Stirrer Is Through-pass Screw Conveyor Patents (Class 366/79)
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Publication number: 20090181234Abstract: To provide a heat-resistant resin composition which has excellent heat resistance, does not show a reduced mechanical strength such as flexural strength even after being passed rough a reflow furnace and heat-treated under high temperature conditions, and also has an excellent flame retardancy; a production method of the heat-resistant resin composition; a heat-resistant resin-molded article; and a surface mount electronic component. The heat-resistant resin composition includes a polyarylene sulfide resin (A) and an aromatic polyamide (B) having terephthalic acid amide as an essential structural unit at a former/latter ratio of 70/30 to 95/5 by mass. In a molded article composed of the heat-resistant resin composition, the average diameter of holes formed by etching a broken-out section of the molded article with an organic solvent is 0.1 to 1.0 ?m, where the broken-out section is observed on a scanning electron microscope (2,500 times).Type: ApplicationFiled: December 26, 2006Publication date: July 16, 2009Applicant: DIC CORPORATIONInventor: Yasuyuki Yoshino
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Publication number: 20090162476Abstract: A system and method for mixing and forming gum structures is provided. The system may include combinations of continuous and batch mixers arranged generally in parallel and/or series for mixing gum base ingredients with subsequent gum ingredients. In one embodiment, the system and method first forms a gum structure that is not a gum base and then adds a subsequent gum ingredient such that the gum structure is less than a gum base in combination with a subsequent gum ingredient. In other embodiments, the system and method includes forming a gum base in addition to some subsequent gum ingredients that are not quite finished gum. Further, in other embodiments, the system and method may perform some of the mixing of the ingredients at a first location while mixing of further ingredients is performed at a remote location.Type: ApplicationFiled: December 18, 2008Publication date: June 25, 2009Applicant: CADBURY ADAMS USA LLCInventors: James A. Duggan, Jose Angel Amarista, George Albert Barrera, Joseph M. Bunkers, Arthur W. Upmann, Miles van Niekerk, Glenn Thompson Visscher
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Patent number: 7513676Abstract: A method of extending the life of an extruder screw by affixing tiles of wear-resistant material along the crest of the extruder screw flighting threads, and optionally grinding the hardened material to remove any sharp edges. In another configuration of the present invention, plates of wear-resistant material are secured to the leading edges of the extruder screw threads to further prolong the life of the extruder screw.Type: GrantFiled: May 5, 2005Date of Patent: April 7, 2009Assignee: Good Earth Tools, Inc.Inventors: Edward Williams, Alan Eugene Kirkland
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Patent number: 7510320Abstract: There is provided an extrusion auger having auger segments that are removable from an auger shaft and that include a recess to facilitate removal of the auger segments. A pulling tool is also provided to engage the recess of the auger segment and to facilitate the removal of auger segment from the auger shaft in an axially forward direction. The auger segment includes an access way to provide access to the recess and the recess includes an engaging surface. The pulling tool includes a flanged end that can pass through the access way of the auger segment and contact the engaging surface of the auger segment. The recess of the auger segment may be located in a bore of the auger hub such that the pulling tool can be advanced along a keyway in the auger shaft, rotated to pass the flanged end of the pulling tool through the access way, and pulled axially forward to contact the engaging surface.Type: GrantFiled: February 12, 2007Date of Patent: March 31, 2009Assignee: J.C. Steele & Sons, Inc.Inventors: Charles Burton Whittaker, Jr., Joey D. Bowles
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Publication number: 20090027994Abstract: A mixing and kneading machine (1) for continual compounding comprises a screw shaft (3) rotating in a casing 2 and simultaneously moving axially translationally. To sustainably enhance the efficiency of the machine as regards its material thruput per unit of time a screw shaft is proposed having the following geometric ratios: Da/Di=1.5 to 2.0, i.e. the ratio of screw shaft outer diameter Da to screw shaft inner diameter Di is 1.5 to 2.0, Da/H=4 to 6, i.e. the ratio of screw shaft outer diameter Da to stroke H is between 4 and 6, T/H=1.3 to 2.5, i.e. the ratio of pitch T to stroke H is between 1.3 and 2.5. The mixing and kneading machine (1) provided with such a screw shaft (3) is operated preferably at a rotational speed exceeding 500 rpm, particularly exceeding 800 rpm.Type: ApplicationFiled: July 18, 2008Publication date: January 29, 2009Applicant: Buss AGInventors: Heini Grutter, Hans-Ulrich Siegenthaler
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Patent number: 7469629Abstract: A homogenising and kneading mixer comprising a premixer (12) placed upstream from a kneader and at least two kneading screws (20, 21) in turn connected with a vacuum tank (37) feeding final compression screws (44), in which the kneader has a containment cylinder (19a, 19b) and respective kneading screws (20, 21) realised in portions of different diameter, a first portion of smaller diameter (19a, 20a, 21a) arranged at a pasta scrap feeding conduit (25) and a second portion of greater diameter (19b, 20b, 21b) arranged at the premixer (12).Type: GrantFiled: February 1, 2006Date of Patent: December 30, 2008Assignees: FAVA S.p.A., STORCI S.p.A.Inventors: Enrico Fava, Anzio Storci
