Race Making Patents (Class 29/898.066)
  • Publication number: 20090044409
    Abstract: Methods for manufacturing bearings and wear resistant surfaces usable in various downhole tools are described herein. A housing is provided. A laser configured for insertion into the housing, such as an inner diameter laser, is used to connect a fusible material to the inner surface of the housing or an insert disposed therein to form a hard facing layer on the inner surface. Simultaneously or independently, the laser can be used to connect the fusible material to the outer surface of a mandrel within the housing to form a second hard facing layer. The present methods thereby produce durable radial bearings having extended operational life, which can be produced within a bearing housing, or externally for transport and installation in existing bearing housings.
    Type: Application
    Filed: October 22, 2008
    Publication date: February 19, 2009
    Inventors: Gunther HH Von Gynz-Rekowski, Joseph Edward Adams, III, Kevin Anthony Tomczak
  • Patent number: 7475469
    Abstract: A process of producing profiled tracks for joint parts is provided, wherein a cutting tool acts on the workpiece, a workpiece machining being performed with the cutting tool during the relative forward movement between workpiece and tool, and a workpiece machining being performed with the same cutting tool during the return movement following the forward movement.
    Type: Grant
    Filed: August 17, 2006
    Date of Patent: January 13, 2009
    Assignees: Ex-Cell-O GmbH, GKN Driveline International GmbH
    Inventors: Markus Stanik, Willi Schnitzler, Udo Rothenbuecher, Uwe Runow
  • Publication number: 20080285903
    Abstract: The invention relates to a bearing for a wind turbine comprising bearing rings with raceways, and at least one row of bearing balls or rollers positioned between said raceways. At least one of said raceways comprises one or more indentation areas in relation to a standard shape of the raceways. The invention also relates to a wind turbine and methods for manufacturing a bearing.
    Type: Application
    Filed: July 23, 2008
    Publication date: November 20, 2008
    Inventor: Niels Christian Olsen
  • Publication number: 20080212911
    Abstract: The invention relates to an antifriction bearing race, particularly for highly stressed antifriction bearings in aircraft power units, which are comprised of a fixed joining of two layers made of different metallic materials, the area of the raceway for the roller bodies being made of a steel with a very high degree of hardness and resistance to wear, and the core area of the antifriction bearing race being made of a high-strength steel. According to the invention, a powder-metallurgical high-speed steel having a high content of carbide-forming alloying elements and a high carbon content is provided as the material for the raceway of the roller bodies, whereas the material for the core area of the antifriction bearing race is made of a hot-work steel with, in comparison to the raceway material, a lower content of carbide-forming alloying elements and with a low carbon content, both materials being joined to one another with material fit by diffusion welding.
    Type: Application
    Filed: May 6, 2006
    Publication date: September 4, 2008
    Applicant: SCHAEFFLER KG
    Inventors: Oskar Beer, Edgar Streit
  • Publication number: 20080141535
    Abstract: A method is provided for producing a bearing ring (1) for large-size rolling bearings including at least one track (3) that is provided with a hardened peripheral layer. With the method the peripheral layer that is to be hardened is exposed to the electric field of an inductor in order to be heated and is then quenched. At least two inductors (2) are disposed above a common zone (a) of the annular track (3) that is to be hardened at the beginning of the hardening process. These inductors (2) heat the opposite peripheral layer to a hardening temperature at this location. The inductors (2) are moved in the opposite direction along the annular track in order to heat the adjacent central zones (b). Sprinklers (5) that are directed onto the heated peripheral layers are turned on following a short distance, and the peripheral layers are quenched starting from the center of the zone (a) that was heated at the beginning.
    Type: Application
    Filed: February 11, 2006
    Publication date: June 19, 2008
    Inventors: Joerg Rollmann, Wilfried Spintig, Bernd Stakemeier, Kristian Berggren
  • Publication number: 20080120846
    Abstract: An apparatus and a method for manufacturing an outer ring member for a constant velocity joint and an intermediate molded body. The apparatus includes a molding land formed in circular arc shape in cross section with a prescribed radius of curvature, a relief part continued with the molding land part, and a correcting land part continued with the relief part and larger than the outer diameter of the relief part formed at one end outer peripheral surface of a second punch for forming a hole in a shaft part drawn by a shaft part molding part. The entire part of the molding land part of the second punch is formed to be positioned between the upper end F1 and the lower end F2 of the shaft part molding part in the vertical direction of the through hole of a lower die.
    Type: Application
    Filed: March 20, 2006
    Publication date: May 29, 2008
    Applicant: HONDA MOTOR CO., LTD.
