Abstract: An injection unit for a shaping machine includes an injection piston arranged displaceably in an injection cylinder and at least two drive units for displacement of the injection piston. Each of the at least two drive units is lubricated by an oil chamber which is oil-tightly sealed off in relation to the surroundings, and each oil chamber holds an oil volume, above which is arranged an air volume. The air volumes of the oil chambers are connected together in air-conducting relationship by a connecting conduit.

Abstract: An extrusion process is disclosed for turning vegetable protein compositions such as soy protein into a fibrous, meat-like structure. The process involves the application of relatively high moisture contents. An open structure is produced that can be infused with water so as to influence the product's tenderness. The products of the invention can be provide with a fibrosity and tenderness at will. The invention offers the possibility to include relatively high amounts of fat in the product.

Abstract: An Extruder for shaping a viscous material such as a blend of rubber is disclosed herein. The extruder includes a screw rotationally driven about an axis (XX?) in a barrel and bearing one or more helical flights extending radially outwards from a central shaft of the screw, the extruder comprising a material homogenization zone (H) through which a screw portion comprising interrupted flight elements forming empty annular spaces extends axially, and a barrel portion delimiting the said homogenization zone bearing flight elements extending radially inwards into the said empty annular spaces. According to the disclosure, the barrel portion delimiting the homogenization zone is itself rotationally driven about the axis XX? to form a rotary barrel.

Abstract: A machine part for agricultural, turf, mining or construction equipment for processing material is provided. The machine part comprises a base material. A clad material is deposited on the base material to form at least one blunt edge along the body. The clad material comprises a second hardness greater than the first hardness.

Abstract: A silane compound is represented by Formula 1: wherein each R1 is independently a single bond, an ether group, a carbonyl group, a thioether group, a sulfone group, or a substituted or unsubstituted C1 to C20 hydrocarbon group, R2 and R3 are each independently a substituted or unsubstituted C1 to C20 hydrocarbon group, each R4 is independently hydrogen or a C1 to C5 hydrocarbon group, each X is independently halogen, a hydroxyl group, C1 to C20 alkoxy, or C6 to C20 aryloxy, each Y is independently a single bond, an amide group, a thioester group, a hydroxyethylene group, a carbonyl group, an aromatic group or an ester group, a and b are each independently an integer from 1 to 3, a+b is 4, no is an integer from 0 to 5, n is an integer from 5 to 50, and p and q are each independently an integer from 0 to 4.

Abstract: A device for checking the construction of an extruder screw having a shaft and screw elements that are to be pushed or have been pushed one after the other onto the shaft in a defined sequence. Each screw element has an element-specific external geometry. A recording device being provided for determining information concerning the sequence of the screw elements that are to be pushed on or have been pushed on and for comparing the information determined with target information, which directly or indirectly describes the target sequence.

Abstract: Systems and methods for controlling the temperature of a solid-state screw extruder may include providing an extrusion screw that incorporates one or more screw shaft channels. The shaft channels may be configured to conduct a flow of a heat conducting medium along a length of the shaft. The shaft channels may be incorporated into an exterior surface or within the body of the screw shaft. The extruder may include extrusion screw elements in mechanical communication with the shaft. Each of the elements may further include one or more element channels also configured to conduct a flow of the medium. The shaft channels and the element channels may be disposed to permit a flow of the medium therebetween. The temperature of the extrusion screws and/or screw elements may be controlled by circulating the medium from a source, through the shaft and element channels, and back to the source.

Abstract: The molded article includes a resin composition with a single shaft extruder, in which the resin composition is generated by melting and mixing a raw mixture, the raw mixture being obtained by blending 40-90 parts by mass of the polyolefin (A), 3-30 parts by mass of the metaxylylene group-containing polyamide (B), and 3-50 parts by mass of the modified polyolefin (C). In the single shaft extruder, the ratio of the length of the feeding part to the screw effective length is 0.40-0.55, the ratio of the length of the compressing part to the screw effective length is 0.10-0.30, the ratio of the length of the measuring part to the screw effective length is 0.10-0.40, the upper limit of the temperature of the feeding part falls within the range of +20° C. from the melting point of the metaxylylene group-containing polyamide or less, and the temperatures of the compressing part and the measuring part fall within the range of ?30° C. to +20° C.

