Consolidation Of Powder Prior To Sintering Patents (Class 419/38)
  • Patent number: 8535605
    Abstract: The invention describes a method of producing a sinter-hardened component from a metallic powder containing chromium which is pre-alloyed in particular, comprising the steps of compacting the powder to form a green compact and then sintering the green compact in a reducing sintering atmosphere at a sintering temperature in excess of 1100° C. A gas containing carbon is added to the sintering atmosphere.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: September 17, 2013
    Assignee: MIBA Sinter Austria GmbH
    Inventors: Peter Orth, Gerold Stetina
  • Patent number: 8535604
    Abstract: A method of producing composites of micro-engineered, coated particulates embedded in a matrix of metal, ceramic powders, or combinations thereof, capable of being tailored to exhibit application-specific desired thermal, physical and mechanical properties to form substitute materials for nickel, titanium, rhenium, magnesium, aluminum, graphite epoxy, and beryllium. The particulates are solid and/or hollow and may be coated with one or more layers of deposited materials before being combined within a substrate of powder metal, ceramic or some combination thereof which also may be coated. The combined micro-engineered nano design powder is consolidated using novel solid-state processes that prevent melting of the matrix and which involve the application of varying pressures to control the formation of the microstructure and resultant mechanical properties.
    Type: Grant
    Filed: April 21, 2009
    Date of Patent: September 17, 2013
    Inventors: Dean M. Baker, Henry S. Meeks
  • Patent number: 8535407
    Abstract: The invention relates to a hard-metal comprising at least 13 volume % of a metal carbide selected from the group consisting of TiC, VC, ZrC, NbC, MoC, HfC, TaCl WC or a combination thereof, a binder phase comprising one or more of iron-group metals or alloy thereof and 0.1 to 10 weight % Si and 0.1 to 10 weight % Cr and having a liquidus temperature at 1280 degrees C. or lower and 3 to 39 volume % of diamond or cBN grains coated with a protective coating or a mixture thereof and a process for making the hard-metal.
    Type: Grant
    Filed: September 15, 2009
    Date of Patent: September 17, 2013
    Assignee: Element Six GmbH
    Inventors: Igor Yuri Konyashin, Bernd Heinrich Ries, Frank Friedrich Lachmann
  • Publication number: 20130231427
    Abstract: A method of forming an object by powder injection molding, the object being formed from an injection molded integral body comprising a green part contiguous with an expendable part, the method comprising debinding the integral body at step 18 to obtain a debound green part contiguous with a debound expendable part; sintering the debound green part at step 20 at a sintering temperature, the debound expendable part configured to at least partially define the debound green part and has a melting point higher than the sintering temperature; and separating the debound expendable part from the sintered debound green part at step 22 to form the object.
    Type: Application
    Filed: November 4, 2011
    Publication date: September 5, 2013
    Inventors: Su Xia Zhang, Tao Li, Zi Yan Ong, Yonghui Bai
  • Patent number: 8523976
    Abstract: The present invention relates to a metal powder mixture that is suitable for producing sintered bodies. The powder mixture is suitable as a binder for hard metals and contains: a) at least one prealloyed powder selected from the group of iron/nickel, iron/cobalt, iron/nickel/cobalt and nickel/cobalt; b) at least one element powder selected from the group of iron, nickel and cobalt or a prealloyed powder selected from the group consisting of iron/nickel, iron/cobalt, iron/nickel/cobalt and nickel/cobalt which is different from component a). The invention also relates to a cemented hard material which uses the inventive powder mixture and a hard material powder, wherein the overall composition of the components a) and b) together contains not more than 90% by weight of cobalt and not more than 70% by weight of nickel and the iron content.
    Type: Grant
    Filed: September 21, 2007
    Date of Patent: September 3, 2013
    Assignee: H.C. Starck GmbH
    Inventors: Benno Gries, Leo Prakash
  • Publication number: 20130220803
    Abstract: [Problem] To suppress the generation of particles by reducing the average particle diameter to several dozen ?m or less. [Solution] After forming a preform of a tungsten powder, the preform is sintered. The preform is formed so as to have a relative density of 70-90% (inclusive) and an oxygen content of 100-500 ppm (inclusive). The sintering is carried out by a hot isostatic pressing method at 1,700-1,850° C. (inclusive). Consequently, a tungsten target which has an average particle diameter of 20 ?m or less with a standard deviation of 10 ?m or less, a relative density of 99% or more and an oxygen content of 10 ppm or less can be obtained. This tungsten target is capable of significantly reducing the generation of particles during sputtering.
    Type: Application
    Filed: September 21, 2011
    Publication date: August 29, 2013
    Applicant: ULVAC, INC.
