Abstract: A method and apparatus for forming a powder metal forging (B) includes a die set (A1D) for forming the powder metal forging (B) having a first die (A) complementary with a second die (D) in a longitudinal direction (ZC). The die set (A,D) has at least two features (10) of dimensions with a longitudinal component (10) and a lateral component (18), and at least the lateral component (18) varies along the longitudinal direction (ZC), at least one such feature (10) in each die (A,D). Each of the first die (A) and the second die (D) includes a castellated parting interface (12,13) dissecting the laterally varying internal longitudinal feature (10, 18) in the first die from the laterally varying feature (10, 18) in the second die (D). The castellation (12,13) in the dies (A,D) provides forged powder metal parts (B) with features of opposite drafts without trapping the part (B) in the dies (A,D).

Abstract: This invention relates to the manufacture of inductive components and electric energy filters. Particularly, this invention relates to the manufacture of a large magnetic core piece. The magnetic core consists of at least one set of essentially identical constituents (1) compressed out of a powdery material. The constituents are assembled in such a way that they prevent each other from moving in at least one direction.

Abstract: Crystal fractured surfaces of raw meal powder having more equal crystal orientation relationship in the magnetic field are arranged to be assembled together so that a method of manufacturing a permanent magnet which has an extremely high degree of orientation can be provided. In this invention, raw meal powder (P) is filled into a cavity, the raw meal powder (P) is oriented in the magnetic field while being pressed or urged by pressing means that has a smaller area than the cross-sectional area of the cavity. Semi-finished product thus oriented is compression-molded into a predetermined shape in the magnetic field.

Abstract: A carrier material to be used as a placeholder for structuring workpieces having at least one vacuity is disclosed, said carrier material comprising at least two metal powders Mel and Mell, the standard electrode potentials of which are different at room temperature, which can be produced by a method compacting the powders, as well as a method for producing same.

Abstract: In one embodiment, the present invention may be a method of forming a porous and/or dense article from metal powder (12), including adding to a mold a first feedstock comprising an agglomerated metal powder (12) and an agglomeration agent, forming said first feedstock into a green state dense article (22); and removing said agglomeration agent. Furthermore, the present invention may include a second feedstock including an agglomerated metal powder (12), a space filling material and an agglomeration agent which may be formed into a green state porous article (21). The present invention also includes a dense and/or porous article (22 and 21) manufactured by various methods, as well as methods for creating the dense and porous feedstocks. Moreover, the present invention may include an article which may be a medical implant.

Abstract: An article is prepared by furnishing a plurality of powder particle substrates made of a substrate metal, providing a nonmetallic precursor of a metallic coating material, wherein the metallic coating material comprises an alloying element that is thermophysically melt incompatible with the substrate metal, contacting the powder particle substrates with the nonmetallic precursor, chemically reducing the nonmetallic precursor to form coated powder particles comprising the powder particle substrates having a surface-enriched layer of the metallic coating material thereon without melting the powder particle substrates, and processing the coated powder particles to form the article, without melting the powder particle substrates.

Abstract: Described is an X-ray rotating anode plate having a base and X-ray active layer having the described acceptable properties and a method for producing same. The base comprises carbon nanoparticles in quasi-homogeneous spatial distribution. Carbon nanoparticles can be selected from among carbon nanotubes, nano-graphite powder particles having a substantially spherical shape, and mixtures thereof. The inclusion of described additives improves the stability and heat conductivity of the base. With the described method, the starting materials for the base and X-ray active layer, and other optional materials which may form functional layer are compressed to a preselected shape in a pressing mold with simultaneous application of pressure, elevated temperature and varied electric currents, compressing the shape to a final density exhibiting high-strength diffusion bonds between these starting materials.

