Abstract: An Fe—Co—B alloy target, in which the largest inscribed circle depictable in regions containing no boride phases in its cross-sectional microstructure has a diameter of 30 ?m or less. Its composition is represented by (FeXCo100?X)100?YBY (by atomic percentage), wherein 5?X?95, and 5?Y?30.

Abstract: A method of manufacturing a sintered body, in which a material powder composed of metallic powder or alloy powder, a getter material having a higher oxidation potential than that of the material powder, and a hydride, which constitutes a hydrogen source, are sealed under reduced pressure in a metallic container, and subjected to pressurized sintering while being heated. The pressurized sintering is performed by keeping the metallic container at pressure not higher than 50 MPa and at temperature not lower than 500° C. for 1 to 50 hours, and then sintering the metallic powder and the alloy powder at pressure higher than 50 MPa and at temperature not higher than 1340° C.

Abstract: Forming a hollow structure having an internal coating includes the steps of placing a core shaped to form the internal surface of the structure in a mould, filling the mould with a material powder, hot isostatically pressing the powder about the mould to consolidate the powder, and removing the core from the hollow structure formed, wherein a coating is applied to the core prior to placement in the mould, which coating bonds to the hollow structure formed, during the hot isostatic pressing, to form the internal coating.

Abstract: This invention concerns particulate reinforced Al-based composites, and the near net shape forming process of their components. The average size of the reinforced particle in the invented composites is 0.1–3.5 ?m and the volume percentage is 10–40%, and a good interfacial bonding between the reinforced particulate and the matrix is formed with the reinforced particles uniformly distributed. The production method of its billet is to have the reinforced particles and Al-base alloy powder receive variable-speed high-energy ball-milling in the balling drum. Then, with addition of a liquid surfactant, the ball-mill proceeds to carry on ball-milling. After the ball-milling, the produced composite powder undergoes cold isostatic pressing and the subsequent vacuum sintering or vacuum hot-pressing to be shaped into a hot compressed billet, which in turn undergoes semisolid thixotropic forming and may be shaped into complex-shaped components. These components can be used in various fields.

Abstract: There is provided a method of making a composite abrasive compact which comprises an abrasive compact bonded to a substrate. The abrasive compact will generally be a diamond compact and the substrate will generally be a cemented carbide substrate. The composite abrasive compact is made under known conditions of elevated temperature and pressure suitable for producing abrasive compacts. The method is characterised by the mass of abrasive particles from which the abrasive compact is made. This mass has three regions which are: (i) an inner region, adjacent the surface of the substrate on which the mass is provided, containing particles having at least four different average particle sizes; (ii) an outer region containing particles having at least three different average particle sizes; and (iii) an intermediate region between the first and second regions.

Abstract: Disclosed is a flow-softening tungsten alloy having the general formula: W100-pAiBjCkDe wherein W is tungsten; A is one or more elements selected from the group consisting of nickel, iron, chromium and cobalt; B is in or more elements selected from the group consisting of molybdenum, niobium and tantalum; C is one or more of the elements selected from the groups consisting of titanium and aluminum; D is one or more elements selected from the group consisting of boron, carbon, and silicon; i is from about 5 to about 8 weight percent; j is from 0 to about 4 weight percent; k is from about 0.1 to about 4 weight percent; 1 is from 0 to about 0.1 weight percent; and p is greater than or equal to about 7 weight percent and less than or equal to about 20 weight percent. In this alloy p is approximately equal to the sum of i, j, k and 1. A method of preparing this alloy and a kinetic energy penetrator manufactured from it are also disclosed.

Abstract: A method for manufacturing a net-shaped bimetallic part that includes the steps of: providing a tool that defines a cavity and a tooling surface; depositing a layer of an environmental metal material onto the tooling surface; filling the cavity in the tool with a powdered metal material; and simultaneously heating the tool and subjecting the tool to a pressurized gas to consolidate the powdered metal material and diffusion bond the environmental metal material to the consolidated powdered metal material to form a bimetallic part.

Abstract: A package to be mounted with semiconductor chips has a heat-radiating substrate having a thickness of smaller than 0.4 mm of a Cu—Mo composite as prepared by impregnating from 30 to 40% by mass of copper (Cu) melt into a green compact of molybdenum. The heat-radiating substrate is produced by preparing an Mo green compact through isostatic molding, mounting Cu on the Mo green compact, heating it to thereby impregnate copper into the Mo green compact to give a Cu—Mo composite, and rolling the Cu—Mo composite into a sheet substrate.