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Publication number: 20080315453Abstract: A method for dispersing sepiolite-type clay particles in a polyester matrix by melt-compounding a mixture of: sepiolite-type clay, at least one linear polyester oligomer, and at least one polyester polymer to produce a nanocomposite composition; and, optionally, subjecting said nanocomposite composition to solid state polymerization to increase polyester molecular weight. Further described is a method for preparing a polyester nanocomposite composition from a masterbatch, comprising melt-compounding a mixture of: sepiolite-type clay, at least one polyester oligomer, and at least one polyester polymer to produce a nanocomposite composition containing a greater concentration of sepiolite-type clay than is desired in the final resin composition; optionally, subjecting said nanocomposite composition to solid state polymerization to increase the polyester molecular weight; and further melt compounding said nanocomposite composition with polyester polymer and, optionally, additional ingredients.Type: ApplicationFiled: June 22, 2007Publication date: December 25, 2008Inventors: Michael Joseph Molitor, Mark Gary Weinberg, Mark David Wetzel, David T. Williamson
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Publication number: 20080198687Abstract: An extruder for viscous masses, and including an extruder screw and a positive-displacement gear pump disposed downstream of the extruder screw as viewed in the conveying direction. The positive-displacement gear pump has at least one conveying gear and at least one positive-displacement gear. The axis of the conveying gear is disposed essentially at right angles to the axis of the extruder screw, and the axis of the positive-displacement gear is disposed essentially in the same direction as the axis of the extruder screw.Type: ApplicationFiled: February 18, 2008Publication date: August 21, 2008Inventor: Reinhard Uphus
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Patent number: 7345116Abstract: An optically clear thermoplastic resin composition is disclosed which comprises structural units derived from substituted or unsubstituted polycarbonate and substituted or unsubstituted polyester, wherein said polyester comprises structural units derived from terephthalic acid and a mixture of 1,4-cyclohexane dimethanol and ethylene glycol, wherein said ethylene glycol is greater than about 60 mole percent based on total moles of 1,4-cyclohexane dimethanol and ethylene glycol. In addition the composition disclosed possess good environmental stress cracking resistance, flow and thermal properties.Type: GrantFiled: July 13, 2006Date of Patent: March 18, 2008Inventors: Abbas-Alli Ghudubhai Shaikh, Manatesh Chakraborty, Manickam Jayakannan, Ganesh Kannan, Vishvajit Chandrakant Juikar, Rajashekhar Shiddappa Totad
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Publication number: 20070269550Abstract: Disclosed is: (i) a molding-system valve, (ii) a molding system having a molding-system valve, and/or (iii) a method of a molding-system valve, amongst other things.Type: ApplicationFiled: May 17, 2006Publication date: November 22, 2007Inventor: Jan Marius Manda
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Patent number: 7296920Abstract: The invention provides an improved mixer section for a screw for a molding machine. The improved mixer section includes at least one conveying flight and at least one spill flight intersecting with the conveying flight. At least one notch is formed in the conveying flight to enable mixing between adjacent flow channels. The spill flight terminates near the output of the mixer to create a trap zone for any unmelts that reach that area of the mixer.Type: GrantFiled: May 21, 2004Date of Patent: November 20, 2007Assignee: Husky Injection Molding Systems Ltd.Inventors: Raymond W. Zhang, Denise D. Craig
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Patent number: 7230037Abstract: The present invention relates to a method for the continuous mixing of at least one polyol component and at least one isocyanate component and optionally additives to form a polyurethane reaction mixture in a stirrer mixer with an axially conveying stirrer.Type: GrantFiled: September 5, 2003Date of Patent: June 12, 2007Assignee: Hennecke GmbHInventors: Hans-Michael Sulzbach, Reiner Raffel, Jürgen Wirth, Wolfgang Pawlik, Florian Thiebes, Lothar Röhrig
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Patent number: 7192178Abstract: There is provided an extrusion auger having auger segments that are removable from an auger shaft and that include a recess to facilitate removal of the auger segments. A pulling tool is also provided to engage the recess of the auger segment and to facilitate the removal of auger segment from the auger shaft in an axially forward direction. The auger segment includes an access way to provide access to the recess and the recess includes an engaging surface. The pulling tool includes a flanged end that can pass through the access way of the auger segment and contact the engaging surface of the auger segment. The recess of the auger segment may be located in a bore of the auger hub such that the pulling tool can be advanced along a keyway in the auger shaft, rotated to pass the flanged end of the pulling tool through the access way, and pulled axially forward to contact the engaging surface.Type: GrantFiled: February 19, 2004Date of Patent: March 20, 2007Assignee: J. C. Steele & Sons, Inc.Inventors: Charles Burton Whittaker, Jr., Joey D. Bowles