    Inventor: Motomu Nakahata
  • Publication number: 20130218281
    Abstract: A method of pressure forming a brown part from metal and/or ceramic particle feedstocks includes: introducing into a mold cavity or extruder a first feedstock and one or more additional feedstocks or a green or brown state insert made from a feedstock, wherein the different feedstocks correspond to the different portions of the part; pressurizing the mold cavity or extruder to produce a preform having a plurality of portions corresponding to the first and one or more additional feedstocks, and debinding the preform. Micro voids and interstitial paths from the interior of the preform part to the exterior allow the escape of decomposing or subliming backbone component substantially without creating macro voids due to internal pressure. The large brown preform may then be sintered and subsequently thermomechanically processed to produce a net wrought microstructure and properties that are substantially free the interstitial spaces.
    Type: Application
    Filed: April 30, 2010
    Publication date: August 22, 2013
    Applicant: ACCELLENT INC.
    Inventors: Mark W. Broadley, James Alan Sago, Hao Chen, Edward J. Schweitzer, John Eckert, Jeffrey M. Farina
  • Publication number: 20130209265
    Abstract: A composition of matter comprises, in combination, in weight percent: a content of nickel as a largest content; 3.10-3.75 aluminum; 0.02-0.09 boron; 0.02-0.09 carbon; 9.5-11.25 chromium; 20.0-22.0 cobalt; 2.8-4.2 molybdenum; 1.6-2.4 niobium; 4.2-6.1 tantalum; 2.6-3.5 titanium; 1.8-2.5 tungsten; and 0.04-0.09 zirconium.
    Type: Application
    Filed: February 14, 2012
    Publication date: August 15, 2013
    Inventors: Paul L. Reynolds, Darryl Slade Stolz
  • Publication number: 20130209266
    Abstract: A composition of matter, comprising in combination, in atomic percent contents: a content of nickel as a largest content; 19.0-21.0 percent cobalt; 9.0-13.0 percent chromium; 1.0-3.0 percent tantalum; 0.9-1.5 percent tungsten; 7.0-9.5 percent aluminum; 0.10-0.25 percent boron; 0.09-0.20 percent carbon; 1.5-2.0 percent molybdenum; 1.1-1.5 percent niobium; 3.0-3.6 percent titanium; and 0.02-0.09 percent zirconium.
    Type: Application
    Filed: February 14, 2012
    Publication date: August 15, 2013
    Inventors: Paul L. Reynolds, Jerry C. Capo, Darryl Slade Stolz
  • Patent number: 8501048
    Abstract: The present invention provides a metal-graphite composite material favorable to two-dimensional diffusion of heat and having a high thermal conductivity in two axial directions, and a production method therefor. The metal-graphite composite material of the present invention includes: 20 to 80% by volume of a scaly graphite powder; and a matrix selected from the group consisting of copper, aluminum and alloys thereof, wherein the scaly graphite powder in which a normal vector to a scaly surface thereof is tilted at 20° or higher with respect to a normal vector to a readily heat-conducting surface of the metal-graphite composite material is 15% or less relative to a whole amount of the scaly graphite powder, and the metal-graphite composite material has a relative density of 95% or higher.
    Type: Grant
    Filed: October 14, 2008
    Date of Patent: August 6, 2013
    Assignee: Shimane Prefectural Government
    Inventors: Toshiyuki Ueno, Takashi Yoshioka
  • Publication number: 20130192559
    Abstract: A method of forming a connecting rod, the method including the steps of: forming the connecting rod via a powder forging process; forming an integral wear resistant surface inside a bore of the connecting rod via an inductive heating process after completion of the powder forging process.
    Type: Application
    Filed: January 30, 2013
    Publication date: August 1, 2013
    Inventor: Russell A. Chernenkoff
  • Patent number: 8475709
    Abstract: A method for producing a composite part is provided. The method comprises compacting a powder composition comprising a lubricant into a compacted body; heating the compacted body to a temperature above the vaporization temperature of the lubricant such that the lubricant is substantially removed from the compacted body; subjecting the obtained heat treated compacted body to a liquid polymer composite comprising nanometer-sized and/or micrometer-sized reinforcement structures; and solidifying the heat treated compacted body comprising liquid polymer composite by drying and/or by at least one curing treatment.
    Type: Grant
    Filed: March 7, 2008
    Date of Patent: July 2, 2013
    Assignee: Hoganas AB (Publ)
    Inventors: Pontus Bergmark, Björn Skärman
  • Publication number: 20130154424
    Abstract: An alloy material for an R-T-B-based rare earth permanent magnet, including (i) an R-T-B-based alloy composed of R being two or more members selected from rare earth elements, T being a transition metal that essentially contains Fe, B and unavoidable impurities, and in which the Dy content is more than 10% by mass and less than 31% by mass, and (ii) a metal powder. Also disclosed is a method for producing an R-T-B-based rare earth permanent magnet and a motor provided with the R-T-B-based rare earth permanent magnet.
    Type: Application
    Filed: August 12, 2011
    Publication date: June 20, 2013
    Applicant: SHOWA DENKO K.K.