Abstract: It is an object of the present invention to obtain an optically transparent nano-dispersed polymer blend extrudate and a transparent resin having a microscopic dispersion structure in which incompatible polymer blend is melted and kneaded, one of resins is formed into a matrix, a size of dispersed phase of the other resin is controlled to 300 nm or less, more preferably 100 nm or less. Extra additive such as a compatibilizer is not added. When the incompatible polymer blend is melted and kneaded using a high shearing and forming apparatus having an inner feedback type screw under a condition that the screw rotation speed is 600 rpm to 3000 rpm, the rotation speed of the inner feedback type screw is increased, the kneading time is set under constant rotation speed, the high shearing forming condition is adjusted, and a structure in which a size of dispersed phase is controlled to 300 nm or less, more preferably 100 nm or less is formed.

Abstract: The present invention is related to a method for producing a resin composition including feeding a resin (A), a fibrous filler (B), and a particulate filler (C) which is harder than the fibrous filler (B) to an extruder, and melt-kneading to extrude a kneaded material, the resin composition comprising a fibrous filler (B) which is 140 ?m or less in weight average fiber length. According to the present invention, a production method with high versatility is provided in which a resin composition containing the fibrous filler having the weight average fiber length of 140 ?m or less is effectively produced.

Abstract: A plastication screw (1) comprises a shank (2) extending along a rectilinear axis (3), a feeding region (4) to supply a product to be plasticated, a plastication region (5) placed immediately downstream of the feeding region (4), relative to a main feeding direction (S) of the product along the axis (3) of the shank (2), at least one primary thread (7) extending in a helical development around the shank (2) at least in the plastication region (5), following a predetermined winding direction (V), and at least one secondary thread (10) extending in a helical development around the shank (2) in the same way as said predetermined winding direction (V), in at least part of the plastication region (5). The primary thread (7) and the secondary thread (10) each have a varying pitch (p1, p2). The pitch variation (p2) of the secondary thread (10) is greater than the pitch variation (p1) of the primary thread (7).

Abstract: Disclosed is an apparatus for processing plastics, having a mixing implement rotatable around an axis of rotation, wherein, in a side wall, an aperture is formed, through which the plastics material is removed, a conveyor being provided, with a screw rotating in a housing wherein the imaginary continuation of the longitudinal axis of the conveyor in a direction opposite to the direction of conveying passes the axis of rotation, and on the outflow side, an offset distance between the longitudinal axis and the radial that is parallel to the longitudinal axis, and the diameter D of the container has the following relationship to the diameter d of the screw: D=10·3?{square root over (K·d2)}, where D is the internal diameter in mm of the container d is the diameter in mm of the screw and K is a constant which is in the range from 60 to 180.

Abstract: Disclosed in an apparatus for the processing of plastics, with a container with a rotatable mixing implement, wherein a conveyor being provided, with a screw rotating in a housing, wherein the imaginary continuation of the longitudinal axis of the conveyor in a direction opposite to the direction of conveying passes the axis of rotation, there being, on the outflow side, an offset distance between the longitudinal axis and the radius that is parallel to the longitudinal axis, and wherein the smallest possible distance (ms) between the implement and screw is described by the following relationship: ms?k*d+K, where d is the diameter of the screw in mm, K is a factor in the range from 20 to 100, more particularly 20 to 80, k is a factor in the range from 0.03 to 0.4, more particularly 0.04 to 0.25.

Abstract: Disclosed is an apparatus for the pretreatment and subsequent conveying or plastification of plastics, with a container with a mixing and/or comminution implement that is rotatable around an axis of rotation, wherein, in a side wall, an aperture is formed, through which the plastics material can be removed, a conveyor being provided, with a screw rotating in a housing. The invention is characterized in that the imaginary continuation of the longitudinal axis of the conveyor in a direction opposite to the direction of conveying passes the axis of rotation, there being, on the outflow side, an offset distance between the longitudinal axis and the radius that is parallel to the longitudinal axis, that the L/D ratio of the screw is ?7, and that the compressing format of the screw begins only from a distance (A) of more than 1.5 times the diameter (d) of the screw.

