Brush Holders Or Rigging Patents (Class 310/239)
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Patent number: 8154169Abstract: A rail brush assembly for an electric motor having a commutator, comprises a brush, a spring, a pair of rails and at least one detent for retaining the brush on the rails. The brush has a groove on each of a pair of opposite sides. The rails are disposed in the grooves for guiding the brush to the commutator with the brush being freely slidable along the rails within a predetermined range of motion. The spring is arranged to urge the brush along the rails towards the commutator of the motor and is attached to an end of the brush remote from the commutator. The detent is formed between the spring and at least one rail to limit the range of movement of the brush along the rails.Type: GrantFiled: August 18, 2009Date of Patent: April 10, 2012Assignee: Johnson Electric S.A.Inventors: Rui Feng Qin, Ting Tuan Xu
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Patent number: 8148869Abstract: A brush holder includes terminals and a holder body, wherein each terminal includes a pair of connecting terminals provided to sandwich a cut-off portion in which the conducting path is cut to mount an electrical component for connecting the component in series with the conducting path, and a shorting path forming portion connecting the connecting terminal provided at the direct current source side with the brush to short the cut-off portion, wherein the holder body has an opening, from which the shorting path forming portion are exposed, for cutting the shorting path forming portion with the terminals held by the holder body.Type: GrantFiled: February 6, 2009Date of Patent: April 3, 2012Assignee: Aisin Seiki Kabushiki KaishaInventors: Tsukasa Kamiya, Noriyuki Ito
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Patent number: 8141688Abstract: A disk brake for a vehicle, includes: an electric motor which has a motor shaft provided with an armature and which is attached to a caliper body so as to exhibit a power for urging a friction pad toward a disk rotor; and a Hall IC for detecting a rotational angle of the electric motor. The Hall IC is disposed within the electric motor so as to be located on an outer side of a pulser mounted on the motor shaft, and is retained by a motor case of the electric motor and a sensor cover made of a synthetic resin and detachably attached to the motor case. Thus, it is possible to reduce the number of parts by eliminating a special sealing measure.Type: GrantFiled: March 10, 2008Date of Patent: March 27, 2012Assignees: Nissin Kogyo Co., Ltd., Honda Motor Co., Ltd.Inventors: Manabu Matsushita, Yoshinobu Mizusaki, Akihiko Koike
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Publication number: 20120062067Abstract: Disclosed is a sheet plate for a DC motor, in which a brush holder manufactured as a separate member is coupled to the sheet plate of the DC motor, thus effectively guiding movement of a brush and a pigtail, and affording good space utilization, the sheet plate including a brush holder taking a shape of a rectangular pillar to hold the brush and coupled to a first surface of the sheet plate, wherein the brush holder includes an opening formed in an upper surface of the brush holder in a longitudinal direction thereof to allow a pigtail to be taken out through the opening, and a cover portion provided above the opening to be spaced apart therefrom and formed as a plate that is long in a diametric direction, so that the pigtail is bent in a circumferential direction by the cover portion when being taken out.Type: ApplicationFiled: September 13, 2011Publication date: March 15, 2012Applicant: LG Innotek Co., Ltd.Inventors: WOOSEOB SHIM, Kyungsang Park, Goonchul Kim, Minjung Shin
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Patent number: 8129879Abstract: Connector side terminals 43b and 44b protruding from a connector portion 36, and front-side and back-side power supply terminals protruding from the holder main body 34 are provided to first and second lead plates 43 and 44 formed by metal plates with a conductive property, and they are embedded into a brush holder 31 formed integrally with the connector portion 36 and a holder main body 34 via a coupling portion 35. The connector side terminals 43b and 44b are disposed so as to match their width directions with an axial direction of a commutator 23 and to be mutually aligned in the width directions, and the main body portions 43a and 44a are twisted perpendicularly to the connector side terminals 43b and 44b with reference to their axes at a base end of the connector portion 36, and are disposed in the coupling portion 35 so as to match their thickness directions with the axial direction of the commutator 23 and to be mutually aligned in the width directions.Type: GrantFiled: August 23, 2007Date of Patent: March 6, 2012Assignee: Mitsuba CorporationInventor: Hiroyuki Uchimura
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Patent number: 8089193Abstract: An alternator for generating electric power is mounted on an automotive vehicle. The alternator includes a housing, a stator fixed in the housing, a rotor driven by an engine of the automotive vehicle, and electric components such as a brush holder. The brush holder is mounted on a rear surface of a rear frame constituting the housing and is covered with a rear cover fixed to the rear frame. The rear cover includes a surrounding wall covering the brush device to prevent water from reaching a brush area. The surrounding wall is composed of plural partial walls having respective radiuses from a rotational axis of the rotor. The surrounding wall may be continuously made by the partial walls. Alternatively, openings for draining water may be formed in the partial walls positioned downward of the rotational axis of the rotor.Type: GrantFiled: July 21, 2008Date of Patent: January 3, 2012Assignee: Denso CorporationInventors: Akihiro Tanaka, Hiroshi Ishida
