Formed With Main Spar Patents (Class 416/226)
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Patent number: 8657581Abstract: A blade comprises a lightweight core, a composite material disposed on the core, and a skin located on the composite material. The composite material comprises fibers incorporated into a thermoplastic resin matrix in the form of a prepreg sheet or wet layup. The rotor blade may also comprise a front edge member attached along at least a portion of a leading edge of the core, a rear edge member attached along at least a portion of a trailing edge of the core, and a skin located over the core, the front edge member, and the rear edge member. The rotor blade may also comprise a spar extending through the core along a longitudinal axis of the rotor blade, and a skin located over the core and the spar. The edge members and the spars may be fabricated from thermoplastic material.Type: GrantFiled: August 30, 2010Date of Patent: February 25, 2014Assignee: Gordon Holdings, Inc.Inventors: Edward Pilpel, Benjamin Pilpel
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Publication number: 20140050589Abstract: A hybrid airfoil for a gas turbine engine is provided that includes a body and a panel. The body has a first side and a second side orientated opposite the first side. The first and second sides extend between a tip, a base, a leading edge and a trailing edge. The body includes a plurality of cavities disposed in the first side of the body, which cavities extend inwardly toward the second side. The cavities collectively form an opening. At least one rib is disposed between the cavities. A shelf is disposed around the opening. The panel is attached to the shelf first mounting surface and to the rib, and is sized to enclose the opening. The panel is a load bearing structure operable to transfer loads to the body and receive loads from the body.Type: ApplicationFiled: October 28, 2013Publication date: February 20, 2014Applicant: United Technologies CorporationInventors: Daniel V. Viens, Vincent C. Nardone, Peter G. Smith, James R. Strife, Foster P. Lamm
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Patent number: 8651822Abstract: A wind turbine rotor blade including outer skin materials made of fiber-reinforced plastic, a crossbeam material, and a trailing edge sandwich material disposed closer to a trailing edge than a trailing edge end of the crossbeam material, wherein a reinforcing material is provided on an inner surface of the outer skin material on a front side located closer to the trailing edge than a trailing edge end of the trailing edge sandwich material.Type: GrantFiled: March 24, 2011Date of Patent: February 18, 2014Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Kouji Esaki, Shinichi Hori
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Publication number: 20140023512Abstract: A blade comprises a lightweight core, a composite material disposed on the core, and a skin located on the composite material. The composite material comprises fibers incorporated into a thermoplastic resin matrix in the form of a prepreg sheet or wet layup. The rotor blade may also comprise a front edge member attached along at least a portion of a leading edge of the core, a rear edge member attached along at least a portion of a trailing edge of the core, and a skin located over the core, the front edge member, and the rear edge member. The rotor blade may also comprise a spar extending through the core along a longitudinal axis of the rotor blade, and a skin located over the core and the spar. The edge members and the spars may be fabricated from thermoplastic material.Type: ApplicationFiled: September 25, 2013Publication date: January 23, 2014Applicant: Gordon Holdings, Inc.Inventors: Edward Pilpel, Benjamin D. Pilpel, JR.
