Copper Containing Patents (Class 420/529)
  • Patent number: 11752550
    Abstract: A method of manufacturing a sized powder metal component having improved fatigue strength. The method includes the sequential steps of solutionizing a sintered powder metal component and quenching the sintered powder metal component, sizing the sintered powder metal component to form a sized powder metal component, re-solutionizing the sized powder metal component, and ageing the sized powder metal component. The sized powder metal component made by this method, in which the component is re-solutionized between sizing before ageing, can exhibit exceptional improvements in fatigue strength compared to components prepared similarly but that are not re-solutionized.
    Type: Grant
    Filed: January 10, 2019
    Date of Patent: September 12, 2023
    Assignee: GKN Sinter Metals, LLC
    Inventors: Donald Paul Bishop, Matthew D. Harding, Richard L. Hexemer, Jr., Ian W. Donaldson
  • Patent number: 11174535
    Abstract: The invention relates to a plate with a thickness of 0.5 to 9 mm with an essentially recrystallized granular structure, made from an alloy based on aluminum, comprising 2.8 to 3.2% by weight Cu, 0.5 to 0.8% by weight Li, 0.1 to 0.3% by weight Ag, 0.2 to 0.7% by weight Mg, 0.2 to 0.6% by weight Mn, 0.01 to 0.15% by weight Ti, a quantity of Zn below 0.2% by weight, a quantity of Fe and Si of less than or equal to 0.1% by weight each, and unavoidable impurities to a proportion of less than or equal to 0.05% by weight each and 0.15% by weight in total, said plate being obtained by a method comprising casting, homogenization, hot rolling and optionally cold rolling, solution heat treatment, quenching and aging. The plates according to the invention are advantageous in particular for the manufacture of aircraft fuselage panels.
    Type: Grant
    Filed: October 1, 2015
    Date of Patent: November 16, 2021
    Assignee: CONSTELLIUM ISSOIRE
    Inventors: Juliette Chevy, Bernard Bes, Frank Eberl
  • Patent number: 11015234
    Abstract: A three-layer clad material includes a core material, a cladding material 1, and a cladding material 2, the core material including an aluminum alloy that includes 0.5 to 1.8% of Mn, and either or both of more than 0.05% and less than 0.2% of Cu, and 0.05 to 0.30% of Ti, with the balance being Al and unavoidable impurities, the cladding material 1 including an aluminum alloy that includes 3 to 10% of Si, and 1 to 10% of Zn, with the balance being Al and unavoidable impurities, and the cladding material 2 including an aluminum alloy that includes 3 to 13% of Si, and 0.05% or less of Cu, with the balance being Al and unavoidable impurities, wherein the Si content X (%) in the cladding material 1 and the Si content Y (%) in the cladding material 2 satisfy the value (Y?X) is ?1.5 to 9%.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: May 25, 2021
    Assignee: UACJ CORPORATION
    Inventors: Tomohiro Shoji, Naoki Yamashita, Toshikazu Tanaka, Hirokazu Tanaka
  • Patent number: 11017914
    Abstract: A covered electric wire comprises an insulating coating layer on the outer side of a conductor. The conductor comprises a copper alloy consisting of: not less than 0.05% by mass and not more than 2.0% by mass of Fe; not less than 0.02% by mass and not more than 1.0% by mass of Ti; not less than 0% by mass and not more than 0.6% by mass of Mg; and the balance being Cu and impurities. The covered electric wire is a stranded wire comprising a plurality of copper alloy wires stranded together. The plurality of copper alloy wires each have a work hardening coefficient of not less than 0.1 and a wire diameter of not more than 0.5 mm.
    Type: Grant
    Filed: January 20, 2017
    Date of Patent: May 25, 2021
    Assignees: Sumitomo Electric Industries, Ltd., AutoNetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd.
