Copper Containing Patents (Class 420/529)
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Patent number: 11752550Abstract: A method of manufacturing a sized powder metal component having improved fatigue strength. The method includes the sequential steps of solutionizing a sintered powder metal component and quenching the sintered powder metal component, sizing the sintered powder metal component to form a sized powder metal component, re-solutionizing the sized powder metal component, and ageing the sized powder metal component. The sized powder metal component made by this method, in which the component is re-solutionized between sizing before ageing, can exhibit exceptional improvements in fatigue strength compared to components prepared similarly but that are not re-solutionized.Type: GrantFiled: January 10, 2019Date of Patent: September 12, 2023Assignee: GKN Sinter Metals, LLCInventors: Donald Paul Bishop, Matthew D. Harding, Richard L. Hexemer, Jr., Ian W. Donaldson
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Patent number: 11174535Abstract: The invention relates to a plate with a thickness of 0.5 to 9 mm with an essentially recrystallized granular structure, made from an alloy based on aluminum, comprising 2.8 to 3.2% by weight Cu, 0.5 to 0.8% by weight Li, 0.1 to 0.3% by weight Ag, 0.2 to 0.7% by weight Mg, 0.2 to 0.6% by weight Mn, 0.01 to 0.15% by weight Ti, a quantity of Zn below 0.2% by weight, a quantity of Fe and Si of less than or equal to 0.1% by weight each, and unavoidable impurities to a proportion of less than or equal to 0.05% by weight each and 0.15% by weight in total, said plate being obtained by a method comprising casting, homogenization, hot rolling and optionally cold rolling, solution heat treatment, quenching and aging. The plates according to the invention are advantageous in particular for the manufacture of aircraft fuselage panels.Type: GrantFiled: October 1, 2015Date of Patent: November 16, 2021Assignee: CONSTELLIUM ISSOIREInventors: Juliette Chevy, Bernard Bes, Frank Eberl
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Patent number: 11015234Abstract: A three-layer clad material includes a core material, a cladding material 1, and a cladding material 2, the core material including an aluminum alloy that includes 0.5 to 1.8% of Mn, and either or both of more than 0.05% and less than 0.2% of Cu, and 0.05 to 0.30% of Ti, with the balance being Al and unavoidable impurities, the cladding material 1 including an aluminum alloy that includes 3 to 10% of Si, and 1 to 10% of Zn, with the balance being Al and unavoidable impurities, and the cladding material 2 including an aluminum alloy that includes 3 to 13% of Si, and 0.05% or less of Cu, with the balance being Al and unavoidable impurities, wherein the Si content X (%) in the cladding material 1 and the Si content Y (%) in the cladding material 2 satisfy the value (Y?X) is ?1.5 to 9%.Type: GrantFiled: November 18, 2015Date of Patent: May 25, 2021Assignee: UACJ CORPORATIONInventors: Tomohiro Shoji, Naoki Yamashita, Toshikazu Tanaka, Hirokazu Tanaka
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Patent number: 11017914Abstract: A covered electric wire comprises an insulating coating layer on the outer side of a conductor. The conductor comprises a copper alloy consisting of: not less than 0.05% by mass and not more than 2.0% by mass of Fe; not less than 0.02% by mass and not more than 1.0% by mass of Ti; not less than 0% by mass and not more than 0.6% by mass of Mg; and the balance being Cu and impurities. The covered electric wire is a stranded wire comprising a plurality of copper alloy wires stranded together. The plurality of copper alloy wires each have a work hardening coefficient of not less than 0.1 and a wire diameter of not more than 0.5 mm.Type: GrantFiled: January 20, 2017Date of Patent: May 25, 2021Assignees: Sumitomo Electric Industries, Ltd., AutoNetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd.Inventors: Akiko Inoue, Kei Sakamoto, Tetsuya Kuwabara, Taichiro Nishikawa, Kiyotaka Utsunomiya, Yusuke Oshima, Yasuyuki Ootsuka, Kinji Taguchi, Hiroyuki Kobayashi, Ryoma Uegaki
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Patent number: 11007609Abstract: A brazing sheet brazing suitable for brazing performed in an inert gas atmosphere or in a vacuum without using a flux includes a filler layered on a core. The core is composed of an aluminum alloy containing 0.20-1.3 mass % Mg. The filler is composed of an aluminum alloy containing Si: 6.0-13.0 mass % Si, 0.0040-0.070 mass % Bi, and 0.051-0.10 mass % Mg.Type: GrantFiled: July 24, 2017Date of Patent: May 18, 2021Assignee: UACJ CORPORATIONInventors: Yasunaga Itoh, Tomoki Yamayoshi
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Patent number: 10870148Abstract: A transition element-doped aluminum powder metal and a method of making this powder metal are disclosed. The method of making includes forming an aluminum-transition element melt in which a transition element content of the aluminum-transition element melt is less than 6 percent by weight. The aluminum-transition element melt then powderized to form a transition element-doped aluminum powder metal. The powderization may occur by, for example, air atomization.Type: GrantFiled: December 14, 2011Date of Patent: December 22, 2020Assignee: GKN Sinter Metals, LLCInventors: Donald Paul Bishop, Richard L. Hexemer, Jr., Ian W. Donaldson, Randy William Cooke