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Patent number: 8075285Abstract: An electrohydraulic aggregate for converting electric energy into mechanical energy, comprising an electric motor with a stator and with a rotor, comprising magnets or electric windings that produce electromagnetic fields, at least one connecting component for connecting the windings to at least one energy supply, with the connecting component extending through at least one through-hole, the through-hole is provided in an accommodating member accommodating electrohydraulic valves as well as at least one piston pump for the energy supply of a slip-controlled brake system, the piston pump being connected to the electric motor by a gear, and a rotor mounting support comprising at least two spaced rotor bearings, of which at least one so-called A-bearing supports a shaft in the accommodating member, and a so-called B-bearing that is supported in a pot-shaped motor housing.Type: GrantFiled: May 12, 2006Date of Patent: December 13, 2011Assignee: Continental Teves AG & Co. oHGInventors: Dieter Dinkel, Hans-Jörg Feigel
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Patent number: 8072116Abstract: A brush holder (10) for a motor and having a plate-shaped base body (11) having an opening (13) for passing the motor rotor (30) therethrough, at least one brush receptacle (14) in which a carbon brush (15) is displaceably received, and an electronics can (12) projecting from the plate-shaped base body (11), closed at its side (21) adjacent to an axis (A) defined by the base body opening (13), and having an inner chamber (22) in which at least a portion of components of control electronics is received.Type: GrantFiled: October 21, 2009Date of Patent: December 6, 2011Assignee: Hilti AktiengesellschaftInventors: Martin Zacher, Armin Hoffmann, Helmut Burger, Markus Forstner
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Patent number: 8063532Abstract: Disclosed is a motor of spring charging device in air circuit breaker wherein first and second frames are formed with glass fiber-added plastic material to facilitate the tight-fitting of a bearing and a manufacturing cost of driving motor is reduced by removing a brush holder isolator which was an essential part for isolating the brush holder, and a brush holder and a brush holder insertion hole of the first frame for inserting a brush holder are structurally improved to enable the brush holder to be easily and solidly inserted into the brush holder insertion hole of the first frame, thereby reducing the labor work of a soldering for connecting the stator winding.Type: GrantFiled: August 20, 2008Date of Patent: November 22, 2011Assignee: LS Industrial Systems Co., Ltd.Inventor: Kil Young Ahn
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Patent number: 8049380Abstract: An electric motor has a stator and a rotor. The stator has a housing with inlets and outlets. The rotor has a shaft, a rotor core and a commutator. A fan is fixed to the rotor. An end cap is fitted to the housing to close a first end of the housing and support electrical components, including brush gear. The brush gear includes two brush assemblies, each comprising a brush for making sliding electrical contact with the commutator and a brush guidance mechanism for resiliently urging the brush into contact with the commutator. The brush assemblies are accommodated in compartments of the end cap. Each compartment has vents on an axially facing side thereof and openings in a transverse wall thereof. An air guide guides a part of the airflow generated by the fan exiting from at least one of the outlets of the housing to flow into the compartments via the openings and exit the compartments via the vents to cool the brushes.Type: GrantFiled: August 4, 2009Date of Patent: November 1, 2011Assignee: Johnson Electric S.A.Inventors: Wen Liang Li, Ji Dong Chai, Bao Ting Liu
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Patent number: 8049391Abstract: A multi-pole PMDC motor has brush gear for transferring electrical power from motor terminations to its windings via a commutator. The brush gear comprises a brush card supporting at least four brush assemblies. The brush assemblies are separated into two brush groups with the brush assemblies of each group being electrically connected together by links of flexible wire.Type: GrantFiled: August 21, 2009Date of Patent: November 1, 2011Assignee: Johnson Electric S.A.Inventors: James Ching Sik Lau, Duncan Yiu Lung Wong, Chang Lin Jin, Aloys J. Liu
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Patent number: 8022590Abstract: An electric machine comprises: a casing (2); a stator (3) and a rotor (4) supported by the casing (2), the rotor (4) having at least one rotor winding (7); a commutator (9) connected permanently to the rotor (4) and electrically connected to the rotor winding (7); a pair of brushes (12), each having a first end (12a) maintained in a sliding position with the commutator (9) and electrically connected to respective terminals which may be connected to an electricity mains supply; a pair of brush holder elements (11) supported by the casing (2), each brush holder element (11) being associated with a respective brush (12) to keep it pressed on the commutator (9). Each brush holder element (11) has at least one lateral surface (18) to face a respective butting position (17) of the casing (2), and which may be joined to the butting portion (17) to transmit a thermal power to the butting portion.Type: GrantFiled: July 23, 2008Date of Patent: September 20, 2011Assignee: SPAL Automotive S.r.lInventor: Pietro De Filippis