Abstract: An apparatus and process for forming compacted powder metal parts having a non-axial undercut feature. An undercut die is located between the upper and the lower dies and contains a plurality of shaped punches aligned in a circular pattern. Each of the shaped punches contains a working edge. The working edges converge to form an inner circumference which creates the undercut feature. The edges of the shaped punches slide with respect to each other to change the size of the inner circumference from a maximum diameter position to a minimum diameter position. During compaction, the rotation of the shaped punches alters the inner circumference to its minimum diameter position thereby forming an undercut in the final compacted part. The retraction of the shaped punches to its maximum diameter position enables the unimpeded removal of the part from the tool set.

Abstract: One exemplary embodiment includes a damped product. The damped product is composed of a sintered powder metallurgy material and has a first portion and a second portion. The first portion has a density that is greater in value that a density of the second portion. The different densities damp vibrations in the product when the product is vibrated.

Abstract: A composition for use as a prosthetic biomaterial and associated method. The biomaterial exhibits cytocompatibility, mechanical functionality and osteoblast adhesion between the implant and interfacing surface. The biomaterial is metallic, has a grain size less than about 500 nanometers and has a surface roughness of less than about 800 nm rms.

Abstract: A method for producing a powder for a magnetic core, in which an alkoxide film formation step and a silicone resin film formation step are carried out to form an insulation film composed of an alkoxide film and a silicone resin film on the surface of a pure iron powder, wherein the alkoxide film formation step comprises immersing a pure iron powder in an alkoxide-containing solution which is prepared by mixing a Si alkoxide having at least one organic group having a polar group comprising at least one of N, P, S and O atoms and an Al alkoxide with a dehydrated organic solvent, and drying to remove the dehydrated organic solvent, thereby forming an alkoxide film comprising an Al—Si—O type composite oxide on the surface of the pure iron powder; and the silicone resin film formation step comprises immersing the pure iron powder having the alkoxide film formed thereon in a silicone resin-containing solution which is prepared by mixing a silicone resin with an organic solvent, and drying to remove the organic solv

Abstract: A kinetic energy penetrator is provided comprising a consolidated body of a metal nanoparticles phase comprising metal nanoparticles and a metal carbide nanoparticles phase comprising metal carbide nanoparticles. Methods for making a kinetic energy penetrator as well as material compositions comprising a consolidated body of a metal nanoparticles phase comprising metal nanoparticles and a metal carbide nanoparticles phase comprising metal carbide nanoparticles are also provided.

Abstract: A process for production of a packed soft magnetic component, comprises the steps of: —preparing a rotational mould, consisting of at least one mould cavity connected to a driven rotational axle, arranging a coil in the mould, filling the at least one mould cavity with a binder and a soft magnetic, metallic material in the form of a powder, —driving the axle for rotation of said at least one mould, whereby the soft magnetic, metallic material is packed by centrifugal forces to one side of said at least one mould cavity, mixed with the binder, thus forming a component comprising a soft magnetic composite with a coil embedded therein.

Abstract: Magnetic powder contained in a resin composition for use in injection molding is coated with an insulating material, and a soft magnetic green compact or a hard magnetic green compact is insert molded into the resin composition. Increased magnetic flux destiny, reduced size, a simplified shape, and/or increased filling density can be achieved in a core part of an electric instrument.

Abstract: A method for preparing ultra-fine, submicron grain titanium or titanium-alloy articles (78) used for joining or assembling of detail components. Coarse-grained titanium or titanium-alloy materials (52) are severely mechanically deformed using cryogenic milling into an ultra-fine, submicron grain powder, degassed and consolidated under controlled pressure and temperature. The resulting fasteners, articles, or components manufactured from such material have improved material performance characteristics associated with this ultra-fine, submicron grain material structure.

Abstract: A method for connecting two or more superconducting wires (1, 2), each comprising at least one filament (3a-3b) that contains MgB2, wherein the superconducting connection is realized through exposed end regions (13) of the filaments (3a-3d) via a superconducting matrix, is characterized in that a bulk powder (4) of a high-temperature superconductor (HTS) powder with a transition temperature of Tc>40K is provided, into which the exposed end regions (13) of the filaments (3a-3d) project, wherein the Boron of the Boron powder of the bulk powder (4) is in amorphous modification, and the bulk powder (4) is compacted together with the projecting exposed end regions (13) of the filaments (3a-3d) to form a compressed element (8). The method improves the quality, in particular, the current carrying capacity and the critical magnetic field strength of a superconducting connection of two MgB2 wires.