    Inventors: Akiko Inoue, Kei Sakamoto, Tetsuya Kuwabara, Taichiro Nishikawa, Kiyotaka Utsunomiya, Yusuke Oshima, Yasuyuki Ootsuka, Kinji Taguchi, Hiroyuki Kobayashi, Ryoma Uegaki
  • Patent number: 11007609
    Abstract: A brazing sheet brazing suitable for brazing performed in an inert gas atmosphere or in a vacuum without using a flux includes a filler layered on a core. The core is composed of an aluminum alloy containing 0.20-1.3 mass % Mg. The filler is composed of an aluminum alloy containing Si: 6.0-13.0 mass % Si, 0.0040-0.070 mass % Bi, and 0.051-0.10 mass % Mg.
    Type: Grant
    Filed: July 24, 2017
    Date of Patent: May 18, 2021
    Assignee: UACJ CORPORATION
    Inventors: Yasunaga Itoh, Tomoki Yamayoshi
  • Patent number: 10870148
    Abstract: A transition element-doped aluminum powder metal and a method of making this powder metal are disclosed. The method of making includes forming an aluminum-transition element melt in which a transition element content of the aluminum-transition element melt is less than 6 percent by weight. The aluminum-transition element melt then powderized to form a transition element-doped aluminum powder metal. The powderization may occur by, for example, air atomization.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: December 22, 2020
    Assignee: GKN Sinter Metals, LLC
    Inventors: Donald Paul Bishop, Richard L. Hexemer, Jr., Ian W. Donaldson, Randy William Cooke
  • Patent number: 9551048
    Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5 m2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.
    Type: Grant
    Filed: February 24, 2015
    Date of Patent: January 24, 2017
    Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog
  • Patent number: 9033025
    Abstract: An aluminium-copper alloy comprising substantially insoluble particles which occupy the interdendritic regions of the alloy, provided with free titanium in quantity sufficient to result in a refinement of the grain structure in the cast alloy.
    Type: Grant
    Filed: February 10, 2011
    Date of Patent: May 19, 2015
    Assignee: AEROMET INTERNATIONAL PLC
    Inventors: John Forde, William Stott
  • Publication number: 20150132182
    Abstract: An electrical cable (100A, 100B, 100C) has an elongate electrically conductive element (10A, 10B, 10C) made of aluminum alloy having aluminum (Al) and erbium precipitates (Al3Er), where the aluminum alloy additionally has an element chosen from iron (Fe), copper (Cu) and a mixture thereof; and unavoidable impurities.
    Type: Application
    Filed: September 25, 2014
    Publication date: May 14, 2015
    Inventor: Emilien Comoret
  • Publication number: 20140308155
    Abstract: An efficient polishing method for polishing an alloy material to have an excellent mirror surface is provided. The alloy material contains a main component and 0.1% by mass or more of an element that has a Vickers hardness (HV) different from the Vickers hardness of the main component by 5 or more. A polishing composition used in the polishing method contains abrasive grains and an oxidant. The alloy material is preferably an aluminum alloy, a titanium alloy, a stainless steel, a nickel alloy, or a copper alloy. It is also preferable that the alloy material is subjected to preliminary polishing before being subjected to polishing in which the polishing composition is used.
    Type: Application
    Filed: November 19, 2012
    Publication date: October 16, 2014
    Inventors: Hitoshi Morinaga, Hiroshi Asano, Maiko Asai, Shogo Tsubota, Kazusei Tamai
  • Patent number: 8771441
    Abstract: An aluminum alloy comprising 2.1 to 2.8 wt. % Cu, 1.1 to 1.7 wt. % Li, 0.1 to 0.8 wt. % Ag, 0.2 to 0.6 wt. % Mg, 0.2 to 0.6 wt. % Mn, a content of Fe and Si less or equal to 0.1 wt. % each, and a content of unavoidable impurities less than or equal to 0.05 wt. % each and 0.15 wt. % total, and the alloy being substantially zirconium free.