Abstract: An article has a metallic matrix made of its constituent elements with a dispersoid distributed therein. The article is prepared by furnishing at least one nonmetallic matrix precursor compound. All of the nonmetallic matrix precursor compounds collectively include the constituent elements of the metallic matrix in their respective constituent-element proportions. A mixture of an initial metallic material and the dispersoid is produced. The matrix precursor compounds are chemically reduced to produce the initial metallic material, without melting the initial metallic material, and the dispersoid is distributed in the initial metallic material. The mixture of the initial metallic material and the dispersoid is consolidated to produce a consolidated article having the dispersoid distributed in the metallic matrix comprising the initial metallic material. The initial metallic material, the dispersoid, and the consolidated article are not melted during the consolidation.

Abstract: The present invention provides a method for fabricating a metal matrix composite having high specific strength and stable performance and capable of fabricating at low cost, the method comprising heating a preform of metal matrix with reinforcing fiber to the temperature, which is below the high temperature region, of low temperature region or medium temperature region of the plastic deformation temperature of the metal matrix in a pressure vessel having an initial processing pressure and keeping for a predetermined time for a preparative treatment before the step of hot-isostatic-pressing the preform by keeping at a high temperature region capable of HIP treatment and of diffusing welding temperature of the metal matrix in a pressure vessel; for instance, in case metal matrix is titan or titan alloy, the preparative treatment is conducted at a preparative treatment temperature of about 300° C. to 700° C. and at a pressure in the pressure vessel of about 30 to 100 kg/cm2.

Abstract: A discontinuously reinforced metal composite, having a metal matrix and a plurality of intermetallic particles comprising at least two different metals, the intermetallic particles having a size ranging from 1 ?m to about 10 ?m and being dispersed within the metal matrix in an amount of at least 20% by volume, wherein the intermetallic particles are particles having at least one same metal as the metal in the metal matrix.

Abstract: The present invention relates to a method of producing improved bioactive composite materials based on apatite, mainly for supporting functions in dental and orthopaedic applications, by adapting closure temperature and applying of pressure in closed systems using the production methods, according to reaction tendencies of the materials at their production, and by possibly further counteracting such reaction tendencies and tendencies for decomposition by additions of helping agents.

Abstract: A method of firing magnetic cores includes the steps of attaching a powder to the surface of a plurality of flattened-ring compact bodies made of a magnetic material, arranging the plurality of flattened-ring compact bodies adjacently so that the axes of flattened through-holes of the flattened-ring compact bodies are vertically oriented, and firing the flattened-ring compact bodies while the powder is interposed between the adjacent flattened-ring compact bodies. Alternatively, a method of firing magnetic cores includes the steps of attaching a powder to the surface of a plurality of thin compact bodies made of a magnetic material, vertically arranging the plurality of thin compact bodies adjacently, and firing the thin compact bodies while the powder is interposed between the adjacent thin compact bodies.

Abstract: A method of preparing an n-type thermoelectric material includes forming an alloyed ingot by mixing and melting a dopant to be added optionally and at least two elements selected from the group consisting of bismuth, tellurium, selenium, antimony, and sulfur to obtain a material mixture, and by cooling the material mixture. The method also includes pulverizing the alloyed ingot to obtain pulverized powder; sintering the pulverized powder at normal pressure to obtain a half sintered body; and subjecting the half sintered body to hot press performed at pressure more than the normal pressure.

Abstract: The present invention relates to a method of manufacturing sputtering targets doped with non-metal components including borides, carbides, nitrides or oxides. A powder process is utilized whereby alloyed powders, which contain non-metal elements of B/C/N/O and non-metal containing phases of less than ten microns in microstructure, are blended, canned and subjected to press consolidation. The sputtering targets of the present invention avoid spitting problems during sputtering of the target material on a substrate.

Abstract: A cobalt-chromium-boron-platinum sputtering target alloy having multiple phases. The alloy can include Cr, B, Ta, Nb, C, Mo, Ti, V, W, Zr, Zn, Cu, Hf, O, Si or N. The alloy is prepared by mixing Pt powder with a cobalt-chromium-boron master alloy, ball milling the powders and HIP'ing to densify the powder into the alloy.