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Patent number: 9551048Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5 m2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.Type: GrantFiled: February 24, 2015Date of Patent: January 24, 2017Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog
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Patent number: 9033025Abstract: An aluminium-copper alloy comprising substantially insoluble particles which occupy the interdendritic regions of the alloy, provided with free titanium in quantity sufficient to result in a refinement of the grain structure in the cast alloy.Type: GrantFiled: February 10, 2011Date of Patent: May 19, 2015Assignee: AEROMET INTERNATIONAL PLCInventors: John Forde, William Stott
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Publication number: 20150132182Abstract: An electrical cable (100A, 100B, 100C) has an elongate electrically conductive element (10A, 10B, 10C) made of aluminum alloy having aluminum (Al) and erbium precipitates (Al3Er), where the aluminum alloy additionally has an element chosen from iron (Fe), copper (Cu) and a mixture thereof; and unavoidable impurities.Type: ApplicationFiled: September 25, 2014Publication date: May 14, 2015Inventor: Emilien Comoret
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Publication number: 20140308155Abstract: An efficient polishing method for polishing an alloy material to have an excellent mirror surface is provided. The alloy material contains a main component and 0.1% by mass or more of an element that has a Vickers hardness (HV) different from the Vickers hardness of the main component by 5 or more. A polishing composition used in the polishing method contains abrasive grains and an oxidant. The alloy material is preferably an aluminum alloy, a titanium alloy, a stainless steel, a nickel alloy, or a copper alloy. It is also preferable that the alloy material is subjected to preliminary polishing before being subjected to polishing in which the polishing composition is used.Type: ApplicationFiled: November 19, 2012Publication date: October 16, 2014Inventors: Hitoshi Morinaga, Hiroshi Asano, Maiko Asai, Shogo Tsubota, Kazusei Tamai
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Patent number: 8771441Abstract: An aluminum alloy comprising 2.1 to 2.8 wt. % Cu, 1.1 to 1.7 wt. % Li, 0.1 to 0.8 wt. % Ag, 0.2 to 0.6 wt. % Mg, 0.2 to 0.6 wt. % Mn, a content of Fe and Si less or equal to 0.1 wt. % each, and a content of unavoidable impurities less than or equal to 0.05 wt. % each and 0.15 wt. % total, and the alloy being substantially zirconium free.Type: GrantFiled: December 18, 2006Date of Patent: July 8, 2014Inventors: Bernard Bes, Herve Ribes, Christophe Sigli, Timothy Warner
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Publication number: 20130269840Abstract: The invention relates to an extruded product made of an alloy containing aluminum comprising 4.2 wt % to 4.8 wt % of Cu, 0.9 wt % to 1.1 wt % of Li, 0.15 wt % to 0.25 wt % of Ag, 0.2 wt % to 0.6 wt % of Mg, 0.07 wt % to 0.15 wt % of Zr, 0.2 wt % to 0.6 wt % of Mn, 0.01 wt % to 0.15 wt % of Ti, a quantity of Zn less than 0.2 wt %, a quantity of Fe and Si less than or equal to 0.1 wt % each, and unavoidable impurities with a content less than or equal to 0.05 wt % each and 0.15 wt % in total. The profiles according to the invention are particularly useful as fuselage stiffeners or stringers, circumferential frames, wing stiffeners, floor beams or profiles, or seat tracks, notably owing to their improved properties in relation to those of known products, in particular in terms of energy absorption during an impact, static mechanical strength and corrosion resistance properties and their low density.Type: ApplicationFiled: March 13, 2013Publication date: October 17, 2013Applicant: CONSTELLIUM FRANCEInventors: Armelle Danielou, Mathieu Marquette, Jerome Pignatel, Gaelle Pouget, Timothy Warner
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Publication number: 20130068411Abstract: An aluminium-copper alloy comprising substantially insoluble particles which occupy the interdendritic regions of the alloy, provided with free titanium in quantity sufficient to result in a refinement of the grain structure in the cast alloy.Type: ApplicationFiled: February 10, 2011Publication date: March 21, 2013Inventors: John Forde, William Stott
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Patent number: 8366846Abstract: Disclosed is an Al—Mg—Si aluminum alloy sheet that can prevent ridging marks during press forming and has good reproducibility even with stricter fabricating conditions. In an Al—Mg—Si aluminum alloy sheet of a specific composition, hot rolling is performed on the basis of a set relationship between the rolling start temperature Ts and the rolling finish temperature Tf° C., whereby the relationship of the cube orientation distribution profile in the horizontal direction of the sheet with the cube orientation alone or another crystal orientation distribution profile at various locations in the depth direction of the sheet is made more uniform, suppressing the appearance of ridging marks that develop during sheet press forming.Type: GrantFiled: March 26, 2009Date of Patent: February 5, 2013Assignee: Kobe Steel, Ltd.Inventors: Yasuo Takaki, Takeo Sakurai, Kwangjin Lee
