Abstract: The invention relates to a fastening device for fastening a toroidal choking coil (1) to a base or the like, the toroidal choking coil comprising an inner circumference defined by a surface parallel with an axis of rotation of the toroidal choking coil and located closest to the axis of rotation. The toroidal choking coil further comprises an outer circumference defined by a surface parallel with the axis of rotation of the toroidal choking coil and located outermost from the axis of rotation, and side surfaces defined by surfaces perpendicular to the axis of rotation of the toroidal choking coil and connecting the inner circumference and the outer circumference.

Abstract: A rod-core transformer for use as a starting transformer in the cap of a high-pressure discharge lamp for a motor vehicle headlight. The rod-core transformer has at least two cores (2, 3) which are in the form of rods and are arranged alongside one another, and on each of which a multilayer secondary winding (4, 5) is wound, with the respective layers (4a, 4b, 4c, 4d) and (5a, 5b, 5c, 5d) being connected in parallel and being arranged one above the other without any offset. Furthermore the secondary windings (4, 5) are electrically conductively connected to one another, with their total resistance being at most 2&OHgr;. The transformer is particularly highly suitable for use as a starting transformer for high-pressure discharge lamps with a low operating voltage, for example halogen metal-vapor high-pressure discharge lamps which do not contain mercury.

Abstract: In accordance with one embodiment of the present invention, a method of forming a toroidal winding assembly comprises: forming a longitudinal assembly having a first assembly end and a second assembly end; bending the longitudinal assembly to form a generally toroidal assembly; and bonding the first assembly end to the second assembly end to form the toroidal winding assembly.

Abstract: A balun transformer includes a coaxial transmission line terminating at one end with balanced terminals and terminating at another end with unbalanced terminals. At least two impedance segments are connected in series between the balanced terminals and the unbalanced terminals, each of the at least two impedance segments being formed by a magnetic core and at least one winding of the coaxial transmission line wound about the magnetic core.

Abstract: An inductive device comprises an electric winding component having a generally toroidal shape, and a plurality of discrete magnetic components at least partially embracing the electric winding component so as to complete a magnetic flux path and to form at least one gap between end portions of the plurality of discrete magnetic components.

Abstract: A sleeved case design which provides variable increases in creepage distance for toroidal inductors mounted in a case for automatic insertion into circuit boards by means of sleeves protruding upward into the case from mounting holes in the case floor. A sleeve surrounds the hole so that the shortest distance from the case floor at the point of closest contact with the inductor along a case surface to the hole is up the outside of the sleeve and down the inside of the sleeve. The wire leads of the secondary for the inductor are routed through the sleeves.

Abstract: A coaxial network filter device for reducing RF signal interference which enters the coaxial network via a ground wire attached to the outer shield on the coaxial cable in the coaxial network. The filter device comprises a ferromagnetic form either with a solid conductor being wound about the ferrite form or adapted to be placed around a ground wire. The filter device attenuates RF signal interference that enters the coaxial network via ground wires and also functions as a ground path thereby adequately grounding the coaxial cable outer shield.

Abstract: A reverse-direction staple system for a plurality of members to be stacked on top of one another is provided. The system includes an upwardly extending staple, a staple access hole, and a staple clearance opening defined in each member to be stacked. The upwardly extending staple of each member extends through the staple access hole of a subsequent member and forms a bent staple over the subsequent member. In addition, the bent staples are received in the staple clearance opening of a second subsequent member.

Abstract: A common mode choke coil is described that is capable of providing improved characteristics at high frequencies. A bobbin having a toroidal core is mounted on a base. One coil is wound around one half of the bobbin and another coil is wound around the other half thereof. Both ends of each of the coils are connected to corresponding terminals provided on the base. The one coil has its one end connected to one of the terminals, is wound around one half of the bobbin from one side of the bobbin, finishes above the bobbin, that is, at the inner circumference of a core, leads out toward the other terminal provided on the base travelling along the outer face of a plate vertically mounted on the other side of the bobbin, and is connected to the terminal. The same applies to the other coil.