Abstract: An extruder barrel section is disclosed. The extruder barrel section comprises of a first barrel pad and a second barrel pad. The first and second barrel pad co-operating to define a recess configured to receive an extruder liner. The length of the first and second barrel pad is less than the length of the extruder liner such that the extruder liner defines an end surface that projects beyond the extruder barrel section on at least one side. The end surface is configured to abut the end surface of another extruder liner. The extruder barrel section further comprises of a locking structure configured to lock the first barrel pad to the second barrel pad with the extruder liner therebetween.

Abstract: Extruders for processing material have a selectively variable extruder volume. The extruders include an extruder barrel containing a bore sized to process 5 to 50 grams of material, wherein the bore has an upstream inlet portion for feeding the material to be processed and a downstream outlet portion connectable to an extruder exit for material processed through the extruder, and at least two recycle channels which differ from one another in at least one of volume, area of cross-section and length. A diverter valve of a flow control system is positioned at the outlet of the extruder for controllably directing material flow from the bore to either the extruder exit or at least one of at least two recycle channels.

Abstract: An injection device may include an injecting portion, and a material feeding portion having a pelletized resinous material. The material feeding portion includes a cylindrical feeding passage that is communicated with the injecting portion, a screw that is disposed in the feeding passage, and a drive mechanism that is configured to rotate the screw about a rotational axis. When the screw is rotated about the rotational axis by the drive mechanism, the pelletized resinous material can be fed into the injecting portion.

Abstract: An extruder screw includes a screw shaft with several screw elements which can be or have been detachably slipped onto this shaft, the screw shaft having an external gearing and the screw elements having an internal gearing which engage the external gearing. The profile of the teeth of the external and the internal gearing are asymmetric, whereby in relation to a preferred direction of rotation of the extruder screw, the torque-transferring flanks of the teeth of the external and the internal gearing make a smaller angle with the perpendicular to the axis of rotation than do respective opposing flanks, at the teeth, of the external and internal gearing.

Abstract: A restored metallic extrusion processing element comprises a tubular metal core around which is consolidated a powdered metal extrusion component that includes metallurgically bonded interior shell and exterior working portions. The interior shell portion covers the core and is characterized by a first multiple-crystalline microstructure, and the exterior working portion is characterized by a second multiple crystalline microstructure of densified powdered metal particles. The exterior working portion has an outside surface including outer working surface features that extend along the length of the extrusion processing element. A bond interface of metallurgical type defines a crystalline microstructure boundary between the first and second multiple-crystalline microstructures.

Abstract: A screw machine, in particular an extruder, has a housing which has a supply opening at a supply end. At least one bore with a longitudinal axis is provided, in which a screw shaft is rotatably arranged. The drive takes place by means of a drive motor using a gear, the output shaft of which has a rotary drive connection to the screw shaft. Provided between the housing and the gear is a slide connection, which allows a displacement of the housing relative to the gear in the direction of the longitudinal axis.

Abstract: A kneading apparatus includes a plasticizing cylinder in which a high pressure kneading zone and a pressure reduction zone are formed adjacently in this order from an upstream side so that a molten resin obtained by plasticizing a thermoplastic resin and a pressurized fluid are kneaded with each other in the high pressure kneading zone, and gasified pressurized fluid, which is gasified by reducing a resin internal pressure, is separated in the pressure reduction zone from the molten resin kneaded with the pressurized fluid, a screw which is arranged rotatably and movably back and forth in the plasticizing cylinder; and a downstream side seal mechanism which is provided between the high pressure kneading zone and the pressure reduction zone and which makes communication and disconnection between the high pressure kneading zone and the pressure reduction zone in accordance with a rotation state of the screw.

Abstract: Single screw extruder for making a dryer bar.