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Patent number: 7128464Abstract: The invention relates to a method for regulating the minimal value of the pressure in the first half of the metering zone in a direction of conveyance in a single-screw degassing extruder or in a cascade extruder during the conveying of a melt consisting of a thermoplastic. The single-screw degassing extruder or the cascade extruder each have a first screw section (13), a degassing zone (14), a metering zone (22), and a measuring control loop (M), which includes a pressure measuring sensor (P) in the first half of the metering zone, a regulator (R) and an actuator (S) for influencing the pressure in the metering zone. The pressure is measured by the pressure measuring sensor (P) and is set by the regulator (R) and the actuator (S) so that the minimal value at the location of measurement ranges from 0.1 to 10 bar.Type: GrantFiled: April 15, 2002Date of Patent: October 31, 2006Assignee: Roehm GmbH & Co.KGInventors: Bernhard Schaefer, Michael Meier-Kaiser
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Patent number: 7115187Abstract: The invention relates to a method for continually producing a suspension of cellulose in an aqueous tertiary amine oxide. The method includes (a) mixing cellulose and an amine oxide-free aqueous phase to form a cellulose suspension in a mass ratio in the range of 1:3 to 1:40, (b) dehydrating the cellulose suspension, wherein the dehydrated cellulose suspension has a cellulose content in the range of 20 to 80 percent-by-mass; (c) mixing the cellulose suspension with an aqueous amine oxide while the cellulose suspension is falling through a vertical fall zone to obtain an aqueous amine oxide-cellulose suspension with an amine oxide content in the range of 70 to 80 percent-by-mass; and (d) conveying the aqueous amine oxide-cellulose suspension through a horizontal shear zone. The invention also relates to a device for carrying out this method.Type: GrantFiled: September 29, 2000Date of Patent: October 3, 2006Assignee: Alceru Schwarza GmbHInventors: Ralf-Uwe Bauer, MUwe Kind
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Patent number: 7101166Abstract: The extruding apparatus has the molding die to form the ceramic molding, the screw extruder containing the extrusion screw to knead and guide the ceramic material toward the molding die. The extrusion screw is comprised of the pressure screw part and the diffusion screw part. The diffusion screw part provided at the front end of the extrusion screw has a diameter greater than the screw diameter of the pressure screw part.Type: GrantFiled: September 25, 2003Date of Patent: September 5, 2006Assignee: Denso CorporationInventors: Satoru Yamaguchi, Yasunao Miura
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Patent number: 7101076Abstract: An extruder is provided having a transfer region that, in an extruder sleeve, is provided with ribs between which extend flow channels. Disposed opposite the sleeve flow channels are flow channels formed in the extruder screw, and the sum of the cross-sections of the flow channels, when viewed in the direction of extrusion, is shifted toward the sleeve and then toward the screw. The ribs (20) of the extrusion sleeve (12) at the ridges facing the screw (14) have a width that is at least one third, especially at least one half, and preferably approximately 80 to 100% of the width of the flow channels (22). Provided between the ridges of the ribs (20) of the extruder sleeve (12) and of the screw (14) is a gap (24) of more than 0.5%, in particular of about one percent of the diameter of the screw (14).Type: GrantFiled: July 3, 2003Date of Patent: September 5, 2006Assignee: A-Z Formen-und Maschinenbau GmbHInventor: Olaf Skibba
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Patent number: 7101165Abstract: An extrusion molding apparatus comprises a shaping die for producing a ceramic molded product, and a screw extruder having built therein an extruding screw (40) for mixing while leading a ceramic material forward. The extruding screw (40) includes a pressing screw portion (410) having a first lead (411) and a dispersing screw portion (420) having a second lead (421) adjacent to a forward end (412) of the pressing screw portion (410). The second lead (421) is formed in such a manner that the rear ends of all the second lead surfaces (426) at the rear end (422) of the dispersing screw portion (420) and the forward end of the first lead surface (416) at the forward end (412) of the pressing screw portion (410) are displaced from each other.Type: GrantFiled: September 25, 2003Date of Patent: September 5, 2006Assignee: Denso CorporationInventors: Satoru Yamaguchi, Yasunao Miura, Hiromi Katou
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Patent number: 7063453Abstract: An apparatus for plasticating rubber, thermoset or thermoplastic materials according to this invention includes a barrel having a wall extending axially and laterally and having an outer surface and an inner surface. The wall has a thickness formed with mutually spaced holes extending at least partially through the thickness. The barrel is formed of material having a first, relatively low coefficient of thermal conduction conductors having a coefficient of thermal conduction greater than the first coefficient are each located in and engage a hole. Heat applied to the outer surface is conducted rapidly through the wall thickness along the length of the conductors to the inner surface, thereby heating and cooling material being processed located in a cavity surrounded by the wall.Type: GrantFiled: February 23, 2004Date of Patent: June 20, 2006Assignee: Xaloy, Inc.Inventors: Timothy W. Womer, Payton R. Lewis
