Specified Tool Shape Patents (Class 407/42)
  • Publication number: 20120039681
    Abstract: A cutting tool comprises: a first cutting insert having a first side surface for interconnecting a first upper surface and a first lower surface, a first cutting edge located at the intersection between the first upper surface and the first side surface, and a first groove section located in the first side surface and extending to the first upper surface so as to divide the first cutting edge; a second cutting insert having a second upper surface, a second side surface, a second cutting edge located at the intersection between the second upper surface and the second side surface, and a cutting edge reinforcing section located on the second upper surface at an end thereof which is positioned on the second cutting edge side; and a holder for mounting thereto the first cutting insert and the second cutting insert.
    Type: Application
    Filed: August 25, 2011
    Publication date: February 16, 2012
    Inventor: Takuya ISHIDA
  • Publication number: 20120020749
    Abstract: Provided is a long life carbide end mill which can perform stable cutting in high-efficiency machining such as die machining and parts machining. A cutting method using such an end mill is also provided. When a certain wavy or nicked peripheral cutting edge is considered a reference peripheral cutting edge with reference phases in a pitch of the reference peripheral cutting edge, wherein the distance of each reference phase is an amount corresponding to a value obtained by dividing the pitch of the nicks or waveform of each peripheral cutting edge by the number of the cutting edges; and the phase of at least one of the remaining peripheral cutting edges is deviated in the direction of the tool axis from the corresponding reference phase by an amount corresponding to 5% or less (excluding 0%) of the pitch.
    Type: Application
    Filed: April 21, 2010
    Publication date: January 26, 2012
    Applicant: HITACHI TOOL ENGINEERING, LTD.
    Inventors: Katsutoshi Maeda, Gang Han
  • Publication number: 20120009027
    Abstract: A milling tool assembly has a replaceable cutter and a reusable shank connected to the cutter with a detachable joint. The joint may be, for example, a threaded connection. An intermediate alignment sleeve made of an elastic or semi-elastic material, is positioned between the cutter and the shank about the axis of rotation of the shank.
    Type: Application
    Filed: May 6, 2009
    Publication date: January 12, 2012
    Applicant: KENNAMETAL INC.
    Inventors: Leonid B. Sharivker, Vladimir D. Volokh, Sergei V. Boulakhov, Shay Zeidner, Vladimir Galipko
  • Publication number: 20110311327
    Abstract: A cutting portion of an integral cutting tool or of a cutting insert adapted for mounting onto a cutting tool holder to form a cutting tool, which comprises a plurality n of cutting edges. The cutting portion extends along a cutting path about a central axis. The cutting path (CP) passes through a point of each of the cutting edges which is at a maximal radial space R from the central axis, such that (formula I), where D=2R and ? is the angular extension of the cutting path about the central axis (X). At any given point along the cutting portion, (formula II), where L is one of the following: i. the extension of the cutting portion in a direction perpendicular to the cutting path; and ii. the extension of the cutting edges in a direction perpendicular to the cutting path.
    Type: Application
    Filed: February 11, 2010
    Publication date: December 22, 2011
    Applicant: SIMATATE LTD.
    Inventor: Gershon Harif
  • Publication number: 20110299946
    Abstract: A single-sided tangential cutting insert has a peripheral side surface with N identical major sides. The cutting insert has 360°/N rotational symmetry about an insert axis passing through top and bottom surfaces of the insert, where N is an integer greater than 2 and each major side is located between and merges with an adjacent major side. A cutting edge is formed at the intersection of a relief surface and a rake surface. The rake surface is located in the peripheral side surface and extends in an inward direction of the cutting insert from its associated cutting edge to a side surface of the associated major side. At least a portion of the relief surface is located in the top surface.
    Type: Application
    Filed: May 31, 2011
    Publication date: December 8, 2011
    Applicant: Iscar, Ltd.
    Inventor: Gil Hecht
  • Publication number: 20110280673
    Abstract: A multilayer cutting insert includes a first layer made of a first material and a second layer made of a second material. The first material is harder than the second material. The cutting insert has opposing first and second major side surfaces and a peripheral side surface which extends therebetween. The first major side surface is formed in the first layer and includes a non-uniform relief surface. The peripheral side surface is formed in the two layers and includes a non-uniform rake surface. The rake surface and the relief surface intersect at an edge, at least portion of which is a curved major cutting edge. The rake surface is formed in at least the first layer, and the relief surface is formed only in the first layer.
    Type: Application
    Filed: May 16, 2011
    Publication date: November 17, 2011
    Applicant: Iscar, Ltd.
    Inventor: Yaron Degany
  • Patent number: 8057132
    Abstract: An indexable milling insert, including an upperside, an underside parallel to an imaginary reference plane, and two cutting edges. Each cutting edge includes a cutting edge line and is formed between a chip surface included in the upperside and a first clearance surface extending between the upperside and the underside, the first clearance surface forming an acute, nominal first clearance angle (?) with a normal to the reference plane. Each cutting edge includes a main edge, which is at least partly convexly curved as viewed in plane elevation from above, and which extends from an initial end, which determines the maximal cutting depth of the milling insert, to a corner edge having a radius of curvature that is smaller than the radius of curvature of the main edge, the main edge rising in the direction from the initial end toward the corner edge such that the distance thereof to the underside successively increases in the direction.