Abstract: It is an object of the present invention to provide a silicon monoxide sinter having a uniform texture, good machinability, and splash resistance, which are all required of a silicon monoxide vapor deposition material, or a silicon monoxide sinter having a diameter of at least 100 mm and the shape required of a sputtering target material, and to obtain both of these sinters stably and with good productivity. A silicon monoxide sinter with a bulk density of at least 1.68 g/cm3 can be obtained by sintering under hot pressing conditions comprising a pressing pressure of at least 15 MPa and a temperature of 1200 to 1350° C., and by using a press die which comprises an inner die divided into a plurality of segments and integrated in an integrated outer die with a gap therebetween, and a cushioning material disposed in this gap, it is possible to obtain a silicon monoxide sinter whose diameter is at least 100 mm and whose bulk density is at least 2.

Abstract: A cold work steel alloy for the manufacture of parts, comprising the elements C, Si, Mn, Cr, W, Mo, V, Nb, Co, S, N, Ni and accompanying elements in the concentration ranges recited in claim 1 and having an oxygen content of less than 100 ppm and a content of nonmetallic inclusions corresponding to a K0 value of a maximum of 3 when tested according to DIN 50 602, as well as a method of making a part of said steel alloy by powder metallurgy.

Abstract: A method of producing a mold cavity insert using powder metals includes the steps of providing a master die having a pattern with a shape that defines a mold cavity, applying powder metal in the master die, and compacting the powder metal within the master die with a press assembly to form a compacted part. The method further includes the steps of removing the compacted part from the master die, placing the compacted part in a furnace, and heating the compacted part in the furnace to an elevated temperature to cure the part and provide a mold cavity insert that may be employed in a mold.

Abstract: The present invention pertains to an AlRu sputtering target characterized in that it is a sintered body composed of an AlRu intermetallic compound of 95 vol. % or more, and an object thereof is to enable the stable and low-cost manufacture of an AlRu sputtering target having an even texture and capable of significantly reducing oxygen, and to prevent or suppress the generation of particles and improve the yield ratio of deposition goods.

Abstract: The present invention relates to a method of manufacturing sputtering targets doped with non-metal components including boron, carbon, nitrogen, oxygen and silicon. A powder process is utilized whereby alloyed powders, which contain non-metal elements of B/C/N/O/Si and non-metal containing phases of less than ten microns in microstructure, are blended, canned and subjected to hot isostatic press consolidation. The sputtering targets of the present invention avoid spitting problems during sputtering of the target material on a substrate.

Abstract: A process for preparing a Ni, Fe and Co base superalloy ingot for hot working and an ingot assembly made by the process are disclosed. The process includes the steps of providing a cast ingot and inserting the ingot into a steel canister that is dimensioned to wholly contain said ingot. The ingot is positioned within the steel canister so as to provide a space between the ingot and the steel canister. After the ingot is positioned in the steel canister, metal powder is filled into the space. The metal powder is selected to readily bond with the surfaces of said ingot and the steel canister. The steel canister is then closed with the ingot and the metal powder inside. Gas and moisture are removed from the interior of the steel canister. The steel canister with the ingot and the metal powder inside is hot isostatically pressed to form an ingot assembly having a cladding formed about the entire longitudinal and end surfaces of the ingot.

Abstract: Sputtering targets are produced which have an intermetallic stoichiometry which makes them ductile enough for maching and sputtering. The targets are produced from elemental or alloy powders or alloys, at least one of which is of very fine particle size, e.g., −400 mesh. The elemental or alloy powders are blended, canned, subjected to hot isostatic pressing at low temperatures and high pressures, formed into a billet, and machined to form the target.

Abstract: A thermoroll for a paper/board machine or a finishing machine, the thermoroll having a shell of metallic, ceramic or composite material, and the shell having ducts for passing a heating medium from one axial end of the thermoroll to the other axial end of the thermoroll. The shell is made by casting or by powder metallurgical methods, and the ducts are formed in the matrix material of the shell which is metal and/or ceramic.