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Patent number: 8283050Abstract: The present invention provides an aluminum alloy material which is used as a core material for an aluminum alloy brazing sheet and has superior strength at a high temperature. The aluminum alloy material of the present invention is used as a core material C1 for an aluminum alloy brazing sheet B31 (or B32) which has a filler alloy F formed on at least one side of the core material C1. The aluminum alloy material contains more than 2.5% by mass and 3.5% by mass or less of Cu, and the balance being made of aluminum and unavoidable impurities.Type: GrantFiled: September 2, 2009Date of Patent: October 9, 2012Assignees: Kobe Steel, Ltd., T.Rad Co., Ltd.Inventors: Akihiro Tsuruno, Katsuhiro Matsukado, Yoshinori Kato
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Publication number: 20120107228Abstract: There is provided a hydrogen gas generating member which safely facilitates the hydrogen gas generation reaction by bringing an Al alloy which is subjected to rolling treatment or powdering treatment into contact with water. A hydrogen gas generating member 20 includes a texture in which Al is finely dispersed in a metal matrix, where hydrogen gas is generated by bringing the hydrogen gas generating member into contact with water. A fixing member 14 for mounting the hydrogen gas generating member 20 is provided in a hydrogen generating apparatus 10 and is brought into contact with a water 15 that is stored inside. The hydrogen gas generated from the surface is supplied outside through a hydrogen gas collecting, pipe 12 and stored in a storage tank (not shown).Type: ApplicationFiled: August 11, 2008Publication date: May 3, 2012Applicant: Japan Science and Technology AgencyInventors: Kiyohito Ishida, Ryosuke Kainuma, Ikuo Ohnuma, Toshihiro Omori, Yoshikazu Takaku, Takehito Hagisawa
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Patent number: 8157934Abstract: A wear-resistant aluminum alloy material excellent in workability and wear-resistance is provided. A wear-resistant aluminum alloy material excellent in workability includes Si: 13 to 15 mass %, Cu: 5.5 to 9 mass %, Mg: 0.2 to 1 mass %, Ni: 0.5 to 1 mass %, P: 0.003 to 0.03 mass %, and the balance being Al and inevitable impurities. An average particle diameter of primary Si particles is 10 to 30 ?m, an area occupancy rate of the primary Si particles in cross-section is 3 to 12%, an average particle diameter of intermetallic compounds is 1.5 to 8 ?m, and an area occupancy rate of the intermetallic compounds in cross-section is 4 to 12%.Type: GrantFiled: November 8, 2007Date of Patent: April 17, 2012Assignee: Showa Denko K.K.Inventor: Yasuo Okamoto
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Publication number: 20120085470Abstract: The invention includes the hot thermo-mechanical processing of heat-treatable aluminum alloys comprising preparation of the billet material, heating the billet to obtain the temperature for solution treatment, holding the billet at this temperature a sufficient amount of time required for the dissolution of soluble elements, cooling the billet to the temperature necessary for plastic deformation with essential preservation of the solid solution, plastic deformation, immediate quenching of the billet after plastic deformation, and then billet aging at the corresponding temperature and time. Additional plastic deformation may be used between stages of quenching and aging. An embodiment specifies cooling rate, forging temperature and strain rate.Type: ApplicationFiled: September 16, 2011Publication date: April 12, 2012Applicant: ENGINEERED PERFORMANCE MATERIALS COMPANY, LLCInventor: Vladimir M. Segal
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Patent number: 8147624Abstract: The present invention relates to an electrode composed of an Al-M-Cu based alloy, to a process for preparing the Al-M-Cu based alloy, to an electrolytic cell comprising the electrode the use of an Al-M-Cu based alloy as an anode and to a method for extracting a reactive metal from a reactive metal-containing source using an Al-M-Cu based alloy as an anode.Type: GrantFiled: June 13, 2006Date of Patent: April 3, 2012Assignee: University of LeedsInventors: Animesh Jha, Xiaobing Yang