Abstract: There is disclosed a method for producing a Cr-doped FeCoB based target material that can be used efficiently in magnetron sputtering processes and has a low magnetic permeability. In the method for producing the target material, there are firstly provided raw-materials of two or more kinds of FeCoB based alloy powders which are different in composition from each other, wherein at least one of the FeCoB based alloy powders comprises Fe and Co in a total amount of 60 atom % or more such that Fe:Co atomic ratio is within a range of 70:30 to 40:60, and comprises Cr in an amount which is from 15 to 25 atom % greater than B. Then, the two or more kinds of the FeCoB based alloy powder are mixed and consolidated to form a target material.

Abstract: Cam lobe packs and methods of producing the same. The method uses a tool made up of an insert disposed within a sleeve such that both are responsive to a dynamic magnetic compaction (DMC) pressure source. The insert defines a substantially axisymmetric exterior surface and a cam lobe-shaped interior surface that can receive a compactable material such that upon DMC, the material is formed into the shape of the cam lobe. The sleeve is disposed about the insert and defines a substantially axisymmetric exterior surface such that an axisymmetric compaction imparted to the sleeve by the DMC pressure source forms the desired shaped cam lobe. The tool is configured such that individual tool members corresponding to one or more of the cam lobes can be axially aligned so that an aggregate interior surface is formed that defines an exterior surface profile of a camshaft being formed.

Abstract: A gear wheel includes multiple helical toothings, each having a different helical angle. A pressing method for molding a gear wheel involves introducing a compactable material into a chamber of a pressing tool, compacting the material, exposing the helical toothings of the gear wheel, and removing the molded body from the pressing tool. A pressing tool for pressing, as one part, a gear wheel, includes a matrix, cylindrical first and second molding tool parts which can be translated along and then rotated about a longitudinal axis, and a driver coupled to the molding tool parts or driving them. The molding tool parts can be moved towards and away from each other and the inner surface of the matrix delimits the chamber and is shaped to allow a linear axial sliding movement of the compactable material relative to the matrix.

Abstract: A method for producing a radially anisotropic ring magnet having at least one axial groove on the inner surface comprises using a die comprising a cylindrical, magnetic core, a magnetic sleeve having an axial ridge in alignment with the groove on the outer surface and disposed on an outer peripheral surface of the core, and an outer, cylindrical die member defining a cavity for forming the ring magnet with the magnetic sleeve, and compression-molding magnet powder charged into the cavity while applying a magnetic field in a radial direction, and a radially anisotropic ring magnet substantially having a composition of R-TM-B, wherein R is at least one of rare earth elements including Y, TM is at least one of transition metals, and B is boron, having at least one axial groove on the inner surface, and magnetized such that centerlines between magnetic poles do not overlap grooves.

Abstract: The invention concerns a method for producing products and coarse iron-based powder comprising a lubricant having a crystalline melting point below 25° C., a viscosity (?) at 40° C. above 15 mPas and wherein said viscosity is temperature dependent according to the following formula: 10 log ?=k/T+C wherein the slope k is preferably above 800, T is temperature in Kelvin and C is a constant, in an amount between 0.05 and 0.4%.

Abstract: A method for producing a dust core compact includes the steps of forming a compact component by pressure-forming a soft magnetic powder having an average particle diameter Da under a pressure Pa, and forming a compact by pressure-forming a soft magnetic powder having an average particle diameter Db and the compact component under a pressure Pb. Average particle diameters Da and Db of the soft magnetic powders satisfy relationship Da/Db?2, and pressures Pa and Pb applied during the pressure-forming satisfy relationship Pa/Pb?½. With this structure, a method for producing a dust core compact exhibiting a high strength and capable of being fabricated even when it has a complex shape, and the dust core compact can be provided.