Abstract: The present techniques provide an extruder screw comprising a high shear melting and mixing zone starting a distance away from an entry point of the screw corresponding to 35%-50% of the overall screw L/D. The extruder screw may also include elements capable of increasing a degree of fill of the high shear melting and mixing zone. In accordance with present techniques, the extruder screw is configured to blend two or more polyolefin polymers having greater than about a 200,000 difference in weight-average molecular weight in a single extrusion step. The extruder screw of the present techniques may be used in a single screw or twin screw extruder, and may be incorporated into a polyolefin production plant for producing multi-modal resins.

Abstract: A plasticizing screw for injection molding according to the present invention is installed in an injection molding machine that performs injection molding by plasticizing thermoplastic resin feedstock containing reinforcement fibers, and includes a shaft, a main flight, and a sub-flight. The protrusion height of the main flight from the circumferential surface of the shaft is formed to be constant in at least an area in which the sub-flight is provided.

Abstract: The kneading apparatus 1 includes a casing 2, a pair of elongated screws 4a, 4b rotatably provided in the casing 2. The screws 4a, 4b are arranged parallel and horizontally with respect to one another. The casing 2 has a main body 20 and a screw container 3 provided in the casing 2. The screw container 3 defines a kneading section 30 therein. The screw 4a includes a screw axis 41 having an outer periphery, a first screw member 42 provided on the outer periphery of the screw axis 41 and a kneading member 43 provided on the outer periphery of the screw axis 41. The first screw member 42 and kneading member 43 are provided in the kneading section 30. The screw 4a, the first screw member 42 and the kneading member 43 respectively have core portions 411, 412, 413 having a surface and outer layers 45 respectively provided on the surfaces of the core portions 411, 412, 413. The screw container 3 and the outer layers 45 are constituted of a nonmetallic material.

Abstract: A method of processing metal, metallic alloys, and metal matrix composites in a plastics injection molding machine is disclosed. The method includes the steps of providing a plastics injection molding machine having a screw. A step of removing the screw is included in the method. A step of replacing the screw with a modified screw configured and arranged for processing metals is also included. Alternatively, a step of removing the flights from the middle portion of the original screw shaft may be included.

Abstract: Improved single screw extruders systems (40) are provided including a single screw extruder (42, 92) as well as an upstream preconditioner (44). The extruders (42, 92) include a single, internal, elongated, helically flighted, axially rotatable screw assembly (52) having one or more improved screw sections (74, 74a, 76). The screw sections (74, 74a, 76) include specially configured flighting (86) wherein adjacent flighting portions (86a, 86b) have smoothly arcuate surfaces (88) extending between the respective flighting portion peripheries (90a, 90b). This flighting design provides smooth, substantially surge-free operation while increasing SME and cook values. The preferred preconditioner (44) has independently controlled mixing shafts (106, 108) allowing the shafts (106, 108) to be rotated at different rotational speeds and/or directions.

Abstract: Extruder (1) for processing material, comprising an extruder barrel (3) containing a bore (5) and at least one extruder screw (11) positioned within said bore, the bore having an upstream inlet portion for feeding the material to be processed and a downstream outlet portion connectable to an extruder exit (7) for material processed through the extruder, the at least one extruder screw has a length:diameter ratio of less than 20:1, the extruder further comprising at least one recycling channel (13, 15) running through the barrel from the outlet portion of the bore and at least two recycling exits (19, 21, 23) that connect a recycling channel to the bore upstream of the outlet portion by and further comprising means for directing the material through the at least one recycling channel and the recycling exits and/or the extruder exit.

Abstract: An apparatus for wet granulating a powder material comprises:—a barrel having a granulation chamber and being provided with a first inlet (1) for receiving said powder material and for supplying it to said granulation chamber and with a second inlet (2) for receiving a granulating liquid and for supplying it to said granulation chamber, said granulation having an aperture (9) for discharge of granules from said barrel, and—a transporting means (S) for advancing said powder material toward the end of said granulation chamber while granulating it with the aid of said granulating liquid, said transporting means (S) comprising a first transport zone (4) at its rear end, an agglomeration zone (5) downstream from the first transport zone (4) and a second transport zone (8) at its front end, said first inlet (1) and said second inlet (2) being positioned above the first transport zone (4), wherein said aperture (9) has a shape tightly fitting the terminal portion of the transporting means (S) for directly dischargin

Abstract: To provide a kneading screw which can reduce such a phenomenon that a disproportional load is imposed onto a shaft of the kneading screw without degrading kneading performance of the kneading screw, a twin screw extruder with the kneading screw, and a method for assembling the kneading screw.