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Publication number: 20120020829Abstract: Disclosed is a heat-resistant aluminum alloy including aluminum and two types of alloy elements which are combined while forming a homogeneous solid solution reinforcing phase. The disclosed heat-resistant aluminum alloy includes the alloy elements that form a homogeneous solid solution and do not have a solvus line with respect to aluminum as a matrix metal and, therefore, the formed homogeneous solid solution reinforcing phase does not react with aluminum even at a temperature up to 300° C., thus not becoming coarse or undergoing phase decomposition. Consequently, the disclosed aluminum alloy may have remarkably enhanced heat resistance.Type: ApplicationFiled: January 25, 2010Publication date: January 26, 2012Applicant: KOREA AUTOMOTIVE TECHNOLOGY INSTITUTEInventors: Si Young Sung, Beom Suck Han, Young Jig Kim, Bong Jae Choi, Yung Mun Ryu, Dong Ok Kim, Sang Ho Noh, Chang Su Hahn
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Patent number: 8088234Abstract: An AA2000-series alloy including 2 to 5.5% Cu, 0.5 to 2% Mg, at most 1% Mn, Fe <0.25%, Si >0.10 to 0.35%, and a method of manufacturing these aluminum alloy products. More particularly, disclosed are aluminum wrought products in relatively thick gauges, i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.Type: GrantFiled: July 5, 2007Date of Patent: January 3, 2012Assignee: Aleris Aluminum Koblenz GmbHInventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
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Publication number: 20110176957Abstract: A high strength casting aluminum alloy material comprises (in weight %) Cu 2.0-6.0%, Mn 0.05-1.0%, Ti 0.01-0.5%, Cr 0.01-0.2%, Cd 0.01-0.4%, Zr 0.01-0.25%, B 0.005-0.04%, rare earth 0.05-0.3%, and balance aluminum and trace impurities. The alloy has reduced cost.Type: ApplicationFiled: July 2, 2009Publication date: July 21, 2011Inventors: Yun Che, Jinde Lu, Zhongke Zhang, De'en Zhang, Xiaoyan Zhang, Guangpu Yan
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Publication number: 20110064599Abstract: A method for producing a high strength aluminum alloy brackets, cases, tubes, ducts, beams, spars and other parts containing L12 dispersoids from an aluminum alloy powder containing the L12 dispersoids. The powder is consolidated into a billet having a density of about 100 percent. The billet is extruded using an extrusion die shaped to produce the component.Type: ApplicationFiled: September 15, 2009Publication date: March 17, 2011Applicant: UNITED TECHNOLOGIES CORPORATIONInventor: Awadh B. Pandey
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Publication number: 20100254850Abstract: A method for producing high strength aluminum alloy consolidated billets containing L12 dispersoids by Ceracon forging is disclosed. The method comprises forming an aluminum alloy powder compact preform containing L12 dispersoid forming elements therein and encompassing the preform in a flowable pressure transmitting medium in a die in a hydraulic press. The die, pressure transmitting medium and preform are then heated and the preform is forged by applying pressure to the pressure transmitting medium by the ram of the hydraulic press. The unequal axial and radial strain resulting from this type of forging results in improved mechanical properties of L12 aluminum alloys.Type: ApplicationFiled: April 7, 2009Publication date: October 7, 2010Applicant: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20100202280Abstract: There are provided an aluminum-alloy reflection film for optical information-recording, having low thermal conductivity, low melting temperature, and high corrosion resistance, capable of coping with laser marking, an optical information-recording medium comprising the reflection film described, and an aluminum-alloy sputtering target for formation of the reflection film described. The invention includes (1) an aluminum-alloy reflection film for optical information-recording, containing an element Al as the main constituent, 1.0 to 10.0 at. % of at least one element selected from the group of rare earth elements, and 0.5 to 5.0 at. % of at least one element selected from the group consisting of elements Cr, Ta, Ti, Mo, V, W, Zr, Hf, Nb, and Ni, (2) an optical information-recording medium comprising any of the aluminum-alloy reflection films described as above, and (3) a sputtering target having the same composition as that for any of the aluminum-alloy reflection films described as above.Type: ApplicationFiled: April 26, 2010Publication date: August 12, 2010Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Junichi NAKAI, Yuuki TAUCHI, Katsutoshi TAKAGI
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Publication number: 20090246072Abstract: The present invention has been made by the fact that the wettability with lubricant increases when tin grains are broken within a certain range. In an aluminum-based bearing alloy containing from 2 to 20 mass % of tin, the tin grains in a sliding surface have a size not less than 20 ?m2 but not more than 50 ?m2 expressed in region partitioned areas of the tin grains measured in accordance with a region partitioning method.Type: ApplicationFiled: March 24, 2009Publication date: October 1, 2009Applicant: DAIDO METAL COMPANY LTD.Inventors: Tomoyuki NIRASAWA, Naohisa KAWAKAMI, Yukihiko KAGOHARA, Shigeru INAMI