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Patent number: 6989120Abstract: A continuous process of preparing a heat-vulcanizable filled silicone composition, comprises mixing filler and high viscosity silicone polymer continuously in a first co-rotating intermeshing twin screw extruder; and compounding a filler and silicone polymer mixture from the first extruder in a second single shaft reciprocating extruder. Another continuous process of preparing a heat-vulcanizable filled silicone composition, comprises forming a premix? of filler and high viscosity silicone polymer; mixing the premix and additional high viscosity silicone polymer continuously in a co-rotating intermeshing twin screw extruder; and compounding a filler and silicone polymer mixture from the co-rotating intermeshing twin screw extruder in a second single shaft reciprocating extruder.Type: GrantFiled: February 27, 2003Date of Patent: January 24, 2006Assignee: General Electric CompanyInventors: Devesh Mathur, Alan L. Tate
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Patent number: 6974243Abstract: A screw element includes an outer radius Ra and a core radius Ri for multiscrew extruders with co-rotating and intermeshing screw shafts. The screw element has in axial cross section through its longitudinal axis a profile which has at each of the two axial end faces (i.e. a front end face and a rear end face) only one screw flight corresponding to a conventional single-start screw element for intermeshing screw shafts. In this case, the width (flight land angle ?) of the screw flight and conversely, in a corresponding way, the width (flight land angle ?) of the screw flight are formed in a special way and a shearing flight with a constant shearing flight radius Rs, which is greater than Ri, and less than Ra, is provided.Type: GrantFiled: March 8, 2002Date of Patent: December 13, 2005Assignee: Berstorff GmbHInventors: Reinhard Uphus, Matthias Nolting
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Patent number: 6942376Abstract: An extruder for producing a thermoplastic material having a first and second portion, namely, an axially extending barrel; first and second screw conveyers co-axially disposed within said barrel, said second screw conveyer co-axially disposed within said first screw conveyer with relative rotatable movement between said first and second screw conveyers so as to define a first passage for conveying thermoplastic material from an input to a melt zone and then an output and define a second passage from said melt zone to said output; a connecting passage for communication between said first and second passages whereby a first portion of said thermoplastic melt is conveyed through said first passage to said output and another portion of said thermoplastic melt is conveyed through said connecting passage and through said second passage to said output; means for changing the characteristic of said portion; means for merging said first and second portions together.Type: GrantFiled: November 13, 2002Date of Patent: September 13, 2005Assignee: Industrial Thermo Polymers LimitedInventor: Steven Hartman
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Patent number: 6893151Abstract: A system for delivering elastomeric media comprises a gear pump and a screw-type extruder which, viewed in the delivery direction of the pumping medium, is arranged in front of the gear pump and which comprises a screw and a screw casing. The screw casing has at least one conical part, and the screw has at least one tapering in the area of the conical part. For the controlled feeding of energy into the pumping medium, the screw is axially displaceable in the screw casing.Type: GrantFiled: October 9, 2001Date of Patent: May 17, 2005Assignee: Maag Pump Systems Textron AGInventors: Joerg Giesler, Hans Sonder, Heinrich Holzer, Hans-Dieter Wagner, Michael Heinen
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Patent number: 6871858Abstract: A shaft sealing apparatus is provided which can easily be assembled and arranged to prevent leakage of a dope from an acetylator or the like system. A screw sleeve having a spiral groove provided in the outer side thereof is mounted on rotary shaft adjacent to a location where the rotary shaft extends through a housing. As the screw sleeve rotates together with the rotary shaft, it can return back the dope into the housing thus providing a sealing effect. The screw sleeve includes six segments fabricated by separating circumferentially into two and axially into three. The six segments are jointed together to assemble a generally cylindrical structure on the rotary shaft. The assembling process can be conducted from two radial directions on the rotary shaft between the housing and each bearing unit supporting the rotary shaft without disassembling the bearing units.Type: GrantFiled: October 15, 2001Date of Patent: March 29, 2005Assignee: Daicel Chemical Industries, Ltd.Inventor: Masanori Futai
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Patent number: 6869211Abstract: An extruder for processing of thermoplastics has a housing (1) in which a screw is pivotally supported. A land (5) which runs in a helical line protrudes from the core (4) of the screw. There is at least one ventilation opening in the housing in which the screw is pivotally supported. The land (5) of the screw at least in the area of the ventilation opening has an active flank, i.e. one which points toward the discharge end of the extruder and which encloses with the axis of the screw an acute angle such that at least in areas it is set back relative to a radial plane which passes through the outside edge (14) of the active flank (10). This prevents the plastic which is to be processed in the extruder from being pressed to the outside and clogging the ventilation opening.Type: GrantFiled: January 23, 2003Date of Patent: March 22, 2005Assignee: Cincinnati Extrusion GmbHInventors: Dieter Reisenhofer, Hans Schoenmaker