    Inventor: Yoshihisa Doi
  • Publication number: 20080089631
    Abstract: A manufacturing method of a raceway ring for a radial ball bearing, the radial ball bearing has the raceway ring has at least one of an outer ring formed with an outer ring raceway, of which sectional shape is arcuate, and which is formed entire of circumference on an axially intermediate portion of an inner circumferential face as a raceway surface; and an inner ring formed with an inner ring raceway, of which sectional shape is arcuate, and which is formed entire of circumference on an axially intermediate portion of an outer circumferential face as the raceway surface and plurality of balls rollably provided between the inner ring raceway and the outer ring raceway.
    Type: Application
    Filed: September 20, 2005
    Publication date: April 17, 2008
    Applicant: NSK Ltd
    Inventors: Kazuto Kobayashi, Kiyoshi Ootsuka, Isao Shintou, Kouhei Mori, Yu Yasuda
  • Publication number: 20070193031
    Abstract: To securely do turning to the cylindrical body part of an outer ring even if the axial length of the fitting tolerance part thereof is short in a bearing device for a vehicle. After the outer and inner peripheral surfaces of the cylindrical body part are made turning in a state where a holding device holds the flange of the outer ring, the turning surfaces of the cylindrical part are held. The side-face on vehicle inner side of the flange and the outer peripheral surface of the fitting tolerance part are finished by turning based on the turning surfaces of the held cylindrical body part.
    Type: Application
    Filed: February 22, 2005
    Publication date: August 23, 2007
    Inventors: Tadashi Mitarai, Shunji Morimoto
  • Publication number: 20070119054
    Abstract: A race member in a hub unit for supporting a wheel. The race member includes a cylinder portion, a flange portion bend radially outward from the cylinder portion, and a continuous portion that integrally connects the cylinder portion with the flange portion. The race member is integrally formed by subjecting a metal plate to punching and cold plastic working. The continuous portion is larger in thickness than the metal plate.
    Type: Application
    Filed: December 29, 2006
    Publication date: May 31, 2007
    Inventors: Kazuto Kobayashi, Isao Shintou, Kiyoshi Ootsuka, Kouhei Mori
  • Patent number: 7181847
    Abstract: Process for manufacturing cylindrical hollow bodies with a circular cross-section using solid rough material of corrosion-resistant, martensitic chromium steels. A remelting block is produced and a tube blank is made therefrom, the tube blank being formed into a tube at hot forming temperature by extrusion at a deformation ratio of at least 6. Hollow bodies are cut from the resultant tube.
    Type: Grant
    Filed: October 24, 2001
    Date of Patent: February 27, 2007
    Assignee: Boehler Edelstahl GmbH & Co. KG
    Inventors: Reinhold Schneider, Gerhard Lichtenegger, Günter Schirninger
  • Patent number: 7159316
    Abstract: A module corner assembly wherein a wheel hub is permanently attached to a knuckle and various surfaces on the wheel hub and knuckle are machined in a same fixture utilized in holding the knuckle to deform an end on the wheel hub against a cone of a bearing. When a rotor is thereafter attached to the wheel hub it is also machined in the same fixture such that a perpendicular relationship is established between the axis of the wheel bearing and braking surfaces on the rotor and as a result a desired lateral run out relationship is achieved between the axis of the bearing and rotor surfaces.
    Type: Grant
    Filed: October 28, 2004
    Date of Patent: January 9, 2007
    Assignee: Robert Bosch GmbH
    Inventors: David Thomas Sadanowicz, Larry William Brackmann, Don Paul Ward
  • Patent number: 7146735
    Abstract: A bearing ring for a large roller bearing is formed with at least one annular race which is hardened by heating by juxtaposing that race with an inductor across a spacing which is maintained during the heating and then quenching. The spacing is controlled selectively so that it is: 1 to 2 times a depth T of hardening of the surface layer for a radial-bearing race, 0.6 to 1 times the depth T of hardening of the surface layer for an axial-bearing race whose inner diameter corresponds to an inner diameter of the bearing ring, at an outer edge of the axial-bearing race, 1.5 to 2 times the depth T of hardening of the surface layer for the axial-bearing race whose inner diameter corresponds to an inner diameter of the bearing ring at an inner edge thereof, and varying continuously between the outer edge and the inner edge, and uniformly 0.6 to 1 times the depth T of hardening of the surface layer for an axial-bearing race whose inner diameter is greater than that of the bearing ring.
    Type: Grant
    Filed: June 11, 2003
    Date of Patent: December 12, 2006
    Assignee: Rothe Erde GmbH
    Inventors: Josef Bracht, Jörg Rollmann, Bernd Stakemeier, Johannes Wozniak
  • Publication number: 20060242836
    Abstract: A manufacturing apparatus for the race for a thin cross-section rolling bearing from a heat-treated pipe-shaped material W with a rib section 1 at one end thereof comprises a first spindle 11 having a clamping jig 14 to clamp the rib section 1, and a chuck 12 to securely hold the clamping jig 14; a machining unit 23 to process the pipe-shaped material W to form an annular member 10 via turning and/or grinding steps; and a second spindle 28 to retain the annular member, which has been cut off from the rest of the pipe-shaped material W, so that the end face of the annular member is subjected to turning and/or grinding steps, whereby the precision in roundness and uniformity in material thickness of the race is improved.