    Inventors: Kenichiro Nakajima, Takashi Yamazaki
  • Patent number: 8460603
    Abstract: An object of the present invention is to provide an electrical discharge surface treatment-purpose electrode that stabilizes properties and a film-forming rate of a coating made by surface treatment that uses the electrode showing a narrow distribution in physical properties such as a composition and resistance. A method of manufacturing an electrical discharge surface treatment-purpose electrode according to the present invention is identified as a method of manufacturing an electrical discharge surface treatment-purpose electrode formed of a green compact made of a metal powder subjected to compression molding, characterized in that the method includes the step of forming a nitride coating by nitriding a surface of the metal powder, and the step of forming a green compact by subjecting the metal powder having its surface nitrided to compression molding.
    Type: Grant
    Filed: April 13, 2009
    Date of Patent: June 11, 2013
    Assignee: Mitsubishi Electric Corporation
    Inventors: Kazuhiro Shigyo, Yoshikazu Nakano
  • Publication number: 20130140159
    Abstract: A process for producing a Cu—Cr material by powder metallurgy for a switching contact, in particular for vacuum switches, includes the steps of pressing a Cu—Cr powder mixture formed from Cu powder and Cr powder and sintering the pressed Cu—Cr powder mixture to form the material of the Cu—Cr switching contact. The sintering or a subsequent thermal treatment process is carried out with an alternating temperature profile, in which the Cu—Cr powder mixture or the Cu—Cr material is heated above an upper temperature limit value and cooled again below a lower temperature limit value at least twice in alternation. All of the steps are carried out at temperatures at which no molten phase forms.
    Type: Application
    Filed: August 1, 2011
    Publication date: June 6, 2013
    Applicant: PLANSEE POWERTECH AG
    Inventors: Claudia Kowanda, Frank Müller
  • Publication number: 20130141197
    Abstract: There are provided a rare-earth permanent magnet and a manufacturing method of the rare-earth permanent magnet capable of preventing deterioration of magnet properties. In the method, magnet material is milled into magnet powder, and the magnet powder is mixed with a binder made of a hydrocarbon to prepare slurry 12, and one or more kinds of organic solvents selected from a group of organic compounds consisting of hydrocarbons. Next, the slurry 12 is formed into a sheet-like shape to obtain a green sheet 13. After that, the green sheet 13 is held for a predetermined length of time at binder decomposition temperature in a non-oxidizing atmosphere so as to cause depolymerization reaction or the like to the binder, which turns into monomer and is removed. The green sheet 13 with the binder removed is sintered by raising temperature up to sintering temperature. Thereby a permanent magnet 1 is obtained.
    Type: Application
    Filed: March 15, 2012
    Publication date: June 6, 2013
    Applicant: NITTO DENKO CORPORATION
    Inventors: Takashi Ozaki, Katsuya Kume, Toshiaki Okuno, Izumi Ozeki, Tomohiro Omure, Keisuke Taihaku
  • Publication number: 20130141196
    Abstract: There are provided a rare-earth permanent magnet and a manufacturing method thereof capable of achieving improvement of magnetic properties by optimizing magnetic field orientation. In the method, magnet material is milled into magnet powder. Next, the magnet powder and a binder are mixed to obtain a mixture. Next, the thus prepared mixture is formed into long-sheet-like shape so as to obtain a green sheet 13. Before the thus formed green sheet 13 dries, magnetic field is applied in an in-plane and transverse direction or an in-plane and machine direction of the green sheet for magnetic field orientation. Thereby, a permanent magnet 1 is obtained.
    Type: Application
    Filed: March 15, 2012
    Publication date: June 6, 2013
    Applicant: NITTO DENKO CORPORATION
    Inventors: Izumi Ozeki, Katsuya Kume, Toshiaki Okuno, Takashi Ozaki, Tomohiro Omure, Keisuke Taihaku
  • Patent number: 8449816
    Abstract: A composition suitable for use as a target containing antimony to be irradiated by accelerated charged particles (e.g., by protons to produce tin-117m) comprises an intermetallic compound of antimony and titanium which is synthesized at high-temperature, for example, in an arc furnace. The formed material is powdered and melted in an induction furnace, or heated at high gas pressure in gas static camera. The obtained product has a density, temperature stability, and heat conductivity sufficient to provide an appropriate target material.
    Type: Grant
    Filed: April 16, 2009
    Date of Patent: May 28, 2013
    Assignee: Brookhaven Science Associates
    Inventors: Yurii D. Seropeghin, Boris L. Zhuikov
  • Publication number: 20130130152
    Abstract: An interconnect for a fuel cell stack includes a first plurality of ribs extending from a first major surface of the interconnect and defining a first plurality of gas flow channels between the ribs, the ribs extending between a first rib end and a second rib end and having a tapered profile in a vertical dimension, perpendicular to the first major surface of the interconnect, proximate at least one of the first rib end and the second rib end, wherein the ribs comprise a flat upper surface and rounded edges between the flat upper surface and the adjacent gas flow channels, the rounded edges having a first radius of curvature, and wherein the gas flow channels comprise a rounded surface having a second radius of curvature, different from the first radius of curvature.