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Publication number: 20090166217Abstract: The present invention relates to an electrode composed of an Al-M-Cu based alloy, to a process for preparing the Al-M-Cu based alloy, to an electrolytic cell comprising the electrode the use of an Al-M-Cu based alloy as an anode and to a method for extracting a reactive metal from a reactive metal-containing source using an Al-M-Cu based alloy as an anode.Type: ApplicationFiled: June 13, 2006Publication date: July 2, 2009Applicant: UNIVERSITY OF LEEDSInventors: Animesh Jha, Xiaobing Yang
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Publication number: 20090065354Abstract: A sputtering target is described herein, which includes: a) a surface material, and b) a core material coupled to the surface material, wherein at least one of the surface material or the core material has less than 100 ppm defect volume. Methods for producing sputtering targets are described that include: a) providing at least one sputtering target material, b) melting the at least one sputtering target material to provide a molten material, c) degassing the molten material, d) pouring the molten material into a target mold. In some embodiments, pouring the molten material into a target mold comprises under-pouring or under-skimming the molten material from the crucible into the target mold. Sputtering targets and related apparatus formed by and utilizing these methods are also described herein. In addition, uses of these sputtering targets are described herein.Type: ApplicationFiled: September 12, 2007Publication date: March 12, 2009Inventors: Janine K. Kardokus, Susan D. Strothers, Brett Clark, Ira G. Nolander, Florence A. Baldwin, Jianxing Li
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Publication number: 20080299001Abstract: The present invention relates to modified alloy compositions for reduced hot tear susceptibility, the aluminum alloy comprising from 0.01 to 0.025% by weight of Sr; and TiB2, measured by its boron content, from 0.001 to 0.005% by weight of B. The invention also relates to a method of preventing or eliminating hot tears in an aluminum alloy comprising the step of combining with aluminum: from 0.01 to 0.025% by weight of Sr; and TiB2, measured by its boron content, from 0.001 to 0.005% by weight of B.Type: ApplicationFiled: May 27, 2008Publication date: December 4, 2008Applicant: Alcan International LimitedInventors: Joseph Langlais, Alain Lemieux, Neivi Andrade
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Publication number: 20080187456Abstract: An extruded material of a free-cutting aluminum alloy excellent in embrittlement resistance at a high temperature, containing from 3 to 6% by mass of Cu and from 0.9 to 3% by mass of Bi with the balance being Aluminum and inevitable impurities, wherein a temperature for reducing the Charpy impact test value to half of the value at room temperature is 180° C. or more.Type: ApplicationFiled: March 31, 2008Publication date: August 7, 2008Applicant: FURUKAWA-SKY ALUMINUM CORP.Inventors: Kensuke Mori, Kazuo TAGUCHI
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Publication number: 20080138239Abstract: Aluminum alloys having improved strength at 300° C. characterized by formation from an intermediate amorphous state to a final fcc matrix hardened by optimal 25 nm-diameter Ll2 precipitates with an interphase misfit less than about 4% in all three dimensions and Al23Ni6M4 precipitates where M is one or more elements selected from the group consisting of Y and Yb. An appropriate melt of aluminum with selected transition metals (Co, Cu, Fe, Ni, Ti, Y) and Ll2 stabilizers (Sc, Yb) in amounts of about 2 to 12 and 2 to 15 atomic percent, respectively, is processed to achieve an intermediate amorphous state to dissolve Ll2-forming components. The amorphous alloys are then thermo-mechanically devitrified to a final crystalline microstructure. The alloys have good ductility and a short-term tensile strength exceeding about 275 MPa (40 ksi) at 300° C., and are useful for applications such as high-temperature turbine engine components or aircraft structural components.Type: ApplicationFiled: August 3, 2007Publication date: June 12, 2008Applicant: QuesTek Innovatioans LLCInventors: Gregory B. Olson, Weijia Tang, Caian Qiu, Herng-Jeng Jou
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Patent number: 6929726Abstract: A sputtering target consists essentially of 0.1 to 50% by weight of at least one kind of element that forms an intermetallic compound with Al, and the balance of Al. The element that forms an intermetallic compound with Al is uniformly dispersed in the target texture, and in a mapping of EPMA analysis, a portion of which count number of detection sensitivity of the element is 22 or more is less than 60% by area ratio in a measurement area of 20×20 ?m. According to such a sputtering target, even when a sputtering method such as long throw sputtering or reflow sputtering is applied, giant dusts or large concavities can be suppressed in occurrence.Type: GrantFiled: January 8, 2004Date of Patent: August 16, 2005Assignee: Kabushiki Kaisha ToshibaInventors: Koichi Watanabe, Takashi Ishigami
