Abstract: Metallic bumps are formed for electrical interconnection between the charge plate and the charge drive electronics. This is achieved by having improved electrical connection between an ink jet charge plate and associated charge leads is promoted. First, a mask is aligned to permit plating of an etch mask on the charge plate coupon on the side opposite the charge plate circuitry, so as to place masked regions directly across the coupon from the contact pads of the charge plate circuitry. All the copper alloy charge plate coupon is then etched away except the small portions between the termination and the etch mask. The bump thus formed is used to provide a high pressure point electrical connection to the charge plate.

Abstract: A printer for printing rows and columns of ink dots onto a medium is disclosed with the printer comprising a scanning carriage for scanning across the medium; a printhead mounted on the scanning carriage, the printhead including a plurality of primitives, each primitive having a plurality of ink ejection elements for ejecting ink therefrom, each primitive having a primitive size defined by the number of ink ejection elements within the primitive; a primitive select circuit electrically coupled to the ink ejection elements of the primitives and including a plurality of primitives lines for energizing the ink ejection elements; an address select circuit electrically coupled to the ink ejection elements of the primitives and including a plurality of address lines for addressing the ink ejection elements, so that ink ejection elements located at a particular physical position within their respective primitives have the same address line; and an address line sequencer for setting a firing order in which the a

Abstract: A printer for forming a full-width image on a receiver exclusive of a transverse side of the receiver, and method of assembling the printer. The printer comprises an ink jet print head adapted to eject a plurality of ink droplets onto a receiver sheet for forming an image that extends a full-width of the receiver sheet. To achieve this result, the print head commences ejection of ink droplets beginning at a predetermined distance from a transverse side of the receiver sheet. A reservoir is disposed adjacent the transverse side and along the predetermined distance for collecting ink droplets ejected along the predetermined distance, so that none of the ink droplets are inadvertently deposited onto the transverse side or onto components housed in the printer. In a preferred embodiment of the invention, the reservoir is an absorbent material that absorbs the ink droplets ejected along the predetermined distance.

Abstract: A stroke based method for printing for use in a continuous ink jet printer. A set number of drops are assigned to a stroke, but the number of positions which can be printed on a stroke is greater than the number of drops on the stroke. This allows improved fonts at the same print speed.

Abstract: A solder jet apparatus is disclosed. The solder jet apparatus is a continuous mode solder jet that includes a blanking system and raster scan system. The use of the raster scan and blanking systems allows for a continuous stream of solder to be placed anywhere on the surface in any desired X-Y plane. This allows for greater accuracy as well as greater product throughput. Additionally, with the raster scan system, repairs to existing soldered surfaces can be quickly and easily performed using a map of the defects for directing the solder to the defects.

Abstract: A method of making an electrode assembly for a continuous ink jet printer. The method includes disposing a plurality of conductive tracks side by side on a flexible non-conductive film, each of said conductive tracks having an electrode portion, a conductor portion and a connector portion. The film is mounted on a support block with the electrode portion of each conductive track disposed at an end surface of the block.

Abstract: A method of printing with a multi-nozzle continuous ink jet printer 1 that has a row of nozzles through which respective streams of ink 3 are emitted before being broken up into columns of droplets, a charge electrode assembly has a plurality of charge electrodes for charging individual droplets in each of the columns of droplets, deflection electrodes 5, 6 for deflecting charged droplets according to the charge thereon and an auxiliary charge electrode 8. A compensating charge is applied to all droplets in a chosen row by the auxiliary charge electrode causing differential deflection that allows drops from adjacent rows of droplets printed in alignment rather than offset from one another.

Abstract: A print head for a continuous ink jet printer has a nozzle through which ink is emitted and broken up into droplets under the action of a piezoelectric oscillator. A charge electrode applies charge to selected droplets and a deflection electrode deflects the path of the charged droplets to cause printing on a substrate. A gutter collects droplets which are not required for printing. A charge electrode, together with one of the deflection electrodes is movable in a direction transverse to the path of the droplets selectively under the action of pressurized ink fed from an ink supply. Similarly, the gutter is movable in the same way by another actuator.