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Publication number: 20040209977Abstract: A screw for a multiple screw extruder comprises at least two conveying sections for transporting a composition comprising a polymeric resin from the feed end to the discharge end of the extruder; and at least two mixing sections comprising screw elements having two flights, wherein the ratio of the length to diameter ratio of the sum of the mixing sections to the length to diameter ratio of the screw is about 0.17 to about 0.5 and wherein the conveying sections are separated by at least one mixing section.Type: ApplicationFiled: April 17, 2003Publication date: October 21, 2004Inventor: Robert John Hossan
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Patent number: 6805479Abstract: At least one screw of a screw-type extruder drive-connected via a coupling to a gearing that is driven by a motor, the coupling being able to be coupled to and decoupled from the screw. A gearing carriage is provided which is configured such that the gearing can be drawn by a short distance on the gearing carriage in the direction of the longitudinal axis of the screw in order to decouple the coupling, and which gearing carriage can be swiveled or can move transverse to the longitudinal axis of the screw. The gearing with the coupling can be moved away from the screw to such an extent that the screw can then be withdrawn completely from the extruder counter to the feed direction of the screw, and a screw-changing device is provided by which the existing screw of the extruder can be received and can be replaced by another screw located in the screw-changing device.Type: GrantFiled: May 20, 2002Date of Patent: October 19, 2004Assignee: Berstorff, GmbHInventor: Siegfried Chszaniecki
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Patent number: 6790020Abstract: Disclosed is a system in which carbon dioxide is supplied to a pressure chamber of a molten resin preparing apparatus which has established a certain temperature environment to diffuse the carbon dioxide in a material synthetic resin in a molten state. After turning the material synthetic resin into a gas-dissolving-resin in the pressure chamber, the gas-dissolving-resin is supplied to a mold space of a molding apparatus for compression molding. The pressure inside the mold space is quickly lowered by raising an upper mold of the molding apparatus quickly, whereby a foamed article is produced from the gas-dissolving-resin in the mold space.Type: GrantFiled: December 11, 2001Date of Patent: September 14, 2004Assignee: Sumitomo Chemical Company, LimitedInventors: Takeo Kitayama, Nobuhiro Usui
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Patent number: 6786630Abstract: A screw for a plastics processing machine includes a screw body made of a base material, which is no longer useful as a consequence of wear. A single-ply or multi-ply a buffer layer made of magnetically conductive metallic material is applied onto the crest of the screw body by means of a thermal spraying process, and a wear-reducing coating made of molybdenum or a molybdenum-containing alloy and applied onto the buffer layer by means of a thermal spraying process This provides a simple way of ensuring that the regenerated screw has a long service life and is resistant to heavy loads.Type: GrantFiled: May 10, 2002Date of Patent: September 7, 2004Assignee: Krauss-Maffei Kunststofftechnik GmbHInventor: Achim Haberer
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Patent number: 6634781Abstract: Wear resistant extruder screws and methods for their manufacture are provided. The extruder screws include a base alloy screw body having a plurality of flights, a major outer diameter and a minor inner diameter. Each of the flights includes a pair of flight sides disposed between the major outer diameter and the minor inner diameter. The flight sides and minor inner diameter define a root area proximate to their juncture. The preferred extruder screws of this invention include a bond coating layer having a thickness of about 1-10 mils disposed over a major portion of the extruder screw which includes the root area, and a wear resistant coating layer having a thickness of about 10-100 mils disposed over said bond coating layer. The wear resistant coating layer preferably has an ASTM G65 dry abrasion wear rating of less than 10 mm3/kilometer, or, in further embodiments, the bond coating layer has a coefficient of thermal expansion which is in between that of the wear resistant coating layer and the base alloy.Type: GrantFiled: January 10, 2001Date of Patent: October 21, 2003Assignee: Saint Gobain Industrial Ceramics, Inc.Inventors: Steven H. Bowens, Anthony L. Owoc, Arthur A. Hendrick
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Publication number: 20030185091Abstract: An electric injection molding machine comprises a barrel which holds a screw therein, a voice coil type linear motor which moves the screw in the axial direction thereof. The linear motor has a coil, a yoke extending along the coil, and a magnet movable relatively to the coil in the axial direction thereof. The injection molding machine comprises a coolant passage in the yoke and a cooling device for cooling the coil. Temperature related to the coil or a coolant is detected, and the coolant is control in accordance with the detected temperature.Type: ApplicationFiled: March 28, 2003Publication date: October 2, 2003Applicant: TOSHIBA MACHINE CO., LTD.Inventors: Jun Koike, Hiroyuki Onuma, Katsuhito Ogura, Harumichi Tokuyama, Katsuyoshi Kido, Hajime Kitamura
