of the repaired guide rail.

Abstract: Systems and methods for improving heat exchangers by implementing self-energizing seals. In one embodiment, a U-tube heat exchanger includes a shell enclosure, a tube sheet, a closure and a set of tubes welded to the tube sheet. The tube sheet separates first and second chambers from a third chamber in the shell enclosure. The closure seals the first and second chambers. Each tube extends from the first chamber, through the third chamber to the second chamber. The improvement comprises a seal between the shell enclosure and either the closure or the tube sheet. The seal includes conically tapered sealing surfaces on the shell enclosure and closure or tube sheet which form a wedge-shaped gap. A seal ring having surfaces complementary to the sealing surfaces of the shell enclosure and closure or tube sheet is positioned between the sealing surfaces to form a self-energized seal.

Abstract: A heat exchanger is formed with tessellating conduits 4 passing therethrough. The tessellating conduits having transverse cross-sectional shapes which together substantially completely cover the transverse plane to the heat exchange 2. The tessellating conduits may be the outer conduits 18 within conduit pairs formed of an outer conduit 18 and an inner conduit 22. The outer conduits may have a cross-section that is a regular hexagon and the inner conduits may have a cross-section that is a circle. The heat exchanger can advantageously be formed by selective remelting of material with an energy beam.

Abstract: A new, faster and more efficient process to replace heating walls and ceilings in coke oven batteries. Thus, when replaced, at least one heating wall is constructed of thermally stable non-expanding large size modular cast modules from end to end and the ceiling adjacent the heating wall is constructed of thermally stable non-expanding large modular cast blocks.

Abstract: A modular plate and shell heat exchanger in which welded pairs of heat transfer plates are placed in the shell in order to transfer heat from a secondary fluid to a primary fluid. The heat transfer plates are removably connected using gaskets to header pipes which are connected to a primary fluid inlet and a primary fluid outlet nozzle. The header pipes are supported by a structure which rests on an internal track which is attached to the shell and facilitates removal of the heat transfer plates. The modular plate and shell heat exchanger has a removable head integral to the shell for removal of the heat transfer plates for inspection and replacement.

Abstract: The invention relates to a geothermal system for exchanging heat with the water of a public supply line, wherein the heat exchanger is arranged within the supply line and is used in modular form as a pipe section.

Abstract: A compressor has a suction port, a discharge port, and an economizer port. A condenser is downstream of the discharge port. An evaporator is upstream of the suction port. An expansion device is between the condenser and the evaporator. An economizer is between the condenser and the evaporator. An economizer line extends from the economizer to the economizer port. A resonator is located in the economizer line and has a first branch and a second branch. A first flowpath length across the resonator through the second branch is longer than a second flowpath length across the resonator through the first branch.

Abstract: A milling head for a milling device, particularly a rotary milling device, wherein the milling head is capable of imparting a desired finish on a tube, preferably of a heat exchanger tube. The milling head includes one or more milling elements capable of cutting and/or removing heat dissipating elements connected to an outer surface of the tube. The heat dissipating elements are removed from the tube in a longitudinal direction along the tube length. In one embodiment, the milling head also includes a bevel milling element. Methods for milling a tube having heat dissipating elements are also described.

Abstract: A pulse modulating heating system provides connection to a step heating system having a main heating controller configured for connection to a heat sensor and step heating relays connected to respective step heating element and for activating, during a heating cycle, a required quantity of mechanical relays and step heating elements to generate a required amount of heat. The pulse modulating heating system has inputs, one for each step heating relay, connectable to the main heating controller for detecting the relays activated during the cycle, i.e. the required quantity of relays. The pulse modulating system, based on the required quantity of step relays detected, activates a pulse heating element for a quantity of pulses relative to a maximum quantity of pulses for the cycle that is proportional to the required quantity of step relays relative the total number of step heating relays to generate the required amount of heat.

Abstract: A method of salvaging a scrap partially completed spine fin coil by initially placing the partially completed coil on a reel. Connecting an end of a straight tube that is helically wrapped with a spine fin strip to an end of the partially completed coil while said partially completed coil is on the reel, rotate the reel after completing the connection until the partially completed spine fin coil is complete.