    Type: Grant
    Filed: December 18, 2006
    Date of Patent: July 8, 2014
    Inventors: Bernard Bes, Herve Ribes, Christophe Sigli, Timothy Warner
  • Publication number: 20130269840
    Abstract: The invention relates to an extruded product made of an alloy containing aluminum comprising 4.2 wt % to 4.8 wt % of Cu, 0.9 wt % to 1.1 wt % of Li, 0.15 wt % to 0.25 wt % of Ag, 0.2 wt % to 0.6 wt % of Mg, 0.07 wt % to 0.15 wt % of Zr, 0.2 wt % to 0.6 wt % of Mn, 0.01 wt % to 0.15 wt % of Ti, a quantity of Zn less than 0.2 wt %, a quantity of Fe and Si less than or equal to 0.1 wt % each, and unavoidable impurities with a content less than or equal to 0.05 wt % each and 0.15 wt % in total. The profiles according to the invention are particularly useful as fuselage stiffeners or stringers, circumferential frames, wing stiffeners, floor beams or profiles, or seat tracks, notably owing to their improved properties in relation to those of known products, in particular in terms of energy absorption during an impact, static mechanical strength and corrosion resistance properties and their low density.
    Type: Application
    Filed: March 13, 2013
    Publication date: October 17, 2013
    Applicant: CONSTELLIUM FRANCE
    Inventors: Armelle Danielou, Mathieu Marquette, Jerome Pignatel, Gaelle Pouget, Timothy Warner
  • Publication number: 20130068411
    Abstract: An aluminium-copper alloy comprising substantially insoluble particles which occupy the interdendritic regions of the alloy, provided with free titanium in quantity sufficient to result in a refinement of the grain structure in the cast alloy.
    Type: Application
    Filed: February 10, 2011
    Publication date: March 21, 2013
    Inventors: John Forde, William Stott
  • Patent number: 8366846
    Abstract: Disclosed is an Al—Mg—Si aluminum alloy sheet that can prevent ridging marks during press forming and has good reproducibility even with stricter fabricating conditions. In an Al—Mg—Si aluminum alloy sheet of a specific composition, hot rolling is performed on the basis of a set relationship between the rolling start temperature Ts and the rolling finish temperature Tf° C., whereby the relationship of the cube orientation distribution profile in the horizontal direction of the sheet with the cube orientation alone or another crystal orientation distribution profile at various locations in the depth direction of the sheet is made more uniform, suppressing the appearance of ridging marks that develop during sheet press forming.
    Type: Grant
    Filed: March 26, 2009
    Date of Patent: February 5, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Yasuo Takaki, Takeo Sakurai, Kwangjin Lee
  • Patent number: 8283050
    Abstract: The present invention provides an aluminum alloy material which is used as a core material for an aluminum alloy brazing sheet and has superior strength at a high temperature. The aluminum alloy material of the present invention is used as a core material C1 for an aluminum alloy brazing sheet B31 (or B32) which has a filler alloy F formed on at least one side of the core material C1. The aluminum alloy material contains more than 2.5% by mass and 3.5% by mass or less of Cu, and the balance being made of aluminum and unavoidable impurities.
    Type: Grant
    Filed: September 2, 2009
    Date of Patent: October 9, 2012
    Assignees: Kobe Steel, Ltd., T.Rad Co., Ltd.
    Inventors: Akihiro Tsuruno, Katsuhiro Matsukado, Yoshinori Kato
  • Publication number: 20120107228
    Abstract: There is provided a hydrogen gas generating member which safely facilitates the hydrogen gas generation reaction by bringing an Al alloy which is subjected to rolling treatment or powdering treatment into contact with water. A hydrogen gas generating member 20 includes a texture in which Al is finely dispersed in a metal matrix, where hydrogen gas is generated by bringing the hydrogen gas generating member into contact with water. A fixing member 14 for mounting the hydrogen gas generating member 20 is provided in a hydrogen generating apparatus 10 and is brought into contact with a water 15 that is stored inside. The hydrogen gas generated from the surface is supplied outside through a hydrogen gas collecting, pipe 12 and stored in a storage tank (not shown).
