Semiconductor Junction Microphone Patents (Class 381/175)
  • Publication number: 20110123053
    Abstract: According to an embodiment of the disclosure, an acoustics transducer is provided, which includes a support substrate having an upper surface and a lower surface, the upper surface including a first portion and a second portion surrounding the first portion, a recess extending from the upper surface towards the lower surface, the recess is between the first portion and the second portion of the upper surface, a vibratable membrane disposed directly on the recess, the vibratable membrane including a fixed portion fixed on the support substrate and a suspended portion, and a back plate disposed on the support substrate and opposite to the vibratable membrane. The suspended portion has an edge extending substantially along with an edge of an opening of the recess. The suspended portion is separated from the first portion and the second portion of the upper surface by an inner interval and an outer interval, respectively.
    Type: Application
    Filed: April 26, 2010
    Publication date: May 26, 2011
    Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Di-Bao Wang, Chin-Fu Kuo, Chia-Yu Wu, Jien-Ming Chen
  • Patent number: 7949142
    Abstract: A silicon condenser microphone has an additional back chamber and a sound hole in a PCB. The microphone includes a case for blocking an external sound; a substrate including a chamber case, a MEMS chip having an additional back chamber formed by the chamber case, an ASIC chip for operating the MEMS chip, a conductive pattern for a bonding to the case, and a sound hole for passing the external sound. A fixing means fixes the case to the substrate and an adhesive is applied to an entirety of a bonding surface of the case and the substrate fixed by the fixing means. When the sound hole is formed through the PCB instead of the case, the mounting space for a microphone is reduced. The chamber case forms the additional back chamber under the MEMS chip and is employed to increase back chamber space to improve sensitivity and reduce noise.
    Type: Grant
    Filed: August 7, 2006
    Date of Patent: May 24, 2011
    Assignee: BSE Co., Ltd.
    Inventor: Chung Dam Song
  • Patent number: 7945062
    Abstract: The invention relates to a microelectromechanical microphone packaging system. The microelectromechanical microphone packaging system comprises a substrate, a chip, a microelectromechanical microphone, a conductive glue, a non-conductive glue and a cover. The substrate has a first surface. The chip is mounted on the first surface of the substrate. The microelectromechanical microphone is mounted on the first surface of the substrate, and electrically connected to the chip. The chip is enclosed by the non-conductive glue. The non-conductive glue is enclosed by the conductive glue. The cover is mounted on the first surface of the substrate to form a containing space, and has an acoustic aperture. The microelectromechanical microphone packaging system utilizes the conductive glue enclosing the chip and the non-conductive glue to shield interference from outside noise and obtain a shielding effect. In addition, the cover does not need to be made of metal material.
    Type: Grant
    Filed: December 27, 2006
    Date of Patent: May 17, 2011
    Assignee: Advanced Semiconductor Engineering, Inc.
    Inventors: Wei-Chung Wang, Sung-Mao Wu, Hsueh-An Yang, Kuo-Pin Yang, Chian-Chi Lin
  • Patent number: 7940944
    Abstract: A directional silicon condenser microphone having an additional back chamber is disclosed. The directional silicon condenser microphone comprises a case having a front sound hole for passing through a front sound; a acoustic delay device for delaying a phase of a sound; a substrate including a chamber case, a MEMS chip having an additional back chamber formed by the chamber case, an ASIC chip for operating the MEMS chip, a conductive pattern for bonding the substrate to the case, and a rear sound hole for passing through a rear sound; a fixing means for fixing the case to the substrate; and an adhesive for bonding the case and the substrate, wherein the adhesive is applied to an entirety of a bonding surface of the case and the substrate fixed by the fixing means.
    Type: Grant
    Filed: August 7, 2006
    Date of Patent: May 10, 2011
    Assignee: BSE Co., Ltd.
    Inventor: Chung Dam Song
  • Patent number: 7933428
    Abstract: A microphone apparatus includes a mounting substrate, and at least two MEMS microphone elements mounted on the mounting substrate. The mounting substrate is provided with respective sound holes located directly under the MEMS microphone elements.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: April 26, 2011
    Assignee: Panasonic Corporation
    Inventor: Tatsuhiro Sawada
  • Patent number: 7929714
    Abstract: An integrated audio transducer with associated signal processing electronics is disclosed. A silicon audio transducer, such as a MEMS microphone or speaker, can be integrated with audio processing electronics in a single package. The audio processing electronics can be configured using control signals. The audio processing electronics can provide a single line serial data interface and a single line control interface. The audio transducers can be integrated with associated processing electronics. A silicon microphone can be integrated with an Analog to Digital Converter (ADC). The ADC output can be a single line serial interface. The ADC can be configured using a single line serial control interface. A speaker may be integrated with a Digital to Analog Converter (DAC). Audio transducers can also be integrated with more complex processing electronics. Audio processing parameters such as gain, dynamic range, and filter characteristics may be configured using the serial interface.