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Patent number: 8632310Abstract: A helicopter rotor blade includes a structural composite skin defining a cavity therein; a composite spar disposed within the cavity and adhesively bonded to the skin, a portion of the spar exhibiting a C-shape in cross section; and a foam core disposed within the cavity and adhesively bonded to the skin. The structural composite skin forms an external, closed box structure configured to transmit mechanical loads encountered by the rotor blade.Type: GrantFiled: December 18, 2007Date of Patent: January 21, 2014Assignee: Textron Innovations Inc.Inventors: Bryan Marshall, Paul Sherrill, Bryan K. Baskin, Tricia Hiros, Paul K. Oldroyd
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Patent number: 8622709Abstract: A wind turbine blade using a core member that is light and low-cost while maintaining strength and a wind power generator using the same are provided. A wind turbine blade (9) is formed of a fiber-reinforced plastic skin (13). The skin (13) or a main beam (15) uses a core member (39) formed integrally of fiber layers (55) arranged so as to intersect in plan view and each penetrate in the thickness direction to constitute flow paths for resin and plastic foam members (57) filling spaces between the fiber layers (55), in such a manner that the fiber layers (55) are impregnated with the resin.Type: GrantFiled: June 5, 2008Date of Patent: January 7, 2014Assignee: Mitsubishi Heavy Industries, Ltd.Inventor: Takao Kuroiwa
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Publication number: 20130343898Abstract: According to one embodiment, a propeller blade includes a carbon foam core and a structural layer that surrounds at least a portion of the carbon foam core.Type: ApplicationFiled: June 26, 2012Publication date: December 26, 2013Applicant: HAMILTON SUNDSTRAND CORPORATIONInventors: Michael E. Folsom, Blair A. Smith, David P. Nagle
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Publication number: 20130323068Abstract: A propeller blade includes a foam core having a groove formed therein, a fibrous material filling at least a portion of the groove and a structural layer that surrounds the fibrous material and at least a portion of the foam core.Type: ApplicationFiled: May 29, 2013Publication date: December 5, 2013Inventor: Bruno Petellaz
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Patent number: 8596983Abstract: A damper for a turbine rotor assembly of a gas turbine engine is disclosed. The damper may have a forward plate. The damper may further have an aft plate including a larger surface area than the forward plate. The aft plate may have at least one aperture for regulating a flow of gas through the aft plate. The damper may also have a longitudinal structure connecting the forward plate and the aft plate.Type: GrantFiled: January 24, 2012Date of Patent: December 3, 2013Assignee: Solar Turbines Inc.Inventors: Hyun Dong Kim, Yungmo Kang, Yong Weon Kim
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Publication number: 20130309095Abstract: A wind turbine blade is provided which is attached to a hub of a wind turbine. The wind turbine blade includes a spine. The spine can have various cross-sections, such as square, rectangular, triangular, “I” beam, or other suitable cross-sections. An attachment member is connected to one end of the spine. Ribs are provided and the spine extends through apertures in each of the ribs. A facing is attached to the plurality of ribs. The facing forms a convex surface on one side and a substantially flat surface on the other side. The flat surface is at an angle of between 24 degrees and 28 degrees from a plane perpendicular to the axis of rotation of the blades near a proximal end of the blade and the flat surface is at an angle of between 8 degrees and 12 degrees at the distal end of the blade.Type: ApplicationFiled: May 17, 2012Publication date: November 21, 2013Applicant: SkyWolf Wind Turbine Corp.Inventor: Gerald E. Brock
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Patent number: 8585370Abstract: A rotor blade or rotor blade element for a wind power installation is provided having a surface film and a hardenable resin, wherein the surface film has been reacted with the resin to form an integral portion of the rotor blade or rotor blade element. Production and repair processes for the rotor blade or the rotor blade element are also provided.Type: GrantFiled: October 19, 2011Date of Patent: November 19, 2013Assignee: Aloys WobbenInventors: Sven Muschke, Torsten Link
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Patent number: 8585368Abstract: A hybrid airfoil for a gas turbine engine is provided that includes a body and a panel. The body has a first side and a second side orientated opposite the first side. The first and second sides extend between a tip, a base, a leading edge and a trailing edge. The body includes a plurality of cavities disposed in the first side of the body, which cavities extend inwardly toward the second side. The cavities collectively form an opening. At least one rib is disposed between the cavities. A shelf is disposed around the opening. The panel is attached to the shelf first mounting surface and to the rib, and is sized to enclose the opening. The panel is a load bearing structure operable to transfer loads to the body and receive loads from the body.Type: GrantFiled: December 20, 2011Date of Patent: November 19, 2013Assignee: United Technologies CorporationInventors: Daniel V. Viens, Vincent C. Nardone, Peter G. Smith, James R. Strife, Foster P. Lamm