    Type: Grant
    Filed: June 22, 2009
    Date of Patent: November 15, 2011
    Assignee: Sandvik Intellectual Property AB
    Inventors: Jan Johansson, Anders Liljerehn
  • Patent number: 8043031
    Abstract: A multi-function cutting tool is disclosed. The multi-function cutting tool includes a cutting insert (200) and a cutter body (300). The cutting insert has an upper surface (201), a lower surface (205), and first and second cutting edge corner parts (210) and (220), which are provided on the upper surface such that the upper surface has a symmetrical structure with respect to a diagonal direction. The cutting insert further has a major cutting edge part (230), a first minor cutting edge part (240), and a lowered cutting edge part (250). The major cutting edge part has a downwardly inclined angle ranging from 3° to 10°, and extends from the first cutting edge corner part towards the corresponding second cutting edge corner part. When seen in the front view of the cutting insert, the major cutting edge is defined by a convex curved line, which has a curvature radius of 1000 mm or more.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: October 25, 2011
    Assignee: Korloy Inc.
    Inventors: Wook Jung Sung, Sang Yong Lee
  • Publication number: 20110255924
    Abstract: A cutting insert having a plurality of corner cutting edges has an upper face, a lower face, two longitudinal side faces and two transversal side faces connecting the upper face and the lower face. A through hole passes through central parts of the upper face and the lower face. The longitudinal side faces are opposite to each other and normal to both upper and lower faces, as are the transversal side faces. The upper face and the lower face are each provided with two chip discharge grooves, each chip discharge groove extending along a corresponding one of the transversal side faces, the two chip discharge grooves being inclined oppositely in the transverse direction so that the upper face and the lower face are each provided with two corner cutting edges at diagonally opposite corners. The longitudinal length of the insert is longer than the transversal length of the insert. The cutting insert can be mounted stably to a small-diametered cutter with a sufficient mounting surface.
    Type: Application
    Filed: October 13, 2010
    Publication date: October 20, 2011
    Applicant: TaeguTec, Ltd.
    Inventors: Chang Hee Choi, Chang Gyu PARK, Kang Sool JUNG
  • Publication number: 20110250025
    Abstract: A cutting insert for milling operations, such as, face milling, slot milling, plunge milling, and ramping operations. The cutting insert exhibits a combination of favorable cutting edge strength, and unique cutting edge geometry, thus, allowing milling operations at relatively high feed rates. The cutting insert includes at least four cutting edges, wherein at least one of the cutting edges is a convex cutting edge. Certain embodiments of square cutting inserts will have four convex cutting edges which may be connected by nose corners. The convex cutting edge may comprise at least one of a circular arc, a portion of an ellipse, a portion of a parabola, a multi-segment spline curve, a straight line, or combinations of these. Wherein the convex cutting edge comprises a circular arc, the circular arc may have a radius greater than or equal to two times a radius of the largest circle that may be inscribed on the top surface.
    Type: Application
    Filed: June 24, 2011
    Publication date: October 13, 2011
    Applicant: TDY Industries, Inc.
    Inventors: GILLES FESTEAU, Jean-Luc Dufour, X. Daniel Fang, David J. Wills
  • Publication number: 20110243672
    Abstract: A cutting tool includes a tool body and at least one double-sided cutting insert mounted in an insert pocket of the tool body. The at least one double-sided cutting insert includes: an elliptical top surface; an elliptical bottom surface; first and second side surfaces connecting between both side ends of the top and bottom surfaces, respectively; a pair of corners connecting between both side ends of the first and second side surfaces, respectively; first and second cutting edges formed at a boundary portion between the top surface and the first side surface and a boundary portion between the bottom side surface and the second side surface and having a curved shape, respectively.
    Type: Application
    Filed: November 27, 2008
    Publication date: October 6, 2011
    Applicant: TAEGUTEC, LTD.
    Inventor: Hee Seok Kim
  • Publication number: 20110236147
    Abstract: A cutting insert, a tool for holding a cutting insert, with a cutting insert and method of machining a workpiece with a tool holding a cutting insert. The abstract of the disclosure is submitted herewith as required by 37 C.F.R. §1.72(b). As stated in 37 C.F.R. §1.72(b): A brief abstract of the technical disclosure in the specification must commence on a separate sheet, preferably following the claims, under the heading “Abstract of the Disclosure.” The purpose of the abstract is to enable the Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract shall not be used for interpreting the scope of the claims. Therefore, any statements made relating to the abstract are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.
    Type: Application
    Filed: September 24, 2010
    Publication date: September 29, 2011
    Inventor: Frank BODEWIG
  • Patent number: 7997833
    Abstract: An insert clamping wedge for clamp-fixing a cutting insert, seated in an insert attachment seat formed in a cutter body, to a recessed portion formed in the insert attachment seat is provided, the insert clamping wedge including: a wedge body, wherein the insert clamping wedge is pressed into the cutter body, wherein the wedge body includes a clamp surface which comes into close contact with the cutting insert and a wedge surface of which a gap between itself and the clamp surface becomes smaller in a press-insertion direction of the wedge body, and wherein the section perpendicular to the press-insertion direction of the wedge body from the wedge surface to the clamp surface being formed in a bell shape.