    Type: Grant
    Filed: August 11, 2004
    Date of Patent: April 19, 2011
    Assignee: QUALCOMM Incorporated
    Inventors: Seyfollah Bazarjani, Louis D. Oliveira
  • Patent number: 7916879
    Abstract: An acoustic transducer is disclosed, which comprises a micro fabricated, sound generating, or receiving, diaphragm, a conductive leaf cantilever actuator, and a counter electrode. In the acoustic transducer, the electrostatic attraction force between the counter electrode and the leaf cantilever due to an imposed electrical potential is utilized to generate a deflection of the diaphragm attached to said cantilever. In operation, the cantilever collapses on to the counter electrode, causing a significant increase in actuator driving force due to the reduction, and partial elimination, of the air gap in the transducer.
    Type: Grant
    Filed: November 13, 2006
    Date of Patent: March 29, 2011
    Assignee: Novusonic Corporation
    Inventor: Michael Pedersen
  • Patent number: 7912235
    Abstract: A capacitive microphone and method for making the same are provided. A backplate with a plurality of holes is formed on a substrate with at least one cavity, and a diaphragm is formed above the backplate. There is an air gap between the backplate and the diaphragm. The air gap and the cavity communicate with each other by each hole. The diaphragm and the backplate are separated by a first distance and a second distance which is smaller than the first distance, such that the difference is formed on the diaphragm. The second distance area is fastened through surface stiction produced by mist or other fluids.
    Type: Grant
    Filed: October 3, 2006
    Date of Patent: March 22, 2011
    Assignee: Industrial Technology Research Institute
    Inventor: Jen-Yi Chen
  • Patent number: 7912236
    Abstract: For manufacturing a sound transducer structure, membrane support material is applied on a first main surface of a membrane carrier material and membrane material is applied in a sound transducing region and an edge region on a surface of the membrane support material. In addition, counter electrode support material is applied on a surface of the membrane material and recesses are formed in the sound transducing region of the membrane material. Counter electrode material is applied to the counter electrode support material and membrane carrier material and membrane support material are removed in the sound transducing region to the membrane material.
    Type: Grant
    Filed: December 6, 2006
    Date of Patent: March 22, 2011
    Assignee: Infineon Technologies AG
    Inventors: Alfons Dehe, Stefan Barzen, Marc Fueldner
  • Patent number: 7907744
    Abstract: A vibration electrode plate 112 is formed on the upper face of a silicon substrate 32 with an insulating coat film 35 interposed in between. An opposing electrode plate 113 is placed on the vibration electrode plate 112 with an insulating coat film interposed in between, and acoustic holes 40 are opened through the opposing electrode plate 113. Etching holes 36 and 104, each having a semi-elliptical shape, are opened through the vibration electrode plate 112 and the opposing electrode plate 113 so as to face each other longitudinally. A concave section 37 having a truncated pyramid shape is formed in the upper face of the silicon substrate 32, by carrying out an etching process through the etching holes 36 and 104. The vibration electrode plate 112 is held in the silicon substrate 32 by a holding portion 112 placed between the etching holes 36.
    Type: Grant
    Filed: October 28, 2005
    Date of Patent: March 15, 2011
    Assignee: OMRON Corporation
    Inventors: Takashi Kasai, Fumihito Kato, Hiroshi Imamoto, Fumihiko Sato, Masaki Munechika, Toshiyuki Takahashi
  • Patent number: 7905006
    Abstract: Provided is a faceplate for an In-The-Ear (ITE) hearing aid and a method of manufacturing a faceplate for an In-The-Ear (ITE) hearing aid in which the faceplate can be manufactured in a compact size, using a foldable flexible printed circuit board (PCB), while maintaining the quality, enabling mass-production, and reducing the manufacturing cost.
    Type: Grant
    Filed: September 25, 2006
    Date of Patent: March 15, 2011
    Inventor: You Jung Kwon
  • Patent number: 7903831
    Abstract: Disclosed are a silicon based condenser microphone and a packaging method for the silicon based condenser microphone. The silicon based condenser microphone comprises a metal case, and a board which is mounted with a MEMS microphone chip and an ASIC chip having an electric voltage pump and a buffer IC and is formed with a connecting pattern for bonding with the metal case, wherein the connecting pattern is welded to the metal case. The method for packaging a silicon based condenser microphone includes the steps of inputting a board which is mounted with a MEMS chip and an ASIC chip and is formed with a connecting pattern; inputting a metal case, aligning the metal case on the connecting pattern of the board, and welding an opened end of the metal case to the connecting pattern of the board. Thus, the metal case is welded to the board by the laser.
    Type: Grant
    Filed: August 18, 2006
    Date of Patent: March 8, 2011
    Assignee: BSE Co., Ltd.
    Inventor: Chung Dam Song
  • Publication number: 20110038493
    Abstract: A structure with an integrated circuit (IC) and a silicon condenser microphone mounted thereon includes a substrate having a first area and a second area. The IC is fabricated on the first area in order to form a conducting layer and an insulation layer. Both the conducting layer and the insulation layer further extend to the second area. The insulation layer is removed under low temperature in order to expose the conducting layer on which the silicon condenser microphone is fabricated. The silicon condenser microphone includes a first film layer, a connecting layer and a second film layer under a condition that the connecting layer connects the first and the second film layers. The first film layer and the second film layer act as two electrodes of a variable capacitance.