    Type: Application
    Filed: November 16, 2012
    Publication date: May 23, 2013
    Applicant: BLOOM ENERGY CORPORATION
    Inventor: Bloom Energy Corporation
  • Publication number: 20130127569
    Abstract: A method for manufacturing a resonant tube is provided in the present invention, which comprises: mechanically mixing 88-98 wt. % of iron-nickel alloy powder, 1-8 wt. % of carbonyl iron powder, and 1-8 wt. % of carbonyl nickel powder to form a uniform powder mixture; molding the uniform powder mixture to form a resonant tube blank; and continuously sintering and annealing the resonant tube blank. Also provided in the present invention are a resonant tube and a cavity filter. The method for manufacturing a resonant tube provided in the present invention significantly enhances production efficiency while greatly reducing consumption of raw materials. Moreover, the resonant tube provided in the present invention reduces, to the greatest extent, segregation of alloy components and coarse and uneven microstructures, thereby increasing the performance and stability of the corresponding products.
    Type: Application
    Filed: June 1, 2011
    Publication date: May 23, 2013
    Applicant: Shenzhen Tatfook Network Technology Co., Ltd.
    Inventors: Kelun Zhao, Fengping Shen, Bingbing Wan, Yanzhao Zhou
  • Patent number: 8424204
    Abstract: A forged composite gear and a method of making a forged composite powder metal gear. The forged composite gear includes a plurality of teeth extending from a core, a first section having a first powder metal material, a second section having a second powder metal material and a variable boundary profile. The variable boundary profile is formed between the first section and the second section, whereby said variable boundary profile exhibits greater tooth wear resistance on the teeth and greater impact resistance in the core.
    Type: Grant
    Filed: August 9, 2010
    Date of Patent: April 23, 2013
    Assignee: GKN Sinter Metals, LLC
    Inventor: Timothy E. Geiman
  • Publication number: 20130093552
    Abstract: A neodymium-iron-boron (NdFeB) magnet having gradient coercive force and its preparation method are disclosed. The NdFeB magnet includes at least two NdFeB material layers having different coercive force, including an exterior layer having high coercive force and at least a medial layer having low coercive force. The exterior layer is connected to the medial layer via a sintered layer along an orientation direction. The NdFeB magnet has high magnetic properties and high resistance to magnetism loss.
    Type: Application
    Filed: December 24, 2010
    Publication date: April 18, 2013
    Inventors: Qingkai Wang, Yongjiang Yu, Ning Guo
  • Publication number: 20130089749
    Abstract: An apparatus for increasing the bulk density of metal powder may include a sealed chamber, a nozzle, and a target. The sealed chamber may include an inert environment. The nozzle may be coupled to an inert gas source and may be configured to introduce raw metal powder into a flow of the inert gas for discharge as a cold spray mixture of the raw metal powder and the inert gas into the chamber. The target may be housed within the sealed chamber and may be configured to receive an impact of the cold spray mixture. The nozzle and the target may be configured to flatten the raw metal particles into flattened metal particles in response to the cold spray mixture impacting the target.
    Type: Application
    Filed: October 8, 2011
    Publication date: April 11, 2013
    Applicant: THE BOEING COMPANY
    Inventor: Kevin Thomas Slattery
  • Patent number: 8390122
    Abstract: Methods are generally provided for forming a conductive oxide layer on a substrate. In one particular embodiment, the method can include sputtering a transparent conductive oxide layer (e.g., including cadmium stannate) on a substrate from a target in a sputtering atmosphere comprising cadmium. The transparent conductive oxide layer can be sputtered at a sputtering temperature greater of about 100° C. to about 600° C. Methods are also generally provided for manufacturing a cadmium telluride based thin film photovoltaic device.
    Type: Grant
    Filed: September 19, 2011
    Date of Patent: March 5, 2013
    Assignee: Primestar Solar, Inc.
    Inventor: Scott Daniel Feldman-Peabody
  • Patent number: 8377373
    Abstract: Disclosing herein is a method for manufacturing nickel-titanium compositions. The method includes disposing a powdered composition in a mold; the powdered composition comprising nickel and titanium; the titanium being present in an amount of about 38 to about 42 wt % and the nickel being present in an amount of about 58 to about 62 wt %; sintering the powdered composition to produce a sintered preform; compacting the preform; machining the preform to form an article; heat treating the article; the annealing being conducted at a temperature of about 1650° F. to about 1900° F. at a pressure of about 3 Torr to about 5 Kg-f/cm2 for a time period of about 10 minutes to about 5 hours; and quenching the article.