    Type: Grant
    Filed: February 14, 2011
    Date of Patent: August 16, 2011
    Assignee: Mitsubishi Materials Corporation
    Inventors: Hiroaki Hayashizaki, Hiroshi Hoki
  • Patent number: 7993082
    Abstract: This roughing insert is provided with an insert body, and a waveform cutting edge which is formed on an intersecting ridge line portion between a rake face and a flank face of the insert body, and which undulates along this intersecting ridge line portion. The waveform cutting edges are formed such that a portion thereof has a smaller wavelength than the remaining portion thereof.
    Type: Grant
    Filed: September 13, 2007
    Date of Patent: August 9, 2011
    Assignee: Mitsubishi Materials Corporation
    Inventors: Nobukazu Horiike, Jun Kitajima
  • Publication number: 20110170963
    Abstract: A cutting insert has a cutting edge formed at the intersection of a side surface an end surface. Recesses formed in the side surface interrupt the cutting edge at recessed cutting edge portions. Each recessed cutting edge portion has, in an end view of the cutting insert, a curved central section located between two curved side sections. The central section has a first radius of curvature and each side section has a second radius of curvature, the first radius of curvature being larger than the second radius of curvature.
    Type: Application
    Filed: January 3, 2011
    Publication date: July 14, 2011
    Applicant: Iscar, Ltd.
    Inventors: Carol Smilovici, Osama Atar
  • Publication number: 20110164932
    Abstract: A milling cutter is provided with a cutting insert having improved main cutting edges. The main cutting edges are positioned along both lengthwise edges of a front surface, have a wave shape and are asymmetrical with each other. Main cutting edges positioned along both lengthwise edges of a back surface are rotationally symmetrical by 180 degrees from the main cutting edges of the front surface with respect to a longitudinal central axis of the cutting insert. In the milling cutter, the cutting inserts are alternately mounted in pockets formed on a side surface of the milling cutter so that the concavo-convex portions of the active main cutting edges of the cutting inserts which are adjacent to each other are staggered with respect to each other.
    Type: Application
    Filed: February 18, 2011
    Publication date: July 7, 2011
    Applicant: TaeguTec, Ltd.
    Inventors: Chang Hee Choi, Chang Gyu Park
  • Publication number: 20110150582
    Abstract: A face mill for fine milling, including a basic body that is rotatable around a center axis (C1) in a predetermined direction and has a front end surface as well as an envelope surface concentric with the center axis (C1). A replaceable milling insert is mounted in a seat and has the shape of a polygon that includes a front side, a back side and a plurality of side surfaces, which converge in pairs into corners and at least one of which forms a chip surface that, together with the front side, delimits a cutting edge, which is tangent to an imaginary reference plane (RP) that extends perpendicular to the center axis (C1) and is axially spaced apart in the forward direction from the front end surface of the basic body. The front side of the milling insert is tilted at a clearance angle (?) in relation to the reference plane (RP).
    Type: Application
    Filed: November 11, 2010
    Publication date: June 23, 2011
    Applicant: SANDVIK INTELLECTUAL PROPERTY AB
    Inventor: Sture SJÖÖ
  • Publication number: 20110135406
    Abstract: A cutting tool comprises: a first cutting insert having a first side surface for interconnecting a first upper surface and a first lower surface, a first cutting edge located at the intersection between the first upper surface and the first side surface, and a first groove section located in the first side surface and extending to the first upper surface so as to divide the first cutting edge; a second cutting insert having a second upper surface, a second side surface, a second cutting edge located at the intersection between the second upper surface and the second side surface, and a cutting edge reinforcing section located on the second upper surface at an end thereof which is positioned on the second cutting edge side; and a holder for mounting thereto the first cutting insert and the second cutting insert.
    Type: Application
    Filed: September 29, 2009
    Publication date: June 9, 2011
    Inventor: Takuya Ishida
  • Publication number: 20110129309
    Abstract: A combination of a cutting insert and a shim. The cutting insert and shim have two opposing end surfaces with two identical opposing major side surfaces and two identical opposing minor side surfaces extending between the minor side surfaces. Each end surface of the insert has two lowered abutment members, each having a shim abutment surface for contacting the shim. One end surface of the shim has two raised abutment members, each having an insert abutment surface for contacting the insert. The abutment surfaces contact each other in an area where high cutting forces occur so as to help distribute the loads encountered in the cutting operation, as well as provide protection of the insert pocket in case of insert failure.
    Type: Application
    Filed: December 2, 2009
    Publication date: June 2, 2011
    Applicant: KENNAMETAL INC.