Abstract: A fuel cell (1) has a plate (2) produced by powder metallurgy which comprises in one piece a porous substrate area (4) to which the electrochemically active cell layers (6) are applied, and a gastight edge area (5) which is provided with gas passages (17, 18).

Abstract: A gas operated part forming die apparatus has compact high tonnage presses which are operated by high pressure gas generated within chambers and controlled to operate high pressure pistons and dies for compressing particulate material into dense formed parts. Combustion chambers are filled with pressurized mixtures of combustible gases and diluents. Elongated chambers have insulating walls and spaced electrodes. Some contain liquid or particulate ablatable materials or ablatable liners. Others extend fuzes between the electrodes and are filled with pressurized gases. Gas is removed from the particulate material. Die cavities may be precompressed during filing of chambers with pressurized gas. Igniting the combustible gases or creating arcs between the electrodes produces rapidly expanding high pressure resultant gases for driving pistons and movable dies and rapidly compressing die cavities. Pressures in the chambers are contained, or pistons are restrained until releasing and driving the pistons.

Abstract: A method of manufacturing a magnetic body in which insulating magnetic powder particles are stacked and press-molded in a molding space, and wiring is formed on a surface of the insulating magnetic powder particles solidified by press molding is provided according to the present invention.

Abstract: A composition of matter comprises, in combination, in weight percent: a largest content of nickel; at least 16.0 percent cobalt; and at least 3.0 percent tantalum. The composition may be used in power metallurgical processes to form turbine engine turbine disks.

Abstract: A pure iron powder of a diameter of 10 to 500 ?m and a purity of 99% by mass or more is heated to a temperature in the range of 600 to 1400° C., and a Si-concentrated layer is formed in regions within a depth of 5 ?m from the surfaces of the powder particles by gas-phase reaction at a temperature of that range. The average Si concentration in the regions within this depth is controlled in the range of 0.05% to 2% by mass. Thus, a dust core metal powder enhancing the adhesion of insulating material to the particle without degrading compressibility is produced. The resulting dust core maintains a high saturation magnetic flux density and exhibits a low iron loss.

Abstract: A method for manufacturing a cutting insert green body having undercuts includes providing a die cavity formed in closed top and bottom dies; closing a bottom of the die cavity by a bottom punch accommodated in a punch tunnel formed in the bottom die; filling the die cavity with a pre-determined amount of sinterable powder; moving a top punch towards the die cavity through a punch tunnel formed in the top die; compacting the powder by urging the top and bottom punches towards each other, thereby forming the green body; and moving the top die and punch away from the bottom die and punch, thereby enabling removal of the formed green body. An apparatus for manufacturing a cutting insert green body having undercuts includes top and bottom dies which abut each other and top and bottom punches which slide in their respective dies.

Abstract: An article made of a metallic material having its constituent elements is made by furnishing at least one nonmetallic precursor compound, wherein all of the nonmetallic precursor compounds collectively include the constituent elements of the metallic material in their respective constituent-element proportions. The precursor compounds are chemically reduced to produce particles comprising the metallic material, without melting the precursor compounds and without melting the metallic material. The particles may be consolidated into a rod, which may be used as a welding rod in a welding operation. Alternatively, the nonmetallic precursor compounds may be consolidated prior to the chemical reduction.

Abstract: The disclosure relates to a method for production of a component, such as a contact piece, for a switchgear assembly. To introduce a slot and apply a contact outer contour directly during the powder-metallurgical production process of the contact material, contouring in the form of a slot or slots is introduced into the powder-metal material, which is located in a mold, essentially in a direction parallel to a normal to a surface of the component, to form the component with a slot.