    Type: Application
    Filed: August 11, 2009
    Publication date: February 17, 2011
    Inventor: GANG LI
  • Patent number: 7885423
    Abstract: A microphone includes a diaphragm assembly supported by a substrate. The diaphragm assembly includes at least one carrier, a diaphragm, and at least one spring coupling the diaphragm to the at least one carrier such that the diaphragm is spaced from the at least one carrier. An insulator (or separate insulators) between the substrate and the at least one carrier electrically isolates the diaphragm and the substrate.
    Type: Grant
    Filed: January 22, 2007
    Date of Patent: February 8, 2011
    Assignee: Analog Devices, Inc.
    Inventor: Jason W. Weigold
  • Patent number: 7876924
    Abstract: A rigid, flat plate diaphragm for an acoustic device is illustrated. The internal supporting structure of the diaphragm provides a combination of torsional and translational stiffeners, which resemble a number of crossbars. These stiffeners brace and support the diaphragm motion, thus causing its response to not be adversely affected by fabrication stresses and causing it to be very similar in dynamic response to an ideal flat plate operating in a frequency range that extends well beyond the audible.
    Type: Grant
    Filed: October 20, 2003
    Date of Patent: January 25, 2011
    Assignee: The Research Foundation of State University of New York
    Inventors: Ronald N. Miles, Weili Cui
  • Patent number: 7860264
    Abstract: An acoustic assembly for use in a transducer includes a multi-layer structure. A first layer member includes a first center portion, a first edge portion and a first aperture separating the first center portion and the first edge portion. A second layer member includes a second center portion, a second edge portion and a second aperture separating the second center portion and the second edge portion such that the second center portion is free to move relative to the second edge portion. The first and second layers are formed into an assembly wherein the first center portion and the second center portion are coupled, the first edge portion and the second edge portion are coupled, and the first aperture and the second aperture are substantially aligned to define a passageway. The assembly has an assembly stiffness that is greater than the stiffness of either the first or second layer members.
    Type: Grant
    Filed: March 28, 2006
    Date of Patent: December 28, 2010
    Assignee: Knowles Electronics, LLC
    Inventors: Mekell Jiles, David Earl Schafer, Anthony D. Minervini, Hanny Sunarto, Thomas Edward Miller, Daniel Max Warren
  • Patent number: 7860258
    Abstract: A transducer for transmitting and receiving ultrasonic waves to a diaphragm-based ultrasonic transducer device using silicon as a base material. An electro-acoustic transducer device which can have a first electrode formed on top of, or inside, a substrate and having a thin film provided on top of the substrate. The device can also have a second electrode formed on top of, or inside, the thin film. A void layer can be provided between the first electrode and the second electrode. A charge-storage layer can be provided between the first electrode and the second electrode. A source electrode and a drain electrode can also be provided for measuring a quantity of electricity stored in the charge-storage layer.
    Type: Grant
    Filed: July 24, 2006
    Date of Patent: December 28, 2010
    Assignee: Hitachi, Ltd.
    Inventors: Takashi Azuma, Shin-ichiro Umemura, Tatsuya Nagata, Hiroshi Fukuda, Shuntaro Machida, Toshiyuki Mine
  • Patent number: 7853027
    Abstract: An electric condenser includes a fixed film 110 including a conductive film 118 to be an upper electrode, a vibrating film 112 including a lower electrode 104 and a silicon oxide film 105 to be an electric film, and a silicon oxide film 108 provided between the fixed film 110 and the vibrating film 112 and including an air gap 109. Respective parts of the fixed film 110 and the vibrating film 112 exposed in the air gap 109 are formed of silicon nitride films 106 and 114.
    Type: Grant
    Filed: February 7, 2005
    Date of Patent: December 14, 2010
    Assignee: Panasonic Corporation
    Inventors: Tohru Yamaoka, Hiroshi Ogura, Yuichi Miyoshi
  • Patent number: 7851247
    Abstract: A method of fabricating a micro-electromechanical system microphone structure is disclosed. First, a substrate defining a MEMS region and a logic region is provided, and a surface of the substrate has a dielectric layer thereon. Next, at least one metal interconnect layer is formed on the dielectric layer in the logic region, and at least one micro-machined metal mesh is simultaneously formed in the dielectric layer of the MEMS region. Therefore, the thickness of the MEMS microphone structure can be effectively reduced.
    Type: Grant
    Filed: September 15, 2008
    Date of Patent: December 14, 2010
    Assignee: United Microelectronics Corp.
    Inventor: Hui-Shen Shih
  • Patent number: 7825484
    Abstract: A micromachined microphone is formed from a silicon or silicon-on-insulator (SOI) wafer. A fixed sensing electrode for the microphone is formed from a top silicon layer of the wafer. Various polysilicon microphone structures are formed above a front side of the top silicon layer by depositing at least one oxide layer, forming the structures, and then removing a portion of the oxide underlying the structures from a back side of the top silicon layer through trenches formed through the top silicon layer. The trenches allow sound waves to reach the diaphragm from the back side of the top silicon layer. In an SOI wafer, a cavity is formed through a bottom silicon layer and an intermediate oxide layer to expose the trenches for both removing the oxide and allowing the sound waves to reach the diaphragm. An inertial sensor may be formed on the same wafer, with various inertial sensor structures formed at substantially the same time and using substantially the same processes as corresponding microphone structures.