    Inventors: Jeffrey Francis Kovac, Kumar Reddy Mylavaram Nikhilesh
  • Publication number: 20110110731
    Abstract: An improved design of a cutting insert system includes a plurality of indexable peripheral milling cutting inserts adapted to be mounted on a peripheral milling tool holder. Each of the cutting inserts includes an insert width that is the same for each cutting insert. Each of the cutting inserts also includes a corner nose having a corner nose radius dimension that is different for each cutting insert, and an axial alignment clearance face that defines an equivalent face location and an equivalent clearance angle for each of the plurality of cutting inserts when the insert is detachably mounted on the tool holder.
    Type: Application
    Filed: December 14, 2010
    Publication date: May 12, 2011
    Applicant: TDY Industries, Inc.
    Inventors: Jean-Luc Dufour, X. Daniel Fang, David J. Wills, Thomas B. Hartman
  • Publication number: 20110097163
    Abstract: A tool for both severing the end of a pipe and beveling the cut end includes a spiral cutting mill having an elongate end received in the bore of a frustoconical shell cutter. The shell cutter is locked for rotation with the cutting mill such that a single tool has two cutting surfaces, one for severing a length of pipe and one for beveling the outer edge thereof.
    Type: Application
    Filed: October 21, 2010
    Publication date: April 28, 2011
    Applicant: ILLINOIS TOOL WORKS INC.
    Inventor: Jeffrey Swiatowy
  • Publication number: 20110091294
    Abstract: A family of cutting inserts includes a plurality of different inserts, each having a different geometry. Each insert of the plurality of different inserts is adapted to be mounted in a common insert-receiving pocket on a toolholder of a milling cutting tool so that an outer diameter generated by the milling cutting tool is the same, regardless which insert of the plurality of inserts is mounted in the pocket.
    Type: Application
    Filed: June 3, 2009
    Publication date: April 21, 2011
    Applicant: SECO TOOLS AB
    Inventors: Benjamin Michelet, Bertrand Rivière, Catherine Jumblot, Francois Auzenat
  • Publication number: 20110091293
    Abstract: In a rough cutting cutter, square tips and rectangular tips are disposed in a staggered pattern in an axial direction in second to fourth step portions, so a cutting edge is formed by a pair of one of the square tips and one of the rectangular tips. It is therefore possible to effectively reduce a frequency of contact with a blade root. Furthermore, in the second to a fifth step portions, ARs (rake angles in the axial direction) and RRs (rake angles in a radial direction) of the square tips and the rectangular tips gradually increase in order from a tip end to a back end of a tool body. It is therefore possible to suppress chatter vibration during machining and is possible to reduce roughness of a cut surface of a work material.
    Type: Application
    Filed: November 13, 2008
    Publication date: April 21, 2011
    Applicant: OSG CORPORATION
    Inventors: Tasuku Itoh, Yasuo Hamatake, Katsutoshi Watanabe
  • Publication number: 20110081210
    Abstract: A cutting insert is provided with an upper surface, a lower surface, side surfaces for interconnecting the upper surface and the lower surface, cutting edges located at the intersections between the upper surface and the side surfaces, and grooves located in the side surfaces, extending from the upper surface toward the lower surface, and dividing the cutting edges. Each of the grooves is provided with a first edge and a second edge which are located at the edges of the groove in the width direction thereof and extending from the upper surface toward the lower surface. In a side view, the first edge has a first separated section located on the upper surface side and, as the first edge extends toward the lower surface, separated away from a reference line which passes through the midpoint of the groove in the width direction thereof and is substantially perpendicular to the lower surface.
    Type: Application
    Filed: September 28, 2009
    Publication date: April 7, 2011
    Inventor: Takuya Ishida
  • Publication number: 20110070038
    Abstract: A cutting insert provided with an upper surface, side surfaces, and cutting edges provided at portions at which the upper surface and the side surfaces intersect with each other. Each side surface has grooves reaching the upper surface so as to divide the cutting edge into small cutting edges. Projections are provided on the upper surface at positions to which the grooves extend.
    Type: Application
    Filed: August 31, 2009
    Publication date: March 24, 2011
    Inventor: Takuya Ishida
  • Patent number: 7909544
    Abstract: An indexable milling insert has a parallelepipedic shape. The cutting insert includes a mounting hole placed centrally in the cutting insert, a first support side and a second support side, which support sides are parallel with each other and act as alternating support sides. The cutting insert is provided with main cutting edges, which are orientated perpendicularly to the center axis of the mounting hole as well as provided in such a way that a rotation of the cutting insert around the center axis of the mounting hole to an alternative insert seat alternatively a turning of the cutting insert to an alternative insert seat provides an identical location of the main cutting edges in relation to a piece to be machined. A milling tool equipped with such milling inserts is also provided. The cutting insert can include four identical sides for chip removing machining, the sides extending between the parallel support sides, and each side has exactly two cutting edge areas.
    Type: Grant
    Filed: December 5, 2008
    Date of Patent: March 22, 2011
    Assignee: Seco Tools AB
    Inventor: Mikael Jansson
  • Patent number: 7905687
    Abstract: A generally parallelogram-shaped cutting insert includes a top face; first and second main radial clearance faces, each intersecting the top face; first and second minor axial clearance faces each intersecting the top face and connecting the first and second main radial clearance faces; and a main cutting edge at the intersection of the top face and the first main radial clearance face. According to one non-limiting embodiment, the main cutting edge comprises a variable radial rake angle including a portion having a positive radial rake angle and a portion having a negative radial rake angle.