    Type: Application
    Filed: June 30, 2006
    Publication date: November 2, 2006
    Inventor: Koichi Nagano
  • Publication number: 20060242837
    Abstract: A manufacturing apparatus for the race for a thin cross-section rolling bearing from a heat-treated pipe-shaped material W with a rib section 1 at one end thereof comprises a first spindle 11 having a clamping jig 14 to clamp the rib section 1, and a chuck 12 to securely hold the clamping jig 14; a machining unit 23 to process the pipe-shaped material W to form an annular member 10 via turning and/or grinding steps; and a second spindle 28 to retain the annular member, which has been cut off from the rest of the pipe-shaped material W, so that the end face of the annular member is subjected to turning and/or grinding steps, whereby the precision in roundness and uniformity in material thickness of the race is improved.
    Type: Application
    Filed: June 30, 2006
    Publication date: November 2, 2006
    Inventor: Koichi Nagano
  • Publication number: 20060236545
    Abstract: In a method for manufacturing internally and/or externally profiled rings from pipe material or solid material, machine-cutting processes and forming processes are combined with one another sequentially, parallel, or sequentially and parallel, wherein one of the forming processes is roll forming. During roll forming a counterforce is generated relative to a flow direction of the starting material so that a material flow in at least one of an axial direction and a radial direction of the starting material is controlled such that flowing material is integrated into a profile to be shaped on the ring.
    Type: Application
    Filed: August 13, 2003
    Publication date: October 26, 2006
    Applicant: Technische Universitat Dresden
    Inventors: Thomas Ficker, Andre Hardtmann, Mario Houska
  • Patent number: 7117599
    Abstract: A knuckle (16) for a corner assembly (10, 210, 310) wherein a cylindrical body (18) has an outboard race (39) and an inboard race (45) located therein for correspondingly receiving a first roller assembly (52) and a second roller assembly (94) carried by a wheel hub (56) such that brake engagement surfaces (12a) and (12b) on a rotor (12) are located in a parallel relationship with faces on a friction members (14a) and (14b) associated with caliper (14) and perpendicular with the axis of the wheel hub (56) to obtain a desired lateral run out relationship between the rotor (12) and the axis of the first (52) and second (94) roller assemblies retained in the wheel hub (56).
    Type: Grant
    Filed: October 28, 2004
    Date of Patent: October 10, 2006
    Assignee: Robert Bosch GmbH
    Inventors: David Thomas Sadanowicz, Larry William Brackmann
  • Patent number: 7104697
    Abstract: In a heat treatment wherein a blank (intermediate material) formed with a lubrication hole is heated and quenched, the quenching of the blank is terminated at the point of time that a temperature at a portion corresponding to a depth from a raceway surface (surface of a bearing part) of an outer ring (the bearing part), to which depth the maximum shear stress affects, is lowered to an MS point.
    Type: Grant
    Filed: October 29, 2003
    Date of Patent: September 12, 2006
    Assignee: Koyo Seiko Co., Ltd.
    Inventors: Kazutoshi Toda, Masao Goto
  • Patent number: 7000319
    Abstract: To make a peripheral lip region to be formed with chamfered portions by the use of a plastic working technique, to enable the use of a cup forming punch of a simplified shape so that a mold used therewith can be easily assembled and the punch when worn down can easily be repaired, a method of making an outer race of a constant velocity universal joint of a tripod type includes an upsetting step during which not only are outer peripheral shapes of a small diameter portion (W3a) and a large diameter portion (W3b) defined, but a recess (Wb) having a tapered peripheral wall face (Wba), which eventually defines general shapes of the chamfered portions (10) of the outer race (1), is formed in an end face of the large diameter portion (W3b). During a cup forming step, the tapered peripheral wall face (Wba) defined during the upsetting step is rearwardly pushed while its shape is maintained.
    Type: Grant
    Filed: January 3, 2002
    Date of Patent: February 21, 2006
    Assignee: NTN Corporation
    Inventors: Michio Iihara, Yoshihiro Sagisaka, Takeshi Shinkai
  • Patent number: 7000320
    Abstract: A process for manufacturing miniature ball bearings that reduces material loss to improve manufacturing efficiency. The process consists of obtaining an inner and outer ring blank by cutting a first blank, forging the first blank to obtain a final blank, and separating the final blank to form an outer ring blank and an inner ring blank. The outer ring blank has an outer diameter of at most 13 mm. Cutting the first blank is performed by mechanically cutting and machining.