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Patent number: 6613128Abstract: An aromatic polycarbonate extruder which is a twin screw extruder for kneading components into a molten aromatic polycarbonate, the extruder having at least one module consisting of a kneading unit, a material seal unit, a back kneading unit and full-flight unit which are arranged from an upstream side to a downstream side and a method of kneading components into an aromatic polycarbonate by using the above extruder. The present invention also provides a kneading apparatus and method for producing an aromatic polycarbonate which has an extremely small content of foreign matter and is free from residence deterioration such as coloration, crosslinking or gelation when the aromatic polycarbonate is to be kneaded with various components.Type: GrantFiled: April 4, 2000Date of Patent: September 2, 2003Assignee: Teijin LimitedInventors: Masasi Simonaru, Toru Sawaki, Katsushi Sasaki, Kazuki Hatono, Eiji Ito
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Patent number: 6610134Abstract: A procedure to continuously produce a suspension of cellulose in aqueous N-methylmorpholine-N-oxide is characterized in that: (a) The cellulose is conveyed through a first shearing zone in the absence of N-methylmorpholine-N-oxide and is homogenized, and (b) the homogenized cellulose is conveyed through a second shearing zone after adding enough aqueous N-methylmorpholine-N-oxide for a suspension to result in a N-methylmorpholine-N-oxide content in the liquid phase of 70-80 weight percent after mixing, whereby the cellulose or suspension almost completely fills the available content cross-section in the shearing zones.Type: GrantFiled: May 15, 2001Date of Patent: August 26, 2003Assignee: Alceru Schwarza GmbHInventors: Uwe Kind, Leo Kagalowski, Marco Blech
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Publication number: 20030123321Abstract: A method for mixing flowable polymer material with particulate additive utilizes a continuous process. A pre-blend of the polymeric material and additive is made in a hopper. The pre-blend is compacted and fed into a first mixing arrangement to form an intermediate blend. The first mixing arrangement has a rotor with a helical flight located within a chamber. The intermediate blend is fed into a second mixing arrangement to form a final blend. The second mixing arrangement has a conical rotor with blades. The rotors of the first and second mixing arrangements are coaxial but operate at different speeds.Type: ApplicationFiled: November 15, 2002Publication date: July 3, 2003Inventor: Philip Kenneth Freakley
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Publication number: 20030107945Abstract: The invention relates to a system for delivering elastomeric media, the system consisting of a gear pump (1) and a screw-type extruder (10) which, viewed in the delivery direction (6) of the pumping medium, is arranged in front of the gear pump (1) and which consists of a screw (11) and of a screw casing (12).Type: ApplicationFiled: October 9, 2001Publication date: June 12, 2003Inventors: Joerg Giesler, Hans Sonder, Heinrich Holzer, Hans-Dieter Wagner, Michael Heinen
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Publication number: 20030016585Abstract: A screw comprising a screw shaft having a thread spirally positioned about the screw shaft so as to form a plurality of flights, said screw having a feeding zone, a compression zone and a metering zone, and means in said screw for providing a mass of material in a flight in the feeding zone that is substantially the same as the mass of material in a flight in the metering zone, wherein said means includes flights formed in the metering zone having a pitch and depth based upon the volume of the material in a molten state and flights formed in the feeding zone having a pitch and depth based upon the volume of the material in a bulk state. This design results in a screw which has a balanced mass flow, and thus a constant pressure gain along the screw without pressure peaks.Type: ApplicationFiled: July 30, 2002Publication date: January 23, 2003Inventors: Alain Yves Leveque, Karl Adolf Schirmer
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Publication number: 20020186612Abstract: A kneading apparatus includes a barrel having a cylindrical chamber; a screw assembly rotating in the chamber so that a material to be kneaded is extruded in the axial direction by the rotation, the screw assembly including a screw section having helical blades and a kneading blade section in order to allow the material to flow into the clearance between the inner wall of the chamber and the kneading blade section, and to apply shearing forces to the material; a metering feeder for feeding the material at a substantially constant volumetric or gravimetric rate into the chamber; an injecting device for injecting a heat-removing medium into the chamber; and a discharging device for separating the heat-removing medium from the material and discharging the heat-removing medium from the chamber. A kneading method using the kneading apparatus is also disclosed.Type: ApplicationFiled: April 17, 2002Publication date: December 12, 2002Applicant: Kabushiki Kaisha Kobe Seiko Sho(Kobe Steel, Ltd.)Inventors: Masao Murakami, Norifumi Yamada, Ko Takakura, Kimio Inoue
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Publication number: 20020136083Abstract: A screw for a plastics processing machine includes a screw body made of a base material, which is no longer useful as a consequence of wear. A single-ply or multi-ply a buffer layer made of magnetically conductive metallic material is applied onto the crest of the screw body by means of a thermal spraying process, and a wear-reducing coating made of molybdenum or a molybdenum-containing alloy and applied onto the buffer layer by means of a thermal spraying process This provides a simple way of ensuring that the regenerated screw has a long service life and is resistant to heavy loads.Type: ApplicationFiled: May 10, 2002Publication date: September 26, 2002Applicant: KRAUSS-MAFFEI KUNSTSTOFFTECHNIK GMBHInventor: Achim Haberer