Abstract: In one embodiment, the present invention relates to a method and system of determining the weld bead sequence on a mechanical component is disclosed. In one specific embodiment, the sequence is determined by numerical analysis of a plurality of weld bead sequences to determine the weld bead sequence. Then, after this sequence is determined, a weld overlay is placed onto the mechanical component using the sequence. In particular embodiments, a weld bead sequence is applied to a boiler tube panel wherein the sequence begins at the crown of the tube, progresses down the walls of the tube to the tube and membrane interface, and concludes on the membrane. The new bead sequence reduces residual and distortional stresses as created by applying a weld overlay.

Abstract: A method for modifying the processing capabilities of a container. The method includes providing a container that defines a cavity and comprises a wall. The wall defines at least a portion of the cavity and has thermal energy transfer characteristics. At least one of the thermal energy transfer characteristics comprises a first value. Changing the first value of the one thermal energy transfer characteristic to a second value for at least a first portion of the wall, the second value being different from the first value.

Abstract: The present invention relates to a guide rail assembly for securement of a tube cutting apparatus for cutting of boiler tube walls to a fixed point on a tube wall, while allowing lateral repositioning of a cutting tool relative to the tube wall. The assembly includes a guide rail having a convex surface along which a carriage having a cutting device may be fixedly positioned by mating friction engagement of a concave surface of pairs of linear guide blocks secured to the carriage with the convex surface of the guide rail.

Abstract: The present invention relates to a guide rail assembly for securement of a tube cutting apparatus for cutting of boiler tube walls to a fixed point on a tube wall, while allowing lateral repositioning of a cutting tool relative to the tube wall. The assembly includes a guide rail having a convex surface along which a carriage having a cutting device may be fixedly positioned by mating friction engagement of a concave surface of pairs of linear guide blocks secured to the carriage with the convex surface of the guide rail.

Abstract: The invention relates to series reactor beds containing different oligomerization catalysts and having independent temperature control, and processes for the oligomerization of light olefins to heavier olefins using such series reactor beds.

Abstract: A method for the inspection and repair of a tube includes electrical discharge machining an access hole into the tube, optionally at or near the uppermost location on the tube, near the upper header; performing inspection of the tube, optionally using a visual or an eddy current inspection technique; providing an inner diameter flush-mounted plug insert which has been machined for re-inserting into the access hole; and attaching the plug insert to the tube.

Abstract: An improved apparatus and method of removing tubes and/or tube stubs from structures comprising multiple tubes wherein induction heating is utilized to heat the tube stub prior to removal.

Abstract: A method for repairing a heat recovery steam generator (HSRG) header to tube attachment damage, includes providing an access window in the header opposite the damaged header to tube attachment location; removing the header to tube attachment damage; inserting a tapered stub tube into a header penetration centered axially immediately over the tube; effecting a profile weld between the header and the tapered stub tube at the header penetration from the inside surface of the header; welding the tapered stub tube to the existing tube through the header inside diameter; welding shut the access window; and completing a post weld heat treatment of all the welds.

Abstract: Systems and methods for contacting a liquid, gas, and/or a multi-phase mixture with particulate solids. The system can include a body having a first head and a second head disposed thereon. Two or more discrete fixed beds can be disposed across a cross-section of the body. One or more unobstructed fluid flow paths can bypass each fixed bed, and one or more baffles can be disposed between the fixed beds.

Abstract: A memory metal or Nitinol plug is inserted into a tube and heated to cause the plug to expand as it transforms from a martensitic state to an austenitic state. The plug is held by a tool connected to an electric conductor. The tube is then grounded and current is run through the holder, the plug, and, in turn, the tube. Electrical resistance causes the plug to heat up and revert to the austenitic state. The holder is preferably a tube with an internal collet, spring urged into a closed position adapted to grasp a post of the Nitinol plug. To separate the holder from the plug, the collet is pulled to an expanded position by pulling the holder from the tube. This allows the collet to open and separate from the plug.

Abstract: A reactor cartridge includes a plurality of spaced-apart monoliths, formed along a tube or other mandrel. Each monolith is formed of a pair of flat and corrugated metal strips, spirally wound around the tube. These strips could be made of solid or screen material. The corrugations are skewed, such that the monolith imparts a swirl to gases flowing through it. The corrugations of the strips in adjacent monoliths are oriented differently, so that successive monoliths impart different swirls to the gases, so as to promote mixing of gases and better heat transfer from the exterior to the interior of the cartridge. An insertion and removal tool simplifies the procedure for stacking such cartridges in a long pipe, or for removing cartridges from the pipe. The all-metal construction facilitates heat transfer through the entire reactor, and avoids the problems associated with packed ceramic beds.