    Type: Grant
    Filed: August 20, 2009
    Date of Patent: February 19, 2013
    Assignees: The United States of America, Abbott Ball Company
    Inventors: Glenn N. Glennon, Christopher DellaCorte
  • Publication number: 20130039798
    Abstract: A method for manufacturing a cutting insert green body from a sinterable powder, a tool set for manufacturing the cutting insert green body by that method and the green body manufactured by the tool set. The tool set has axially moving upper and lower punches and radially moving side punches. The side punches move slidably on die rods. The side punches and die rods move in channels in a base body on which a cover plate is mounted. The upper and lower punches move in through holes in the cover plate and base body, respectively. The die rods are stationary during compaction of the sinterable powder. The upper, lower and side punches form surfaces of the green body and the die rods form some of the edges of the green body. The green body can have undercuts and the edges formed by the die rods can be non-linear in shape.
    Type: Application
    Filed: April 12, 2012
    Publication date: February 14, 2013
    Applicant: Iscar, Ltd.
    Inventors: Amir Satran, Alexander Zibenberg
  • Publication number: 20130039799
    Abstract: A method of manufacturing a product includes forming a metal powder into a desired shape, transferring the formed metal powder and pressure transmission media into a container, and applying heat and pressure to the container to form a consolidated product from the formed metal powder.
    Type: Application
    Filed: August 8, 2012
    Publication date: February 14, 2013
    Applicant: SUMMIT MATERIALS, LLC
    Inventors: Eric S. Bono, Charles F. Yolton
  • Patent number: 8366994
    Abstract: A method for manufacturing a cobalt (Co) alloy-based ceramic composite sputtering target is provided. A cobalt ingot and a chromium (Cr) ingot are melted in vacuum and then nebulized to form a cobalt-chromium (CoCr) alloy powder. Additionally, a ceramic powder and a platinum powder are wetly mixed to form a platinum-ceramic (Pt-ceramic) slurry, in which the ceramic powder is applied onto the platinum powder's surface uniformly. Next, the CoCr alloy powder and the Pt-ceramic slurry are wetly mixed to form a CoCrPt-ceramic slurry. Thereafter, the CoCrPt-ceramic slurry is dried, molded and compressed to form the cobalt alloy-based ceramic composite sputtering target. The resulted cobalt alloy-based ceramic composite sputtering target, which has a fine and dense structure, uniform composition and lower magnetic permeability, is beneficial to a magnetron sputter deposition process, as well as a film sputtering process used in the magnetic recording industry.
    Type: Grant
    Filed: November 4, 2010
    Date of Patent: February 5, 2013
    Assignee: China Steel Corporation
    Inventors: Rong-Zhi Chen, Chun-Hao Chiu, Jui-Tung Chang, Deng-Far Hsu, Chih-Huang Lai
  • Patent number: 8361380
    Abstract: A method for providing a porous metal implant. A mixture of biocompatible metal, a spacing agent, and a binder is provided. The mixture is formed into a shape and the spacing agent is removed to form a plurality of pores in the implant. A shaped porous metal is also provided.
    Type: Grant
    Filed: February 7, 2011
    Date of Patent: January 29, 2013
    Assignee: Biomet Manufacturing Corp.
    Inventors: Ned M. Hamman, James B. Fleming, Isaac Janson, Mukesh Kumar, Jason D. Meridew, Elizabeth A. Schlueter
  • Publication number: 20130015939
    Abstract: The present invention provides a powder magnetic core which has a low iron loss and an excellent constancy of magnetic permeability and is suitably used as a core for a reactor mounted on a vehicle. The powder magnetic core is a compact of a mixed powder containing an iron-based soft magnetic powder having an electrical insulating coating formed on its surface and a powder of a low magnetic permeability material having a heat-resistant temperature of 700° C. or higher than 700° C. and a relative magnetic permeability of not more than 1.0000004. The density of the compact is 6.7 Mg/m3 or more, and the low magnetic permeability material exists in the gap among the soft magnetic powder particles in the green compact.
    Type: Application
    Filed: March 25, 2011
    Publication date: January 17, 2013
    Applicant: HITACHI POWDERED METALS CO. LTD.
    Inventors: Takashi Inagaki, Chio Ishihara
  • Patent number: 8337747
    Abstract: In a process for manufacturing composite sintered machine components, the composite sintered machine component has an approximately cylindrical inner member and an approximately disk-shaped outer member, the inner member has pillars arranged in a circumferential direction at equal intervals and a center shaft hole surrounded by the pillars, and the outer member has holes corresponding to the pillars of the inner member and a center shaft hole corresponding to the center shaft hole of the inner member. The process comprises compacting the inner member and the outer member individually using an iron-based alloy powder or an iron-based mixed powder so as to obtain compacts of the inner member and the outer member, tightly fitting the pillars of the inner member into the holes of the outer member, and sintering the inner member and the outer member while maintaining the above condition so as to bond them together.
    Type: Grant
    Filed: March 11, 2011
    Date of Patent: December 25, 2012
    Assignee: Hitachi Powdered Metals Co., Ltd.