Abstract: A kneading screw is disclosed which comprises a screw body, the screw body comprising a feed section and a kneading section, the feed section comprising screw segments for feeding a to-be-kneaded material to a downstream side and the kneading section comprising kneading segments for kneading the material. The screw body is provided within the kneading section with a multi-stage portion which gradually changes axially in rotating outside diameter. It is preferable that the multi-stage portion be constituted by kneading segments of plural kneading discs different in rotating outside diameter. With such a construction, it is possible to avoid stress concentration on an axial part of the kneading screw and thereby prevent breaking of a spline shaft and abnormal wear of kneading flights.

Abstract: A method for producing thermoplastic elastomer is disclosed and comprises the step of: blending a mixture including particles of vulcanized rubber material and a molten thermoplastic material such that the rubber material is subjected to mechanical shearing forces and the surfaces of the rubber particles undergo homolytic bond scission to form chains of free radicals which cross-link with the thermoplastic material. Apparatus for carrying out the method, elastomers produced by the method and articles produced from the elastomers are also disclosed.

Abstract: To provide a heat-resistant resin composition which has excellent heat resistance, does not show a reduced mechanical strength such as flexural strength even after being passed rough a reflow furnace and heat-treated under high temperature conditions, and also has an excellent flame retardancy; a production method of the heat-resistant resin composition; a heat-resistant resin-molded article; and a surface mount electronic component. The heat-resistant resin composition includes a polyarylene sulfide resin (A) and an aromatic polyamide (B) having terephthalic acid amide as an essential structural unit at a former/latter ratio of 70/30 to 95/5 by mass. In a molded article composed of the heat-resistant resin composition, the average diameter of holes formed by etching a broken-out section of the molded article with an organic solvent is 0.1 to 1.0 ?m, where the broken-out section is observed on a scanning electron microscope (2,500 times).

Abstract: A mixing device for synthetic leather to joint with a solid powder material includes a material mixing unit and a stirring and conveying unit. The material mixing unit includes a mixing body and two feeders. The mixing body is connected with the two feeders and has a mixing chamber therein which is intercommunicated with the two feeders. The stirring and conveying unit is connected with the material mixing unit and has a stirring and conveying chamber therein which is intercommunicated with a solid material container and the mixing chamber. Thereby, a solid powder material, a first material and a second material are respectively disposed in the solid material container and the feeders, and then guided into the mixing chamber to be well mixed for forming a mixture. The mixture is manufactured to form synthetic leather containing the solid powder material.

Abstract: The kneading disc segment according to the present invention comprises plural disc sets each comprising two kneading discs and mounted on a kneading screw (3) which is for kneading a material while feeding the material to a downstream side. Disc sets each comprising a first kneading disc positioned on an upstream side and a second kneading disc, the second kneading disc being mounted continuously with and downstream of the first kneading disc so as to have a phase difference ? of an acute angle relative to the first kneading disc, are disposed continuously in the axial direction of the kneading screw. The first kneading discs in two continuous disc sets have a phase difference of 180°. With this construction, it is possible to attain a higher degree of kneading than in the conventional neutral kneading disc segment.

Abstract: A system for clamping together a pair of extruder barrel sections of an extruder is disclosed. The system comprises of a clamp that includes an upper arm, and a lower arm connected to the upper arm at one edge of the upper arm. The upper and lower arms cooperating to define a recess configured to receive a pair of extruder barrel sections. The clamp further includes a locking structure configured to lock the upper arm to the lower arm with the pair of extruder barrel sections therebetween. The system further comprises of a support structure for the clamp that includes a bracket connected to the clamp and a column connected to a base of the extruder. The bracket and column are connected to each other such that relative movement between the bracket and the column is permitted axially along the extruder barrels sections. An extruder is also disclosed.