Abstract: A method for impregnating a metal injected material to produce a composite article (10). The method includes the steps of forming a green part (12) from a feedstock (14), removing a binder (16) from the green part (12) to form a brown part (18), and impregnating the brown part (18) with select particles (20) to form a finished composite article (10).

Abstract: The present invention provides a PM main bearing cap, and its precursor compact, with an undercut breathing window that is formed during a compaction process. By fabricating the undercut during the compaction process, the invention eliminates the need for a secondary machining operation to form the undercut feature in the bearing caps.

Abstract: A method and apparatus for powder compaction using high velocity adiabatic impact. A quantity of powder material is impacted with a power ram at a controlled velocity in a single controlled impact on the powder material at a controlled specific impulse or specific kinetic energy to adiabatically compact the powder material into a workpiece with a relative density of 95% or above without additional processing such as preliminary compaction, pre-compaction sintering, post-compaction sintering, pre-heating of the powder material (warm compaction), lubrication or multiple impacts.

Abstract: A powder metal component which has a powder metal composition formed into a cylinder, wherein the cylinder includes a wall thickness and a length, and a ratio of the length to the thickness is relatively high such that conventional compaction methods are difficult to use. The powder metal composition includes approximately between 85% and 99% sponge iron powder, approximately between 0.1% and 2.0% graphite, and approximately between 0.1% and 2.0% ethylene bis-stearamide wax. The powder metal component can be manufactured using an apparatus which includes a hard material core rod, and a shaped elastic die configured to circumscribe the core rod, or conversely, an apparatus with a shaped elastic core rod and a hard die.

Abstract: A lead-free, frangible bullet is provided. The lead-free, frangible bullet is manufactured without sintering or external heating of the bullet. The bullet is prepared by blending a lead-free copper powder mixture and cold compacting the powder in a die to form a bullet. The copper powder can be atomized copper powder, electrolytic copper powder, or a combination of atomized and electrolytic copper powder. The atomized copper powder can be water atomized, air atomized, and combination of water and air atomized. Preferably, the frangible bullet has a fragmentation less than 5 grains.

Abstract: Three dimensionally large metallic structures comprised of submicron grain sizes are produced by a process which includes directing a supersonic powder jet against a substrate such that the powder adheres to the substrate and to itself to form a dense cohesive deposit. The powder jet may be comprised of refractory metal powders. The powder may be deposited by a supersonic jet and may be extruded by Equi channel angular extrusion.

Abstract: The present invention relates a washing device and a method for fabricating the same which has good chemical resistance and can prevent a scratch from forming on a substrate. The washing device includes a substrate entry guide for making a substrate to enter in a right direction from an outside of the washing device, a foreign matter removal unit for receiving the substrate from the substrate entry guide unit and removing foreign matters from the substrate, a foreign matter washing unit for receiving the substrate from the foreign matter removal unit and washing remained foreign matters from the substrate, and a position control unit for controlling a position of the substrate moving out of the foreign matter washing unit, wherein the substrate entry guide, the foreign matter removal unit, the foreign matter washing unit, and the position control unit are formed of metallic porous material.

Abstract: The invention concerns a powder composition including an iron or iron based powder and a lubricating amount of an alkylalkoxy or polyetheralkoxy silane, wherein the alkyl or polyether group has between 8 and 30 carbon atoms and the alkoxy group includes 1-3 carbon atoms.

Abstract: A method for producing a high strength workpiece material includes the steps of: placing an alloy material 10 into a central space of a cylindrical mold 2; vertically compressing both end faces of the material in the central space with a press member 5 and a first support member 3, thereby causing one lengthwise end of the material to flow radially outward along an end face of the cylindrical mold 2 to form an expanded part; bringing the press member 5 into contact with a lengthwise end face of the expanded part so as to press the expanded part against the end face of the cylindrical mold 2; and increasing the distance between the press member 5 and the end face of the cylindrical mold 2 while decreasing the distance between the press member 5 and the first support member 3, thereby continuously causing the radially outward flow from one end to another end of the material to gradually increase the thickness of the expanded part.