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Publication number: 20130287584Abstract: According to one embodiment, a propeller blade includes a foam core and a structural layer formed of multiple layers that surrounds at least a portion of the foam core. The structural layer includes a mid-thickness location defined between the foam core and an outer edge of the structural layer and the multiple layers include at least one unidirectional layer and at least one biased layer disposed asymmetrically about the mid-thickness location.Type: ApplicationFiled: April 30, 2013Publication date: October 31, 2013Applicants: RATIER-FIGEAC SAS, HAMILTON SUNDTRAND CORPORATIONInventors: David P. Nagle, Patrice Brion, Ludovic Prunet
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Publication number: 20130280084Abstract: A propeller blade includes a foam core having a slot formed through it from a camber side to a face side, an internal stiffener disposed through the slot and including flanges in contact with both the camber and face sides and a structural layer that surrounds at least a portion of the foam core and in contact with the flanges on both the camber and face sides.Type: ApplicationFiled: April 18, 2012Publication date: October 24, 2013Applicant: HAMILTON SUNDSTRAND CORPORATIONInventors: David P. Nagle, Paul A. Carvalho
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Patent number: 8562296Abstract: Additional lightning protection system for intermediate wind turbine blade joints comprises a metal fairing that covers the blade connector elements while shielding and protecting the internal connector elements from getting hit by lightning.Type: GrantFiled: April 20, 2010Date of Patent: October 22, 2013Assignee: Gamesa Innovation & Technology, S.L.Inventors: Ion Arocena De La Rua, Anna Candela Garolera, Eneko Sanz Pascual
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Patent number: 8562302Abstract: A wind turbine blade includes a leading edge, a trailing edge, a suction side, and a pressure side. At least one integrated attachment bore is configured in each of the suction side and pressure side between the leading edge and trailing edge. The attachment bores are structurally configured for receipt of a handling mechanism therein for supporting the blade during a transportation, installation, or maintenance procedure.Type: GrantFiled: July 6, 2010Date of Patent: October 22, 2013Assignee: General Electric CompanyInventors: Jan Willem Bakhuis, Markus Peter Griesel
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Publication number: 20130272893Abstract: A blade including a structure with aerodynamic profile including two opposite skins obtained by three-dimensional weaving of a fibrous reinforcement densified by a matrix, and a longeron including a fibrous reinforcement obtained by three-dimensional weaving and densified by a matrix, the longeron including a first part extending outside the structure with aerodynamic profile and designed to be connected to a drive hub in rotation of the blade and a second part arranged inside the structure with aerodynamic profile between the two skins. The second part of the longeron has a thickness substantially similar to that of the skins of the structure with aerodynamic profile. In addition, the fibrous reinforcement of the second part of the longeron has the same weaving armour as that of the reinforcement of the skins of the structure with aerodynamic profile.Type: ApplicationFiled: January 2, 2013Publication date: October 17, 2013Applicant: SNECMAInventor: SNECMA
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Patent number: 8556590Abstract: A wind-turbine rotor blade has an outer skin member formed of fiber-reinforced plastic, shear webs, and trailing-edge sandwich members disposed closer to a trailing edge than the shear webs are. The outer skin member at the dorsal side located closer to the trailing edge than a trailing-edge end of the trailing-edge sandwich member located at the dorsal side or a vicinity of the trailing-edge end of the trailing-edge sandwich member located at the dorsal side is coupled, via a reinforcing member, with the outer skin member at the ventral side located closer to the trailing edge than the trailing-edge end of the trailing-edge sandwich member located at the ventral side or a vicinity of the trailing-edge end of the trailing-edge sandwich member located at the ventral side.Type: GrantFiled: December 25, 2009Date of Patent: October 15, 2013Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Kouji Esaki, Takao Kuroiwa, Nozomu Kawasetsu
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Publication number: 20130266452Abstract: A propeller blade spar core includes a leading edge spar foam section surrounded by a first structural layer, a trailing edge spar foam surrounded by a second structural layer, and a third structural layer surrounding both the first and second structural layers.Type: ApplicationFiled: April 4, 2012Publication date: October 10, 2013Applicant: HAMILTON SUNDSTRAND CORPORATIONInventor: Stephen L. Smith
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Patent number: 8550786Abstract: A vertical axis wind turbine and vertical axis wind turbine assembly comprising a rotary body and a plurality of blades. A cross section through each blade of the plurality of blades transverse to the rotary axis comprises an inner camber line, an outer camber line, and a chord line. The outer camber line comprises a first portion, a transition portion and a second portion. The second portion is longer, in the lengthwise direction, than a combined length of the first portion and the transition portion. The average second portion thickness is less than half an average first portion thickness. A magnitude of an average rate of change in a transition portion thickness is at least twice a magnitude of an average rate of change in a first portion thickness, and a magnitude of an average rate of change in a second portion thickness.Type: GrantFiled: December 11, 2009Date of Patent: October 8, 2013Inventor: Peter Janiuk