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: February 21, 2006
    Assignee: Minebea Co., Ltd.
    Inventor: Rikuro Obara
  • Publication number: 20060026838
    Abstract: A roller bearing assembly and a method of forming a rolling bearing assembly. The bearing assembly includes a shell formed from a cold-rolled strip having a carbon content greater than 0.65%. In one aspect of the invention, the circumferential raceway has an as hardened surface hardness of at least 58 HRC without the application of a carburizing treatment to the formed shell. In another aspect of the invention, the cold-rolled strip has a carbon content greater than 0.65% and an ASTM grain size no. of 8 or finer. The circumferential raceway has an average surface roughness Ra less than or equal to 18 microinchs without the application of any finishing process to the formed shell.
    Type: Application
    Filed: August 6, 2004
    Publication date: February 9, 2006
    Applicant: Timken US Corporation
    Inventors: Alan Chidester, William Gordon, John Hanson
  • Patent number: 6990738
    Abstract: A process for manufacturing miniature ball bearings that reduces material loss to improve manufacturing efficiency. The process consists of obtaining an inner and outer ring blank by cutting a first blank, forging the first blank to obtain a final blank, and separating the final blank to form an outer ring blank and an inner ring blank. The outer ring blank has an outer diameter of at most 13 mm. Cutting the first blank is performed by press cutting.
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: January 31, 2006
    Assignee: Minebea Co., Ltd.
    Inventor: Rikuro Obara
  • Patent number: 6978546
    Abstract: A method for producing ring members, such as rings for rolling bearings, through use of a rolling operation involves warming a ring blank, positioning the warmed ring blank over a mandrel which is rotatable about a first axis, and positioning a forming roll rotatable about a second axis aligned with the first axis so as to form a rolling gap with the mandrel, with a portion of the ring blank being positioned in the rolling gap. The forming roll is driven to rotate in one rotary direction while the mandrel is driven to rotate in a rotary direction opposed to the rotary direction of the forming roll. During rotation of the forming roll and the mandrel, the mandrel is urged towards the forming roll to reduce the size of the rolling gap and thereby reduce the thickness of the ring blank while also increasing its diameter.
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: December 27, 2005
    Assignee: Aktiebolaget SKF
    Inventors: Göran Andersson, Lars Werner, Elido Schena
  • Publication number: 20050172487
    Abstract: A method for working a nut screw for a ball screw has a first step of lathing or cutting a spiral-shaped rolling surface of the nut screw for a ball screw on which balls of the ball screw are allowed to roll, a second step of heat treating, for example, carburizing and quenching or high-frequency quenching the spiral-shaped rolling surface obtained in the first step to thereby harden the top surface layer of the rolling surface and, a third step of surface finishing the hardened top surface layer of the spiral-shaped rolling surface obtained in the second step according to an electrolytic polishing.
    Type: Application
    Filed: July 17, 2002
    Publication date: August 11, 2005
    Inventors: Toru Kamiya, Tsutomu Adachi, Takaji Iwasawa
  • Publication number: 20050160602
    Abstract: At least a race (1c) of a blank (B) for forming a bearing raceway member is hardened by heating. The race (1c) thus hardened by heating is finished to predetermined precisions. Subsequently, the race (1c) is roller burnished for hardening the race (1c). The blank (B) is formed from a steel for bearing manufacture or a carbon steel for machine structural use. The blank (B) formed from the steel for bearing manufacture is subjected to the roller burnishing, thereby achieving a hardness of HRC65 or more at a surface of the race (1c), and a center-line average roughness Ra of 0.1 ?m or less at the surface of the race (1c). The blank (B) formed from the carbon steel for machine structural use is hardened by the roller burnishing, thereby achieving a hardness of Hv800 or more at depth of at least 0.2 mm from a surface of the race (1c). Where cutting by turning is adopted as the finishing process, the surface of the race (1c) is finished to a center-line average roughness Ra of 0.
    Type: Application
    Filed: May 14, 2003
    Publication date: July 28, 2005
    Applicant: Koyo Seiko Co., Ltd.
    Inventors: Masamichi Shibata, Nobuo Komeyama, Hisashi Harada
  • Publication number: 20050150111
    Abstract: The present invention is directed to a constant velocity joint (“CV joint”) and, more particularly, to a Rzeppa CV joint and method of forming the same. The method generally includes the steps of forming a bell shaped outer bearing race and separating the bell shaped outer bearing race into a disc shaped outer bearing race and a stub shaft. The method may further include the step of machining the bell shaped outer bearing race to create the stub shaft integrally connected to the disc shaped outer bearing race, before separating the bell shaped outer bearing race into the disc shaped outer bearing race and the stub shaft.