    Type: Grant
    Filed: May 3, 2007
    Date of Patent: March 15, 2011
    Assignee: TDY Industries, Inc.
    Inventors: Jean-Luc D. Dufour, X. Daniel Fang, David J. Wills, Gilles Festeau, Thomas B. Hartman
  • Patent number: 7905688
    Abstract: A milling tool with an axis of rotation D has a tool shank and a cutter region. The cutter region has a planar cutting edge running approximately perpendicularly to the axis of rotation D and merges peripherally into a main cutting edge and centrally into a secondary cutting edge. The secondary cutting edge is offset rearwardly from the planar cutting edge in the direction of the axis of rotation D. The transitional zone between the planar cutting edge and the secondary cutting edge has a notch produced as a cutting edge portion. The rearmost point of this notch, as seen in an end view in the direction of the axis of rotation D, lies behind the forward-most point of the secondary cutting edge, the angle ? between the planar cutting edge and the adjoining portion of the notch lying in the range of 90° to 175°, and the angle ? between the planar cutting edge and that portion of the notch adjoining the secondary cutting edge lying in the range of 3° to 90°.
    Type: Grant
    Filed: April 8, 2008
    Date of Patent: March 15, 2011
    Assignee: Ceratizit Austria Gesellschaft mbH
    Inventors: Christian Ertl, Josef Prast
  • Publication number: 20110044774
    Abstract: A milling insert (1) for chip removing machining, has a positive basic geometry, including at least three main cutting edges (H1-H3) and three associated minor cutting edges (B1-B3), the milling insert (1) on the underside (L1) thereof being provided with at least two, mutually intersecting, sets of rectilinear grooves/notches, the sets of grooves/notches defining essentially pyramidal projecting parts (P), the sets of grooves/notches intersecting opposite side surfaces (S1-S6) of the milling insert (1). A face milling cutter equipped with such milling inserts is described. Characteristic of the milling insert (1) is that when the milling insert is seen in a planar view, the rectilinear direction (R1-R3) defined by each set of grooves/notches forms a right angle with the tangent of a minor cutting edge (B1-B3).
    Type: Application
    Filed: March 10, 2009
    Publication date: February 24, 2011
    Applicant: SECO TOOLS AB
    Inventor: Bjorn Gustavsson
  • Publication number: 20110008113
    Abstract: A radius end mill including an end mill body which is rotated around an axis thereof; a chip discharge flute being provided at an outer periphery of a tip portion of the end mill body; a gash being provided at a tip portion of the chip discharge flute; a rake face being formed on a wall face facing an end-mill rotational direction in the chip discharge flute or the gash; a cutting edge being formed on the rake face; the cutting edge including an end cutting edge, an outer peripheral cutting edge, and a convex circular-arc-shaped corner cutting edge; the end cutting edge being formed at a side ridge portion on the tip portion of the rake face; the outer peripheral cutting edge being formed at a side ridge portion on the outer peripheral side of the rake face; the convex circular-arc-shaped corner cutting edge being formed at a corner side ridge portion formed by the end cutting edge and the outer peripheral cutting edge; a chip breaker being formed on a side ridge portion of the rake face at least along the co
    Type: Application
    Filed: March 31, 2009
    Publication date: January 13, 2011
    Applicant: Mitsubishi Materials Corporation
    Inventor: Taro Abe
  • Publication number: 20110008112
    Abstract: A radius end mill including an end mill body which is rotated around an axis thereof; a chip discharge flute being provided at an outer periphery of a tip portion of the end mill body; a gash being provided at a tip portion of the chip discharge flute; a rake face being formed on a wall face facing an end-mill rotational direction in the chip discharge flute or the gash; a cutting edge being formed on the rake face; the cutting edge including an end cutting edge, an outer peripheral cutting edge, and a convex circular-arc-shaped corner cutting edge; the end cutting edge being formed at a side ridge portion on the tip portion of the rake face; the outer peripheral cutting edge being formed at a side ridge portion on the outer peripheral side of the rake face; the convex circular-arc-shaped corner cutting edge being formed at a corner side ridge portion formed by the end cutting edge and the outer peripheral cutting edge; wherein the corner cutting edge has a positive cutting edge inclination angle; and the por
    Type: Application
    Filed: March 31, 2009
    Publication date: January 13, 2011
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventor: Taro Abe
  • Publication number: 20100247252
    Abstract: A cutting edge is formed at a ridge between an upper surface and a side surface. In the side surface, a plurality of grooves are formed so as to extend from the side surface to the upper surface to divide the cutting edge, and the clearance angles within these grooves are formed so as to increase from one end of the cutting edge toward the other end of the cutting edge. This achieves a cutting insert having small cutting force and excellent cutting performance. Among the plurality of grooves, the groove nearest to the one end of the cutting edge has preferably a width increasing from the upper surface of the cutting insert toward the lower surface.