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Publication number: 20040140197Abstract: A sputtering target consists essentially of 0.1 to 50% by weight of at least one kind of element that forms an intermetallic compound with Al, and the balance of Al. The element that forms an intermetallic compound with Al is uniformly dispersed in the target texture, and in a mapping of EPMA analysis, a portion of which count number of detection sensitivity of the element is 22 or more is less than 60% by area ratio in a measurement area of 20×20 &mgr;m. According to such a sputtering target, even when a sputtering method such as long throw sputtering or reflow sputtering is applied, giant dusts or large concavities can be suppressed in occurrence.Type: ApplicationFiled: January 8, 2004Publication date: July 22, 2004Applicant: KABUSHIKI KAISHA TOSHIBAInventors: Koichi Watanabe, Takashi Ishigami
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Patent number: 6736947Abstract: A sputtering target consists essentially of 0.1 to 50% by weight of at least one kind of element that forms an intermetallic compound with Al, and the balance of Al. The element that forms an intermetallic compound with Al is uniformly dispersed in the target texture, and in a mapping of EPMA analysis, a portion of which count number of detection sensitivity of the element is 22 or more is less than 60% by area ratio in a measurement area of 20×20 &mgr;m. According to such a sputtering target, even when a sputtering method such as long throw sputtering or reflow sputtering is applied, giant dusts or large concavities can be suppressed in occurrence.Type: GrantFiled: June 23, 2000Date of Patent: May 18, 2004Assignee: Kabushiki Kaisha ToshibaInventors: Koichi Watanabe, Takashi Ishigami
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Patent number: 6605199Abstract: An aluminum alloy sputter target having a sputter target face for sputtering the sputter target is provided. The sputter target face has a textured-metastable grain structure. The textured-metastable grain structure has a grain orientation ratio of at least 35 percent (200) orientation. The textured-metastable grain structure is stable during sputtering of the sputter target. The textured-metastable grain structure has a grain size of less than 5 &mgr;m. The method forms aluminum alloy sputter targets by first cooling an aluminum alloy target blank to a temperature of less than −50° C. Then deforming the cooled aluminum alloy target blank introduces plastic strain into the target blank and reduces the grain size of the grains to form a textured-metastable grain structure. Finally, finishing the aluminum alloy target blank forms a finished sputter target that maintains the textured-metastable grain structure of the finished sputter target.Type: GrantFiled: November 14, 2001Date of Patent: August 12, 2003Assignee: Praxair S.T. Technology, Inc.Inventors: Andrew C. Perry, Paul S. Gilman, Jaak Van den Sype
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Patent number: 6596412Abstract: The invention relates to an aluminum alloy, to a plain bearing and to a method of manufacturing a layer, particularly for a plain bearing, to which there is added as a main alloy component tin (14) and a hard material (15) from at least one first element group containing iron, manganese, nickel, chromium, cobalt, copper or platinum, magnesium, or antimony. Added to the aluminum alloy from the first elementary group is a quantity of elements for forming inter-metallic phases, e.g. aluminide formation, in the boundary areas of the matrix, and further at least one further element from a second element group containing manganese, antimony, chromium, tungsten, niobium, vanadium, cobalt, silver, molybdenum of zirconium, for substituting a portion at least of a hard material of the first element group in order to form approximately spherical or cuboid aluminides (7).Type: GrantFiled: June 15, 1998Date of Patent: July 22, 2003Assignee: Miba Gleitlager AktiengesellschaftInventor: Robert Mergen
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Publication number: 20020173687Abstract: A liquid reactant metal alloy includes at least one chemically active metal for reacting with non-radioactive material in a mixed waste stream being treated. The reactant alloy also includes at least one radiation absorbing metal. Radioactive isotopes in the waste stream alloy with, or disperse in, the chemically active and radiation absorbing metals such that the radiation absorbing metals are able to absorb a significant portion of the radioactive emissions associated with the isotopes. Non-radioactive constituents in the waste material are broken down into harmless and useful constituents, leaving the alloyed radioactive isotopes in the liquid reactant alloy. The reactant alloy may then be cooled to form one or more ingots in which the radioactive isotopes are effectively isolated and surrounded by the radiation absorbing metals. These ingots comprise the storage products for the radioactive isotopes. The ingots may be encapsulated in one or more layers of radiation absorbing material and then stored.Type: ApplicationFiled: January 29, 2002Publication date: November 21, 2002Inventor: Anthony S. Wagner