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Patent number: 7994682Abstract: Each of the paired brush devices includes a brush in sliding contact with a commutator, a brush arm holding the brush, and a brush base to which the brush arm is fixed and which has a base hole. The pair of brush devices are disposed such that a line connecting the centers of the pair of brushes inclines in relation to a line connecting the centers of a pair of magnets. Each of the brush arms of the brush devices is disposed on the outside of the corresponding brush base at a location where the brush arm is fixed to the brush base, and one of the brush arms is bent from the outside of the corresponding brush base toward the inside thereof while being passed through the base hole to intersect the brush base.Type: GrantFiled: January 18, 2008Date of Patent: August 9, 2011Assignee: Mabuchi Motor Co., Ltd.Inventors: Ryoichi Kimura, Yukio Takahashi
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Patent number: 7994683Abstract: A brush holder assembly of an electrical device is disclosed. The brush holder assembly includes a brush holder, a spring clip removable from the brush holder, a spring detachably coupled to the spring clip, and a spring retainer for retaining the spring on the spring clip. The spring clip is slidably disposed in channels of the brush holder. The detachable spring includes an end region extending around the end of the spring clip such that a first portion of the spring is facing a first side of the spring clip and a second portion of the spring is facing a second side of the spring clip. The spring retainer extends around the end of the spring clip over the end region of the spring.Type: GrantFiled: January 5, 2011Date of Patent: August 9, 2011Assignee: Cutsforth Products, Inc.Inventors: David L. Cutsforth, Robert S. Cutsforth
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Publication number: 20110187243Abstract: An automotive alternator is provided that has a brush holder assembly that reduces exclusive circumferential space for the brush holder assembly inside a rear bracket, and that also reduces entry of water, dust, etc., into a regulator circuit housing portion. The brush holder assembly has a base and a plate. The base is prepared by molding a brush holder portion, a regulator circuit housing portion, and a connector portion integrally, and the plate is mounted to the brush holder portion, and has a cover portion that closes the resin injection aperture of the regulator circuit housing portion. The brush holder portion, the regulator circuit housing portion, and the connector portion are formed so as to be positioned such that respective center lines thereof are in a common plane that includes a central axis of the rotating shaft. A lead-through opening that is formed on the rear bracket so as to allow the connector portion to be led through is generally closed by the connector portion and the cover portion.Type: ApplicationFiled: May 22, 2007Publication date: August 4, 2011Applicant: MITSUBISHI ELECTRIC CORPORATIONInventor: Atsushi Oohashi
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Patent number: 7990017Abstract: A dc motor is provided which is equipped with brushes each of which is urged by a spring pressure into constant abutment with a commutator surface. A plurality of protrusions are arrayed on the commutator surface in a direction perpendicular to a direction in which a commutator is to be rotated and extend over a whole of a circumference of the commutator surface. Each of the protrusions is defined by two side walls arrayed adjacent each other. At least one of the two side walls of each of the protrusions is oriented to be inclined at a preselected angle to the orientation of the spring pressure. The preselected angle lies within a range of 20° to 70°. This ensures the stability of the abutment of the brush with the commutator surface, thus enhancing the startability of the dc motor.Type: GrantFiled: November 23, 2007Date of Patent: August 2, 2011Assignee: Denso CorporationInventor: Takashi Hirabayashi
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Patent number: 7982357Abstract: A brush holder assembly for a dynamo-electric machine includes a brush fixture snap-fittingly secured to a shielding fixture. A brush member is moveably mounted within the brush fixture and includes a recessed region, and a shunt member. The shunt member includes a first end operatively connected to the brush member at the recessed region that extends through an intermediate region to a second end. A constant force spring is operatively connected between the second end section of the brush and the brush fixture. The brush holder assembly also includes a shunt retainer mounted in the brush fixture abutting the brush member. The shunt retainer includes a first leg portion, a second leg portion and a base portion. The shunt retainer is configured to maintain proper alignment of the constant force spring and prevent entanglement of the shunt member.Type: GrantFiled: February 13, 2009Date of Patent: July 19, 2011Assignee: Remy Technologies, L.L.C.Inventors: Curtis Harris, Michael McCord, Christopher H. Hunt
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Publication number: 20110169371Abstract: A detailed listing of all claims that are, or were, in the present application, irrespective of whether the claim(s) remain(s) under examination in the application is presented below. The claims are presented in ascending order and each includes one status identifier. Those claims not cancelled or withdrawn but amended by the current amendment utilize the following notations for amendment: 1. deleted matter is shown by strikethrough for six or more characters and double brackets for five or fewer characters; and 2. added matter is shown by underlining.Type: ApplicationFiled: November 20, 2009Publication date: July 14, 2011Applicant: ASMO CO., LTD.Inventors: Yoshihiko Harada, Yoshiaki Hayashi