    Type: Application
    Filed: January 12, 2004
    Publication date: July 14, 2005
    Inventors: Michael Hopson, Glenn Ringle, Richard Seidel, Arvind Srinivasan
  • Patent number: 6886986
    Abstract: A bearing having bearing elements made of Type 60 Nitinol made by an investment casting process for producing near net shape parts of Nitinol includes making a ceramic mold having a series of spherical cavities, pouring molten Nitinol into the mold cavities, cooling the mold and the Nitinol in the cavities to produce solidified Nitinol balls, and breaking the mold away from the Nitinol balls. Nitinol rods for roller bearings can be made by conventional casting directly from the crucible in a draw-down oven. The bars are hot machined or hot rotary swaged and then centerless ground and laser cut to length, or are first cut to length and then centerless ground individually for crowned roller elements. The balls are broken or cut from the risers, leaving the gates attached, and are consolidated by healing under pressure in a hot isostatic press, then ground to the desired size. The balls or rollers are polished, then treated to create an integral ceramic finish.
    Type: Grant
    Filed: August 18, 2000
    Date of Patent: May 3, 2005
    Assignee: Nitinol Technologies, Inc.
    Inventor: Gerald J. Julien
  • Patent number: 6874234
    Abstract: A process for forming a metal, preferably steel, roller bearing comprising the steps of providing a hardened steel cylindrical blank having end face surfaces, a lateral surface defining an outer diameter, and a centered circular bore whose surface defines an inner diameter; hard turning the surface of the bore to a specified inner diameter; and hard turning the lateral surface of the blank to achieve, in a single set up, a final form of the bearing having a specified outer diameter with a radial crown.
    Type: Grant
    Filed: May 23, 2000
    Date of Patent: April 5, 2005
    Assignee: Delphi Technologies, Inc.
    Inventors: William Dean Bauman, David W. Koetsier, Robert H. Erhardt
  • Publication number: 20040123464
    Abstract: A manufacturing apparatus for the race for a thin cross-section rolling bearing from a heat-treated pipe-shaped material W with a rib section 1 at one end thereof comprises a first spindle 11 having a clamping jig 14 to clamp the rib section 1, and a chuck 12 to securely hold the clamping jig 14; a machining unit 23 to process the pipe-shaped material W to form an annular member 10 via turning and/or grinding steps; and a second spindle 28 to retain the annular member, which has been cut off from the rest of the pipe-shaped material W, so that the end face of the annular member is subjected to turning and/or grinding steps, whereby the precision in roundness and uniformity in material thickness of the race is improved.
    Type: Application
    Filed: November 5, 2003
    Publication date: July 1, 2004
    Applicant: NSK Ltd.
    Inventor: Koichi Nagano
  • Patent number: 6735868
    Abstract: A method of improving the performance and service life of a new bearing component, the component having at least one dynamic frictional surface the method includes subjecting the at least one dynamic frictional surface to a surface finishing operation thereby providing the surface with a surface roughness value RA of approximately 18-80 &mgr;in, preferably greater than 24 &mgr;in, and most preferably 30-36 &mgr;in. The method is particularly advantageous when applied to bearing components utilized in high-load, low rpm applications.
    Type: Grant
    Filed: September 7, 2001
    Date of Patent: May 18, 2004
    Assignee: Aktiebolaget SKF
    Inventors: Michael D. Loose, Daniel J. Donnelly, Clarence M. Clabaugh
  • Patent number: 6732435
    Abstract: A method of manufacturing a lightweight bearing in which raceway surface parts are formed of iron-based material and body members are formed of a lightweight material that is lighter than the iron-based material. Bearing rings are manufactured by producing first and second split body members whose shapes are identical to those obtained by dividing the body members transversely along a plane perpendicular to the center axis, producing split raceway surface members whose shapes are identical to those obtained by similarly dividing the raceway surface formation members, and bonding together split raceway surface members and split body members.
    Type: Grant
    Filed: May 21, 2002
    Date of Patent: May 11, 2004
    Assignee: Harmonic Drive Systems Inc.
    Inventor: Yoshihide Kiyosawa
  • Patent number: 6718636
    Abstract: The invention relates to a method for finishing the ball cup of a homocinitic joint, especially for motor vehicles, having a ball ring-shaped bearing surface for the ball cage and a plurality of essentially axial running guideways which interrupt said ball ring-shaped bearing surface. The guideways are provided for the balls which are arranged in the ball recesses of the ball cage and which transmit torque between the ball cup and the ball star. In order to be able to finish such ball shells quickly, economically and as fully automatic as possible, the invention provides that both the ball ring-shaped bearing surface for the ball cage as well as the guideways for the balls are produced by means of a turning machining.