    Type: Grant
    Filed: April 25, 2005
    Date of Patent: November 2, 2010
    Assignee: Analog Devices, Inc.
    Inventors: John R. Martin, Timothy J. Brosnihan, Craig Core, Thomas Kieran Nunan, Jason Weigold, Xin Zhang
  • Patent number: 7795695
    Abstract: A method of forming a microphone having a variable capacitance first deposits high temperature deposition material on a die. The high temperature material ultimately forms structure that contributes to the variable capacitance. The method then forms circuitry on the die after depositing the deposition material. The circuitry is configured to detect the variable capacitance.
    Type: Grant
    Filed: September 27, 2006
    Date of Patent: September 14, 2010
    Assignee: Analog Devices, Inc.
    Inventors: Jason W. Weigold, John R. Martin, Timothy J. Brosnihan
  • Patent number: 7792315
    Abstract: A silicon-based transducer assembly coupled to a movable structure in a hearing instrument. The transducer assembly includes at least one microphone chip and an ASIC having multiple integrated components such as any combination of a DSP, an A/D converter, an amplifier, a filter, or a wireless interface. The movable structure may be a battery access door, a volume dial, a switch, or a touch pad. A protection strip can be disposed across the battery access door to prevent debris from clogging the silicon-based transducer assembly. The transducer assembly may also include an array of microphone chips to achieve adaptive beam steering or directionality. When equipped with a wireless interface, the hearing instrument wirelessly communicates with another hearing instrument or with a network.
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: September 7, 2010
    Assignee: Epcos AG
    Inventors: Matthias Müllenborn, Aart Z. van Halteren
  • Publication number: 20100155863
    Abstract: A method for manufacturing a microelectronic package comprising a silicon MEMS microphone comprises the following steps: providing a basic panel (100) having several rows of interconnected substrates (90), wherein the substrates (90) are provided with electrically conductive connection pads (31), electrically conductive tracks (33), and a grid (40) comprising tiny holes (41); arranging an IC chip (50), a silicon MEMS microphone (60) and a ring-shaped element (95) on the substrates (90), wherein the ring-shaped element (95) is arranged around the microphone (60); and folding the substrates (90) in three, wherein an open side of the ring-shaped element (95) is closed. The IC chip (50) and the microphone (60) are safely accommodated in the package (5) that is obtained in this way. The connection pads (31) allow for easy connection of the package (5) to another device, while 32 electrical connections to the IC chip (50) are also easily realized through these connection pads (31).
    Type: Application
    Filed: August 4, 2006
    Publication date: June 24, 2010
    Applicant: KONINKLIJKE PHILIPS ELECTRONICS, N.V.
    Inventor: Johannes Wilhelmus Weekamp
  • Publication number: 20100158281
    Abstract: Provided are a micro-electromechanical systems (MEMS) microphone and a method of manufacturing the same. A manufacturing process is simplified compared to a conventional art using both upper and lower substrate processes. Since defects which may occur during manufacturing are reduced due to the simplified manufacturing process, the manufacturing throughput is improved, and since durability of the MEMS microphone is improved, system stability against the external environment is improved.
    Type: Application
    Filed: July 24, 2009
    Publication date: June 24, 2010
    Applicant: Electronics and Telecommunications Research Institute
    Inventors: Jae Woo LEE, Kang Ho Park, Jong Dae Kim
  • Patent number: 7706554
    Abstract: An electret condenser 2 includes a fixed electrode 6, a vibrating electrode 5, an electretized silicon dioxide film 7 formed between the electrodes, and silicon nitride films 8 and 9 formed so as to cover the silicon dioxide film 7. The silicon dioxide film 7 covered with the silicon nitride films 8 and 9 is formed on the vibrating electrode 5.
    Type: Grant
    Filed: February 24, 2005
    Date of Patent: April 27, 2010
    Assignee: Panasonic Corporation
    Inventors: Hiroshi Ogura, Tohru Yamaoka
  • Patent number: 7697707
    Abstract: A capacitor microphone unit comprises a diaphragm vibrated in response to voices, a fixed electrode facing the diaphragm, an insulator, a circuit board, and a cylindrical unit case housing the foregoing components. An open end of the cylindrical unit case is folded inward, and holds a peripheral edge of the circuit board, the folded part functioning as a crimp; a ground wiring pattern is present on the peripheral edge of the circuit board, and is perforated at a plurality of positions along the peripheral edge of the circuit board; and the circuit board is pressed by the crimp at a plurality of positions.
    Type: Grant
    Filed: August 3, 2005
    Date of Patent: April 13, 2010
    Assignee: Kabushiki Kaisha Audio-Technica
    Inventor: Hiroshi Akino
  • Patent number: 7669310
    Abstract: An acoustic mirror of alternately arranged layers of high and low acoustic impedances is manufactured in that a basic material having a first layer of the layer sequence is initially provided, on which a second layer of the layer sequence is created on the first layer such that the second layer of the layer sequence partially covers the first layer. Subsequently, a planarization layer is applied onto the layer sequence, and the planarization layer is removed in an area which in the common layer plane projects laterally beyond the second layer so as to result in a residual planarization layer. Finally, a termination layer is applied onto the layer sequence and the residual planarization layer.