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Patent number: 6386748Abstract: Combined extrusion/sonolation apparatus (10) which is designed to continuously and efficiently incorporate components (e.g., liquid lipids or fats or meltable solids) into heterogeneous materials in order to form stable products. The apparatus (10) includes an extruder (12) having a barrel (27) and restricted orifice outlet (38); a sonolation device (14) is directly coupled to the outlet (38). Preferably a monitoring unit (50) is located downstream of the sonolation device (14) and is connected via a controller (18) with the extruder (12) and device (14) so as to control the operation of the latter. In use, starting materials are fed into the extruder (12) and are initially mixed, whereupon a component is injected through a barrel-mounted injector pipe (41). The composite extrudate is treated within device (14) by subjecting it to acoustic vibrations.Type: GrantFiled: November 20, 2000Date of Patent: May 14, 2002Assignee: Wenger Manufacturing, Inc.Inventors: Gordon R. Huber, Bradley L. Strahm, Eric S. Sevatson, David L. Kesler
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Publication number: 20010050879Abstract: The invention involves a device for making chewing gum with a mixer, in which gum base is kneaded and mixed with flavoring and/or coloring agents. Whereas this has been done until now using mixers that operate essentially in batches, now it is proposed according to the invention to use as a mixer a high-speed shearing mixer that is flowed through in the axial direction, in which a many ring-shaped stator parts are arranged projecting radially to the inside on the inner wall of an essentially cylinder-shaped housing, with which the radial outside ends of circumferential mixing blades mesh to form grinding gaps. This device has the advantage that it is small, cost-effective and continuously productive.Type: ApplicationFiled: May 4, 2001Publication date: December 13, 2001Applicant: LIPP Mischtechnik GmbHInventor: Eberhard Lipp
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Patent number: 6323262Abstract: In a continuous process for producing filler-containing silicone compositions (P), a silicone composition (E) comprising filler (F1) is mixed with filler (F2).Type: GrantFiled: February 25, 2000Date of Patent: November 27, 2001Assignee: Wacker-Chemie GmbHInventors: Frank Achenbach, Manfred Heisler, Armin Fehn, Christof Wörner
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Publication number: 20010038571Abstract: An extrusion apparatus is provided having an extrusion worm with a threaded exterior passage and rotatably driven by a drive shaft operatively couplable with a drive motor for driving rotation of the drive shaft. A feed in device for feeding in strip form material which is to be extruded is disposed relative to the rotational axis such that the material strips fed in by the feed in device are advanced substantially parallel to the rotational axis during rotation of the drive shaft and the extrusion worm.Type: ApplicationFiled: December 8, 2000Publication date: November 8, 2001Applicant: A-Z Formen-und Maschinenbau GmbHInventor: Fischer Florian
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Patent number: 6305831Abstract: An apparatus for mixing and advancing a polymer melt, which includes a mixer and a conveying device. The mixer comprises a tubular mixing shaft (outer shaft) and an inner mixing shaft (inner shaft). The tubular outer shaft is arranged in surrounding relationship with the inner mixing shaft. Both mixing shafts extend in cantilever fashion into a mixing chamber, and a passageway is formed at the front end between the mixing chamber wall and the free end of the outer shaft, so that the mixing chamber is divided into an inner mixing chamber (inner chamber) and an outer mixing chamber (outer chamber), which are interconnected via the passageway. A melt inlet and a melt outlet are arranged in such a manner that the melt flow advances through the inner chamber and the outer chamber in opposite directions.Type: GrantFiled: April 28, 2000Date of Patent: October 23, 2001Assignee: Barmag AGInventors: Egon Gathmann, Georg Stausberg, Klaus Schäfer, Friedel Dickmeiss
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Patent number: 6294212Abstract: Combined extrusion/sonolation apparatus (10) which is designed to continuously and efficiently incorporate components (e.g., liquid lipids or fats or meltable solids) into heterogeneous materials in order to form stable products. The apparatus (10) includes an extruder (12) having a barrel (27) and restricted orifice outlet (38); a sonolation device (14) is directly coupled to the outlet (38). Preferably a monitoring unit (50) is located downstream of the sonolation device (14) and is connected via a controller (18) with the extruder (12) and device (14) so as to control the operation of the latter. In use, starting materials are fed into the extruder (12) and are initially mixed, whereupon a component is injected through a barrel-mounted injector pipe (41). The composite extrudate is treated within device (14) by subjecting it to acoustic vibrations.Type: GrantFiled: September 20, 1999Date of Patent: September 25, 2001Assignee: Wenger Manufacturing Inc.Inventors: Gordon R. Huber, Bradley L. Strahm, Eric S. Sevatson, David L. Kesler