    Type: Grant
    Filed: August 7, 2000
    Date of Patent: April 13, 2004
    Assignee: Iprotec Maschinon-und Edolstohlprodukye GmbH
    Inventor: Guido Kochsiek
  • Patent number: 6665936
    Abstract: The invention relates to a method for finishing the ball star of a homocinetic joint, especially for automobiles. The ball star has a ball ring-shaped bearing surface for mounting in a ball cage, and has a plurality of essentially axial running guideways provided for the balls. Said balls are arranged in the ball recesses of the ball cage and transmit torque between the ball cup and the ball star. In order to be able to finish such ball stars quickly, economically and as fully automatic as possible, the invention provides that both the ring-shaped bearing surface provided for mounting in the ball cage as well as guideways provided for the balls are produced by a hard-rotary turning operation.
    Type: Grant
    Filed: August 22, 2000
    Date of Patent: December 23, 2003
    Assignee: Iprotec Maschinen-und Edelstahlprodukte GmbH
    Inventor: Guido Kochsiek
  • Publication number: 20030229987
    Abstract: A method for producing ring members, such as rings for rolling bearings, through use of a rolling operation involves warming a ring blank, positioning the warmed ring blank over a mandrel which is rotatable about a first axis, and positioning a forming roll rotatable about a second axis aligned with the first axis so as to form a rolling gap with the mandrel, with a portion of the ring blank being positioned in the rolling gap. The forming roll is driven to rotate in one rotary direction while the mandrel is driven to rotate in a rotary direction opposed to the rotary direction of the forming roll. During rotation of the forming roll and the mandrel, the mandrel is urged towards the forming roll to reduce the size of the rolling gap and thereby reduce the thickness of the ring blank while also increasing its diameter.
    Type: Application
    Filed: May 2, 2003
    Publication date: December 18, 2003
    Applicant: Aktiebolaget SKF
    Inventors: Goran Andersson, Lars Werner, Elido Schena
  • Publication number: 20030154602
    Abstract: A process for manufacturing miniature ball bearings that reduces material loss to improve manufacturing efficiency. The process consists of obtaining an inner and outer ring blank by cutting a first blank, forging the first blank to obtain a final blank, and separating the final blank to form an outer ring blank and an inner ring blank. The outer ring blank has an outer diameter of at most 13 mm. Cutting the first blank is performed by press cutting.
    Type: Application
    Filed: February 20, 2003
    Publication date: August 21, 2003
    Applicant: Minebea Co., Ltd.
    Inventor: Rikuro Obara
  • Publication number: 20030154601
    Abstract: A process for manufacturing miniature ball bearings that reduces material loss to improve manufacturing efficiency. The process consists of obtaining an inner and outer ring blank by cutting a first blank, forging the first blank to obtain a final blank, and separating the final blank to form an outer ring blank and an inner ring blank. The outer ring blank has an outer diameter of at most 13 mm. Cutting the first blank is performed by mechanically cutting and machining.
    Type: Application
    Filed: February 20, 2003
    Publication date: August 21, 2003
    Applicant: Minebea Co., Ltd.
    Inventor: Rikuro Obara
  • Patent number: 6579012
    Abstract: A bearing ring includes a first ring part having a first peripheral surface forming a rolling body retaining track or a sliding surface and a second peripheral surface, and a concentrically arranged second ring part having first and second peripheral surfaces. The first and second ring parts are pressed together to plastically mold the second peripheral surface of the first ring part into the first peripheral surface of the second ring part through axial expansion. During manufacture, one tool grasps the first peripheral surface of the first ring part and presses it into a pre-determinable shape and another tool supports the second peripheral surface of the second ring part. The first ring part is pressed against the second ring part, with the contour of the second peripheral surface of the first ring part being plastically molded into the first peripheral surface of the second ring part through axial flow forming.
    Type: Grant
    Filed: August 3, 2001
    Date of Patent: June 17, 2003
    Assignee: SKF GmbH
    Inventors: Manfred Brandenstein, Hans-Jürgen Friedrich, Hubert Herbst, Peter Horling
  • Patent number: 6579156
    Abstract: The aim is to make unnecessary secondary turning of a hub ring of a wheel bearing assembly by improving the run-out accuracy of a wheel-mounting flange and the coaxiality of the brake pilot portion. With the brake pilot portion of the wheel-mounting flange clamped and with a backing plate in abutment with an outer peripheral portion of the wheel-mounting flange, by axially biasing an end face of the small-diameter portion of the hub ring with a pressure clamp, at least the bearing raceway of the hub ring is ground with the outer side face of the wheel-mounting flange as a reference surface.