    Inventors: Hiromasa Imazato, Koichiro Yokoyama
  • Patent number: 8329093
    Abstract: A method for preparing metal-matrix composites including cold-process isostatic compaction of previously mixed powders and hot-process uniaxial pressing of the resulting compact is disclosed. The method enables metal-matrix composites with improved properties to be obtained. A device for implementing isostatic compaction comprising a latex sheath into which the mixture of powders is poured, a perforated cylindrical container in which the latex sheath is arranged, and means for sealed insulation of the mixture of powders contained in the sheath is also disclosed.
    Type: Grant
    Filed: March 14, 2006
    Date of Patent: December 11, 2012
    Assignee: Forges de Bologne
    Inventor: Jacques Tschofen
  • Publication number: 20120304694
    Abstract: In a method for producing jewelry articles, forming a predetermined shape from a plurality of sinterable materials, heating the plurality of sinterable materials to a first temperature and for a first time period sufficient to produce a substrate that retains the predetermined shape during manipulation, cooling the substrate to a second temperature at which the substrate is manipulable, manipulating the substrate to incorporate at least one design feature in the substrate, heating the substrate to a third temperature and for a second time period sufficient to sinter the substrate, and cooling the substrate to obtain the jewelry article.
    Type: Application
    Filed: June 1, 2012
    Publication date: December 6, 2012
    Applicant: FREDERICK GOLDMAN INC.
    Inventor: Andrew Derrig
  • Patent number: 8309839
    Abstract: A method of improving the thermoelectric figure of merit (ZT) of a high-efficiency thermoelectric material is disclosed. The method includes the addition of fullerene (C60) clusters between the crystal grains of the material. It has been found that the lattice thermal conductivity (?L) of a thermoelectric material decreases with increasing fullerene concentration, due to enhanced phonon-large defect scattering. The resulting power factor (S2/?) decrease of the material is offset by the lattice thermal conductivity reduction, leading to enhanced ZT values at temperatures of between 350 degrees K and 700 degrees K.
    Type: Grant
    Filed: April 30, 2004
    Date of Patent: November 13, 2012
    Assignees: GM Global Technology Operations LLC, Shanghai Institute of Ceramics, Chinese Academy of Sciences
    Inventors: Lidong Chen, Xun Shi, Jihui Yang, Gregory P. Meisner
  • Patent number: 8298469
    Abstract: A method for manufacturing sintered magnet poles is described. The mold is filled with a vitrifiable base material powder and closed with a plate. A magnetic field aligns the powder and a plate pressed onto the powder establishes a compact that holds the alignment in place. The compact is sintered to form a sintered magnet pole. The mold forms a protective cover of the sintered magnet pole and the plate forms a base plate of a magnet pole piece. Furthermore, a magnet pole piece is provided which has a magnet pole and a base plate which is fixed to a protective cover so that the base plate and the protective cover surround the magnet pole. The base plate and/or the protective cover of the magnet pole piece has at least one element that provides a geometrical locking of the magnet pole to the base plate and/or the protective cover.
    Type: Grant
    Filed: February 7, 2012
    Date of Patent: October 30, 2012
    Assignee: Siemens Aktiengesellschaft
    Inventors: Erik Groendahl, Henrik Stiesdal
  • Patent number: 8298479
    Abstract: A process for forming a remateable machined titanium powder base alloy connecting rod using a titanium alloy powder having an average particle size of about 1-20 microns, a mean aspect ratio of about 5 to 300, and a specific surface area of at least about 25 m2/g.
    Type: Grant
    Filed: May 12, 2011
    Date of Patent: October 30, 2012
    Inventor: Gerald Martino
  • Patent number: 8268204
    Abstract: A method for manufacturing an annular nuclear fuel pellet is provided. In the method, an annular nuclear fuel green compact whose lateral cross-section is a trapezoid is prepared. The thickness of the annular nuclear fuel green compact reduces along one direction of the central axis, and a green density of the nuclear fuel green compact increases along one direction of the central axis. The annular nuclear fuel green compact is sintered under a reducing gas atmosphere so that the annular nuclear fuel pellet is obtained. According to this method, the annular pellet which has uniform inner and outer diameters and small diametric tolerances along the pellet height is fabricated without grinding the pellet surfaces.
    Type: Grant
    Filed: September 2, 2009
    Date of Patent: September 18, 2012
    Assignees: Korea Atomic Energy Research Institute, Korea Hydro & Nuclear Power Co., Ltd.
    Inventors: Young Woo Rhee, Dong Joo Kim, Kun Woo Song, Ki Won Kang, Jong Hun Kim, Keon Sik Kim, Jae Ho Yang
  • Patent number: 8268452
    Abstract: Methods for forming earth-boring tools include providing a metal or metal alloy bonding agent at an interface between a first element and a second element and sintering the first element, the second element, and the boding agent to form a bond between the first element and the second element at the interface. The methods may be used, for example, to bond together portions of a body of an earth-boring tool (which may facilitate, for example, the formation of cutting element pockets) or to bond cutting elements to a body of an earth-boring tool (e.g., a bit body of a fixed-cutter earth-boring drill bit or a cone of a roller cone earth-boring drill bit). At least partially formed earth-boring tools include a metal or metal alloy bonding agent at an interface between two or more elements, at least one of which may comprise a green or brown structure.