Abstract: Unitarily sintered ceramic member having fine throughholes. unitarily sintered material. The ceramic member has a ceramic substrate having at least one window and a thin ceramic plate laminated onto the substrate so as to cover the window, wherein the thin ceramic plate has a plurality of fine throughholes at the portion(s) corresponding to the at least one window and each hole-to-hole distance is 70 .mu.m or less. This ceramic member having fine throughholes is made of a material of heat resistance, abrasion resistance and low thermal expansion and satisfies the requirements of high density, high precision and increased reliability to be possessed by such apparatuses as encoders, high-precision fine electric field shutters, ion current-controlling heads, scales and the like.

Abstract: A ceramic member includes a thin plate having a plurality of minute throughholes and a rigid plate supporting the thin plate. The area of the thin plate both ends of which are supported by the rigid plate has a part bent toward the rigid plate so that the line connecting the apexes of the bent part is a straight line, and minute throughholes are formed in the vicinity of the apexes of the bent part. Good adhesion between minute throughholes formed on the line connecting the apexes of the bent part and the drum and the like is obtained, and defective transfer can be prevented.

Abstract: A print head for a continuous ink jet printer has a nozzle 5 through which ink is emitted and broken up into droplets under the action of a piezoelectric oscillator. A charge electrode 3 applies charge to selected droplets and a deflection electrode 4 deflects the path 20 of the charged droplets to cause printing on a substrate. A gutter 6 collects droplets which are not required for printing. A charge electrode 3, together with one of the deflection electrodes 4 is movable in a direction transverse to the path of the droplets selectively under the action of pressurised ink fed from an ink supply 14. Similarly, the gutter 6 is movable in the same way.

Abstract: A continuous linear array ink jet apparatus deposits a predetermined amount of printing fluid of at least one color onto a linear array of pixels at high resolution. The continuous ink jet system includes a linear array of orifices fluidically connected to a fluid supply, for producing a linear array of jets. The jets are stimulated for regular break-up of each jet into a plurality of uniform streams of drops. A linear array of planar conducting elements, disposed along a path of motion of the array of jets, deflects the print drops into at least two print positions. The linear array of planar conducting elements is situated at a predefined angle with the motion of the print medium so that the resolution of the print system is substantially higher than the number of jets per inch along the array.

Abstract: A charging electrode assembly for a continous multi-jet ink jet printer includes a substrate plate 1 of electrically insulated material provided with a series of parallel electrodes 5 extending across an edge of the plate and a series of parallel strip leads 6 extending across a face of the plate. The plate is formed with grooves, plated with metal, and then the faces of the plate are ground to leave the electrodes and strip leads in the grooves. Alternatively, the surfaces of the plate are metal plated and then grooves are cut in the edge and face of the plate to leave the electrodes and strip leads between the grooves. An independent feature of the invention recides in the provision of one or more eccentric dowels working in elongate slots in the plate so that rotation of the dowels provides fine adjustment of the plate, and hence of the electrodes relatively to trains of ink droplets.

Abstract: There is disclosed a thermal transfer recording apparatus for recording an image by ink transfer from an ink sheet to a recording sheet, capable, in conveyance of either sheet only, of preventing the other sheet, from being drawn therewith by increasing the holding force for retaining the other sheet in the stopped state at conveyance of the first-mentioned sheet.

Abstract: A segmented charge tunnel for ink jet printing having a plurality of individual segments is utilized to sequentially apply charges to a droplet stream. Precise location of the stream break-off point within the tunnel is accomplished by identifying which one of the segments of the charge tunnel is associated with the detection of a maximum charge by a downstream sensor. Precise determinations of the distance between the break-off point and the detection downstream permits accurate droplet flight time measurement to allow ink composition and spacing to be controlled.

Abstract: A capillary unit for an ink jet printer, having a nozzle for spraying a jet of ink onto a record carrier. The jet of ink breaks up into a series of droplets at a droplet formation point in front of the nozzle. A charging electrode, with which the ink droplets are selectively charged for subsequent electrical deflection, is arranged in the area of the droplet deflection point. The charging electrode is devised in the form of a plate, arranged perpendicular to the path of the jet, with a through hole for passage of the droplets. The charging electrode is further devised with at least one groove running from the hole to the outer edge of the electrode.