    Type: Grant
    Filed: August 16, 2001
    Date of Patent: June 17, 2003
    Assignee: NTN Corporation
    Inventors: Keiichi Sugino, Yutaka Yamauchi, Eiji Ito, Nobuhiko Tsuji
  • Publication number: 20030093903
    Abstract: In a method for manufacturing outer and inner rings of a bearing, the method being characterized in that it comprises the steps of: cutting a cylindrical bar material to form a circular plate work of a predetermined width, forming on both plain sides surface of the work through cold forging operation a central circular recess provided around the axis of the work and an annular groove provided concentrically with respect to the recess, forming a central circular aperture by punching out the recess remaining material in the axial direction, punching out the groove remaining material in the axial direction to form an outer work for the outer ring and an inner work for the inner ring, and machining each work respectively through cutting, grinding and/or polishing operations to form ring raceways or to finish the surface thereof for manufacturing the outer and inner rings.
    Type: Application
    Filed: November 20, 2002
    Publication date: May 22, 2003
    Applicant: Minebea Kabushiki-kaisha
    Inventor: Rikuro Obara
  • Patent number: 6557257
    Abstract: A method of reducing hard machining time, and correspondingly increasing hard machining tooling life, of a non plunging type constant velocity joint for use in reduced angle applications. The method comprises forming a recess having a larger formed radius in a portion of the ball track and cage track areas that is non-functional in low angle operations prior to heat treat hardening. The new process results in a significant reduction of approximately forty-five percent in the hard machining of the ball and cage track surfaces.
    Type: Grant
    Filed: November 30, 2000
    Date of Patent: May 6, 2003
    Assignee: Visteon Global Technologies, Inc.
    Inventors: Scott Johnson, Ralf A. Schellhaas, Richard L. Seidel
  • Publication number: 20030066194
    Abstract: A method is provided for producing an elastomeric conical flap bearing assembly for rotary aircraft including an inboard bearing element and outboard bearing element disposed within an outer housing. The outer housing has an outer surface configured with a plurality of radially extending flange elements. The outer housing has an inner surface configured to receive tapered conical bearing elements. A tapered conical elastomeric inboard bearing element is inserted into its outer housing and is bonded to the inner surface. A tapered conical elastomeric outboard bearing element is inserted into the outer housing, wherein the conical tapers of the respective bearing elements are directed in opposing directions. The bearing elements are press-fit together and the outer surface of the outboard bearing is bonded to the inner surface of the outer housing forming a bearing assembly. Simultaneously, an axial pre-load is applied to the bearing assembly.
    Type: Application
    Filed: October 10, 2001
    Publication date: April 10, 2003
    Inventor: Neal M. Muylaert
  • Publication number: 20030046815
    Abstract: A method of improving the performance and service life of a new bearing component, the component having at least one dynamic frictional surface the method includes subjecting the at least one dynamic frictional surface to a surface finishing operation thereby providing the surface with a surface roughness value RA of approximately 18-80 &mgr;in, preferably greater than 24 &mgr;in, and most preferably 30-36 &mgr;in. The method is particularly advantageous when applied to bearing components utilized in high-load, low rpm applications.
    Type: Application
    Filed: September 7, 2001
    Publication date: March 13, 2003
    Inventors: Michael D. Loose, Daniel J. Donnelly, Clarence M. Clabaugh
  • Patent number: 6516647
    Abstract: The invention relates to a method of manufacturing the outer part of a constant velocity joint, the outer part having in the finished condition a hollow chamber with a cylinder-shaped inner wall, in which there are provided ball raceways (1c) which run obliquely of the cylinder axis and are inclined with respect to one another. First, a wobble press die (4) is axially introduced into a goblet-shaped preliminary workpiece (1a) for the outer part having a conically developing inner and outer wall and pre-formed ball raceways (1c) in the inner wall. The preliminary workpiece (1a) is pressed (drawing process) by means of the wobble press die (4), sitting on the floor of the hollow chamber, through an opening in an outer die (2), so that a drawing process is carried out in which the preliminary workpiece (1a) is so cold formed that the inner wall of the hollow chamber is given a cylindrical shape.
    Type: Grant
    Filed: January 22, 2002
    Date of Patent: February 11, 2003
    Assignee: Hirschvogel Umformtechnik
    Inventors: Manfred Hirschvogel, Karl Schuster, Peter Kettner, Walter Pischel, Michael Dahme, Hubert Nägele
  • Patent number: 6485186
    Abstract: A strip of metal is wrapped into a ring configuration such that ends of the strip are positioned in a predetermined relationship to each other. The ends of the strip are attached together by a temporary weld joining the two ends of the strip, thereby forming a temporary continuous ring. After heat treating the temporary continuous ring, the ring is separated at the temporary weld to provide a heat treated split bearing ring with a controlled clearance at the split.