    Type: Application
    Filed: September 28, 2007
    Publication date: September 30, 2010
    Applicant: KYOCERA CORPORATION
    Inventor: Kaoru Hatta
  • Publication number: 20100239377
    Abstract: A cutting tool includes a body having a forward end and a rearward end. The forward end includes an insert-receiving pocket. The body further includes a coolant delivery system comprising a main coolant passage having a main coolant inlet extending from the rearward end toward the forward end, a primary coolant passage in fluid communication with the main coolant passage and having a primary coolant outlet exiting from the insert-receiving pocket, and a secondary coolant passage in fluid communication with the primary coolant passage and having a secondary coolant outlet exiting into the insert-receiving pocket. The primary coolant outlet intersects the secondary coolant outlet to form an outlet having a substantially non-circular shape. As a result, the coolant fluid exiting the outlet is in a fan-like pattern and is evenly distributed over the cutting edge of the insert.
    Type: Application
    Filed: March 18, 2009
    Publication date: September 23, 2010
    Applicant: KENNAMETAL INC.
    Inventors: Michael Glenn Morrison, Srikanth Bontha
  • Patent number: 7794182
    Abstract: An indexable milling insert includes opposite top and bottom sides between which a peripheral clearance surface extends, and two opposite cutting edges formed in the transition between the top side and the clearance surface. Each of the cutting edges includes a substantially straight portion connected with a straight section of the clearance surface, and further includes a curved portion connected with a convexly arched section of the clearance surface. A coupling including one or more male- and/or female-like engagement members is located along said clearance surface. Furthermore, the milling insert may be used with a shim plate for attachment to a milling tool.
    Type: Grant
    Filed: January 17, 2008
    Date of Patent: September 14, 2010
    Assignee: Sandvik Intellectual Property AB
    Inventors: Ralf Lehto, Lars-Gunnar Wallström, Göran Pantzar, Per Blomstedt
  • Patent number: 7789600
    Abstract: A tip dresser 1 dresses electrode tips 4, 5. The tip dresser 1 is rotated around a rotation axis and includes a holder 2 configured to be rotated around a rotation axis and to have concave tapers 2c, 2d, which make the rotation axis a center, on both faces of the holder 2; and a cutter 3 configured to be fixed to the holder 2 and to be protruded to sides of the electrode tips 4, 5 from the tapers 2c, 2d only at portions of the cutter 3 more inside than outer diameters D1, D2 of the electrode tips 4, 5.
    Type: Grant
    Filed: July 26, 2006
    Date of Patent: September 7, 2010
    Assignee: Honda Motor Co., Ltd.
    Inventors: Tadashi Goto, Shinji Hoshino
  • Publication number: 20100221076
    Abstract: A cutting tool is provided with a tool body which rotates about an axis thereof, and a cutting insert mounted removably on the outer periphery at the tip of the tool body, wherein: the cutting insert has a front/back-reversal symmetric substantially regular heptagonal plane shape having two heptagonal faces parallel with each other, a side face continuous with each of the heptagonal faces at right angles, and a cutting edge provided on each ridge line between the heptagonal face and the side face; the cutting edge includes a main cutting edge projected onto the side of the regular heptagon, and sub-cutting edges that extend from opposite ends of the main cutting edge so as to incline toward the center of the heptagonal face and connect the adjacent main cutting edges, and the tool body is equipped with a mounting seat that retains the cutting insert such that one of the main cutting edge is directed toward the tip side of the tool body and in a radial-outer direction in order to make it to work in cutting, an
    Type: Application
    Filed: June 5, 2007
    Publication date: September 2, 2010
    Applicant: Mitsubishi Materials Corporation
    Inventors: Hidebumi Takahashi, Touru Narita
  • Patent number: 7775750
    Abstract: A tangential cutting insert has an insert body provided with a convex upper surface, a bottom surface provided with a cylindrical insert protrusion, and a peripheral side surface including a pair of opposing major side surfaces and a pair of opposing minor side surfaces. A sloped, major cutting edge in formed at the intersection of each major side surface with the top surface, the rake surface being formed in the major side surface. The bottom surface is provided with an insert protrusion abutment surface for seating the cutting insert. An insert recess is formed in the cylindrical insert protrusion, and this recess communicates with the insert's through bore. The cutting insert is seated in an insert pocket with the insert protrusion abutment surface in abutment with the pocket case. A cylindrical pocket protrusion rising from the pocket base and having a threaded bore formed therein enters the recess and is aligned with the insert's through bore.
    Type: Grant
    Filed: October 11, 2007
    Date of Patent: August 17, 2010
    Assignee: Iscar, Ltd.