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Patent number: 8529212Abstract: A fan system includes a motor, a rotatable hub, and a plurality of fan blades. Each of the fan blades includes a substantially rigid spine member, a resilient leading edge member, and a resilient trailing edge member. The leading edge member and trailing edge members are removably coupled with the spine member, such that different leading edge members and different trailing edge members may be chosen to customize the leading and trailing edges of the fan blades. Each fan blade may have more than one type of leading edge member or more than one type of trailing edge member. The leading edge member and trailing edge member may each be coupled with the spine member by urging the leading edge member and trailing edge member in a direction that is substantially perpendicular to the longitudinal axis defined by the spine member.Type: GrantFiled: October 28, 2009Date of Patent: September 10, 2013Assignee: Delta T CorporationInventors: J. Carey Smith, Richard W. Fizer, Richard M. Aynsley, Richard A. Oleson
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Patent number: 8517689Abstract: A wind turbine blade includes a first blade segment and a second blade segment, with each of the blade segments having a pressure side shell member, a suction side shell member, and internal support structure. The first and second blade segments have respective adjacent ends with complimentary joint sections that are joinable at a chord-wise joint. Each of the joint sections includes a joint profile that is offset in a span-wise direction from the pressure side shell member to the suction side shell member such that the joint sections are joinable to each other along their respective joint profiles and overlie each other in a span-wise direction.Type: GrantFiled: October 13, 2011Date of Patent: August 27, 2013Assignee: General Electric CompanyInventors: Steven Alan Kyriakides, Scott Gabell Riddell
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Publication number: 20130216388Abstract: A wind turbine blade includes a pressure side shell member with an internal side spar cap, and a suction side shell member with an internal side spar cap. A box-shaped shear web assembly spans between the spar caps and has a generally hollow interior volume. The shear web assembly includes end walls affixed to a respective spar cap and spaced-apart side walls extending transversely between the end walls. The end walls and side walls define a continuous box-shaped assembly structurally interposed between the spar caps. Methods are also provided for making the box-shaped shear web assembly.Type: ApplicationFiled: February 20, 2012Publication date: August 22, 2013Applicant: GENERAL ELECTRIC COMPANYInventors: Afroz Akhtar, Prasad Ogde, Jaish Mathew
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Patent number: 8510947Abstract: A method includes joining an integral bulkhead and a blade shell to form a blade and separating the blade into two blade segments at a location including the integral bulkhead such that each blade segment comprises a portion of the integral bulkhead and a portion of the blade shell.Type: GrantFiled: November 14, 2008Date of Patent: August 20, 2013Assignee: General Electric CompanyInventors: Bowden Kirkpatrick, Peggy Lynn Baehmann, Shu Ching Quek, Grama Narasimhaprasad Praveen, Youdong Zhou
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Patent number: 8511996Abstract: The invention relates to a blade for wind-power generators. The inventive blade is divided transversely into two or more independent sections, each section comprising aerodynamic skins or walls (3) and an inner longitudinal reinforcing structure (4). In addition, the ends of the aforementioned sections are equipped with connection means comprising metal inserts (10) which are housed and fixed axially inside the walls of the inner longitudinal resistant structure.Type: GrantFiled: March 20, 2006Date of Patent: August 20, 2013Assignee: Gamesa Innovation & Technology, S.L.Inventors: Jose Ignacio Llorente Gonzalez, Sergio Velez Oria
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Patent number: 8511999Abstract: A turbine rotor blade of the spar and shell construction, the spar including a tip end with a dovetail shaped groove extending from the top, and a tip cap includes a dovetail shaped slot that engages with the spar groove to retain the tip cap in place. A shell made from a high temperature resistant material is secured in place between the platform and the tip cap. The platform includes a core extending into a hollow space formed by the shell and discharges impingement cooling air against the backside wall of the shell. The spar and the platform include fir tree configurations so that an assembled blade can be inserted into a slot of a rotor disk.Type: GrantFiled: March 25, 2010Date of Patent: August 20, 2013Assignee: Florida Turbine Technologies, Inc.Inventors: Keith D Kimmel, Jack W. Wilson, Russell B Jones