    Type: Grant
    Filed: December 1, 2000
    Date of Patent: November 26, 2002
    Assignee: The Torrington Company
    Inventors: Eric A. Wood, Samuel O. Ricard
  • Publication number: 20020121020
    Abstract: A finishing ball (10) having a larger outer diameter (D2) than the inner diameter (D1) of a cylindrical bore (6a) defined by the land (6) of a bearing (1) and a higher hardness than that of the land (6) is allowed to be pushed into and pass through the land (6). Parts of burrs (C) produced on the land (6) by cutting operation or grinding operation and fine foreign materials attached to the land (6) are detachably embedded in the land and the remainder of the burrs (C) and the remainder of the fine foreign materials (D) are fully removed away from the land (6).
    Type: Application
    Filed: April 26, 2002
    Publication date: September 5, 2002
    Applicant: MINEBEA CO., LTD.
    Inventor: Rikuro Obara
  • Patent number: 6438844
    Abstract: A method and tool are provided for manufacturing an outer race for constant velocity joints by plastic deformation of a preform having a cavity open on one side to produce axial ball tracks and cage guide surfaces. the preform is inserted within an outer tool. An inner tool is inserted within the preform. The preform is wobble pressed with the inner tool.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: August 27, 2002
    Assignee: Ford Global Tech., Inc.
    Inventor: Reiner Nolden
  • Publication number: 20020104213
    Abstract: Process for manufacturing cylindrical hollow bodies with a circular cross-section using solid rough material of corrosion-resistant, martensitic chromium steels. A remelting block is produced and a tube blank is made therefrom, the tube blank being formed into a tube at hot forming temperature by extrusion at a deformation ratio of at least 6. Hollow bodies are cut from the resultant tube.
    Type: Application
    Filed: October 24, 2001
    Publication date: August 8, 2002
    Applicant: BOHLER EDELSTAHL GmbH & Co., KG.
    Inventors: Reinhold Schneider, Gerhard Lichtenegger, Gunter Schirninger
  • Patent number: 6428214
    Abstract: A wheel bearing unit is with an outer race member having two rows of raceway surfaces formed in its inner peripheral surface. In the vicinity of the groove bottom portion of the raceway surface of an inner race member is provided a projection having a diameter greater than the inscribed circle diameter. The raceway surface, the outer peripheral surface of the projection, and smaller end face are concurrently ground to keep within a predetermined range of standard values the radius difference between the diameter of the groove bottom portion of the raceway surface of the inner race member and the outer diameter of the projection, as well as the core deviation between the groove bottom portion and the smaller end face.
    Type: Grant
    Filed: November 30, 2000
    Date of Patent: August 6, 2002
    Assignee: NTN Corporation
    Inventors: Eiji Tajima, Akira Torii
  • Publication number: 20020023350
    Abstract: The aim is to make unnecessary secondary turning of a hub ring of a wheel bearing assembly by improving the run-out accuracy of a wheel-mounting flange and the coaxiality of the brake pilot portion. With the brake pilot portion of the wheel-mounting flange clamped and with a backing plate in abutment with an outer peripheral portion of the wheel-mounting flange, by axially biasing an end face of the small-diameter portion of the hub ring with a pressure clamp, at least the bearing raceway of the hub ring is ground with the outer side face of the wheel-mounting flange as a reference surface.
    Type: Application
    Filed: August 16, 2001
    Publication date: February 28, 2002
    Inventors: Keiichi Sugino, Yutaka Yamauchi, Ito Eiji, Nobuhiko Tsuji
  • Patent number: 6334370
    Abstract: A ball rolling groove 1c is defined in an inner peripheral surface of A ball screwed nut 1 by a rolling process, not by a grinding process so that a ball screwed nut having small diameters or large leads can be manufactured. The surface of the ball rolling groove 1c is finished to be sharp without concave and convex by a plastic working by the rolling process, so that the surface is less rough. By rolling the surface by the rolling process excellent in durability, the precision of R shape of the ball rolling groove 1c can be made excellent.
    Type: Grant
    Filed: September 10, 1999
    Date of Patent: January 1, 2002
    Assignee: THK Co., Ltd.
    Inventors: Katsuhiro Sonoda, Takeki Shirai, Shigeru Yamanaka
  • Publication number: 20010055432
    Abstract: The present invention provides a rolling bearing having an excellent corrosion resistance and toughness which can fairly operate at a high rotary speed. At least the inner race is formed by a titanium alloy, and the rolling elements are formed by ceramics. Alternatively, at least one of the inner race and the outer race is formed by a &bgr; type titanium alloy. The percent cold working of the &bgr; type titanium alloy is predetermined to not less than 20% or a range of from 5 to 20%. The cold working is followed by shot peening. Further, the surface hardness Hv is predetermined to not less than 600. The volumetric ratio of residual &bgr; phase in the &bgr; type titanium alloy is predetermined to a range of from 30 to 80%.
    Type: Application
    Filed: March 30, 2001
    Publication date: December 27, 2001
    Applicant: NSK LTD.
    Inventors: Kouji Ueda, Manabu Ohori