    Type: Application
    Filed: August 11, 2008
    Publication date: May 3, 2012
    Applicant: Japan Science and Technology Agency
    Inventors: Kiyohito Ishida, Ryosuke Kainuma, Ikuo Ohnuma, Toshihiro Omori, Yoshikazu Takaku, Takehito Hagisawa
  • Patent number: 8157934
    Abstract: A wear-resistant aluminum alloy material excellent in workability and wear-resistance is provided. A wear-resistant aluminum alloy material excellent in workability includes Si: 13 to 15 mass %, Cu: 5.5 to 9 mass %, Mg: 0.2 to 1 mass %, Ni: 0.5 to 1 mass %, P: 0.003 to 0.03 mass %, and the balance being Al and inevitable impurities. An average particle diameter of primary Si particles is 10 to 30 ?m, an area occupancy rate of the primary Si particles in cross-section is 3 to 12%, an average particle diameter of intermetallic compounds is 1.5 to 8 ?m, and an area occupancy rate of the intermetallic compounds in cross-section is 4 to 12%.
    Type: Grant
    Filed: November 8, 2007
    Date of Patent: April 17, 2012
    Assignee: Showa Denko K.K.
    Inventor: Yasuo Okamoto
  • Publication number: 20120085470
    Abstract: The invention includes the hot thermo-mechanical processing of heat-treatable aluminum alloys comprising preparation of the billet material, heating the billet to obtain the temperature for solution treatment, holding the billet at this temperature a sufficient amount of time required for the dissolution of soluble elements, cooling the billet to the temperature necessary for plastic deformation with essential preservation of the solid solution, plastic deformation, immediate quenching of the billet after plastic deformation, and then billet aging at the corresponding temperature and time. Additional plastic deformation may be used between stages of quenching and aging. An embodiment specifies cooling rate, forging temperature and strain rate.
    Type: Application
    Filed: September 16, 2011
    Publication date: April 12, 2012
    Applicant: ENGINEERED PERFORMANCE MATERIALS COMPANY, LLC
    Inventor: Vladimir M. Segal
  • Patent number: 8147624
    Abstract: The present invention relates to an electrode composed of an Al-M-Cu based alloy, to a process for preparing the Al-M-Cu based alloy, to an electrolytic cell comprising the electrode the use of an Al-M-Cu based alloy as an anode and to a method for extracting a reactive metal from a reactive metal-containing source using an Al-M-Cu based alloy as an anode.
    Type: Grant
    Filed: June 13, 2006
    Date of Patent: April 3, 2012
    Assignee: University of Leeds
    Inventors: Animesh Jha, Xiaobing Yang
  • Publication number: 20120020829
    Abstract: Disclosed is a heat-resistant aluminum alloy including aluminum and two types of alloy elements which are combined while forming a homogeneous solid solution reinforcing phase. The disclosed heat-resistant aluminum alloy includes the alloy elements that form a homogeneous solid solution and do not have a solvus line with respect to aluminum as a matrix metal and, therefore, the formed homogeneous solid solution reinforcing phase does not react with aluminum even at a temperature up to 300° C., thus not becoming coarse or undergoing phase decomposition. Consequently, the disclosed aluminum alloy may have remarkably enhanced heat resistance.
    Type: Application
    Filed: January 25, 2010
    Publication date: January 26, 2012
    Applicant: KOREA AUTOMOTIVE TECHNOLOGY INSTITUTE
    Inventors: Si Young Sung, Beom Suck Han, Young Jig Kim, Bong Jae Choi, Yung Mun Ryu, Dong Ok Kim, Sang Ho Noh, Chang Su Hahn
  • Patent number: 8088234
    Abstract: An AA2000-series alloy including 2 to 5.5% Cu, 0.5 to 2% Mg, at most 1% Mn, Fe <0.25%, Si >0.10 to 0.35%, and a method of manufacturing these aluminum alloy products. More particularly, disclosed are aluminum wrought products in relatively thick gauges, i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.