    Inventors: Amir Satran, Osama Atar
  • Patent number: 7766587
    Abstract: An end mill including a shank having one end gripped by a chuck which is rotatable about a predetermined rotation axis, and a blade body attached to the other end of the shank and rotatable together with the shank. The blade body has a shape in which the area of a cross section in a plane perpendicular to the rotation axis decreases as the distance from the shank increases, and includes a linear cutting edge parallel to, and at a certain distance from, the rotation axis. An end cutting edge adjoining the cutting edge in the longitudinal direction thereof may be provided. The blade body includes, for example, a rake-face-side surface including a rake face and adjoining the flank-side surface in two portions, and a linear cutting edge formed at one of the positions at which the flank-side surface and the rake-face-side surface come in contact with each other.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: August 3, 2010
    Assignee: International Business Machines Corporation
    Inventor: Fumiaki Yamada
  • Publication number: 20100183381
    Abstract: The present invention provides a cutting insert and a cutting tool used with the same. A tool body includes at least one seating surface and a threaded hole extending as slanted with respect to the seating surface. At least one cutting insert having a mounting hole passing therethrough is removably secured on the seating surface. A screw passes through the mounting hole and is fastened to the threaded hole, thereby removably securing the cutting insert to the tool body. A wall surface of the mounting hole contacts a head of the screw about at least one first contact portion and at least one second contact portion. The first contact portion is formed at a level different from that of the second contact portion along a longitudinal axis of the mounting hole. Contact angles at the first contact portions and the second contact portions are different from each other.
    Type: Application
    Filed: September 6, 2006
    Publication date: July 22, 2010
    Applicant: Taegutec Ltd.
    Inventors: Chang Hee Choi, Chang Gyu Park
  • Publication number: 20100166511
    Abstract: The invention discloses an improved tool and inserts for concurrently milling multiple splines on a round (rod) material. Replaceable inserts having teeth formed to have their cutting edges shaped in the arc of a circle are disclosed. The inserts each include at least two sets of rough milling teeth and a fine set of milling teeth. The tool holder shank includes recesses which provide a common or universal unit for receiving various sized groupings, each comprising an insert, a wedge for securing the insert, and a supporting member for the insert.
    Type: Application
    Filed: December 29, 2008
    Publication date: July 1, 2010
    Inventors: Laszlo Frecska, James T. Hartford
  • Publication number: 20100150671
    Abstract: A double-sided, indexable face milling insert, including an upperside, an underside, and a neutral plane (NP) parallel to the upperside and the underside, the neutral plane forming a right angle with a geometrical center axis (C2). A plurality of indexable cutting edges are formed along circumferential borderlines in transitions between a number of clearance surfaces and the upperside as well as the underside. Each cutting edge includes a chip-removing main edge and a surface-wiping secondary edge, the secondary edge forming an obtuse angle with the main edge in plane view. A corner clearance surface extends between and connects each pair of upper and lower secondary edges, the corner clearance surface including first and second part surfaces which each form an acute angle (?) in side elevation view with respective reference planes (RP) parallel to the neutral plane.
    Type: Application
    Filed: November 16, 2009
    Publication date: June 17, 2010
    Applicant: Sandvik Intellectual Property AB
    Inventors: Amil Oprasic, Lennart Wihlborg, Leif Widin, Stefan Roman
  • Publication number: 20100150670
    Abstract: A cutting tool includes one or more cutting portions, each including an insert pocket having a cutting insert releasably retained therein. The cutting insert has a bottom surface, including a plurality of surfaces, engaging a plurality of walls of the insert pocket in a plurality of sloping and non-sloping engagement regions. These engagement means provide secure and stable clamping of the cutting insert, and prevent displacement of the cutting insert during intensive cutting operations, such as high speed milling, e.g., by significantly decreasing the force exerted on the screw that fastens the cutting insert in the insert pocket.
    Type: Application
    Filed: November 11, 2009
    Publication date: June 17, 2010
    Applicant: Iscar, Ltd.
    Inventor: Gil HECHT
  • Publication number: 20100129165
    Abstract: A cutting insert for a ball nose end mill includes a body including two opposed substantially flat retention surfaces. Each retention surface includes a chip control groove thereon extending from a point at or near an axial center of the body at an angle relative to the axial center of the body. The insert further includes a peripheral surface joining the two retention surfaces, wherein the peripheral surface includes a locating surface at a first end thereof and two arcuate surfaces at an opposed, second end thereof extending rearwardly from approximately the axial center of the second end and positioned on opposite sides of the insert symmetrically with respect to the centerline of the insert. The arcuate surfaces each including an arcuate cutting edge at the intersection of outer portion of a chip control groove and the arcuate surface. The arcuate surfaces are formed with a face clearance angle under the cutting edges.
    Type: Application
    Filed: November 26, 2008
    Publication date: May 27, 2010
    Applicant: Greenleaf Technology Corporation
    Inventors: Donald R. Hughes, Travis J. Biggs
  • Publication number: 20100124465
    Abstract: A double-sided ball end mill includes a body having a generally hemispherical forward end portion and a rearward end portion. The forward end portion includes insert-receiving pockets and chip pockets. A cutting insert can be mounted within each insert-receiving pocket. The cutting insert includes a first substantially planar surface, a second substantially planar surface, a first curvilinear side surface, a second curvilinear side surface, a first pair of cutting edges formed at an intersection between the first substantially planar surface and the first and second curvilinear side surfaces, and a second pair of cutting edges formed at an intersection between the second substantially planar surface and the first and second curvilinear side surfaces. The first and second planar surfaces are substantially parallel to each other, and the cutting insert is mirror symmetric about all three axes.