Abstract: A coaxial inductive power transfer and distribution apparatus includes a stationary primary conductor and a mobile secondary coil magnetically coupled together to provide for inductive power transfer therebetween. A return conductor that is stationary is mechanically coupled to the primary conductor and ensures the position stability of the primary conductor with respect to the moveable secondary coil. The return conductor also includes an air gap in which a support member for the mobile secondary coil is disposed within. The mobile secondary winding includes a high permeability toroidal core that is coaxially disposed about, and spaced apart from, the primary conductor. A multi-turn coil is radially disposed about the high permeability toroidal core. The support member for the mobile secondary winding extends through the air gap in the return conductor to the exterior of the return conductor, where it may be coupled to an electric vehicle.

Abstract: In a three-phase current transformer, a plate adaptor includes first to third coil insertion slots and is a magnetic shield. First to third Rogowskii coils are arranged in the first to third coil insertion slots. The metal adaptor is fixed with a phase-to-phase magnetic shield and an outer peripheral magnetic shield. An end magnetic shield is fixed to an end portion of the phase-to-phase magnetic shield.

Abstract: A method of forming a toroidal winding assembly comprises: forming a longitudinal assembly having a first assembly end and a second assembly end; bending the longitudinal assembly to form a generally toroidal assembly; and bonding the first assembly end to the second assembly end to form the toroidal winding assembly.

Abstract: A common mode and differential mode inductance assembly including first and second toroidal cores wherein first and second windings are wrapped about first and second segments of the first core and the first core forms a first surface and wherein the second core forms a second surface and is positioned adjacent the first core such that the first and second surfaces oppose each other and a gap is formed between the first and second surfaces.

Abstract: A toroidal core for a toroid, comprising at least two toroidal rings that are stacked co-axially one upon another. At least one of the two toroidal rings has a body including a gap that forms a break in one side of the body. The gap is present to avoid saturation of the core.

Abstract: A method of making magnetic circuit (1) with coil having an electric coil (2) and a magnetic core (3), the coil (2) comprising a conducting wire (6) and an end plate (4) and connector (5) being arranged at respective ends of the coil (2). The coil is mounted on the magnetic core (3) which is formed of a tore-shaped magnetic wire.

Abstract: A solenoid assembly has a U-shaped bracket with outwardly extending mounting appendages. A solenoid coil has one end supported by the U-shaped bracket, a centerplate for centering and supporting the opposite end of the solenoid coil and a trapping plate for trapping the centerplate and solenoid coil in the U-shaped bracket. The U-shaped bracket has at least one tear-off tab attachment appendage and a break-off necked-down portion connecting the at least one attachment appendage to the U-shaped bracket whereby the tear-off tab can be torn off by twisting either up or down, side to side, or by rotating the tab around the neck axis.

Abstract: A common mode and differential mode inductance assembly including first and second torridial cores wherein first and second windings are wrapped about first and second segments of the first core and the first core forms a first surface and wherein the second core forms a second surface and is positioned adjacent the first core such that the first and second surfaces oppose each other and a gap is formed between the first and second surfaces.

Abstract: Preparation is made of alloy powder comprising 3.0-8.0 wt % Si, 0.1-1.0 wt % O, 0-2.0 wt % (0 being exclusive) of at least one element selected from Mn, Al, V, Cr, and Ti, and balance Fe and having a particle size substantially equal to 150 &mgr;m or less. A binder is mixed with the alloy powder to form a mixture. The mixture is compaction-formed by the use of a die. Thus, a powder core is obtained which has a 20 kHz a.c. permeability equal to 20 or more under an applied d.c. magnetic field of 12000 A/m, a core loss characteristic of 1000 kW/m3 under the conditions of 20 kHz and 0.1 T. saturation magnetization of 10000 G or more, and coercive force of 3.0 Oe or less.