    Type: Grant
    Filed: October 18, 2006
    Date of Patent: March 2, 2010
    Assignee: Avago Technologies Wireless IP (Singapore) Pte. Ltd.
    Inventor: Gernot Fattinger
  • Patent number: 7620196
    Abstract: A capacitor microphone unit comprises a diaphragm vibrated in response to voices, a fixed electrode facing the diaphragm, an insulator, a circuit board, and a cylindrical unit case housing the foregoing components. An open end of the cylindrical unit case is folded inward, and holds a peripheral edge of the circuit board, the folded part functioning as a crimp; a ground wiring pattern is present on the peripheral edge of the circuit board, and is perforated at a plurality of positions along the peripheral edge of the circuit board; and the circuit board is pressed by the crimp at a plurality of positions.
    Type: Grant
    Filed: August 3, 2005
    Date of Patent: November 17, 2009
    Assignee: Kabushiki Kaisha Audio-Technica
    Inventor: Hiroshi Akino
  • Patent number: 7620192
    Abstract: A silicon nitride film (103) and a silicon nitride film (106) are formed to cover a charged silicon oxide film (105) serving as an electret.
    Type: Grant
    Filed: November 12, 2004
    Date of Patent: November 17, 2009
    Assignee: Panasonic Corporation
    Inventors: Tohru Yamaoka, Hiroshi Ogura, Yuichi Miyoshi, Tomoyuki Sasaki
  • Publication number: 20090232336
    Abstract: A component with a housing for a MEMS microphone is proposed that has a cavity with terminals arranged in the cavity, a sound inlet opening, and SMT contacts on an outer side. The MEMS chip installed in this housing closes the sound inlet opening from the inside and is connected by means of electrically conductive connections to the terminals of the housing. Opposite the electrically conductive connections, the MEMS chip is in mechanically intimate contact with the housing. The dimensioning of the housing relative to the MEMS chip allows the cavity at the sides of the MEMS chip to be used as an acoustic rear volume.
    Type: Application
    Filed: March 23, 2009
    Publication date: September 17, 2009
    Inventor: Wolfgang Pahl
  • Patent number: 7570773
    Abstract: A sound detecting mechanism capable of forming a diaphragm and a back electrode on a substrate by a simple process includes acoustic holes corresponding to perforations formed on a front surface of a substrate. A second protective film, a sacrificial layer and a metal film are laminated on the front surface in a portion corresponding to the acoustic holes. The substrate is etched from the back surface thereof to a depth reaching the acoustic holes to form an acoustic opening. Subsequently, by effecting an etching from the back surface of the substrate through the acoustic holes, the sacrificial layer is removed and a void area is formed between the diaphragm made of the metal film, the substrate and the formed perforations. The sacrificial layer that remains after the etching is used as a spacer for maintaining a gap between the back electrode and the diaphragm.
    Type: Grant
    Filed: July 14, 2004
    Date of Patent: August 4, 2009
    Assignees: Hosiden Corporation, Tokyo Electron Limited
    Inventors: Yoshiaki Ohbayashi, Mamoru Yasuda, Shinichi Saeki, Masatsugu Komai, Kenichi Kagawa
  • Patent number: 7570772
    Abstract: The invention concerns a microphone with a membrane. The membrane has a first side which is in fluid contact with the surroundings and a second side which is facing a back chamber, where a barometric relief opening or vent opening is provided between the back chamber and the surroundings. According to the invention control means are provided for controlling the barometric relief opening.
    Type: Grant
    Filed: May 6, 2004
    Date of Patent: August 4, 2009
    Assignee: Oticon A/S
    Inventors: Per Kokholm Sørensen, Frank Engel Rasmussen, Karsten Bo Rasmussen
  • Patent number: 7564985
    Abstract: A substrate having a metal capsule which has an open end caulked to a planar periphery portion and in which an electric apparatus is accommodated includes a substrate main body having a planar central projecting portion consisting of a resin material and a step provided on a side of the flat plate portion located opposite a mounted surface side, an annular metal member which is located between a peripheral part of the central projecting portion and a flat plate portion and which is partly exposed toward the mounted surface side like a flange, a plurality of external terminals provided on the mounted surface of the central projecting portion, a metal coat connected to the annular metal member and to at least one of the external terminals and formed along an outer surface of the central projecting portion, a plurality of internal terminals provided on an inner surface of the substrate main body located opposite the mounted surface side, ground through-holes formed in a planar peripheral portion at a position wh
    Type: Grant
    Filed: November 10, 2005
    Date of Patent: July 21, 2009
    Assignee: Hosiden Corporation
    Inventors: Akira Yamamoto, Yasuo Sugimori
  • Publication number: 20090169035
    Abstract: The invention relates to an acoustic micro-electrical-mechanical-system (MEMS) transducer formed on a single die based on a semiconductor material and having front and back surface parts opposed to each other. The invention further relates to a method of manufacturing such an acoustic MEMS transducer. The acoustic MEMS transducer comprises a cavity formed in the die to thereby provide a back volume with an upper portion facing an opening of the cavity and a lower portion facing a bottom of the cavity. A back plate and a diaphragm are arranged substantially parallel with an air gap there between and extending at least partly across the opening of the cavity, with the back plate and diaphragm being integrally formed with the front surface part of the die. The bottom of the cavity is bounded by the die. The diaphragm may be arranged above the back plate and at least partly extending across the back plate.