Abstract: The following substitute specification does not contain and new matter as that submitted in the Provisional Patent Application No. 61/018,908 filed on Jan. 4, 2008. The boiler plug system of the invention is intended for plugging leaks in the steel tube flue gas-to-water heat exchangers of steam boilers. The boiler plug of the invention is adaptable to the varied sizes of heat exchanger tubes. In this specification, the elements of the invention will be described as applied to two (2) inch ID (inside diameter) steel tubing heat exchangers with the understanding that the boiler plug of the invention can be made smaller or larger as the particular application may require. The boiler plug of the invention is readily adaptable to heat exchanger tubing of one and one-half (1.5) to three (3) inch ID. The boiler heat exchanger panel consists of a closely packed bundle of lengthy steel tubes having a diameter of about two (2) inches.

Abstract: A method for repairing a heat recovery steam generator (HSRG) header to tube attachment damage, includes providing an access window in the header opposite the damaged header to tube attachment location; removing the header to tube attachment damage; inserting a tapered stub tube into a header penetration centered axially immediately over the tube; effecting a profile weld between the header and the tapered stub tube at the header penetration from the inside surface of the header; welding the tapered stub tube to the existing tube through the header inside diameter; welding shut the access window; and completing a post weld heat treatment of all the welds.

Abstract: The method consists in making sure that the steam generator (1) is full of water and topping it up if necessary, using mechanical tooling (15) to pierce a blind pre-orifice (22) into part of the thickness of the pressure boundary (2), lowering the water level in the steam generator (1) to just above the pre-orifice (22), using electrical discharge machining to finish piercing the orifice (9) in the pressure boundary (2), and using electrical discharge machining also to make an orifice (10) in the bundle wrapper (3).

Abstract: A method for deliberately plugging the inlet and outlet ends of a reactor tube in a recoverable manner, which method employs at least one vented plug whereby fluid communication within the tube can be established or terminated at will, and the tube is unplugged only after the fluid content of the tube has been drained through the vented plug.

Abstract: A milling head for a milling device, particularly a rotary milling device, wherein the milling head is capable of imparting a desired finish on a tube, preferably of a heat exchanger tube. The milling head includes one or more milling elements capable of cutting and/or removing heat dissipating elements connected to an outer surface of the tube. The heat dissipating elements are removed from the tube in a longitudinal direction along the tube length. In one embodiment, the milling head also includes a bevel milling element. Methods for milling a tube having heat dissipating elements are also described.

Abstract: To provide a method for recovering performance of a discharge gas processing apparatus, the method being capable of recovering NOx removal performance of a deteriorated NOx removal catalyst without replacing the deteriorated NOx removal catalyst with a new catalyst and without adding a new catalyst. After a honeycomb catalyst 1 having gas conduits for feeding a gas to be treated has been placed and used in a discharge gas conduit of a discharge gas processing apparatus 10, the honeycomb catalyst 1 is rearranged such that a portion of the honeycomb catalyst 1—the portion being on the upstream side in terms of the flow of the gas to be treated and extending to cover a predetermined range is transferred from the inlet side of the discharge gas conduit.

Abstract: The present invention provides a method and apparatus for coupling a device to a heat pipe, wherein a heat transformable material is placed at the location on the heat pipe at which the device is to be coupled. The device is positioned relative to this location and in contact with the heat transformable material and subsequent heat is applied to the end of the heat pipe opposite the coupling location. The external heat which is applied to the heat pipe is transferred along the heat pipe to the proximity of the coupling location. The heat transformable material undergoes a change due to the application of heat and mates the device with the heat pipe. The heat transformable material changes into a substantially solid state upon the removal of the external heat source, thereby coupling the device to the heat pipe.

Abstract: A explosive device is disclosed for collapsing an expansion-fit metal tube from within a hole of a metal plate of a boiler or the like. The device includes a connecting rod inserted into the tube and extending outwardly from top and bottom ends of the tube. The portion of the connecting rod extending out of the top end of the tube is encapsulated by a blast chamber containing an explosive charge. The portion of the connecting rod extending out of the bottom end of the tube is secured via a retaining plate held by a washer and nut threaded to the connecting rod.

Abstract: This present invention describes a novel type of internal exchanger intended to carry out Fischer-Tropsch synthesis. This exchanger has a modular design and comprises a central tube with partitions allowing at the same time the supply of coolant to the hairpins of the module and the recovery of the partially vaporized fluid from these same hairpins.