Abstract: A stator comprises a bobbin, plural pole plates, and an axle tube. A half of the plural pole plates is mounted on top of the bobbin and the other half of the plural pole plates is mounted to a bottom of the bobbin. The axle tube is extended through the pole plates and the bobbin to form a stator having four or eight poles. The magnetization is increased and the magnetic flux leakage is reduced by means of the increased overall thickness of the pole plates. The effective guided magnetic flux to the respective pole plate is gained. In addition, the radial dimension of the stator is reduced, as each pole plate is provided with the most efficient number of pole face(s) and the overall thickness of the respective pole face is reduced.

Abstract: A high current inductor is constructed using two single-sided or double-sided printed circuit boards having patterned copper traces thereon, a magnetic toroidal core, and multiple interconnecting wires extending between the boards. Multiple turns for the inductor are created by suitably configuring the copper traces on the printed circuit boards. Vias are employed on each circuit board for electrically interconnecting the boards to each other. Multiple thick, solid-gauge wires are situated in the vias in order to provide a very large copper area, thus providing high current carrying capability.

Abstract: The invention relates to a toroidal choking coil comprising a substantially annular core, a winding around the core, and a fixing device arranged around the core substantially between the core and the winding. The toroidal choking coil is characterized in that the fixing device comprises a hoop-like collar and one or more fasteners resting on the collar for attaching the toroidal choking coil onto fastening surfaces of a mounting site. The collar and the fasteners resting on the collar are manufactured from one piece. An inner rim that fastens against the core of the collar comprises several adjacent wavefronts that are transversely located with respect to an outer surface of the core and that comprise successive valleys and protrusions.

Abstract: A low profile surface mountable toroid inductor. The apparatus features a one step molded housing which includes a cover and opposing mounting legs. The housing is molded in a liquid crystal polymer. The length of wire that provides the turns on the toroid also serves as the mounting pads as each end of the wire that is left exposed during the housing molding process is then wrapped around its corresponding leg to provide a mounting pad. The apparatus is able to achieve a thickness that is less or equal to 1.5 mm by eliminating the thickness of a prefabricated cover. Further, a flat surface can be molding into the housing so that the apparatus can be positioned with “pick and place” techniques. Also, the apparatus can be configured so that it can be mounted upside down as well.

Abstract: An inductor is wound axially around a cylindrical center structure, such as a core or form, so that each turn includes portions extending axially along a circumferential outer surface of the center structure and portions extending across the end surfaces of the center structure. Adjacent axial portions, which are preferably but not necessarily consecutive turns, carry current in the same direction to the extent possible. External magnetic fields therefore fall off rapidly and at least partially offset so that the inductor can handle high currents such as those relating to filtered electric power transmitted into a borehole for powering artificial lift equipment.

Abstract: A power toroid transformer is provided. A plurality of conductors are equally spaced around the magnetic core. Each conductor partially encloses a portion of the core and is adapted to be electrically connected to form a winding. A single sheet of metallic material is formed to partially enclose at least portions of the core. The edges of the sheet are adapted to be electrically connected to form a winding.

Abstract: A field generator/detector including at least one super-toroidal conductor and a device to energize the super-toroidal conductor to generate varying electric and magnetic fields. Where conductor has a length l, the super-toroidal conductor is energized with at least one frequency component equal to or greater than 2c/l, where c is the speed of light in free space. Then the near field generated at this frequency close to the super-toroidal conductor has a strongly inhomogeneous spatial distribution similar or more complex than that generated by four or more electric charges and/or current loops. At any particular moment in time, the amplitudes of the electric and magnetic fields components of such a complex field change significantly over a distance comparable with the smallest winding feature of the super-toroidal conductor. The field generator/detector may be used in a sample analyzer having a chamber and a sample holder within the chamber.

Abstract: A high current inductor is constructed using two single-sided or double-sided printed circuit boards having patterned copper traces thereon, a magnetic toroidal core, and multiple interconnecting wires extending between the boards. Multiple turns for the inductor are created by suitably configuring the copper traces on the printed circuit boards. Vias are employed on each circuit board for electrically interconnecting the boards to each other. Multiple thick, solid-gauge wires are situated in the vias in order to provide a very large copper area, thus providing high current carrying capability.