    Type: Application
    Filed: March 29, 2007
    Publication date: July 2, 2009
    Applicant: Pulse MEMs Aps
    Inventors: Pirmin Rombach, Morten Berg Arnoldus, Morten Ginnerup
  • Patent number: 7502482
    Abstract: In a method for producing a membrane for a device, e.g. a microphone, first, a substrate is provided, whereon a counter electrode is disposed. A sacrificial layer is provided on a surface of the counter electrode facing away from the substrate. The surface of the sacrificial layer facing away from the counter electrode is structured to form a plurality of recesses in the surface to define one or several antistick elements and one or several corrugation grooves at the same time. Subsequently, a membrane material is deposited on the structured surface of the sacrificial layer. Then, the sacrificial layer is removed to form the membrane, which has one or several corrugation grooves and one or several antistick elements.
    Type: Grant
    Filed: April 11, 2005
    Date of Patent: March 10, 2009
    Assignee: Infineon Technologies AG
    Inventors: Alfons Dehé, Stefan Barzen, Marc Fueldner
  • Publication number: 20090034760
    Abstract: The electronic component includes: a fixed film; a vibration film facing the fixed film; a first electrode formed on the fixed film and having at least one first through hole in the center portion; and a second electrode formed on a portion of the vibration film corresponding to the first electrode and having at least one second through hole in the peripheral portion. An air gap communicating with the first and second through holes is formed between the fixed film and the vibration film and surrounded with a rib. At least one side hole is provided to extend in the rib surrounding the air gap from the air gap toward outside.
    Type: Application
    Filed: July 28, 2008
    Publication date: February 5, 2009
    Inventors: Masanori MINAMIO, Yoshihiro Tomita, Toshiyuki Fukuda
  • Publication number: 20090016550
    Abstract: An MEMS microphone includes a casing (10) and a microphone chip (30) disposed in the casing. The casing defines a sound entrance (11) therein. The microphone chip includes a back plate (31), an isolation layer (32) and a diaphragm (33). The isolation layer separates the back plate from the diaphragm so as to form an air interstice (35) therebetween. The back plate and the diaphragm electrically connect with two electrodes (34a, 34b), respectively. The back plate defines a plurality of holes (36) therethrough. The holes communicate the air interstice with a sealed acoustic chamber (38) between the casing and the microphone chip. The diaphragm is adhered to an inner side of the casing at a position over the sound entrance.
    Type: Application
    Filed: July 24, 2007
    Publication date: January 15, 2009
    Applicants: TSINGHUA UNIVERSITY, HON HAI PRECISION INDUSTRY CO., LTD.
    Inventor: DONG-HAI QIAO
  • Patent number: 7466834
    Abstract: An electret condenser microphone includes: a substrate 13 in which an opening 25 is formed; an electret condenser 50 connected to one face of the substrate 13 so as to close the opening 25 and having an acoustic hole 12 and a cavity 2; a drive circuit element 15 connected to the one face of the substrate 13; and a case 17 mounted over the substrate 13 so as to cover the electret condenser 50 and the drive circuit element 15. Electric contact is established at a joint part between the electret condenser 50 and the substrate 13. The acoustic hole 12 communicates with an external space through the opening 25. The cavity 2 and an internal region of the case 17 serve as a back air chamber for the electret condenser 50.
    Type: Grant
    Filed: February 24, 2005
    Date of Patent: December 16, 2008
    Assignee: Panasonic Corporation
    Inventors: Hiroshi Ogura, Tohru Yamaoka
  • Patent number: 7466835
    Abstract: The present invention provides a miniature MEMS microphone comprising a single-ended transducer element connected to an amplifier providing a differential electrical output at terminals arranged at a substantially plane exterior surface. The differential or balanced output signal provides a miniature microphone exhibiting a high dynamic range and a reduced susceptibility to EMI. The microphone is adapted for surface mounting thus the extra output terminal required is still suitable for low cost mass production. In preferred embodiments the transducer element and amplifier are silicon-based. The microphone may have a plurality of separate single-ended transducer elements connected to separate amplifiers providing separate differential outputs. The microphones according to the invention are advantageous for applications within for example hearing aids and mobile equipment.