    Type: Grant
    Filed: July 5, 2007
    Date of Patent: January 3, 2012
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
  • Publication number: 20110176957
    Abstract: A high strength casting aluminum alloy material comprises (in weight %) Cu 2.0-6.0%, Mn 0.05-1.0%, Ti 0.01-0.5%, Cr 0.01-0.2%, Cd 0.01-0.4%, Zr 0.01-0.25%, B 0.005-0.04%, rare earth 0.05-0.3%, and balance aluminum and trace impurities. The alloy has reduced cost.
    Type: Application
    Filed: July 2, 2009
    Publication date: July 21, 2011
    Inventors: Yun Che, Jinde Lu, Zhongke Zhang, De'en Zhang, Xiaoyan Zhang, Guangpu Yan
  • Publication number: 20110064599
    Abstract: A method for producing a high strength aluminum alloy brackets, cases, tubes, ducts, beams, spars and other parts containing L12 dispersoids from an aluminum alloy powder containing the L12 dispersoids. The powder is consolidated into a billet having a density of about 100 percent. The billet is extruded using an extrusion die shaped to produce the component.
    Type: Application
    Filed: September 15, 2009
    Publication date: March 17, 2011
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventor: Awadh B. Pandey
  • Publication number: 20100254850
    Abstract: A method for producing high strength aluminum alloy consolidated billets containing L12 dispersoids by Ceracon forging is disclosed. The method comprises forming an aluminum alloy powder compact preform containing L12 dispersoid forming elements therein and encompassing the preform in a flowable pressure transmitting medium in a die in a hydraulic press. The die, pressure transmitting medium and preform are then heated and the preform is forged by applying pressure to the pressure transmitting medium by the ram of the hydraulic press. The unequal axial and radial strain resulting from this type of forging results in improved mechanical properties of L12 aluminum alloys.
    Type: Application
    Filed: April 7, 2009
    Publication date: October 7, 2010
    Applicant: United Technologies Corporation
    Inventor: Awadh B. Pandey
  • Publication number: 20100202280
    Abstract: There are provided an aluminum-alloy reflection film for optical information-recording, having low thermal conductivity, low melting temperature, and high corrosion resistance, capable of coping with laser marking, an optical information-recording medium comprising the reflection film described, and an aluminum-alloy sputtering target for formation of the reflection film described. The invention includes (1) an aluminum-alloy reflection film for optical information-recording, containing an element Al as the main constituent, 1.0 to 10.0 at. % of at least one element selected from the group of rare earth elements, and 0.5 to 5.0 at. % of at least one element selected from the group consisting of elements Cr, Ta, Ti, Mo, V, W, Zr, Hf, Nb, and Ni, (2) an optical information-recording medium comprising any of the aluminum-alloy reflection films described as above, and (3) a sputtering target having the same composition as that for any of the aluminum-alloy reflection films described as above.
    Type: Application
    Filed: April 26, 2010
    Publication date: August 12, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Junichi NAKAI, Yuuki TAUCHI, Katsutoshi TAKAGI
  • Publication number: 20090246072
    Abstract: The present invention has been made by the fact that the wettability with lubricant increases when tin grains are broken within a certain range. In an aluminum-based bearing alloy containing from 2 to 20 mass % of tin, the tin grains in a sliding surface have a size not less than 20 ?m2 but not more than 50 ?m2 expressed in region partitioned areas of the tin grains measured in accordance with a region partitioning method.
    Type: Application
    Filed: March 24, 2009
    Publication date: October 1, 2009
    Applicant: DAIDO METAL COMPANY LTD.
    Inventors: Tomoyuki NIRASAWA, Naohisa KAWAKAMI, Yukihiko KAGOHARA, Shigeru INAMI
  • Publication number: 20090166217
    Abstract: The present invention relates to an electrode composed of an Al-M-Cu based alloy, to a process for preparing the Al-M-Cu based alloy, to an electrolytic cell comprising the electrode the use of an Al-M-Cu based alloy as an anode and to a method for extracting a reactive metal from a reactive metal-containing source using an Al-M-Cu based alloy as an anode.