Abstract: A wound and laminated iron core is formed by winding a soft magnetic thin strip into a circular ring shape or elliptical ring shape. A coil is then wound around almost an entire outer periphery of the ring of wound and laminated iron core. A cross sectional shape of the wound and laminated iron core vertical to a peripheral direction of the ring is any one of: (i) a circular shape, (ii) an elliptical shape, (iii) a substantially regular polygon of at least 6 sides, (iv) a shape encircled by a pair of point-symmetrically positioned circular arcs or elliptical arcs with a nearly straight line connecting respective edges of the pair of circular arcs or elliptical arcs on both sides of the pair of circular arcs or elliptical arcs, and (v) a shape of a substantially regular polygon of at least 4 sides whose apexes comprise a circular arc or an elliptical arc.

Abstract: There are provided (1) a magnetic coil in which magnetic particles 14 form an aggregate and the aggregate of the magnetic particles is disposed in a vessel 12 while the magnetic particles are keeping a particle state, (2) a magnetic field shield member for shielding magnetic field generated from a magnetic field generation member, the magnetic field shield member in which magnetic particles form an aggregate and the aggregate of the magnetic particles is disposed in a vessel 12 while the magnetic particles are keeping a particle state, and an electrophotographic apparatus using them.

Abstract: Disclosed are a gapped magnetic core which may be coated or uncoated with an insulating layer or housed in an insulting box having a physical gap whose dimension is close to that of the gapped magnetic core and automated or semi-automated methods of applying copper wire on the gapped core or the core assembly and filling the gap with a spacer in the core or core assembly. The disclosed processes allow various combinations of core and spacer materials and gap configurations, resulting in a wide variety of core-coil assemblies which are useful as inductive components in electric and electronic circuits. Also disclosed is a core-coil assembly wherein a magnetic core with a gap directed off the conventional radial direction of a toroidally-wound core.

Abstract: A toroidal transformer for a communications application where a first winding is wound on the core. A separator comprising a pair of annular-shaped cups then encloses the core and first winding. A second winding is wound on the outer surface of the separator. The separator, fabricated from a low K material, provides substantial reduction in the capacitance between the first and second winding.

Abstract: A winding structure of an inductor used in a power factor correction circuit is provided. The winding structure includes a ring-shaped core with a gap, a first coil and a second coil wound around the core. The negative end of the first coil and the positive end of the second coil is coupled to form a central tap.

Abstract: Electromagnetic devices are provided including an electrically conductive core having an inner diameter defining an opening therethrough and an outer diameter, the core having sharp edges extending circumferentially around the inner diameter and around the outer diameter thereof. A plurality of polymeric protection members are wrapped circumferentially around the core and positioned adjacent the sharp edges of the core. The protection members have a short leg positioned adjacent an end of the core. The short leg may have a length selected to provide a substantially flat surface on the end of the core when the protection members are wrapped around the core. In various embodiments, an adhesive layer may be provided between the protection members and the core. A coated wire is wrapped around the core so as to be magnetically coupled thereto and around the polymeric protection members so as to be displaced from the sharp edges of the core.

Abstract: A low profile surface mountable toroid inductor. The apparatus features a one step molded housing which includes a cover and opposing mounting legs. The housing is molded in a liquid crystal polymer. The length of wire that provides the turns on the toroid also serves as the mounting pads as each end of the wire that is left exposed during the housing molding process is then wrapped around its corresponding leg to provide a mounting pad. The apparatus is able to achieve a thickness that is less or equal to 1.5 mm by eliminating the thickness of a prefabricated cover. Further, a flat surface can be molding into the housing so that the apparatus can be positioned with “pick and place” techniques. Also, the apparatus can be configured so that it can be mounted upside down as well.

Abstract: A coil includes a toroid with a first gap having a gap width smaller than 1.5 mm. The toroid is at least partly coated with a first polymer. Preferably, the toroid has a second gap which can be coated with a second polymer. This toroid can be manufactured by the method of the invention, which includes providing the gap, subsequently covering the gap and at least neighboring portions of the toroid with a polymer coating, and then providing the second gap.