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Patent number: 7977835Abstract: A cooling module includes a shroud (38) having an integral cover (42). The cover receives a bearing structure (40). A fan (36) is provided for moving air. A rotor and stator assembly (30) has an opened end and includes a stator (29) having permanent magnets. A rotor (31) includes a lamination stack (16), windings (21), a commutator (20); and a shaft (18). The rotor is associated with the stator so as to rotate with respect thereto. One end (34) of the shaft is coupled with the fan and another end (39) of the shaft is received by the bearing structure. A brush and connector unit (52) is associated with the cover of the shroud and includes brushes (58) associated with the commutator, and an electrical connector (62). The cover covers the opened end of the rotor and stator assembly and covers at least a portion of a brush and connector unit.Type: GrantFiled: February 19, 2008Date of Patent: July 12, 2011Assignee: Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, WürzburgInventors: Attila Simofi-Ilyes, Paul Stephen McLennan, Andrew Lakerdas
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Patent number: 7973448Abstract: A brush holder having brush holding portions and coil holding portions is disclosed. Each brush holding portion holds a brush such that the brush is slidable on a commutator attached to a rotary shaft. Each coil holding portion holds a choke coil electrically connected to one of the coils. The brush holder includes a holder base member and brush holding members that are assembled to the holder base member so as to form the brush holding portions. Each brush holding member includes a coil supporting portion, which forms the coil holding portion between the corresponding brush holding member and the holder base member.Type: GrantFiled: March 27, 2009Date of Patent: July 5, 2011Assignee: ASMO Co., Ltd.Inventors: Shingo Omori, Nobuo Mizutani
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Patent number: 7973447Abstract: An electric motor 10 has a stator 14; a wound rotor 20, including a commutator 28; and brush gear for connecting the commutator to a source of electrical power. The brush gear has at least two cage brush assemblies 34. Each cage brush assembly 34 having a brush 40 for making sliding electrical contact with the commutator of the motor; a cage 50 for guiding the brush 40 along a path towards the commutator; and a spring 70 for resiliently urging the brush 40 along the path through the cage 50. The spring 70 is a constant force spring having two coiled end portions which engage the cage 50 at a commutator end portion. The cage 50 has two fingers about which the coiled end portions of the spring 70 locate.Type: GrantFiled: February 3, 2009Date of Patent: July 5, 2011Assignee: Johnson Electric S.A.Inventors: Robin Warner, Siu Chun Tam
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Patent number: 7969059Abstract: A brush assembly having a brush wear indicator for use with electric actuating devices such as motors and generators that detects the worn condition of a brush and generates a signal indicating this worn condition.Type: GrantFiled: February 20, 2009Date of Patent: June 28, 2011Assignee: Bodine Electric CompanyInventors: Charito J. Cacal, Timothy M. Oliver, Joseph J. Norris
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Patent number: 7960891Abstract: A power tool has an electric motor that includes a commutator, with which at least one commutator brush is acted upon with spring force via at least one commutator spring in the direction of a non-rotatable collector of the commutator. At least one auxiliary tool for adjusting the commutator spring is located on a component of the power tool.Type: GrantFiled: February 25, 2008Date of Patent: June 14, 2011Assignee: Robert Bosch GmbHInventor: Florian Esenwein
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Patent number: 7960892Abstract: Disclosed is a resilient member for use in a brush holder assembly. The resilient member may be positioned between at least a portion of a brush and at least a portion of a brush holder. For example, the resilient member may separate or isolate one or more sides of a brush from an adjacent surface of a brush holder. In some embodiments, the resilient member may prevent at least one side of a brush from impacting an adjacent surface of a brush holder. In some embodiments, the resilient member may be a conductive member forming an electrical pathway between the brush and the brush holder for transferring an electrical current between the brush and the brush holder.Type: GrantFiled: September 20, 2010Date of Patent: June 14, 2011Assignee: Cutsforth Products, Inc.Inventor: Robert S. Cutsforth
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Publication number: 20110133609Abstract: The invention relates to an electric motor for motor vehicles, in particular a direct current low-power electric motor, comprising a housing (3) and a brush assembly holder (7) which holds at least two brush holders (21) with brushes (22) attached thereto, such that the brushes (22) are in biased contact with commutator (23), wherein the brushes (22) are pre-ground corresponding to commutator (23). According to the invention, the brush assembly holder (7) is movably supported in relation to the commutator (23) and a limit stop (13) fixed relative to the housing is provided in order to position the brushes (22) accurately on the commutator. Consequently, further production tolerances, for example when pushing the plug-in electronic module into the housing of the electric motor, have no effect on the accuracy with which the brushes are positioned.Type: ApplicationFiled: September 23, 2005Publication date: June 9, 2011Inventor: Uwe Klippert