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Publication number: 20020050511Abstract: The invention relates to a brazing sheet product comprising a core sheet made of an aluminum alloy, an aluminum clad layer cladding at least one of the surfaces of said core sheet, and a layer comprising nickel on the outersurface of one or both said clad layer or layers, and wherein the brazing sheet product is devoid of a layer comprising zinc or tin as a bonding layer between said outersurface of said aluminum clad layer or layers and said layer comprising nickel, and wherein the aluminum clad alloy layer comprises, in weight percent: Si 2 to 18, Mg up to 8.0, Zn up to 5.0, Cu up to 5.0, Mn up to 0.30, In up to 0.30, Fe up to 0.80, Sr up to 0.20, at least one element selected from the group consisting of: (Bi 0.01 to 1.0, Pb 0.01 to 1.0, Li 0.01 to 1.0, Sb 0.01 to 1.0), impurities each up to 0.05, total up to 0.20, balance aluminum.Type: ApplicationFiled: July 26, 2001Publication date: May 2, 2002Inventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
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Patent number: 6350532Abstract: The invention relates to a recyclable aluminum foil. The foil is made of an alloy containing 0.2%-0.5% Si, 0.4%-0.8% Fe, 0.1%-0.3% Cu, and 0.05%-0.3% Mn by weight. with the balance aluminum and incidental impurities. The foil contains at least about 2% by weight of strengthening particulates and has at least about 0.1% by weight of the copper and/or manganese retained in solid solution. The invention also relates to a method of manufacturing a sheet of aluminum based on an alloy which involves continuously casting an alloy of the above composition to form a sheet of alloy, coiling said sheet of alloy, cold rolling the sheet of alloy, interannealing the alloy after a first pass of the cold rolling; and further cold rolling the alloy to a final desired gauge. The foil, which is suitable for household use, has improved strength due to a larger quantity of dispersoids fortified by elements in solid solution, and can be recycled with other alloy scrap.Type: GrantFiled: January 18, 2000Date of Patent: February 26, 2002Assignee: Alcan International Ltd.Inventors: Thomas L. Davisson, Luc Montgrain, Daniel Pulliam, Sadashiv Nadkarni
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Patent number: 6334911Abstract: An aluminum alloy having a composition represented by the general formula: AlbalCuaMb or AlbalCuaMbTMc wherein M represents one or two elements selected between Mn and Cr; TM represents at least one element selected from the group consisting of Ti, Zr, V, Fe, Co, and Ni; and a, b and c each represent an atomic percentage of 0<a≦3, 2<b ≦5, and 0<c≦2, containing quasi-crystals in the structure thereof, and having an elongation of at least 10% at room temperature and a Young's modulus of at least 85 GPa. The aluminum alloy exhibits excellent mechanical properties such as high-temperature strength, ductility, impact strength and tensile strength and is provided as a rapidly-solidified material, a heat-treated material obtained by heat-treating the rapidly-solidified material, or a consolidated and compacted material obtained by consolidating and compacting the rapidly-solidified material.Type: GrantFiled: February 19, 1998Date of Patent: January 1, 2002Assignee: YKK CorporationInventors: Kazuhiko Kita, Koji Saito, Koju Tachi, Teruaki Onogi, Kenji Higashi
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Patent number: 6334978Abstract: The present invention is directed to the additions of alkaline earth metals, in particular strontium and optionally combinations with other metals, to aluminum and aluminum alloys to improve the appearance of, eliminate surface imperfections, and reduce the surface oxidation of the as-cast ingots.Type: GrantFiled: July 13, 1999Date of Patent: January 1, 2002Assignee: Alcoa, Inc.Inventors: David H. DeYoung, Mark J. Dunlay
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Publication number: 20010053346Abstract: The present invention provides a method for combining sodium and aluminum into a single, substantially homogeneous alloy without the need to use potentially dangerous, toxic mercury compounds. The present invention also provides a catalytic alloy that is capable of dissociating water into hydrogen and oxygen, thereby allowing the hydrogen to be utilized as fuel.Type: ApplicationFiled: June 19, 2001Publication date: December 20, 2001Inventors: Edward W. Baldwin, Russell P. White
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Patent number: 6312534Abstract: A high strength cast aluminum-beryllium alloy including magnesium represented by the formula (25-60% Al)+(40-75% Be)+(0.1-1.25% Mg)+(0<X≦5%)+(0<Y≦4%)+(0<Z≦0.75%)=100, wherein: X is at least one element selected from the group consisting of nickel, cobalt and copper; Y is at least one element selected from the group consisting of silicon and silver; and Z is at least one element selected from the group consisting of iron, titanium, zirconium, boron, antimony, strontium, germanium, scandium and the rare earth elements.Type: GrantFiled: November 14, 1997Date of Patent: November 6, 2001Assignee: Brush Wellman, Inc.Inventor: Fritz C. Grensing