    Type: Grant
    Filed: March 18, 2004
    Date of Patent: December 16, 2008
    Assignee: Sonion A/S
    Inventors: Lars Jørn Stenberg, Matthias Müllenborn, Igor Mucha
  • Patent number: 7400737
    Abstract: An acoustic pressure type sensor fabricated on a supporting substrate is disclosed. The acoustic sensor is fabricated by depositing and etching a number of thin films on the supporting substrate and by machining the supporting substrate. The resulting structure contains a pressure sensitive, electrically conductive diaphragm positioned at a distance from an electrically conductive fixed electrode. In operation, the diaphragm deflects in response to an acoustic pressure and the corresponding change of electrical capacitance between the diaphragm and the fixed electrode is detected using an electrical circuit. Two or more such acoustic sensors are combined on the same supporting substrate with an interaural flexible mechanical connection, to form a directional sensor with a small surface area.
    Type: Grant
    Filed: May 30, 2006
    Date of Patent: July 15, 2008
    Assignee: Corporation for National Research Initiatives
    Inventor: Michael Pedersen
  • Patent number: 7386136
    Abstract: A sound detecting mechanism is provided which forms a diaphragm with a required thickness by thickness control and yet restrains distortion of the diaphragm to provide high sensitivity. The sound detecting mechanism comprises a pair of electrodes forming a capacitor on a substrate A in which one of the electrodes is a back electrode C forming perforations Ca therein corresponding to acoustic holes and the other of the electrodes is a diaphragm B. The diaphragm B is mounted on the substrate A while the back electrode C is mounted in a position opposed to the diaphragm B across a void F to be supported by the substrate A, the back electrode C being formed by polycrystal silicon of 5 ?m to 20 ?m in thickness.
    Type: Grant
    Filed: May 25, 2004
    Date of Patent: June 10, 2008
    Assignees: Hosiden Corporation, Tokyo Electron Limited
    Inventors: Yoshiaki Ohbayashi, Mamoru Yasuda, Shinichi Saeki, Masatsugu Komai, Kenichi Kagawa
  • Patent number: 7362873
    Abstract: An acoustic pressure type sensor fabricated on a supporting substrate is disclosed. The acoustic sensor is fabricated by depositing and etching a number of thin films on the supporting substrate and by machining the supporting substrate. The resulting structure contains a pressure sensitive, electrically conductive diaphragm positioned at a distance from an electrically conductive fixed electrode. In operation, the diaphragm deflects in response to an acoustic pressure and the corresponding change of electrical capacitance between the diaphragm and the fixed electrode is detected using an electrical circuit. Two or more such acoustic sensors are combined on the same supporting substrate with an interaural flexible mechanical connection, to form a directional sensor with a small surface area.
    Type: Grant
    Filed: September 12, 2006
    Date of Patent: April 22, 2008
    Assignee: Corporation for National Research Initiatives
    Inventor: Michael Pedersen
  • Patent number: 7353585
    Abstract: A method of producing an actuator includes shaping a block of ferroelectric material to provide an active element of the actuator. The element includes a stack of ferroelectric layers with adjacent layers separated by electrodes arranged parallel to end faces of the element. The method includes applying a primary electrode to the end faces, immersing the element and the primary electrode within a dielectric fluid, applying a primary poling voltage to the primary electrode so as to polarize the element in a first polarization direction, applying a secondary external electrode to side faces of the element, and applying a secondary poling voltage to the secondary electrode to polarize alternate layers along the first polarization direction and the other layers along a second, oppositely-directed polarization axis. The method may also include applying a conductive film to the end faces and/or applying heat to help evaporate the dielectric fluid.
    Type: Grant
    Filed: June 6, 2003
    Date of Patent: April 8, 2008
    Assignee: Delphi Technologies, Inc.
    Inventor: Christopher Andrew Goat
  • Publication number: 20080075309
    Abstract: An inversed microphone module is provided. The module includes a substrate, a microphone chip, a back acoustic cavity cover, and a sealing material. The substrate has a plurality of connection pads and an acoustic hole. The microphone chip has a first surface and an opposite second surface. A plurality of electrically bonding portions and an acoustic sensing are disposed on the first surface. The microphone chip is electrically coupled to the connection pads of the substrate through the electrically bonding portions, and the acoustic hole corresponds to the acoustic sensing portion. The back acoustic cavity cover is fixed to the second surface and defines a back acoustic cavity with the acoustic sensing portion and the microphone chip. The sealing material encapsulates the microphone chip and covers the substrate, so that the sealing material, the substrate, the acoustic sensing portion, and the first surface define a front acoustic cavity.
    Type: Application
    Filed: March 25, 2007
    Publication date: March 27, 2008
    Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Jung-Tai Chen, Chun-Hsun Chu
  • Publication number: 20080075308
    Abstract: A silicon condenser microphone includes a silicon substrate defining an air chamber, a back plate mounted on the silicon substrate, a diaphragm arranged between the silicon substrate and the back plate and a suspension device arranged between the diaphragm and the silicon substrate. The back plate includes at least one acoustic aperture defined therein and a support device formed thereon. The diaphragm is arranged between the silicon substrate and the back plate so that an effective area thereof is determined by the support device. The suspension device is arranged between the diaphragm and the silicon substrate so that lateral movement of the diaphragm is prevented while vertical movement of the diaphragm is allowed. An edge of the diaphragm is abutted against the support device when the diaphragm is moved towards the back plate.