    Type: Application
    Filed: June 13, 2006
    Publication date: July 2, 2009
    Applicant: UNIVERSITY OF LEEDS
    Inventors: Animesh Jha, Xiaobing Yang
  • Publication number: 20090065354
    Abstract: A sputtering target is described herein, which includes: a) a surface material, and b) a core material coupled to the surface material, wherein at least one of the surface material or the core material has less than 100 ppm defect volume. Methods for producing sputtering targets are described that include: a) providing at least one sputtering target material, b) melting the at least one sputtering target material to provide a molten material, c) degassing the molten material, d) pouring the molten material into a target mold. In some embodiments, pouring the molten material into a target mold comprises under-pouring or under-skimming the molten material from the crucible into the target mold. Sputtering targets and related apparatus formed by and utilizing these methods are also described herein. In addition, uses of these sputtering targets are described herein.
    Type: Application
    Filed: September 12, 2007
    Publication date: March 12, 2009
    Inventors: Janine K. Kardokus, Susan D. Strothers, Brett Clark, Ira G. Nolander, Florence A. Baldwin, Jianxing Li
  • Publication number: 20080299001
    Abstract: The present invention relates to modified alloy compositions for reduced hot tear susceptibility, the aluminum alloy comprising from 0.01 to 0.025% by weight of Sr; and TiB2, measured by its boron content, from 0.001 to 0.005% by weight of B. The invention also relates to a method of preventing or eliminating hot tears in an aluminum alloy comprising the step of combining with aluminum: from 0.01 to 0.025% by weight of Sr; and TiB2, measured by its boron content, from 0.001 to 0.005% by weight of B.
    Type: Application
    Filed: May 27, 2008
    Publication date: December 4, 2008
    Applicant: Alcan International Limited
    Inventors: Joseph Langlais, Alain Lemieux, Neivi Andrade
  • Publication number: 20080187456
    Abstract: An extruded material of a free-cutting aluminum alloy excellent in embrittlement resistance at a high temperature, containing from 3 to 6% by mass of Cu and from 0.9 to 3% by mass of Bi with the balance being Aluminum and inevitable impurities, wherein a temperature for reducing the Charpy impact test value to half of the value at room temperature is 180° C. or more.
    Type: Application
    Filed: March 31, 2008
    Publication date: August 7, 2008
    Applicant: FURUKAWA-SKY ALUMINUM CORP.
    Inventors: Kensuke Mori, Kazuo TAGUCHI
  • Publication number: 20080138239
    Abstract: Aluminum alloys having improved strength at 300° C. characterized by formation from an intermediate amorphous state to a final fcc matrix hardened by optimal 25 nm-diameter Ll2 precipitates with an interphase misfit less than about 4% in all three dimensions and Al23Ni6M4 precipitates where M is one or more elements selected from the group consisting of Y and Yb. An appropriate melt of aluminum with selected transition metals (Co, Cu, Fe, Ni, Ti, Y) and Ll2 stabilizers (Sc, Yb) in amounts of about 2 to 12 and 2 to 15 atomic percent, respectively, is processed to achieve an intermediate amorphous state to dissolve Ll2-forming components. The amorphous alloys are then thermo-mechanically devitrified to a final crystalline microstructure. The alloys have good ductility and a short-term tensile strength exceeding about 275 MPa (40 ksi) at 300° C., and are useful for applications such as high-temperature turbine engine components or aircraft structural components.
    Type: Application
    Filed: August 3, 2007
    Publication date: June 12, 2008
    Applicant: QuesTek Innovatioans LLC
    Inventors: Gregory B. Olson, Weijia Tang, Caian Qiu, Herng-Jeng Jou
  • Patent number: 6929726
    Abstract: A sputtering target consists essentially of 0.1 to 50% by weight of at least one kind of element that forms an intermetallic compound with Al, and the balance of Al. The element that forms an intermetallic compound with Al is uniformly dispersed in the target texture, and in a mapping of EPMA analysis, a portion of which count number of detection sensitivity of the element is 22 or more is less than 60% by area ratio in a measurement area of 20×20 ?m. According to such a sputtering target, even when a sputtering method such as long throw sputtering or reflow sputtering is applied, giant dusts or large concavities can be suppressed in occurrence.