Abstract: A method of fabricating a glass containing target for sputter deposition of a glass onto a substrate. The method includes synthesizing a glass from pure chemical element materials and then forming the synthesized glass into a powder, which is then used to form a glass containing target. In accordance with one aspect of the invention, the glass containing target may be used for sputter deposition of a thin coating of glass on a substrate. In exemplary embodiments, the glass is a chalcogenide glass target useful in fabricating memory devices.

Abstract: The presently claimed invention relates to a method of making a PcBN cutting tool insert. The method includes the following steps: mixing raw material powders, (e.g., cBN, hBN, TiC, TiN, Ti(C,N), WC, W, C, Co, Co2Al9, Al AlN, Al2O3) with a liquid (e.g., ethanol) and an agent (e.g., polyethylene glycol, PEG) to form a homogeneous slurry with the desired composition; forming spherical powder agglomerates, typically 100 &mgr;m in diameter, preferably by spray drying; pressing said agglomerates to form a body of desired dimensions and density using conventional tool pressing technology; removing the agent from the powder at a suitable temperature and atmosphere; raising the temperature to 1000-1350° C. in vacuum; solid state sintering the body at 1000-1350° C. in vacuum, for 1-90 minutes to form a body with 35-55 vol % porosity; optionally, adding 0.

Abstract: There is provided a method of making a high-melting metal powder which has high purity and excellent formability and, particularly, of a metal powder of spherical particles made of Ta, Ru, etc. having a higher melting point than iron. There is also provided a target of high-melting metal or its alloy, which is made by the sintering under pressure of these powders and which has high purity and a low oxygen concentration and shows high density and a fine and uniform structure. A powder metal material mainly composed of a high-melting metal material is introduced into a thermal plasma into which hydrogen gas has been introduced, thereby to accomplish refining and spheroidizing. Further, an obtained powder is pressed under pressure by hot isostatic pressing, etc.

Abstract: A clad article of a substrate of one powdered metal that is clad with a second dissimilar powdered metal. A separation layer may be provided between the substrate and the clad layer to separate these layers during consolidation and to facilitate bonding thereof. The consolidation operation may be performed by hot isostatic pressing of the powders within a deformable container.

Abstract: Objects comprising carbide particulate having pressure consolidated nanocrystalline coating material are formed. Oxides of the coating material, in particulate form, may become dispersed in the pressure consolidated object, thereby increasing its strength.

Abstract: A rectangular pipe is molded by mixing aluminum powder with powder of a neutron absorbing material, molding a premolded body by means of cold isostatic pressing (CIP), canning the premolded body, sintering the premolded body by means of hot isostatic pressing (HIP), performing outer cutting and end face cutting on the can after the sintering, taking a billet out of the can, and extruding this billet.

Abstract: The invention relates to a process for the powder metallurgical production of material having improved isotropy of its mechanical properties with a rectangular or flat elliptical cross section, so-called broad-flat material, in particular raw material for producing cutting or piercing tools, in which process a powder of an alloy produced with gas, in particular pulverized with nitrogen, is placed into a capsule, compressed, and the capsule is closed, optionally after an evacuation, whereupon a heating and isostatic pressing (HIPing) of the powder capsules occur and the hot isostatically pressed slug produced in this manner is subjected to a forming by forging.

Abstract: A method for easily sintering a magnetic core while preventing damage to the magnetic core caused by deformation or other problems, includes preparing a flattened tubular compact by forming the compact to have a flattened tubular shape and a through hole. A supporting plate made from a baked porcelain material or a metal material having a dimension that allows for insertion into the through hole of the flattened tubular compact, as well as a length that is sufficiently longer than that of the flattened tubular compact, is inserted through the through hole. The flattened tubular compact is placed inside of a sintering container having highly pure alumina powder spread therein so that the axial direction of the compact is horizontal. The flattened tubular compact is then sintered in a sintering furnace to produce the magnetic core.

Abstract: A target material for deposition of rare-earth doped optical materials is described. The rare-earth ions, for example erbium and ytterbium, is prealloyed with host materials. In some embodiments a ceramic target material can be formed by pre-alloying Er2O3 and/or Yb2O3 with Al2O3 and/or SiO2. In some embodiments, a metal target material can be formed by pre-alloying Er and/or Yb with Al and/or Si. In some embodiments, ceramic or metallic tiles are formed which can be mounted on a backing plate. In some embodiments, an intermetallic mixture can be formed and flame sprayed onto the backing plate.