    Type: Application
    Filed: August 30, 2006
    Publication date: March 27, 2008
    Inventors: Wen-Chieh Wei, Hong-Ching Her, Shih-Chin Gong, Cyuan-Sian Jeng
  • Patent number: 7317234
    Abstract: A means of integrating a microphone on the same integrated circuit die as other electronics in the system is disclosed. The structure uses solder bump technology to form a gap between an electrode on the silicon and another electrode. Charge is stored on the capacitor so when pressure from sound waves causes one electrode to flex, the capacitance and therefore the charge changes, causing signal current. The structure allows for area efficiency by allowing placement of active silicon circuitry under the microphone.
    Type: Grant
    Filed: July 20, 2005
    Date of Patent: January 8, 2008
    Inventors: Douglas G Marsh, Apparajan Ganesan
  • Patent number: 7305096
    Abstract: A dynamic pressure sensing structure used in a condenser microphone includes an upper electrode plate, a lower electrode plate, a spacer and a substrate, wherein the upper and lower electrode plates are separated by the spacer and form a resonance cavity with the substrate. The upper electrode plate comprises a flat vibration area and a surrounding flexible area connected thereto. The lower electrode plate comprises a sensible electrode and an actuation electrode surrounding the sensible electrode. The plate is in connection with the flexible area so that a capacitor is formed between the sense area and the flat vibration area. The actuation electrode provides a polarization voltage to generate an electrostatic force, thereby attract the flexible vibration area to curve downwards so that the flat vibration area moves in a flat state and a distance between the flat vibration area and the sensible electrode is varied correspondingly.
    Type: Grant
    Filed: January 12, 2005
    Date of Patent: December 4, 2007
    Assignee: Industrial Technology Research Institute
    Inventors: Mao-Shun Su, Tsung-ter Kuo, Yu-Kon Chou, Yii-Tay Chiou
  • Patent number: RE40781
    Abstract: A method of providing at least part of a diaphragm and at least a part of a back-plate of a condenser microphone with a hydrophobic layer so as to avoid stiction between said diaphragm and said back-plate. The layer is deposited via a number small of openings in the back-plate, the diaphragm and/or between the diaphragm and the back-plate. Provides a homogeneous and structured hydrophobic layer, even to small internal cavities of the microstructure. The layer may be deposited by a liquid phase or a vapor phase deposition method. The method may be applied naturally in continuation of the normal manufacturing process. Further, a MEMS condenser microphone is provided having such a hydrophobic layer. The static distance between the diaphragm and the back-plate of the microphone is smaller than 10 ?m.
    Type: Grant
    Filed: August 10, 2006
    Date of Patent: June 23, 2009
    Assignee: Pulse MEMS ApS
    Inventors: Ib Johannsen, Niels Bent Larsen, Matthias Mullenborn, Pirmin Hermann Otto Rombach
  • Patent number: RE42346
    Abstract: A solid state silicon-based condenser microphone comprising a silicon transducer chip (1). The transducer chip includes a backplate (13) and a diaphragm (12) arranged substantially parallel to each other with a small air gap in between, thereby forming an electrical capacitor. The diaphragm (12) is movable relative to the backplate (13) in response to incident sound. An integrated electronic circuit chip (3) or ASIC is electrically coupled to the transducer chip (1). An intermediate layer (2) fixes the transducer chip (1) to the integrated electronic circuit chip (3) with the transducer chip (1) on a first side of the intermediate layer (2) and the integrated electronic circuit chip (3) on a second side of the intermediate layer (2) opposite the first side. The intermediate layer (2) has a sound inlet (4) on the same side as the ASIC giving access of sound to the diaphragm.
    Type: Grant
    Filed: July 11, 2002
    Date of Patent: May 10, 2011
    Assignee: Epcos PTE Ltd.
    Inventors: Pirmin Rombach, Matthias Müllenborn, Ole Hansen, Matthias Heschel, Siebe Bouwstra, Maja Amskov Gravad, Henrick Laurids Hvims, Jørgen B. Elmer, legal representative
  • Patent number: RE42347
    Abstract: A solid state silicon-based condenser microphone comprising a silicon transducer chip (1). The transducer chip includes a backplate (13) and a diaphragm (12) arranged substantially parallel to each other with a small air gap in between, thereby forming an electrical capacitor. The diaphragm (12) is movable relative to the backplate (13) in response to incident sound. An integrated electronic circuit chip (3) or ASIC is electrically coupled to the transducer chip (1). An intermediate layer (2) fixes the transducer chip (1) to the integrated electronic circuit chip (3) with the transducer chip (1) on a first side of the intermediate layer (2) and the integrated electronic circuit chip (3) on a second side of the intermediate layer (2) opposite the first side. The intermediate layer (2) has a sound inlet (4) on the same side as the ASIC giving access of sound to the diaphragm.
    Type: Grant
    Filed: September 20, 2007
    Date of Patent: May 10, 2011
    Assignee: Epcos PTE Ltd.
    Inventors: Pirmin Rombach, Matthias Müllenborn, Ole Hansen, Matthias Heschel, Siebe Bouwstra, Maja Amskov Gravad, Henrik Laurids Hvims, Jorgen B. Elmer, legal representative