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Publication number: 20110115322Abstract: The present invention relates to a motor rear case, which is mounted on a motor case with a connecting bore. The motor rear case includes a main body and a plurality of protrusions. The main body has an annular plug, on which the protrusions are provided. The annular plug is inserted into the connecting bore and the protrusions make an interference fitness that provides a firm connection between the motor rear cover and the motor case.Type: ApplicationFiled: November 19, 2009Publication date: May 19, 2011Applicant: TAIWAN LONG HAWN ENTERPRISE CO.Inventors: Meng-Chiu Yu, Su-Chen Liao
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Patent number: 7944099Abstract: Provided is a starter that can ensure stable insulation and exhibits excellent leakage resistance. The starter includes: a starting motor realized with a dc motor that has a commutator, positive brushes which are disposed around the commutator to abut on the commutator and connected to an external power supply, negative brushes, which are opposed to the positive brushes, stored in a bracket bearing one end of a rotation shaft; and a starting switch that is mounted on the starting motor and electrically connects or disconnects the external power supply to or from the positive brushes. When an engine is started, the starting motor is driven with the external power supply via the starting switch, and the starting motor is mechanically coupled to the engine. Herein, the starting motor has an insulating member disposed only on the internal surface of the bracket neighboring the positive brushes.Type: GrantFiled: April 16, 2009Date of Patent: May 17, 2011Assignee: Mitsubishi Electric CorporationInventors: Hayato Yamauchi, Haruki Nakayama
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Patent number: 7942247Abstract: In a vehicle disk brake, a motor housing houses in a housing recess a case into which an end of an output shaft liquid-tightly protrudes, and is mounted to a caliper body. A reduction mechanism having an output rotating member is sealed in the case while part of the output rotating member fluid-tightly protrudes from the case so as to be coaxially and operatively connected to a rear portion of the screw shaft. Grease is charged into the case. Thus, the case for housing the reduction mechanism is simply configured while preventing leakage of the grease charged into the case, and mounting of the case to the caliper body is facilitated.Type: GrantFiled: July 28, 2006Date of Patent: May 17, 2011Assignees: Honda Motor Co., Ltd., Nissin Kogyo Co., Ltd.Inventors: Osamu Adachi, Akihiko Koike
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Publication number: 20110109181Abstract: In the invention, in order for a brush assembly to be easily built in a motor, the motor includes an aligning means for aligning a main body portion of the brush assembly relative to a lower case engaging the main body portion with the lower case and a guide means for guiding the brush assembly in a direction which is at right angles to a rotational axis L after the main body portion has been aligned relative to the lower case.Type: ApplicationFiled: April 30, 2009Publication date: May 12, 2011Applicant: NIDEC COPAL CORPORATIONInventors: Eisuke Ohshima, Hideaki Nakamura
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Patent number: 7928628Abstract: In a terminal of an electric motor, a branch projects from a terminal connection on a side opposite from an extension. A projecting end side of the branch extends in an installation direction of the terminal, which is a direction for installing the terminal to a housing. The terminal is tiltable about a portion of the extension, which serves as a fulcrum, to cause abutment of the branch against a wall surface of the housing when the terminal connection receives a force in a direction opposite from the installation direction.Type: GrantFiled: May 13, 2008Date of Patent: April 19, 2011Assignee: ASMO Co., Ltd.Inventors: Tetsuya Honda, Nobuyuki Takahashi
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Publication number: 20110050025Abstract: A motor is provided that includes magnetic poles, an armature core, armature coils, a commutator, and power supply brushes. The armature core includes teeth arranged in the circumferential direction to extend in a radial pattern. The armature coils include inner layer coils and outer layer coils. Each of the inner layer coils is wound around radially proximal end portions of two circumferentially adjacent teeth or a radially proximal end portion of one of the teeth. The inner layer coils are arranged in the circumferential direction without overlapping each other in the radial direction. Each of the outer layer coils is wound around radially distal end portions of two circumferentially adjacent teeth by distributed winding. The outer layer coils are arranged radially outward of the inner layer coils and are arranged in the circumferential direction without overlapping each other in the radial direction.Type: ApplicationFiled: September 22, 2009Publication date: March 3, 2011Applicant: ASMO CO., LTD.Inventors: Yoshiaki Doushita, Keita Kawai, Kazumitsu Moriya, Toshio Yamamoto, Masaya Horikawa, Masaaki Shimizu