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Patent number: 8506258Abstract: Wind turbine systems and methods are disclosed herein. A representative system includes a wind turbine blade having an inner region that has an internal load-bearing truss structure, and an outer region that has an internal, non-truss, load-bearing structure. In particular embodiments, the truss structure can include a triangular arrangement of spars, and/or can include truss attachment members that connect components of the truss without the use of holes in the spars. Spars can be produced from a plurality of pultruded composite members laminated together in longitudinally extending portions. The longitudinally extending portions can be connected at joints that interleave projections and recesses of each of the spar portions. The blades can include fan-shaped transitions at a hub attachment portion, formed by laminated layers and/or a combination of laminated layers and transition plates.Type: GrantFiled: June 6, 2011Date of Patent: August 13, 2013Assignee: Modular Wind Energy, Inc.Inventors: Myles L. Baker, Cory P. Arendt, Bernard G. Madrid, Sheldon Vilhauer
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Patent number: 8500409Abstract: Wind turbine systems and methods are disclosed herein. A representative system includes a wind turbine blade having an inner region that has an internal load-bearing truss structure, and an outer region that has an internal, non-truss, load-bearing structure. In particular embodiments, the truss structure can include a triangular arrangement of spars, and/or can include truss attachment members that connect components of the truss without the use of holes in the spars. Spars can be produced from a plurality of pultruded composite members laminated together in longitudinally extending portions. The longitudinally extending portions can be connected at joints that interleave projections and recesses of each of the spar portions. The blades can include fan-shaped transitions at a hub attachment portion, formed by laminated layers and/or a combination of laminated layers and transition plates.Type: GrantFiled: April 12, 2012Date of Patent: August 6, 2013Assignee: Modular Wind Energy, Inc.Inventors: Myles L. Baker, Cory P. Arendt, Bernard G. Madrid, Sheldon Vilhauer
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Patent number: 8500406Abstract: Methods for deploying a section of a wind turbine rotor blade include compressing a section of skin from an airfoil profile to a retracted profile, wherein the section of skin includes a shape memory polymer composite, and heating the section of skin to at least a transition temperature of the shape memory polymer composite so that the section of skin transitions from the retracted profile back to the airfoil profile.Type: GrantFiled: December 22, 2011Date of Patent: August 6, 2013Assignee: General Electric CompanyInventors: Carlos Rafael Ramírez Jiménez, Carlos Alberto Concha Flores
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Patent number: 8500408Abstract: Wind turbine systems and methods are disclosed herein. A representative system includes a wind turbine blade having an inner region that has an internal load-bearing truss structure, and an outer region that has an internal, non-truss, load-bearing structure. In particular embodiments, the truss structure can include a triangular arrangement of spars, and/or can include truss attachment members that connect components of the truss without the use of holes in the spars. Spars can be produced from a plurality of pultruded composite members laminated together in longitudinally extending portions. The longitudinally extending portions can be connected at joints that interleave projections and recesses of each of the spar portions. The blades can include fan-shaped transitions at a hub attachment portion, formed by laminated layers and/or a combination of laminated layers and transition plates.Type: GrantFiled: June 6, 2011Date of Patent: August 6, 2013Assignee: Modular Wind Energy, Inc.Inventors: Myles L. Baker, Cory P. Arendt
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Publication number: 20130189113Abstract: A method for manufacturing a wind turbine rotor blade having a trailing edge by Vacuum Assisted Resin Transfer Moulding is described. A number of layers having fibre material are laid up onto the inner surface of a first mould part. A plurality of fibre rovings is laid up onto the number of layers at a position which forms the trailing edge of the blade. The blade is cast using Vacuum Assisted Resin Transfer Moulding.Type: ApplicationFiled: January 15, 2013Publication date: July 25, 2013Inventor: Kristian Lehmann Madsen
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Publication number: 20130189112Abstract: A method of fabricating a composite joint from a first cured composite component (13) and a second cured composite component (14), the first and second cured composite components (13, 14) comprising fibre elements embedded in a thermoset resin matrix; the method comprising the steps of providing an adhesive (15) on at least one of the first and/or second composite components (13, 14); forming a joint region between the first and second composite component by bringing the first and second composite component into contact with each other with the adhesive (15) therebetween; applying a force to the joint region (16, 17); and heating the first composite component in the joint region to a temperature above the glass transition temperature of the thermoset resin matrix of the first composite component.Type: ApplicationFiled: January 7, 2011Publication date: July 25, 2013Applicant: VESTAS WIND SYSTEMS A/SInventors: Andrew Hedges, Kim Sylvester Nielsen