    Type: Application
    Filed: November 19, 2008
    Publication date: May 20, 2010
    Inventors: Michael G. Morrison, Srikanth Bontha
  • Publication number: 20100111619
    Abstract: A cutting insert having a pentagonal prismatic shape. A cutting region is associated with each polygonal side and is elevated with respect to a central tangential abutment surface. A primary cutting edge associated with a polygonal side is formed at the intersection of a primary rake surface and a primary relief surface. A secondary cutting edge associated with a rounded corner is formed at the intersection of a secondary rake surface and a secondary relief surface and merges with the primary cutting edge. The primary relief surface forms with the associated side abutment surface a primary relief surface angle that varies from a maximal value adjacent an upper end of the primary cutting edge to a minimal value. The secondary relief surface forms with the associated rounded corner a secondary relief surface angle that varies from a maximal value adjacent the primary cutting edge to a minimal value.
    Type: Application
    Filed: March 25, 2008
    Publication date: May 6, 2010
    Inventors: Assaf Ballas, Carol Smilovici
  • Publication number: 20100104384
    Abstract: A cutting tool includes at least one cutting portion, having an insert pocket, releasably retaining a single-sided cutting insert therein. The cutting portion has a tangential screwing element to clamp the cutting insert in the insert pocket. The screwing element, which comprises a screw, allows releasing and clamping of the cutting insert without having to completely remove the screwing element from the insert pocket. The cutting insert has a top surface, a bottom surface and a peripheral side surface; a recess is formed in the bottom surface. The screwing element is inserted into the recess via the bottom surface. Upon fastening of the screw, a protruding portion of the screwing element clamps the cutting insert in its insert pocket. The cutting insert and protruding portion may have respective geometries allowing them to abut one another at at least two distinct abutment sub-regions.
    Type: Application
    Filed: October 15, 2009
    Publication date: April 29, 2010
    Applicant: Iscar, Ltd.
    Inventors: Alexander Orlov, Danny Chen
  • Publication number: 20100092253
    Abstract: The present invention is a cutting insert, comprising an upper surface, a lower surface, a side surface, a cutting edge, and a groove portion. The cutting edge comprises a main cutting edge, an auxiliary cutting edge arranged so as to make an obtuse angle to the main cutting edge in the upper surface view, and a corner cutting edge positioned between the main cutting edge and the auxiliary cutting edge and is located in at least a part of an intersection portion between the upper surface and the side surface. The groove portion is located on the side surface so as to reach the upper surface. In this cutting insert, a side wall surface of the groove portion positioned on the side near the corner cutting edge is substantially parallel to the auxiliary cutting edge or comes close to the auxiliary cutting edge toward inside of the groove portion in the upper surface view. The present invention is a cutting tool in which this cutting insert is installed and a cutting method using the same.
    Type: Application
    Filed: April 25, 2008
    Publication date: April 15, 2010
    Applicant: KYOCERA CORPORATION
    Inventor: Takuya Ishida
  • Publication number: 20100080662
    Abstract: A cutting insert has a trigonal shape. The cutting insert has a peripheral surface that extends between two opposing identical end surfaces. A median plane (M) bisects the cutting insert between the end surfaces. A through bore extends between the end surfaces. A cutting edge, formed at the intersection of each end surface with the peripheral surface, is divided into three identical cutting sections. Each cutting section is located between two vertexes of the trigonal shape. Each cutting section has a convex primary cutting edge and a concave secondary cutting edge that merge together. An insert tangential abutment surface is located between the cutting edge and the through bore. A primary relief surface forms an insert internal obtuse angle with a first reference plane (P1). A secondary relief surface forms an insert internal acute angle with a second reference plane (P2).
    Type: Application
    Filed: March 17, 2008
    Publication date: April 1, 2010
    Inventors: Amir Satran, Yuri Men, Alexander Passov
  • Publication number: 20100074699
    Abstract: A tube end rotary milling head with cylindrical cutting pieces removably secured to the milling head by forces exerted by the material being cut and by friction without any separate securing elements.
    Type: Application
    Filed: November 25, 2009
    Publication date: March 25, 2010
    Inventor: David Legge
  • Publication number: 20100061813
    Abstract: This roughing end mill is provided with an end mill body which is rotated around an axis, and with a plurality of inserts which are placed on an outer circumference of the end mill body at a predetermined distance apart from each other in the direction of the axis. The plurality of inserts form insert rows of which a plurality are provided in a circumferential direction of the end mill body, and at least the inserts included in a group are positioned so as to be offset in the axial direction from each other in the different insert rows which are mutually adjacent in the circumferential direction. The inserts included in the group are provided with cutting edges which face towards an outer circumferential side of the end mill body and which are formed as waveform cutting edges which undulate as they move in the axial direction.
    Type: Application
    Filed: September 13, 2007
    Publication date: March 11, 2010
    Inventors: Nobukazu Horiike, Jun Kitajima