Abstract: A common mode choke coil is realized in which countermeasures against leakage flux are taken so as to reduce adverse effects on an external apparatus. Coils 291, 292 are wound around a toroidal magnetic core 22 and sandwich a partition plate 27 provided within an inner circumference of the magnetic core so as to cancel out respective magnetic fluxes produced by the coils relative to a normal mode current. A belt-like magnetic shield plate 24 is provided in a direction along leakage fluxes from the coils and attached closely to a substantially U-shaped insulating protection plate 23 having side walls 25, 25 and the insulating protection plate 23 is then detachably attached to a base 21 with catches 26 provided at both ends of the plate 23.

Abstract: A laminated balun transformer includes a third line element and a first line element which are electromagnetically coupled at a coupling portion to define a first coupler. A second line element and a fourth line element are electromagnetically coupled at a coupling portion to define a second coupler. When the length of a &lgr;/4 line element at a given characteristic impedance is L(0), the length of the coupling portion of the first and third line elements, which are electromagnetically coupled, is L(0)+&agr; and the length of the coupling portion of the second and fourth line elements, which are electromagnetically coupled, is L(0)−&bgr;, where &agr; and &bgr; satisfy the relationships &agr;>0, &bgr;>0, and &agr;=&bgr; or &agr;≠&bgr;.

Abstract: A spark ignition system for igniting fuel in an internal combustion engine is described. The spark ignition system includes a magnetic core-coil assembly having a ferromagnetic amorphous metal magnetic core and driver electronics. The core-coil assembly and driver electronics are capable of operating with a rapid charge and discharge cycle to produce a high spark pulse rate.

Abstract: A line interface transformer having a transformer core disposed in an off center cavity formed in the transformer housing. Line side interface terminals are located on one side of the housing and chip side terminals are located on an opposite side with the cavity being located closer to the chip side terminals than to the line side terminals. The transformer core has a line side winding and a chip side winding with the line side winding being made of a double insulated wire.

Abstract: The object of the present invention is to provide an Fe-based amorphous alloy thin strip capable of realizing an excellent soft magnetic property for use in alternating current applications while keeping a high magnetic flux density even in a composition range with a high Fe content, and an Fe-based amorphous alloy thin strip with which a core having an excellent soft magnetic property can be manufactured, even if there occurs a temperature difference among different portions of the core during annealing. The present invention is an Fe-based amorphous alloy thin strip having a high magnetic flux density, consisting of the main component elements of Fe, Si, B, C, and P and unavoidable impurities, characterized by having: a composition, in atomic %, of 82<Fe≦90, 2≦Si<4, 5<B≦16, 0.02≦C≦4, and 0.2≦P≦12; Bs of 1.74 T or more after annealing; B80 exceeding 1.5 T; and a low core loss of 0.12 W/kg or less.

Abstract: The present invention provides a common mode chalk coil described below that is capable of providing improved characteristics at high frequencies.

Abstract: A current transformer for a ground fault circuit breaker used on a circuit having at least one line conductor and a neutral conductor includes a toroidal core having a circular opening defining a center point and a multi-turn winding wound on the core. A first guide member is disposed on one side of the core, and a second guide member is disposed on another side of the core. The first and second guide members each have a hole for receiving the line conductor and a hole for receiving the neutral conductor formed therein. The guide members thus position the conductors with respect to the core. The present invention also includes a method of correcting asymmetries in the current transformer. The method includes measuring the magnitude and orientation of any asymmetries, and then altering the current transformer based on the measured magnitude and orientation of the asymmetries so as to eliminate the asymmetries.

Abstract: An electrical single-phase transformer with a coil and core(s) assembly having a polygon-shaped coil with two or more windings and a central window and a system of magnetic cores which extend through the coil window.