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Publication number: 20130177422Abstract: A rotor blade (1) provided with an outer covering (2) and with at least one load take-up spar (10) associated with at least one pin-receiving bushing (3). Each spar (10) is a compartmentalized spar comprising centrifugal force take-up means (20) incorporated within a twisting stress take-up casing (30), said centrifugal force take-up means (20) comprising at least two boxes (21, 22), each having said pin-receiving bushing (3) of the spar (10) passing therethrough, each box (21, 22) including a closed retention belt (23) extending in the spanwise direction of the blade, the retention belt (23) of one box (22) surrounding the retention belt (23) of another box (21), each retention belt (23) being provided with unidirectional fibers (24) wound around said pin-receiving bushing (3), said casing (30) being provided with inclined fibers (31) presenting an angle relative to said unidirectional fibers (24).Type: ApplicationFiled: June 27, 2012Publication date: July 11, 2013Applicant: EUROCOPTERInventors: Laurent Bianchi, Jacques Gaffiero, Alain Charreyre, Francois Marchand
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Publication number: 20130177433Abstract: Multi-material retrofitted wind turbine rotor blades include a shell having a leading edge opposite a trailing edge and a structural support member that supports the shell and is disposed internal the wind turbine rotor blade between the leading edge and the trailing edge and extends for at least a portion of a rotor blade span length, wherein the structural support member includes an original structural support portion including a first material and a retrofitted structural support portion extending from the original structural support portion at a joint and including a second material.Type: ApplicationFiled: January 11, 2012Publication date: July 11, 2013Inventors: Peter James Fritz, Jason Joseph Testa, Aaron Alpheus Yarbrough
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Patent number: 8480371Abstract: A wind turbine rotor blade having an outer skin material made of fiber-reinforced plastic, a sheer web, and a trailing edge reinforcing material made of fiber-reinforced plastic which forms a trailing edge, wherein the trailing edge reinforcing material includes a first recess in which a trailing edge side end of the outer skin material is accommodated, and a second recess in which a trailing edge side of an overlay is accommodated, a third recess in which a leading edge side of the overlay is accommodated is formed in a trailing edge side tip end of the outer skin material, and the tip end of the outer skin material is fixed to the first recess through an adhesive.Type: GrantFiled: March 25, 2011Date of Patent: July 9, 2013Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Kouji Esaki, Shinichi Hori
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Patent number: 8480370Abstract: Wind turbine systems and methods are disclosed herein. A representative system includes a wind turbine blade having an inner region that has an internal load-bearing truss structure, and an outer region that has an internal, non-truss, load-bearing structure. In particular embodiments, the truss structure can include a triangular arrangement of spars, and/or can include truss attachment members that connect components of the truss without the use of holes in the spars. Spars can be produced from a plurality of pultruded composite members laminated together in longitudinally extending portions. The longitudinally extending portions can be connected at joints that interleave projections and recesses of each of the spar portions. The blades can include fan-shaped transitions at a hub attachment portion, formed by laminated layers and/or a combination of laminated layers and transition plates.Type: GrantFiled: June 6, 2011Date of Patent: July 9, 2013Assignee: Modular Wind Energy, Inc.Inventors: Myles L. Baker, Cory P. Arendt
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Patent number: 8475132Abstract: A turbine blade assembly is disclosed. In one embodiment, the turbine blade assembly may generally include a turbine blade having a root portion and an airfoil. The airfoil may extend radially from the root portion to an airfoil tip. Additionally, the turbine blade assembly may include a composite rod extending within the turbine blade. The composite rod may include a first end coupled to the airfoil at the airfoil tip and a second end coupled to the root portion. Moreover, the coefficient of thermal expansion of the composite rod may be designed to be less than or equal to the coefficient of thermal expansion of the airfoil.Type: GrantFiled: March 16, 2011Date of Patent: July 2, 2013Assignee: General Electric CompanyInventors: Jian Zhang, Herbert Chidsey Roberts, III, John McConnell Delvaux
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Patent number: 8475133Abstract: Wind turbine systems and methods are disclosed herein. A representative system includes a wind turbine blade having an inner region that has an internal load-bearing truss structure, and an outer region that has an internal, non-truss, load-bearing structure. In particular embodiments, the truss structure can include a triangular arrangement of spars, and/or can include truss attachment members that connect components of the truss without the use of holes in the spars. Spars can be produced from a plurality of pultruded composite members laminated together in longitudinally extending portions. The longitudinally extending portions can be connected at joints that interleave projections and recesses of each of the spar portions. The blades can include fan-shaped transitions at a hub attachment portion, formed by laminated layers and/or a combination of laminated layers and transition plates.Type: GrantFiled: June 6, 2011Date of Patent: July 2, 2013Assignee: Modular Wind Energy, Inc.Inventors: Myles L. Baker, Cory P. Arendt