Abstract: The present invention provides an aluminum composite material having neutron absorbing power that improves the ability to absorb neutrons by increasing the content of B, while also being superior to materials of the prior art in terms of mechanical properties and workability. The aluminum composite material having neutron absorbing power contains in Al or an Al alloy matrix phase B or a B compound having neutron absorbing power in an amount such that the proportion of B is 1.5% by weight or more to 9% by weight or less, and the aluminum composite material has been pressure sintered.

Abstract: A method of making a tire mold segment with a porous metal tread surface for a tire mold wherein an annular segmental tire model of refractory material is formed with tire model segments which are used to shape and form each tire mold segment from powdered metal by applying heat and pressure to sinter the powdered metal as it is shaped by the tire model segment. Blades may be mounted in the tire model segments for transfer to the tire mold segments for molding slits a tire tread.

Abstract: Sputter target, method of manufacture of same and sputter coating process using the target as a sputtering source are disclosed. The sputter target comprises an Me/Si multi-phase, consolidated blend wherein the Si component is present in a very small amount of about trace—0.99 mole Si:1 mole Me. Preferably, Me comprises one or more of Ta, Ti, Mo, or W. The targets are made from the requisite powders via HIP consolidation to provide densities of greater than 98 % of the theoretical density. The targets are especially useful in reactive cathodic sputtering systems employing N2 as the reactive gas to form amorphous Me/Si/N layers.

Abstract: A nickel base powder metallurgy superalloy gas turbine engine disk for a compressor or turbine. The wrought powder metallurgy gas turbine engine disk has desirable fatigue crack growth resistance and a superior balance of tensile, creep rupture and low cycle fatigue strength characteristics. In one embodiment the disk defines a segregation free homogenous structure.

Abstract: The invention relates to a steel with a high wear resistance, high hardness and good notched bar impact strength, useful for the manufacture of products, in the use of which at least some of the features are desirable, preferably for the manufacture of tools intended to be used at temperatures up to at least 500 ° C. The steel is produced powder-metallurgically and consists in percent by weight essentially of 0.55-0.65 C, 0.7-1.5 Si, 0.1-1.0 Mn, 3.5-4.5 Cr, 1.5-2.5 Mo, 1.5-2.5 W, 1.2-1.8 V, 0-0.2 Nb, balance iron and impurities in normal amounts. After hardening and tempering the steel contains 1.5-2.5 percent by volume of MC carbides, in which M consists essentially only of vanadium, the carbides being evenly distributed in the steel matrix. The invention also relates to use of the steel, manufacture and products manufactured from the steel.

Abstract: The invention relates to a cold work steel alloy for the powder metallurgical manufacture of parts, in particular tools with improved functional quality. In order to simultaneously set the important property features of bend fracture strength, impact bending work and wear resistance at a high level, it is essentially provided according to the invention to use an alloy containing in percent by weight 1 C 2.05 to 2.65 Cr 6.10 to 9.80 W 0.50 to 2.40 Mo 2.15 to 4.70 V 7.05 to 9.0 Nb 0.25 to 2.45 N 0.04 to 0.

Abstract: An isostatic press for hot isostatic pressing having a pressure vessel (1) in which a furnace chamber (2) is arranged with a space (3) between the furnace chamber (2) and the walls of the pressure vessel (2). The furnace chamber (2) has a heat-insulating mantle and heat-insulating top wall and bottom wall, and passageways (5, 6) are arranged in the walls of the furnace chamber (2). A gas outlet means is arranged in the interior of the furnace chamber (2). Gas is removed directly from the furnace chamber (2) by the gas outlet means. Advantages include that treated articles (11) are cooled rapidly, as cooling takes place during the same time as decompression. Articles (11) may also be rapidly cooled to a temperature at which they are easily handled.

Abstract: Low temperature diffusion bonding methods and target/backing plate assemblies bonded by the methods are disclosed. In accordance with the methods, copper and/or cobalt targets are bonded to backing plate members via the use of an interlayer selected from the group consisting of group Ib or group VIII metals. The interlayer is interposed between intended bonding surfaces of the target and the backing plate, and the assembly is diffusion bonded at low temperatures of about 190° C.-400° C. The method results in increased tensile strength of the bonded assembly while not, in the case of copper targets, resulting in undesirable grain growth. When cobalt targets are bonded in accordance with the invention, desirable magnetic properties, such as magnetic pass through flux, are maintained while a strong bond is achieved.