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Patent number: 7898142Abstract: General versatility of a brush holder is enhanced regarding a difference of specifications of connector parts, and costs of an electric motor with brush are reduced. A pair of brush-side connection terminals electrically connected to brushes is provided to a brush holder mounted inside a motor yoke. A connector part and a pinching part are provided in a connector unit formed separately from the brush holder, power connection terminals are provided in the connector part, and connector-side connection terminals electrically connected to the power connection terminals are provided inside the pinching part. The pinching part is disposed so as to overlap with the brush holder axially, thereby electrically connecting the brush-side connection terminals and the connector-side connection terminals, and the brushes are electrically connected respectively to the power connection terminals, and the pinching part is sandwiched and fixed between the motor yoke and a gear case.Type: GrantFiled: June 26, 2008Date of Patent: March 1, 2011Assignee: MITSUBA CorporationInventors: Hiroyuki Uchimura, Hiroyuki Shibusawa
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Patent number: 7898141Abstract: An electric drive, in particular a wiper drive for vehicles, is proposed, with an electric driving motor in a motor housing (50), a brush holder (10) projecting into the motor housing (50), an anti-interference module (18) which is connected electrically and mechanically to the brush holder (10) and is intended for the electrical connection and interference protection of the motor, and with a gear mechanism (52) which is attached to the motor housing (50), at least partially accommodates the anti-interference module (18) and is designed in accordance with the predetermined position of the output shaft (53) with respect to the drive shaft (58).Type: GrantFiled: December 7, 2007Date of Patent: March 1, 2011Assignee: Robert Bosch GmbHInventors: Richard Hurst, Martin Heyder, Matthias Koesters, Norbert Martin
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Patent number: 7893592Abstract: The invention relates to an electric motor (10) and to a method for producing said electric motor, especially for adjusting mobile parts in a motor vehicle. Said electric motor comprises a collector (36), arranged on an armature (38) and electrically contacted via hammer brushes (12). The armature (38) is surrounded by a lower housing part (32) and an upper housing part (34) which can be assembled in a radial direction (50) in relation to the armature (38). The hammer brushes (12) comprise one fastening element (26) each which engages directly in a seat (30) of the lower or upper housing part (32, 34).Type: GrantFiled: August 16, 2006Date of Patent: February 22, 2011Assignee: Robert Bosch GmbHInventors: Stefan Hornung, Thomas Huck, Tarek Mili, Armin Niederer, Diyap Bueyuekasik, Lars-Dirk Anding
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Publication number: 20110030162Abstract: Disclosed is a driving device for a vehicle unit. Said driving device (10) comprises a pole housing (12) in which at least a portion of the driving motor (14) is arranged as well as a transmission housing (16) in which a transmission device (18) is arranged that can be driven by the driving motor (14). Said driving device (10) is characterized in that at least a portion of or essentially the entire pole housing (12) and/or transmission housing (16) has/have a metal shield.Type: ApplicationFiled: April 22, 2009Publication date: February 10, 2011Applicant: ROBERT BOSCH GMBHInventor: Detlef Lauk
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Publication number: 20110025063Abstract: An electric drive machine having a stator and a rotor, the rotor carrying a rotor winding, in slots, which is able to be supplied with electric current by a power supply system made up of a commutator and sliding contacts, the sliding contacts pressing on the surface of the commutator having at least two pairs each made up of one positive sliding contact and one negative sliding contact, and in the case of at least one first pair of a positive sliding contact and a negative sliding contact, the positive sliding contact and the negative sliding contact being opposed at an angle ?, which deviates from 180°.Type: ApplicationFiled: November 27, 2008Publication date: February 3, 2011Inventors: Thomas Faber, Michael Bayer, Sven Hartmann, Dirk Buehler
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Patent number: 7880362Abstract: A brush holder assembly of an electrical device is disclosed. The brush holder assembly includes a brush holder, a spring clip removable from the brush holder, a spring detachably coupled to the spring clip, and a spring retainer for retaining the spring on the spring clip. The spring clip is slidably disposed in channels of the brush holder. The detachable spring includes an end region extending around the end of the spring clip such that a first portion of the spring is facing a first side of the spring clip and a second portion of the spring is facing a second side of the spring clip. The spring retainer extends around the end of the spring clip over the end region of the spring.Type: GrantFiled: March 14, 2008Date of Patent: February 1, 2011Assignee: Cutsforth Products, Inc.Inventors: David L. Cutsforth, Robert S. Cutsforth
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Publication number: 20110018380Abstract: A DC motor 10 includes: a housing 12 having a polygonal cross section; a magnet 20 provided along the inner circumference of the housing 12 and having magnetic poles at the corners of the housing 12; a shaft 22 configured to be inserted into the housing 12 along the axial line of the housing 12; an armature 24 secured to the shaft 22 and provided to face the magnet 20; a commutator 26 fitted to the shaft 22 so as to be coaxial with the armature 24; a columnar carbon brush 30 provided in alignment with the radial direction of the commutator 26 such the end surface of the brush is in sliding contact with the outer circumference of the commutator 26; and a biasing member provided in the housing 12 and configured to bias the carbon brush 30 toward the commutator 26. The carbon brush 30 is provided at a position along the circumference of the housing 12 where the maximum length of the carbon brush 30 is ensured.Type: ApplicationFiled: January 22, 2009Publication date: January 27, 2011Applicant: MABUCHI MOTOR CO. LTD.Inventors: Taro Yoshida, Takayuki Kodama