    Type: Grant
    Filed: January 8, 2004
    Date of Patent: August 16, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Koichi Watanabe, Takashi Ishigami
  • Publication number: 20040140197
    Abstract: A sputtering target consists essentially of 0.1 to 50% by weight of at least one kind of element that forms an intermetallic compound with Al, and the balance of Al. The element that forms an intermetallic compound with Al is uniformly dispersed in the target texture, and in a mapping of EPMA analysis, a portion of which count number of detection sensitivity of the element is 22 or more is less than 60% by area ratio in a measurement area of 20×20 &mgr;m. According to such a sputtering target, even when a sputtering method such as long throw sputtering or reflow sputtering is applied, giant dusts or large concavities can be suppressed in occurrence.
    Type: Application
    Filed: January 8, 2004
    Publication date: July 22, 2004
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Koichi Watanabe, Takashi Ishigami
  • Patent number: 6736947
    Abstract: A sputtering target consists essentially of 0.1 to 50% by weight of at least one kind of element that forms an intermetallic compound with Al, and the balance of Al. The element that forms an intermetallic compound with Al is uniformly dispersed in the target texture, and in a mapping of EPMA analysis, a portion of which count number of detection sensitivity of the element is 22 or more is less than 60% by area ratio in a measurement area of 20×20 &mgr;m. According to such a sputtering target, even when a sputtering method such as long throw sputtering or reflow sputtering is applied, giant dusts or large concavities can be suppressed in occurrence.
    Type: Grant
    Filed: June 23, 2000
    Date of Patent: May 18, 2004
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Koichi Watanabe, Takashi Ishigami
  • Patent number: 6605199
    Abstract: An aluminum alloy sputter target having a sputter target face for sputtering the sputter target is provided. The sputter target face has a textured-metastable grain structure. The textured-metastable grain structure has a grain orientation ratio of at least 35 percent (200) orientation. The textured-metastable grain structure is stable during sputtering of the sputter target. The textured-metastable grain structure has a grain size of less than 5 &mgr;m. The method forms aluminum alloy sputter targets by first cooling an aluminum alloy target blank to a temperature of less than −50° C. Then deforming the cooled aluminum alloy target blank introduces plastic strain into the target blank and reduces the grain size of the grains to form a textured-metastable grain structure. Finally, finishing the aluminum alloy target blank forms a finished sputter target that maintains the textured-metastable grain structure of the finished sputter target.
    Type: Grant
    Filed: November 14, 2001
    Date of Patent: August 12, 2003
    Assignee: Praxair S.T. Technology, Inc.
    Inventors: Andrew C. Perry, Paul S. Gilman, Jaak Van den Sype
  • Patent number: 6596412
    Abstract: The invention relates to an aluminum alloy, to a plain bearing and to a method of manufacturing a layer, particularly for a plain bearing, to which there is added as a main alloy component tin (14) and a hard material (15) from at least one first element group containing iron, manganese, nickel, chromium, cobalt, copper or platinum, magnesium, or antimony. Added to the aluminum alloy from the first elementary group is a quantity of elements for forming inter-metallic phases, e.g. aluminide formation, in the boundary areas of the matrix, and further at least one further element from a second element group containing manganese, antimony, chromium, tungsten, niobium, vanadium, cobalt, silver, molybdenum of zirconium, for substituting a portion at least of a hard material of the first element group in order to form approximately spherical or cuboid aluminides (7).