Abstract: A restored metallic extrusion processing element comprises a tubular metal core around which is consolidated a powdered metal extrusion component that includes metallurgically bonded interior shell and exterior working portions. The interior shell portion covers the core and is characterized by a first multiple-crystalline microstructure, and the exterior working portion is characterized by a second multiple crystalline microstructure of densified powdered metal particles. The exterior working portion has an outside surface including outer working surface features that extend along the length of the extrusion processing element. A bond interface of metallurgical type defines a crystalline microstructure boundary between the first and second multiple-crystalline microstructures.

Abstract: It is an object of the present invention to obtain an optically transparent nano-dispersion polymer blend extrudate and a transparent resin having a microscopic dispersion structure in which incompatible polymer blend is melted and kneaded, one of resins is formed into a matrix, a size of dispersed phase of the other resin is controlled to 300 nm or less, more preferably 100 nm or less. Extra additive such as a compatibilizer is not added. When the incompatible polymer blend is melted and kneaded using a high shearing and forming apparatus having an inner feedback type screw under a condition that the screw rotation speed is 600 rpm to 3000 rpm, the rotation speed of the inner feedback type screw is increased, the kneading time is set under constant rotation speed, the high shearing forming condition is adjusted, and a structure in which a size of dispersed phase is controlled to 300 nm or less, more preferably 100 nm or less is formed.

Abstract: The present invention is directed to improved preconditioners (12) especially useful for the production of high meat-content pet foods. The preconditioners (12) include an elongated housing (16) with one or more elongated, axially rotatable mixing shafts (18, 20) therein, each having a plurality of outwardly extending mixing elements (42, 44). The preconditioner (12) is provided with apparatus (56) for directing relatively large quantities of heated non-steam gas into the preconditioner (12) in lieu of most or all of the steam normally used with preconditioners. This serves to heat material passing through the preconditioner (12) without the addition of substantial moisture.

Abstract: The invention provides a golf ball material which is a resin mixture composed of (a) an olefin-unsaturated carboxylic acid copolymer and/or an olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ester copolymer having a weight-average molecular weight (Mw) of from 120,000 to 200,000 and a weight-average molecular weight (Mw) to number-average molecular weight (Mn) ratio of from 4.3 to 6.6 or a metal neutralization product thereof, (b) an olefin-unsaturated carboxylic acid copolymer and/or an olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ester copolymer having a weight-average molecular weight (Mw) of from 120,000 to 200,000 and a weight-average molecular weight (Mw) to number-average molecular weight (Mn) ratio of from 6.8 to 9.

Abstract: An extruder barrel section is disclosed. The extruder barrel section comprises of a first barrel pad and a second barrel pad. The first and second barrel pad co-operating to define a recess configured to receive an extruder liner. The length of the first and second barrel pad is less than the length of the extruder liner such that the extruder liner defines an end surface that projects beyond the extruder barrel section on at least one side. The end surface is configured to abut the end surface of another extruder liner. The extruder barrel section further comprises of a locking structure configured to lock the first barrel pad to the second barrel pad with the extruder liner therebetween.

Abstract: An extruder 10 comprises a barrel 12 and a screw 24 mounted in the barrel for rotation. The screw comprises screw threads 26a, 26b, 26c. The barrel has an inlet funnel 22 toward one end for material to be extruded and a die plate 18 with openings 20 at the other end and an air inlet port 28 toward one end of the barrel and an air outlet port 30 toward the other end. The screw threads are such that material 34 in the barrel is moved more quickly along the portion of the barrel between the air inlet port and the air outlet port than upstream of that portion. The air outlet is connected to a pump 32 so that there is a pressure difference between the air inlet and the air outlet.

Abstract: A device for mixing and/or kneading food products. The device includes a container having an inlet, an outlet, and at least one rotary shaft extending substantially in a longitudinal direction of the container. The at least one rotary shaft includes at least one tool, the at least one tool including at least one bar connected to the at least one rotary shaft via spacers. The at least one rotary shaft further includes an operative area to continuously mix and/or knead the food products, the operative area extending in a longitudinal direction of the at least one rotary shaft.