Abstract: A charge plate fabrication process provides a charge plate assembly having minimal distortion caused by shifts in temperature and humidity. The fabrication process includes the steps of forming a charge plate coupon having a plurality of charging electrodes and electrical connections on an etchable substrate and providing a ceramic charge plate substrate. An adhesive layer is then applied between the charge plate coupon and the charge plate substrate before assembling the charge plate coupon and the charge plate substrate in a fixture. Finally, the assembly is cured in the fixture.

Abstract: The invention relates to a method of compensating for crosstalk between adjacent charging electrodes (14) in an ink jet printer having multiple printing jets (12) or channels, each with one charging electrode (14). In order to provide a desired drop charge in a specific channel X, there is applied, to the corresponding charging electrode (14.sub.X), a charge potential V.sub.X which is compensated for in response to (i) any charge potentials V.sub.X-1 and V.sub.X+1 applied to charging electrodes (14.sub.X-1, 14.sub.X+1) of the nearest channel X-1 and X+1, respectively, on each side of the specific channel X, and (ii) in response also to at least charge potentials V.sub.X-2 and V.sub.X+2 applied to charging electrodes (14.sub.X-2, 14.sub.X+2) of the next nearest channel X-2 and X+2, respectively, on each side of the specific channel X. The compensation is achieved by selecting V.sub.

Abstract: In a liquid projection method and a high-resolution printing device in a vibrationally excited continuous ink-jet printer, an ink jet is divided into drops in the vicinity of a charging device for the electrostatic charging of these drops creating an electrical field that is asymmetrical with respect to the axis of the jet. The method comprises a first step of creating a single microdrop at the upstream end of a main drop by the application of a charging voltage V.sub.M higher than the Rayleigh voltage to the charging device when this main drop appears. Then a second step of deflecting the microdrop to be used for the printing by the application, to the following main drop, of a charging voltage V.sub.c, lower than the voltage V.sub.M and lower than the Rayleigh voltage, that can be modulated as a function of the path chosen for the microdrop towards the printing medium. The charging device can take the form of two half-planes intersecting each other in a direction parallel to the axis of the ink jet.

Abstract: A charge plate fabrication process provides a catcher/charge plate assembly having improved manufacturability. The fabrication process includes the steps of providing a catcher, including a catch pan, and providing a ceramic charge plate, the charge plate having an electrode face. The charge plate electrode face is prelapped to a uniform negative angle before assembling the charge plate and the catcher in a fixture. The assembled catcher and charge plate are then bonded in the fixture.

Abstract: An ink jet printer includes an ink jet printhead having a drop generator and an ink drop charging and catching assembly. An elastomeric seal mounted on a lever arm about a pivot remote from the charging and catching assembly seals the ink drop generator and charging and catching assembly when the ink jet printer is not in use.

Abstract: Connections to a charge plate in an ink jet print head are made using anisotropic conductive material. Reliable, high yield connections approaching 200 connections per inch are achieved.

Abstract: Printing distortions caused by ink stream/charge tunnel misalignment, charge tunnel mis-dimensioning or a variation in drop spacing or changes in ink resistivity are corrected by measuring the actual induction co-efficients for a particular printer. For this purpose, charge sensors located along the ink stream or adjacent the ink catcher detect induced charges from which the induction co-efficients are calculated by a programmable controller. These co-efficients are used to adjust the charge tunnel voltages to reduce or eliminate printing distortion.

Abstract: A microprocessor-based control system for use in ink jet printers periodically measures flow rate of marking fluid, flow time or flight time of marking fluid drops and adjusts the voltage supplied to deflection electrodes-to maintain constant character height notwithstanding changes in the printer operating environment that would otherwise result in undesirable variation in character height. An alternate embodiment uses the flow time, flow rate or flight time information to adjust the charge amplifier gain, rather than the deflection voltage, to achieve the same result.