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Publication number: 20130164142Abstract: The invention relates to a propeller blade which comprises a hollow casing (1) forming an extrados (5) and an intrados (4) which extend from a blade shank to a free end in the direction of the span, and a framework which is arranged in the hollow casing (1) and comprises a box spar (8), having a plurality of soles (9a, 9b, 10a, 10b) in surface contact with the hollow casing (1) so as to provide structural support for the hollow casing (1), and at least two cavities (15, 16) which are spaced apart in the direction of the chord (25), wherein the propeller blade further comprises at least two reinforcing spars (6, 7) which extend between the framework and the hollow casing.Type: ApplicationFiled: December 20, 2012Publication date: June 27, 2013Applicant: RATIER FIGEACInventor: RATIER FIGEAC
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Publication number: 20130149164Abstract: An airfoil is fabricated by assembling cured skins with spars having cured spar webs and uncured spar chords. The skins are bonded to the spars by curing the spar chords.Type: ApplicationFiled: December 13, 2011Publication date: June 13, 2013Applicant: THE BOEING COMPANYInventor: Martin Wayne Hansen
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Publication number: 20130142658Abstract: A blade (1) having a fitting (2) for fastening to a hub and an aerodynamic element (10) having a main spar (20) surrounding a bushing (31) for transmitting centrifugal forces and connected to said fitting (2). The blade includes a transmission member (40) for transmitting torsional forces and co-operating with a torsion box. The fitting (2) includes an annular recess (200) defining a first recess (201) and a second recess (202) that are separated by a top separator (211) and a bottom separator (212) locally obstructing the annular recess (200), the blade (1) including a first ring (71) and a second ring (72) reversibly arranged respectively in the first recess (201) and in the second recess (202), each ring (71, 72) being fastened to the top separator (211) and to the bottom separator (212), a ring (71) including a fastener pin (73) passing through said bushing (31) and said fitting (2) in co-operation with the other ring (72).Type: ApplicationFiled: November 28, 2012Publication date: June 6, 2013Applicant: EUROCOPTERInventor: Eurocopter
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Patent number: 8454318Abstract: The present invention relates to the prevention of deformations in an aerodynamic profile caused by lack of resistance to the bending moment forces that are created when such a profile is loaded in operation. More specifically, the invention relates to a reinforcing element inside an aerodynamic profile and a method for the construction thereof. The profile is intended for, but not limited to, use as a wind turbine blade, an aerofoil device or as a wing profile used in the aeronautical industry.Type: GrantFiled: December 14, 2007Date of Patent: June 4, 2013Assignee: Bladena ApSInventor: Find Mølholt Jensen
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Publication number: 20130129517Abstract: Aerogenerator blade and method of manufacturing thereof, the aerogenerator blade comprising an intrados shell, an extrados shell and a structural beam, the structural beam comprising a root spar, a transitional spar and a box spar, wherein the root spar has a substantially circular cross section configured to support the connection of the blade to the aerogenerator hub; the transitional spar tapers from the root spar towards the box spar; and the box spar tapers towards the blade tip; and wherein the aerogenerator blade is characterized by comprising: a first section of the structural beam including at least a root spar portion, a transitional spar portion and a box spar portion, the portions forming a first integral structural beam section; a second section including at least the counterparts of the root spar portion, the transitional spar portion and the box spar portion, said counterpart portions forming a second integral structural beam section; and wherein the first section of the structural beam is joinType: ApplicationFiled: May 20, 2010Publication date: May 23, 2013Applicant: TECSIS TECNOLOGIA E SISTEMAS AVANCADOS S.A.Inventors: Phillips Antonio Da Costa Lemos, Hely Ricardo Savii, Leo Ossanai, Tomaz Schmidt Cavalcante, Bruno Dal Medico Hirsch, Lúcio Corrêa Oliveira De Oliveira
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Publication number: 20130129518Abstract: A wind turbine blade comprising an aerodynamic fairing supported along at least a portion of its axial length by a spar (12). The spar comprises at least two spar segments (12) joined end-to-end at an interface (9), each spar segment comprising a shear web (3) with a spar cap (4) on each side. The outer face (6) of each spar cap tapers inwardly towards the interface such that its depth is reduced towards the interface creating a recess on each side of the interface formed by the tapered faces of adjacent spar caps. A respective connection piece (8) is sized to fit into each recess. Each connection piece (8) is sized to fit into each recess. Each connection piece (8) being fixed to the tapered faces of adjacent spar caps to form a double scarf joint.Type: ApplicationFiled: January 3, 2013Publication date: May 23, 2013Applicant: Blade Dynamics, Ltd.Inventor: Blade Dynamics, Ltd.