Abstract: The invention relates to a device for the extrusion of thermoplastic synthetic material featuring an extruder screw (2) which is mounted on a housing (1) including a plasticizing section (P) at the inlet side, a degassing section which is mounted upstream on a discharge section (A) and a conveying outlet (3) operating in the opposite direction which is located between the plasticizing section (P) and the degassing section (E). A flow channel (5) that contains a melt filter (4) is bridged over by at least one of the conveying outlets (3) in the opposite direction. To create favorable production conditions, the extruder screw (2) forms a similar conveying outlet (7) operating in the same direction between the conveying outlet (3) in the opposite direction and the downstream port (6) of the flow channel (5). The housing (1) has at least one degassing vent (8) at the transition area of the conveying outlet (3) operating in the opposite direction and the conveying outlet (7) operating in the same direction.

Abstract: Methods of extruding polyurethane composite materials are described. One method includes introducing at least one polyol and inorganic filler to a first conveying section of the extruder, transferring the at least one polyol and inorganic filler to a first mixing section of an extruder, mixing the at least one polyol and the inorganic filler in the first mixing section, transferring the mixed at least one polyol and inorganic filler to a second conveying section of the extruder, introducing a di- or poly-isocyanate to the second conveying section, transferring the mixed at least one polyol and inorganic filler and the di- or poly-isocyanate to a second mixing section, mixing the mixed at least one polyol and inorganic filler with the di- or poly-isocyanate in the second mixing section of the extruder to provide a composite mixture, and transferring the composite mixture to an output end of the extruder. Other related methods are also described.

Abstract: The degree of kneading of a material to be kneaded is to be capable of being adjusted with a high accuracy. A kneading degree adjusting mechanism is installed in a processing apparatus having a barrel and a kneading screw inserted into the barrel rotatably, the kneading screw having a kneading section and being adapted to rotate within the barrel to knead a material continuously while feeding the material from an upstream side toward a downstream side, the kneading degree adjusting mechanism including a push-back section for pushing back the material to the upstream side and thereby making the material stay around the kneading section, the push-back section being disposed downstream of the kneading section in the kneading screw, a kneading degree adjusting member having an opposed surface opposed to an outer periphery surface of the push-back section, and a drive section for actuating the kneading degree adjusting member so that the opposed surface moves toward and away from the push-back section.

Abstract: A liquid phase continuous reactor which includes a screw rotatably disposed within a barrel and defining a mixing zone therebetween whereby the relative rotation of the screw with respect to the barrel is adapted to axially transport materials disposed between the screw and the barrel while mixing the components wherein the land surface area between the spiral groove forms at least 50% of the surface area of the screw in a mixing zone.

Abstract: The apparatus and method that best results in low shear to melt shear-sensitive materials, such as polyethylene terephthalate, polyvinylchloride, acrylonitrile butadiene styrene, acrylics and/or resins with fiber fillers, without sacrificing process speed and/or cycle time, comprises the use of a barrel, screw and induction heating coil. The screw, in this case, preferably includes a low volumetric compression ratio, a relatively short feed section, an extended transition section, and a typical metering section.

Abstract: A screw for injection molding provides a coaxial piston that allows the effective cross-sectional area of the screw to be varied during the injection cycle permitting small shot metering with relatively large diameter injection molding screws. The screw is positioned within the injector barrel of a injection molding assembly and includes a number of threads disposed around its outer surface configured to advance molten plastic to the front of the barrel. The screw further includes a central bore having a piston slidably received within the central bore. The plastic shot to be forced out through the nozzle of the injection molding assembly is controlled by movement of the piston within the screw.

Abstract: A method of extending the life of an extruder screw by affixing tiles of wear-resistant material along the crest of the extruder screw flighting threads, and optionally grinding the hardened material to remove any sharp edges. In another configuration of the present invention, plates of wear-resistant material are secured to the leading edges of the extruder screw threads to further prolong the life of the extruder screw.