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Publication number: 20010031218Abstract: A highly heat-conductive alloy for pressure casting is provided including Cu in an amount of 0.10% or less, Si in an amount of 5% to 16%, Mg in an amount of 0.20% or less, Zn in an amount of 0.10% or less, Fe in an amount of 0.20% to 1.0%, Mn in an amount of 0.20% or less, Ni in an amount of 0.05% or less, Ti in an amount of 0.05% or less, Pb in an amount of 0.06% or less, Sn in an amount of 0.05% or less, Cr in an amount of 0.10%, and Al forming the balance.Type: ApplicationFiled: February 14, 2001Publication date: October 18, 2001Applicant: K.K. Daiki Aluminum KogyoshoInventors: Takao Suzuki, Kiyofumi Kawai, Naoto Oshiro
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Patent number: 6248252Abstract: Methods of fabricating interconnects of aluminum and aluminum alloys are provided. In one aspect, a method is provided for fabricating an interconnect of aluminum-containing material on a surface. A layer of aluminum-containing material is deposited on the surface. The layer of aluminum-containing material is masked with selected portions thereof left exposed. A first etch of the exposed portions is performed in a plasma ambient containing BCl3, Cl2, N2 and CF4 to establish a plurality of trenches having inwardly sloping sidewalls. An overetch of the exposed portions is performed to the surface in a plasma ambient. High aspect ratio lines may be formed with sloped sidewalls that facilitate subsequent interlevel dielectric formation.Type: GrantFiled: February 24, 1999Date of Patent: June 19, 2001Assignee: Advanced Micro Devices, Inc.Inventors: Thien T. Nguyen, Mark I. Gardner
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Patent number: 6194082Abstract: A support for a lithographic printing plate in which uniform pits are efficiently formed by electrochemically graining treatment, always independently of electrolytic conditions to give excellent printing performance, which comprises an aluminum alloy plate containing 0.05% to 0.5% by weight of Fe, 0.03% to 0.15% of Si, 0.006% to 0.03% by weight of Cu and 0.010% to 0.040% by weight of Ti, wherein the Cu concentration of a surface layer portion of from a surface to a depth of 2 &mgr;m of the aluminum alloy plate is at least 20 ppm higher than that of a region deeper than the surface layer portion.Type: GrantFiled: September 29, 1999Date of Patent: February 27, 2001Assignee: Fuji Photo Film Co., Ltd.Inventors: Hirokazu Sawada, Hirokazu Sakaki
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Patent number: 6183887Abstract: A composite structure including a substrate and a heat protection element on the substrate, wherein the heat protection element includes a quasicrystalline aluminium alloy of one or a number of quasicrystalline phases which are either quasicrystalline phases in the strict sense, or approximating phases, wherein the quasicrystalline phases exhibit a thermal diffusivity, measured at ambient temperature, lower than 2.5×10−6 m2/s, and a thermal diffusivity measured in the temperature range 650-750° C.Type: GrantFiled: January 19, 1999Date of Patent: February 6, 2001Assignee: Centre National de la Recherche ScientifiqueInventors: Jean-Marie Dubois, Pierre Archambault, Bernard Colleret
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Patent number: 6153025Abstract: A corrosion-resistant and high tensile strength aluminum-based alloy consisting of, by weight, about 0.06-0.25% iron, 0.05-0.15% silicon, 0.03-0.08% manganese, 0.10-0.18% titanium, 0.10-0.18% chromium, up to 0.50% copper, up to 0.70% zinc, up to 0.02% incidental impurities, and the balance aluminum.Type: GrantFiled: July 16, 1998Date of Patent: November 28, 2000Assignee: Norsk Hydro A.S.Inventors: Lars Auran, Trond Furu
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Patent number: 6126898Abstract: An aluminum-copper alloy comprising substantially insoluble particles which occupy the interdendritic regions of the alloy.Type: GrantFiled: March 4, 1999Date of Patent: October 3, 2000Assignee: Aeromet International PLCInventor: Simon Andrew Butler
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Patent number: 6123899Abstract: This invention relates to master alloy hardeners for use in preparing aluminum base alloys. The respective concentrations of the alloying elements in the master alloy hardener are a multiple equal to or greater than 2 of the concentrations of such elements in the base alloy, and the ratios of the alloying elements in the master alloy hardener to each other are the same as the ratios of the alloying elements in the base alloy. After the aluminum base alloy and the concentration of each alloying element therein are identified, a desired multiple of such concentrations is determined. An aluminum master alloy is prepared that contains the alloying elements at concentrations equivalent to such multiple of the corresponding concentrations of the elements in the base alloy. The master alloy hardeners are added to commercially pure aluminum to provide the desired base alloy.Type: GrantFiled: March 8, 1995Date of Patent: September 26, 2000Assignee: KB Alloys, Inc.Inventors: William C. Setzer, Richard J. Malliris, Gary W. Boone, Frank P. Koch, David K. Young