Abstract: A common mode choke coil is realized in which countermeasures against leakage flux are taken so as to reduce adverse effects on an external apparatus. Coils 291, 292 are wound around a toroidal magnetic core 22 and sandwich a partition plate 27 provided within an inner circumference of the magnetic core so as to cancel out respective magnetic fluxes produced by the coils relative to a normal mode current. A belt-like magnetic shield plate 24 is provided in a direction along leakage fluxes from the coils and attached closely to a substantially U-shaped insulating protection plate 23 having side walls 25, 25 and the insulating protection plate 23 is then detachably attached to a base 21 with catches 26 provided at both ends of the plate 23.

Abstract: In accordance with one embodiment of the present invention, a method of forming a toroidal winding assembly comprises: forming a longitudinal assembly having a first assembly end and a second assembly end; bending the longitudinal assembly to form a generally toroidal assembly; and bonding the first assembly end to the second assembly end to form the toroidal winding assembly.

Abstract: The electronic surface mount package according to the present invention includes a one piece construction package having end walls, a side wall and an open bottom; a plurality of toroid transformers carried within the package by a soft silicone material wherein the toroid transformers each have wires wrapped thereon; a plurality of terminal pins molded within and extending from the bottom of the package wherein each of the pins extend through a bottom portion of the side wall and have a notched post upon which the wires from said transformers are wrapped and soldered thereon, respectively; and wherein the end walls have a first height H1 to form a standoff or safe guard between the foot seating plane of the package and the terminal pins; and wherein the outer portion of the side wall extends between the end walls such that the side wall has a second height H2 which is less than said first height H1.

Abstract: A transformer and method of making a transformer is disclosed. The transformer has a magnetic core, a first winding and a second winding. The first and second windings are wound about the core, and an insulating jacket, which includes a plurality of protrusion, mounted about the core. One of the first and second windings is wound about the insulating jacket. The core is preferably a toroid core in one embodiment. Some of the anchors are on the inner diameter of the insulating jacket, and other on the outer diameter of the insulating jacket. The anchors are preferably spaced at equal circumferential positions. The windings are a progressive windings, with various sections, and each section has a number of layers. Each progressive section is anchored by at least two of the anchors. The first and second windings are wound directly on the core insulation, and the insulating jacket is mounted directly on the core.

Abstract: An electronic surface mount package provides a one piece construction package (with an open bottom) with one or more terminal pins molded into the package. Each of the pins have a notched post upon which a wire is wound which is from a toroid transformer carried within the package. Each of the posts are notched so their respective wires are separate from one another so as to prevent arcing. The case is opened at the bottom which prevents harm from expansion or cracking. A reinforcement beam is located laterally across the bottom of the package to provide mechanical strength for the case.

Abstract: An electronic surface mount package provides a one piece construction package (with an open bottom) with one or more terminal pins molded into the package. Each of the pins have a notched post upon which a wire is wound which is from a toroid transformer carried within the package. Each of the posts are notched so their respective wires are separate from one another so as to prevent arcing. The case is opened at the bottom which prevents harm from expansion or cracking. A reinforcement beam is located laterally across the bottom of the package to provide mechanical strength for the case.

Abstract: A surface mount, tunable inductor (200) includes a core (205) that is substantially toroidal in shape. The core (205) has a first flattened surface (206) and a second flattened surface (207) opposite the first flattened surface (206), and a hole (208) is formed through the core (205). A wire (210) is wound about the core (205) and terminates in first and second leads (215). The inductor (200) also includes a substrate (220) on which first and second conductive pads (225) are formed. Each of the wire leads (215) is electrically coupled to one of the conductive pads (225), and an adhesive (240) secures the first flattened surface (207) of the core (205) to the substrate (220).

Abstract: The invention relates to a toroidal choking coil comprising a substantially annular core, a winding around the core, and a fixing device arranged around the core substantially between the core and the winding. The toroidal choking coil is characterized in that the fixing device comprises a hoop-like collar and one or more fasteners resting on the collar for attaching the toroidal choking coil onto fastening surfaces of a mounting site. The collar and the fasteners resting on the collar are manufactured from one piece. An inner rim that fastens against the core of the collar comprises several adjacent wavefronts that are transversely located with respect to an outer surface of the core and that comprise successive valleys and protrusions.