Abstract: The present invention relates to a method of producing the sensors for monitoring corrosion of heat exchanger tubes in a thermal power plant. The sensor is made of the tubes taken out from actual heat-exchanger. As a result, the sensor not only has the same material as the actual heat-exchanger tubes, but also has the same surface state where it contacts the working medium. Therefore, a serious technical difficulties have been solved that the sensor made by the prior art can't measure different corrosion states of actual heat-exchanger tubes, that the corrosion rate measured is different from the corrosion rate of actual heat-exchanger tubes, and that the cost of anti-corrosive treatments is high . By use of the sensor made by the present invention, the different corrosion states of actual heat-exchanger tubes can be measured, not only the rate of uniform corrosion of actual heat-exchanger tubes can be measured but also the rate of localized corrosion of the heat-exchanger tubes can be measured.

Abstract: The invention relates to a container, in particular a collection chamber of a heat exchanger, comprising an opening (2), in which a connection (5) is mounted. To simplify the installation of the connection, the latter (5) has a deformable connection edge region (10) on the edge facing the container (1), said edge region protruding into the container (1) prior to the deformation process and after the deformation lying at least partially against the interior of the container opening (2).

Abstract: The invention is related to a tube extracting device for compressing a tube end extended from a conventional drum of a boiler to remove the tube. The device includes a housing comprised of an outer clamping plate and an inner clamping plate pivotally connected by a pin. A grip for receiving the tube extends down from the housing. A hydraulically-powered ram moves the outer clamping plate relative to the inner clamping plate so that the grip closes around and compresses the tube. The power to the hydraulic ram is then shut, springs return the outer clamping plate and the inner clamping plate to their original position, which, in turn opens the grip so that the removed tube can be released from the device. The device is then lifted by a handle and the tube is removed from the drum.

Abstract: A method and apparatus for the repair of damaged tubes, such as heat exchanger tubes, comprising inserting a flow through plug into the damaged heat exchanger tube. The flow through plug is tapered and creates a press fit when inserted within the heat exchanger tube. The flow through plug has an aperture along its axis, thus allowing for flow lengthwise through the flow through plug.

Abstract: A method and device for reducing sulfidation corrosion and depositional fouling in heat transfer components within a refining or petrochemical facility is disclosed. The heat transfer components are formed from a corrosion and fouling resistant steel composition containing a Cr-enriched layer and having a surface roughness of less than 40 micro inches (1.1 ?m).

Abstract: An austenitic Ni—Cr—Fe alloy is provided as an exterior tube material for improved cracking and corrosion resistance of composite tubes used to construct the lower furnace section of kraft recovery boilers. The alloy consists of essentially, on a weight-% basis, 25-35 Cr, 5-15 Fe and 50-70 Ni, with other minor alloying elements and impurities such as are normally present in commercial alloys. This compositional range includes, as a preferred composition, the range corresponding to the commercial alloy 690 (UNS N06690).

Abstract: The invention is related to a tube extracting device for removing a tube from a conventional drum of a boiler or heat exchanger. The device is positioned inside the drum. The device includes a hollow cylindrical wedge which cylindrically collapses a tube inwardly upon driving the wedge between the tube hole and outer tube wall. The wedge has longitudinal ridges on its inner surface and inwardly tapered edges at its end which is driven into the tube hole such that the tube may be readily inwardly collapsed. Upon retracting the wedge from the tube hole, the wedge engages the tube and the tube is removed from the drum inside the wedge.

Abstract: The invention relates to an apparatus for quickly and inexpensively plugging leaks in the tubing of low pressure steam boilers. The invention uses a cap containing a gasket channel of the same diameter as the edge of the tube. The underside cylindrical wall of the cap contains an aperture in common with that of the top of the cap. A threaded rod is passed through the cap and connected to an identical plug on the other end of the tube. Simultaneously tightening hex nuts on the two rods seals the tubing ends.

Abstract: A plug for sealing high pressure tubes is made from a memory-shape alloy. The plug is formed having a diameter greater than the inner diameter of the tube and is shaped by cooling to its martensite finish temperature and bending its wings in opposing directions such that at a later time, it will fit within the tube. After insertion into the tube, the plug is heated to its austenite finish temperature, restoring its wings to almost their original shape, thereby exerting force onto the tube walls, sealing the tube from leakage.