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Publication number: 20110018385Abstract: A motor 10 includes: a yoke on whose inner surface a four-pole magnet is attached; a gear case 15 jointed to an opening portion of the yoke and storing a speed-reduction mechanism; a brush holder 30 stored in an opening portion 15a of the gear case and having a through hole 31 penetrated by a commutator 23 attached to an armature shaft 21 in a center of the brush holder; and a first brush 36, a second brush 35, and a third brush 37 which are stored so as to freely come in and out to/from three brush storing portions 32, 33, and 34 formed so as to interpose the through hole 31 in the brush holder 30. In the motor, the second brush 35 is arranged at a position shifted from the first brush 36 in a rotational direction by 90 degrees, and a third brush 37 is arranged within an included angle opposite to an included angle formed by the first brush 36 and the second brush 35.Type: ApplicationFiled: March 19, 2009Publication date: January 27, 2011Applicant: Mitsuba CorporationInventors: Masaru Ishikawa, Kenji Sakata
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Publication number: 20110006636Abstract: A DC machine, particularly a DC motor for use in a motor vehicle, includes a stator, a rotor that is supported rotatably in a pole housing having a commutator, and having a brush-holder support, made substantially of plastic, for fixing at least two brushes and further components. The brush-holder support has a device for improving the positioning of the components situated on or at it relative to the rest of the machine and/or for shortening the tolerance chain of the machine, in particular, a longtime stabilization of the overall equipment being also achieved.Type: ApplicationFiled: September 23, 2008Publication date: January 13, 2011Inventors: Jae Yong Shin, Frank Kopf, Oliver Scheib, Markus Liedel, Michael Kupferer, Michael Strupp
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Patent number: 7859149Abstract: Assembly work of an electric motor in which a power supply device and a rotation detector both equipped in a motor case are connected to a control device via a connector unit can be made easy. A power window motor includes an armature provided with an armature shaft and a motor yoke rotatably accommodating the armature. A gear case is fixed to the motor yoke, and a power supply unit that supplies a driving current to the armature is equipped to the gear case in the axial direction of the armature shaft. A sensor unit that detects rotation of the armature shaft is attached to the power supply unit in the axial direction of the armature shaft. A connector unit for connecting the power supply unit and the sensor unit to the control device is integrally formed with the power supply unit. The power supply unit is attached with the sensor unit in advance and then equipped to the gear case.Type: GrantFiled: September 15, 2006Date of Patent: December 28, 2010Assignee: MITSUBA CorporationInventor: Hiroyuki Uchimura
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Patent number: 7859148Abstract: A brush holder includes a base member and a retaining member mounted on the base member. The retaining member includes a first brush retaining portion and a first coil retaining portion. A first choke coil is electrically connected to a first brush. The first choke coil includes a first coil terminal extending to the outside of the first coil retaining portion. The base member includes a connector portion, a first conductive member, and a first coil terminal support portion. The first conductive member extends from the connector portion and is electrically connected to the first coil terminal at a first connecting portion. The first coil terminal support portion supports the first coil terminal between the first connecting portion and the first coil retaining portion.Type: GrantFiled: February 25, 2008Date of Patent: December 28, 2010Assignee: ASMO Co. Ltd.Inventor: Nobuo Mizutani
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Patent number: 7855479Abstract: In a noise suppression structure of a blower motor according to the present invention, a noise reduction member is disposed inside of a peripheral wall part of an end bracket member in such a manner that the noise reduction member is located in a position opposite side of the peripheral wall part to which a connector part is provided, a metal terminal member extended from the connector part has an extension part extendedly provided along a bottom surface part of the end bracket member in a circumferential direction thereof, and the extension part of the metal terminal member has a connection part to which the noise reduction member is connected.Type: GrantFiled: January 24, 2007Date of Patent: December 21, 2010Assignees: Calsonic Kansei Corporation, Kitashiba Electric Co., Ltd.Inventors: Hiromi Kawarai, Shigenori Ohira, Eiji Sato
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Patent number: 7847448Abstract: A vehicular alternating current generator has slip rings, an enclosure, a rear cover, and a sealing plate. The slip rings are provided on a rotary shaft of a rotor. The enclosure component encloses a peripheral space surrounding the slip rings and brushes, and the rear cover covers electrical components including the brushes. The sealing plate, which is made of a material having elasticity, is attached to an end surface of the rear cover in a vertical direction and encloses a surrounding area of the enclosure component.Type: GrantFiled: June 11, 2008Date of Patent: December 7, 2010Assignee: Denso CorporationInventor: Kazutoshi Nakano