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Publication number: 20010006099Abstract: An injection molding screw is provided to prevent the materials from being left, and reduce the friction of the screw rotation and sliding only by limiting the end position of the screw flight to a certain position according to the position of the feeding opening in the heating cylinder. A screw 16 is rotationally and movably provided in a heating cylinder 10 having a nozzle at a tip end thereof. Granular metals fed from a feeding opening 13 at the rear of the heating cylinder are transferred forward by the screw rotation and melted. Melted metals metered in the end of the heating cylinder 10 are injected from the nozzle 11 by the forward movement of the screw. A rear end 19a of a screw flight 19 formed around the axis of the screw 16 is positioned below the rear edge of the feeding opening 13 at the rearmost position of the screw.Type: ApplicationFiled: December 19, 2000Publication date: July 5, 2001Inventors: Yuji Hayashi, Mamoru Miyagawa
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Publication number: 20010004930Abstract: Low-melting point metallic material is designed to be able to melt with an inclined melting cylinder installed in the condition of combining an injection member with an agitating member therein, and a molten metal is designed to be able to weigh and inject by a plunger, whereby molding accuracy and efficiency can be improved more than a die-cast. A injection mechanism 2 is constituted by a melting cylinder 11 which a weighing chamber 17 communicating with a nozzle member 15 is provided on the inside of the tip, agitating and injection means provided in the combined condition in the melting cylinder so as to rotate or, advance or retreat freely and a device driving agitating and injection means, which is arranged on an rear-end side of the melting cylinder. The injection mechanism 2 is provided obliquely in a manner that a nozzle member side is directed in a downward direction to a mold-clamping mechanism 1.Type: ApplicationFiled: December 19, 2000Publication date: June 28, 2001Applicant: NISSEI PLASTIC INDUSTRIAL CO., LTD.Inventors: Kiyoto Takizawa, Toshiyasu Koda, Yuji Hayashi, Mamoru Miyagawa
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Publication number: 20010004931Abstract: An injection apparatus for melted metals is provided to be capable of transferring the metals, melting them by the external heat, metering and degassing by employing a reservoir to reserve metals in liquid phase for the injection screw. The injection apparatus comprises a heating cylinder having a fore end portion which communicates with a nozzle member and of which internal diameter is made smaller to serve as a metering chamber, and an injection screw installed within the heating cylinder to be movable and rotational. A tip end of the injection screw is formed in a plunger having a diameter that can insert into the metering chamber with keeping a clearance for sliding. A reservoir, for reserving melted metals in liquid phase, consisting of an axis is provided between the plunger and a feeding portion containing screw flight around the axis.Type: ApplicationFiled: December 19, 2000Publication date: June 28, 2001Applicant: NISSEI PLASTIC INDUSTRIAL CO., LTD.Inventors: Toshiyasu Koda, Mamoru Miyagawa, Yuji Hayashi
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Patent number: 6234659Abstract: A plasticating apparatus adapted to handle a wide variety of synthetic resinous materials without predrying. The plasticating apparatus includes a two-stage screw rotatably and reciprocably mounted within a barrel. A surge suppressor is provided between the first and second stages and is comprised of an integral protrusion of the screw root and a deep channel section immediately preceding the protrusion. The surge suppressor prevents the surge of molten material into the vent area following the holding portion of an injection molding cycle, thereby allowing faster recovery and preventing bleeding of plasticized material from the vent opening.Type: GrantFiled: September 25, 1998Date of Patent: May 22, 2001Assignee: HPM CorporationInventors: Stephen T. Takashima, John C. Medici, Jr.
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Patent number: 6227693Abstract: In order to position the screw elements (6) axially precisely on the shafts (1) of a multi-shaft screw-type machine, a split stop ring (8) against which the screw elements (6) are prestressed is provided in a first ring groove (9) of the shaft (1). Spaced from the first ring groove (9), a second ring groove (11) with a screw thread (14) is provided. A straining ring (18) to be prestressed against the stop ring (8) and connected with the shaft (1) so as to rotate in unison is in screw connection with the screw thread (14).Type: GrantFiled: September 9, 1999Date of Patent: May 8, 2001Inventors: Josef A. Blach, Michael Blach, Markus Blach
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Patent number: 6206560Abstract: An extruder of the Transfermix type comprises a barrel in which a screw rotates for transporting and mixing visco-elastic compounds. The extruder has an inlet, a compression section, a plasticizing section and an exit section. The plasticizing section is of the Transfermix type, in which a helical groove in the screw varies in cross section from full area to zero area, while the cross section of an oppositely handed helical groove in the barrel varies from zero to full area. A return section follows the plasticizing section, and the operative contact-surface of the return section is formed by a sleeve which forms a cylindrical gap between the sleeve and the screw, the sleeve being axially movable to close or open the gap to produce a continuously adjustable throttle.Type: GrantFiled: March 13, 2000Date of Patent: March 27, 2001Inventors: Paul Meyer, Hans-Dieter Wagner, Florian Fischer