    Type: Grant
    Filed: July 31, 2007
    Date of Patent: September 18, 2012
    Assignee: Baker Hughes Incorporated
    Inventors: Nicholas J. Lyons, Jimmy W. Eason, Redd H. Smith, John H. Stevens
  • Publication number: 20120228133
    Abstract: A sputtering target including an oxide sintered body including In, Zn and Ga, wherein a surface compound and an interior compound are essentially of the same crystal type(s).
    Type: Application
    Filed: November 18, 2010
    Publication date: September 13, 2012
    Applicant: IDEMITSU KOSAN CO., LTD.
    Inventors: Masayuki Itose, Koki Yano
  • Publication number: 20120228361
    Abstract: An ultrasonic welding tool fabricated of powder metal material includes a body and a welding tip extending axially from the body to a working end. The powder metal material can be ferrous-based and admixed with additives, such as alumina, carbide, ferro-molybdenum, ferro-nickel, chrome or tribaloy. An exposed surface of the welding tip can comprise Fe3O4 oxides. The tool is compacted to the desired shape and sintered. The body can include a different second material compacted separately from the welding tip and then joined to the tip and sintered.
    Type: Application
    Filed: May 21, 2012
    Publication date: September 13, 2012
    Inventor: Denis CHRISTOPHERSON, JR.
  • Publication number: 20120219451
    Abstract: Provided are methods of preparing high density compacted components that increase that lubricity of metallurgical powder compositions while reducing the overall organic content of the compacted component. Method of preparing high density compacted components having a high density include the steps of providing a metallurgical powder composition having particles at least partially coated with a metal phosphate layer, and compacting the metallurgical powder composition in the die at a pressure of at least about 5 tsi. The metallurgical powder composition comprises a base-metal powder, optional alloying powders, and a particulate internal lubricant. The metal phosphate at least partially coats the base-metal powder, the optional alloying powder, or both. The metal phosphate coating increases the lubricity of metallurgical powders without the need for large quantities of organic material, e.g., lubricants and binders.
    Type: Application
    Filed: December 22, 2011
    Publication date: August 30, 2012
    Applicant: Hoeganaes Corporation
    Inventor: Francis G. Hanejko
  • Patent number: 8246902
    Abstract: A method for manufacturing a plate-type heat pipe includes providing a mold including a first cavity and a plurality of second cavities and depositing cores into the mold. Each core has a first portion in the first cavity and a second portion in a corresponding second cavity. First and second metal powder are filled into the mold. The cores are then removed from the mold to form a green piece by the first and second metal powder, which has first and second chambers therein. The green piece is sintered, whereby the first metal powder forms an outer wall of the heat pipe and the second metal powder forms a wick structure. The heat pipe has a heat absorbing portion having the first chambers and fins having the second chambers communicating with the first chambers.
    Type: Grant
    Filed: August 31, 2009
    Date of Patent: August 21, 2012
    Assignee: Foxconn Technology Co., Ltd.
    Inventor: Chuen-Shu Hou
  • Patent number: 8241557
    Abstract: An object of the present invention is to provide a method for producing a dust core wherein generation of iron oxide at grain boundaries in the dust core is unlikely to take place upon annealing of the dust core subjected to compaction, thus allowing excellent electromagnetic characteristics to be realized. Also, the following is provided: a method for producing a dust core, which comprises: a step of molding a magnetic powder comprising a powder for a dust core formed with an iron-based magnetic powder coated with a silicone resin into a dust core via compaction; and a step of annealing the dust core via heating so as to cause the silicone resin contained in the dust core to be partially formed into a silicate compound, wherein annealing of the dust core is carried out at a dew point of an inert gas of ?40° C. or lower in an inert gas atmosphere in the annealing step.
    Type: Grant
    Filed: July 22, 2011
    Date of Patent: August 14, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masaki Sugiyama, Toshiya Yamaguchi, Shinjiro Saigusa, Mitsutoshi Akiyama
  • Publication number: 20120201341
    Abstract: Zirconium-based metal alloy compositions comprise zirconium, a first additive in which the permeability of hydrogen decreases with increasing temperatures at least over a temperature range extending from 350° C. to 750° C., and a second additive having a solubility in zirconium over the temperature range extending from 350° C. to 750° C. At least one of a solubility of the first additive in the second additive over the temperature range extending from 350° C. to 750° C. and a solubility of the second additive in the first additive over the temperature range extending from 350° C. to 750° C. is higher than the solubility of the second additive in zirconium over the temperature range extending from 350° C. to 750° C. Nuclear fuel rods include a cladding material comprising such metal alloy compositions, and nuclear reactors include such fuel rods. Methods are used to fabricate such zirconium-based metal alloy compositions.