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Publication number: 20130129507Abstract: A method and apparatus comprising a composite spar. The composite spar has a root section and a main section. The root section is closed and has a shape configured to be connected to a blade retention system. The main section has an open channel. The composite spar is configured for placement inside of a blade.Type: ApplicationFiled: November 23, 2011Publication date: May 23, 2013Applicant: The Boeing CompanyInventor: John Henry Moselage, III
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Patent number: 8444389Abstract: A multiple piece turbine rotor blade with a shell having an airfoil shape and secured between a spar and a platform with the spar including a tip end piece. a snap ring fits around the spar and abuts against the spar tip end piece on a top side and abuts against a shell on the bottom side so that the centrifugal loads from the shell is passed through the snap ring and into the spar and not through a tip cap dovetail slot and projection structure.Type: GrantFiled: March 30, 2010Date of Patent: May 21, 2013Assignee: Florida Turbine Technologies, Inc.Inventors: Russell B Jones, John A Fedock
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Patent number: 8439859Abstract: The catheter device comprises a drive shaft connected to a motor, and a rotor mounted on the drive shaft at the distal end section. The rotor has a frame structure which is formed by a screw-like boundary frame and rotor struts extending radially inwards from the boundary frame. The rotor struts are fastened to the drive shaft by their ends opposite the boundary frame. Between the boundary frame and the drive shaft extends an elastic covering. The frame structure is made of an elastic material such that, after forced compression, the rotor unfolds automatically.Type: GrantFiled: September 15, 2008Date of Patent: May 14, 2013Assignee: AIS GmbH Aachen Innovative SolutionsInventors: Joachim Georg Pfeffer, Thomas Schmitz-Rode, Rolf W. Günther
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Publication number: 20130115093Abstract: An improved propeller/turbine blade assembly with wide faced blades in order to more efficiently convert a moving fluid's kinetic energy into mechanical rotational energy by optimizing the bladed assembly's frontal surface interaction with the swept blade area of a moving fluid. This improved blade surface interaction is accomplished through new and novel design features of the assembly's blades. These design features include the following; that the designed assembly has a much larger total blade footprint than prior bladed assemblies, that the assembly's blades overlap each other with the leading edge of the following blade overlapping the trailing edge of the preceding blade, that the assembly has multiple designed blade twist angles that occur within each blade and at segmented lengths along each blade and that the assembly's blades are dimensionally segmented with width to length ratios as a percentage of overall length.Type: ApplicationFiled: November 7, 2011Publication date: May 9, 2013Inventor: John E. Tharp
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Publication number: 20130108453Abstract: A lightweight wind turbine blade formed with a truss support structure assembly of composite truss joints including composite spar and cross members attached to and supporting in spaced relation a spine of lightweight rib panels. The rib panels are oriented in parallel spaced relation from one another and individually molded with perimeters defining individual areas of curvature for the finished blade assembly. The truss support structure is covered with a lightweight fiberglass or hardened fabric skin attached to and fitted on respective rib panel edges forming an airfoil structure.Type: ApplicationFiled: May 25, 2012Publication date: May 2, 2013Applicant: Modular Wind Energy, Inc.Inventor: Modular Wind Energy, Inc.
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Patent number: 8425195Abstract: Apparatus and methods related to wind turbine blades and manufacturing of the blades.Type: GrantFiled: September 17, 2007Date of Patent: April 23, 2013Assignee: Blade Dynamics LimitedInventor: Paul Rudling