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Patent number: 7843105Abstract: Electric motor, as well as a brush mount component (34) for positioning of carbon brushes with respect to a commutator (30) of an electric motor (12), having at least one attachment means (55) for fixing the brush mount component (34) on a printed circuit board (28), with an earth contact plate (70) being mounted on the brush mount component (34) and being designed symmetrically with respect to the arrangement of the carbon brushes (32). A method for production of an electric motor such as this is also described.Type: GrantFiled: October 9, 2006Date of Patent: November 30, 2010Assignee: Robert Bosch GmbHInventors: Andreas Grimm, Ilya Kuperberg, Robert Heitz, Jens Maerkle
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Publication number: 20100289360Abstract: A brush unit for an electric machine has a simple and low-cost but robust design, and can be assembled at low-cost using simple process steps comprises four ring-shaped board elements are stacked on each other, namely two outer circuit boards, each of which is electrically conductively connected to one or more brushes. Two guide boards made of electrically insulative material disposed therebetween, comprise a shape having protrusions and recesses for forming radial guides for the brushes and receptacles for springs acting on the brushes. The springs are spiral springs wound around a mandrel, the flat ends thereof protruding past the springs being rotationally fixedly guided in a guide groove of each receptacle and able to engage behind a stop. In order to assemble the brush unit, the circuit and guide boards are stacked on each other in the axial direction and riveted, then the brushes are inserted in the guides in the radial direction and the springs are placed in the receptacles.Type: ApplicationFiled: December 5, 2008Publication date: November 18, 2010Inventors: Herbert Grabner, Gerhard Limberger
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Publication number: 20100277032Abstract: An electric machine comprises: a casing (2); a stator (3) and a rotor (4) supported by the casing (2), the rotor (4) having at least one rotor winding (7); a commutator (9) connected permanently to the rotor (4) and electrically connected to the rotor winding (7); a pair of brushes (12), each having a first end (12a) maintained in a sliding position with the commutator (9) and electrically connected to respective terminals which may be connected to an electricity mains supply; a pair of brush holder elements (11) supported by the casing (2), each brush holder element (11) being associated with a respective brush (12) to keep it pressed on the commutator (9). Each brush holder element (11) has at least one lateral surface (18) to face a respective butting position (17) of the casing (2), and which may be joined to the butting portion (17) to transmit a thermal power to the butting portion.Type: ApplicationFiled: July 23, 2008Publication date: November 4, 2010Applicant: SPAL AUTOMOTIVE S.R.LInventor: Pietro De Filippis
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Patent number: 7821178Abstract: A direct current electric motor brush and brush housing arrangement which significantly reduces the effect of brush lift in a brushed motor containing viscous fluid. The brush housing enables viscous fluid to avoid momentum transfer into the brushes by providing two or more pressure relief channels that provide the fluid with direct radial exits along the direction of the brush, potentially reducing the brush lift due to the fluid being forced between a rotating commutator and its associated brushes. The pressure relief channels may be located in the housing immediately adjacent to the brush, being radially disposed to the leading face (or leading and trailing faces) of each brush, or in the leading face (or leading and trailing faces) of each brush itself, and may include additional channels in the housing near but not immediately adjacent the brushes.Type: GrantFiled: May 11, 2006Date of Patent: October 26, 2010Assignee: Schlumberger Technology CorporationInventors: Paul L. Camwell, Anthony R. Dopf, Derek W. Logan, Timothy Neff
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Patent number: 7816835Abstract: A brush holder in a tandem vehicle alternator for a vehicle is composed mainly of a primary brush holder and a secondary brush holder accommodating plural brushes, respectively. The primary and secondary brush holders are independently formed. During a step of producing a brush assembly and of mounting the brush assembly on the tandem vehicle alternator, both of the primary and secondary brush holders are integrated into a single brush holder and tightly fastened by welding using a connection metal member.Type: GrantFiled: March 26, 2007Date of Patent: October 19, 2010Assignee: Denso CorporationInventors: Takuzou Mukai, Akiya Shichijoh, Shin Kusase
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Patent number: 7816834Abstract: Disclosed is a resilient member for use in a brush holder assembly. The resilient member may be positioned between at least a portion of a brush and at least a portion of a brush holder. For example, the resilient member may separate or isolate one or more sides of a brush from an adjacent surface of a brush holder. In some embodiments, the resilient member may prevent at least one side of a brush from impacting an adjacent surface of a brush holder. In some embodiments, the resilient member may be a conductive member forming an electrical pathway between the brush and the brush holder for transferring an electrical current between the brush and the brush holder.Type: GrantFiled: June 1, 2009Date of Patent: October 19, 2010Assignee: Cutsforth Products, Inc.Inventor: Robert S. Cutsforth