Abstract: A metallic article made of metallic constituent elements is fabricated from a mixture of nonmetallic precursor compounds of the metallic constituent elements. The mixture of nonmetallic precursor compounds is chemically reduced to produce an initial metallic material, without melting the initial metallic material. The initial metallic material is consolidated to produce a consolidated metallic article, without melting the initial metallic material and without melting the consolidated metallic article.

Abstract: A cutting bit body that is a part of a cutting bit that includes a hard insert that is affixed to the cutting bit body and wherein the cutting bit impinges earth strata. The cutting bit body is an elongate powder metallurgical body member. A method for making a powder metallurgical cutting bit body that includes the steps of: providing a powder mixture; pressing the powder mixture into a green cutting bit body compact having a partial density; and consolidating the green body to form the powder metallurgical cutting bit body.

Abstract: A composition of matter comprises, in combination, in weight percent: a largest content of nickel; at least 16.0 percent cobalt; and at least 3.0 percent tantalum. The composition may be used in power metallurgical processes to form turbine engine turbine disks.

Abstract: The invention relates to mixtures of metal, alloy or composite powders which have a mean particle diameter D50 of not more than 75 ?m, preferably not more than 25 ?m, and are produced in a process in which a starting powder is firstly deformed to give platelet-like particles and these are then comminuted in the presence of milling aids together with further additives and also the use of these powder mixtures and shaped articles produced therefrom.

Abstract: A vibratory powder consolidation process is provided in which a powder material is subjected to vibratory energy while under static compressive loading. The process provides rapid, full-density powder consolidation with minimum or no structural degradation.

Abstract: The invention relates to a method for pressing a formed part, in which a ceramic and/or metallic material to be pressed, in particular powdery and/or granulated material (3) is being filled into the die cavity (2) of a die (1), in an axis of compaction (X) with at least one pressing punch (4, 5) the material (3) is being pressed, and in a direction, with a component of movement perpendicular to the first axis of compaction (X), a transverse punch (6) is being moved into the material (3) in a transverse axis (QX), with the movement of the transverse punch (6) being carried out during and/or after pressing of the material (3) in the axis of compaction (X), in particular during and/or after beginning of the compaction operation of the material (3). In particular there is carried out according to the method the actuation of pressing punches in the axis of compaction in such a way, that there act onto the transverse punch in the direction of the axis of compaction on both sides approximately equal forces.

Abstract: One embodiment includes providing a first layer including a first powder material and a second layer including a second powder material over the first layer, and compacting the first powder material and the second powder material using at least a first magnetic field.

Abstract: The invention relates to inserts for hollow shots made of cold pressed powder mixtures, which can, for instance be used in the oil and gas extraction industries in well blasting.

Abstract: The invention relates to the production of a material comprising a mixture of noble metal nanoparticles and rare-earth oxide nanoparticles. The process comprises the following successive steps: a) production of a metal alloy comprising at least one noble metal chosen from the group comprising the elements Ru, Rh, Ir, Ag, Au, Pd, Pt, Ni and Cu and at least one rare earth chosen from the group comprising the elements La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Y and Sc, said alloy containing a crystalline phase the rare earth content of which is greater than 10 at % and the noble metal content of which is between 25 and 75 at %; and b) oxidation, in an oxidizing atmosphere, of the metal alloy obtained during step a). The subject of the invention is also a composite comprising a mixture of noble metal nanoparticles and rare-earth oxide nanoparticles and to the use of such a composite, in particular for catalysis.

Abstract: The invention relates to mixtures of metal, alloy or composite powders which have a mean particle diameter D50 of not more than 75 ?m, preferably not more than 25 ?m, and are produced in a process in which a starting powder is firstly deformed to give platelet-like particles and these are then comminuted in the presence of milling aids together with further additives and also the use of these powder mixtures and shaped articles produced therefrom.

Abstract: A photovoltaic cell can include a transparent conductive layer including cadmium stannate.