    Type: Application
    Filed: February 4, 2011
    Publication date: August 9, 2012
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventor: Robert Dominick Mariani
  • Publication number: 20120189484
    Abstract: A molding is produced with a disk-shaped or plate-shaped basic body having a large number of knob-like and/or web-like elevations which merge into the basic body with inclined side surfaces. The molding is produced by pressing and sintering powdery raw materials close to the final shape. First, the boundary surfaces of the basic body are pressed to final shape as far as the transition regions of the elevations and the elevations are pressed to an oversize. The projection height of the elevations from the basic body is greater than the projection height in the finally pressed state. Their side surfaces form an angle of inclination in the range from 90°-150° with the respectively adjacent boundary surface of the basic body. Then the elevations are pressed to near final shape while the angle of inclination is enlarged to a greater value.
    Type: Application
    Filed: March 30, 2012
    Publication date: July 26, 2012
    Applicant: PLANSEE SE
    Inventors: Gebhard Zobl, Wolfgang Glatz, Wolfgang Kraussler, Robert Oberbreyer
  • Publication number: 20120177528
    Abstract: An iron-based sintered sliding material includes: a sintered structure which contains 10-50 wt. % copper and 1-15 wt. % carbon and has been formed by sintering a powder mixture obtained by mixing at least one of an Fe—Cu alloy powder containing copper in an amount which is the solid solubility or larger and is 5-50 wt. %, excluding 50 wt. %, and an Fe—Cu—C alloy powder containing copper in an amount which is the solid solubility or larger and is 5-50 wt. %, excluding 50 wt. %, and containing carbon in an amount of 0-5 wt. %, excluding 0 wt. %, with a graphite powder and at least one of a copper powder and a copper alloy powder; and graphite particles dispersed in the sintered sliding material in an amount of 1-14 wt. % or 3-50 vol. %.
    Type: Application
    Filed: March 6, 2012
    Publication date: July 12, 2012
    Inventor: Takemori TAKAYAMA
  • Patent number: 8216508
    Abstract: A method for preparing an article of a base metal alloyed with an alloying element includes the steps of preparing a compound mixture by the steps of providing a chemically reducible nonmetallic base-metal precursor compound of a base metal, providing a chemically reducible nonmetallic alloying-element precursor compound of an alloying element, and thereafter mixing the base-metal precursor compound and the alloying-element precursor compound to form a compound mixture. The compound mixture is thereafter reduced to a metallic alloy, without melting the metallic alloy. The step of preparing or the step of chemically reducing includes the step of adding an other additive constituent. The metallic alloy is thereafter consolidated to produce a consolidated metallic article, without melting the metallic alloy and without melting the consolidated metallic article.
    Type: Grant
    Filed: August 7, 2008
    Date of Patent: July 10, 2012
    Assignee: General Electric Company
    Inventors: Andrew Philip Woodfield, Eric Allen Ott, Clifford Earl Shamblen, Michael Francis Xavier Gigliotti
  • Patent number: 8211358
    Abstract: A cemented carbide including WC, a binder phase based on Co, Ni or Fe, and gamma phase, in which said gamma phase has an average grain size <1 ?m. A method of making the cemented carbide is provided in which the powders forming gamma phase are added as mixed cubic carbides of one or more of Ti, Ta, Nb, Zr, Hf and V, and a ratio, fWC, between an amount of WC (in mol fraction of WC) and an equilibrium gamma phase WC content at a sintering temperature (in mol fraction WC) is given by fWC=xWC/xeWC, wherein fWC is 0.6 to 1.0.
    Type: Grant
    Filed: February 12, 2007
    Date of Patent: July 3, 2012
    Assignee: Sandvik Intellectual Property AB
    Inventors: Bo Jansson, Susanne Norgren
  • Patent number: 8206646
    Abstract: Methods for manufacturing sputtering target assemblies and assemblies thereof are provided, particularly targets made of powders. Powders are adhered to a backing plate by use of a vacuum hot press, the powder preferably contacted by non-planar surfaces, and is compressed with at least about 95% density and substantially simultaneously diffusion-bonded to the backing plate.
    Type: Grant
    Filed: December 22, 2006
    Date of Patent: June 26, 2012
    Assignee: Praxair Tecnology, Inc.
    Inventors: Chi-Fung Lo, Darryl Draper
  • Patent number: 8197885
    Abstract: A method for producing a metal article according to one embodiment may include: Providing a supply of a sodium/molybdenum composite metal powder; compacting the sodium/molybdenum composite metal powder under sufficient pressure to form a preformed article; placing the preformed article in a sealed container; raising the temperature of the sealed container to a temperature that is lower than a sintering temperature of molybdenum; and subjecting the sealed container to an isostatic pressure for a time sufficient to increase the density of the article to at least about 90% of theoretical density.
    Type: Grant
    Filed: February 25, 2009
    Date of Patent: June 12, 2012
    Assignee: Climax Engineered Materials, LLC
    Inventors: Dave Honecker, Christopher Michaluk, Carl Cox, James Cole