Abstract: There is provided a method of making a high-melting metal powder which has high purity and excellent formability and, particularly, of a metal powder of spherical particles made of Ta, Ru, etc. having a higher melting point than iron. There is also provided a target of high-melting metal or its alloy, which is made by the sintering under pressure of these powders and which has high purity and a low oxygen concentration and shows high density and a fine and uniform structure. A powder metal material mainly composed of a high-melting metal material is introduced into a thermal plasma into which hydrogen gas has been introduced, thereby to accomplish refining and spheroidizing. Further, an obtained powder is pressed under pressure by hot isostatic pressing, etc.

Abstract: The use of hot pressing for weighting of a golf club head is disclosed herein. The preferred weighting material is a multiple component material that includes a high-density component and a binding component. A preferred multiple component material includes tungsten and tin. The hot pressing process is performed in an open air environment at standard atmospheric conditions.

Abstract: The invention relates to a process for the powder metallurgical production of objects from tool steel as well as to such an object.

Abstract: A cobalt-chromium-boron-platinum sputtering target alloy having multiple phases. The alloy can include Cr, B, Ta, Nb, C, Mo, Ti, V, W, Zr, Zn, Cu, Hf, O, Si or N. The alloy is prepared by mixing Pt powder with a cobalt-chromium-boron master alloy, ball milling the powders and HIP'ing to densify the powder into the alloy.

Abstract: An article having a hollow cavity formed therein and a method for forming the same. The article includes a hollow structure having an open end and a body portion that is surrounded by a powdered material. The article is processed in, for example, a hot isostatic pressing operation, to permit a pressurized fluid to consolidate the powdered material. The pressurized fluid is permitted to pass through the open end of the hollow structure and into the body portion to thereby prevent the body portion from collapsing while the powdered material is being consolidated.

Abstract: The method of consolidating a body in any of initially powdered, sintered, fibrous, sponge, or other form capable of compaction, that includes providing flowable pressure transmission particles having carbonaceous and ceramic composition or compositions; heating particles to elevated temperature; locating the heated particles in a bed; positioning the body at the bed, to receive pressure transmission; effecting pressurization of the bed to cause pressure transmission via the particles to the body, thereby to compact and consolidate the body into desired shape, increasing its density, the body consisting essentially of one or more metals selected from the following group: tungsten, rhenium, uranium, tantalum, platinum, copper, gold, hafnium, molybdenum, titanium, zirconium, aluminum, the consolidated body having, along a body dimension, one of the following characteristics: decreasing strength, increasing strength, or decreasing ductility (strain hardening) and increasing ductility (strain hardening).

Abstract: Method of forming a two-piece hollow cathode sputter target assembly and the assembly formed thereby. The sputter target assembly includes an outer shell having a substantially cylindrical side wall and is composed of a relatively low purity metallic material. A sputtering insert includes a substantially cylindrical side wall and is concentrically received within, and bonded to, the outer shell. The sputtering insert is composed of a relatively high purity metallic material as used for depositing a thin layer or film onto a desired substrate.

Abstract: A method of consolidating metal powder to form an object that includes pressing the powder into a preform, and preheating the preform to elevated temperature; providing flowable pressure transmitting particles and transmitting microwaves into the particles to heat same, and providing a bed of the flowable and heated pressure transmitting particles; positioning the preform in such relation to the bed that the particles substantially encompass the perform; and pressurizing the bed to compress the particles and cause pressure transmission to the preform, thereby to consolidate the preform into a desired object shape, the powder of step a) consisting essentially of at least two of the following: W, Ni, Fe, Co, manganese and titanium, and preferably at least three of same.

Abstract: A method for producing high performance components by the consolidation of powdered materials under conditions of hot isostatic pressure. The method uses the inclusion of reactive materials mixed into pressure-transmitting mold materials and into the powder to be consolidated to contribute to in-situ materials modification including purification, chemical transformation, and reinforcement. The method also uses encapsulation of the mold in a sealed container to retain the mold material in position, and to exclude air and contaminants.