    Type: Grant
    Filed: June 15, 1998
    Date of Patent: July 22, 2003
    Assignee: Miba Gleitlager Aktiengesellschaft
    Inventor: Robert Mergen
  • Publication number: 20020173687
    Abstract: A liquid reactant metal alloy includes at least one chemically active metal for reacting with non-radioactive material in a mixed waste stream being treated. The reactant alloy also includes at least one radiation absorbing metal. Radioactive isotopes in the waste stream alloy with, or disperse in, the chemically active and radiation absorbing metals such that the radiation absorbing metals are able to absorb a significant portion of the radioactive emissions associated with the isotopes. Non-radioactive constituents in the waste material are broken down into harmless and useful constituents, leaving the alloyed radioactive isotopes in the liquid reactant alloy. The reactant alloy may then be cooled to form one or more ingots in which the radioactive isotopes are effectively isolated and surrounded by the radiation absorbing metals. These ingots comprise the storage products for the radioactive isotopes. The ingots may be encapsulated in one or more layers of radiation absorbing material and then stored.
    Type: Application
    Filed: January 29, 2002
    Publication date: November 21, 2002
    Inventor: Anthony S. Wagner
  • Publication number: 20020050511
    Abstract: The invention relates to a brazing sheet product comprising a core sheet made of an aluminum alloy, an aluminum clad layer cladding at least one of the surfaces of said core sheet, and a layer comprising nickel on the outersurface of one or both said clad layer or layers, and wherein the brazing sheet product is devoid of a layer comprising zinc or tin as a bonding layer between said outersurface of said aluminum clad layer or layers and said layer comprising nickel, and wherein the aluminum clad alloy layer comprises, in weight percent: Si 2 to 18, Mg up to 8.0, Zn up to 5.0, Cu up to 5.0, Mn up to 0.30, In up to 0.30, Fe up to 0.80, Sr up to 0.20, at least one element selected from the group consisting of: (Bi 0.01 to 1.0, Pb 0.01 to 1.0, Li 0.01 to 1.0, Sb 0.01 to 1.0), impurities each up to 0.05, total up to 0.20, balance aluminum.
    Type: Application
    Filed: July 26, 2001
    Publication date: May 2, 2002
    Inventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
  • Patent number: 6350532
    Abstract: The invention relates to a recyclable aluminum foil. The foil is made of an alloy containing 0.2%-0.5% Si, 0.4%-0.8% Fe, 0.1%-0.3% Cu, and 0.05%-0.3% Mn by weight. with the balance aluminum and incidental impurities. The foil contains at least about 2% by weight of strengthening particulates and has at least about 0.1% by weight of the copper and/or manganese retained in solid solution. The invention also relates to a method of manufacturing a sheet of aluminum based on an alloy which involves continuously casting an alloy of the above composition to form a sheet of alloy, coiling said sheet of alloy, cold rolling the sheet of alloy, interannealing the alloy after a first pass of the cold rolling; and further cold rolling the alloy to a final desired gauge. The foil, which is suitable for household use, has improved strength due to a larger quantity of dispersoids fortified by elements in solid solution, and can be recycled with other alloy scrap.
    Type: Grant
    Filed: January 18, 2000
    Date of Patent: February 26, 2002
    Assignee: Alcan International Ltd.
    Inventors: Thomas L. Davisson, Luc Montgrain, Daniel Pulliam, Sadashiv Nadkarni
  • Patent number: 6334911
    Abstract: An aluminum alloy having a composition represented by the general formula: AlbalCuaMb or AlbalCuaMbTMc wherein M represents one or two elements selected between Mn and Cr; TM represents at least one element selected from the group consisting of Ti, Zr, V, Fe, Co, and Ni; and a, b and c each represent an atomic percentage of 0<a≦3, 2<b ≦5, and 0<c≦2, containing quasi-crystals in the structure thereof, and having an elongation of at least 10% at room temperature and a Young's modulus of at least 85 GPa. The aluminum alloy exhibits excellent mechanical properties such as high-temperature strength, ductility, impact strength and tensile strength and is provided as a rapidly-solidified material, a heat-treated material obtained by heat-treating the rapidly-solidified material, or a consolidated and compacted material obtained by consolidating and compacting the rapidly-solidified material.
    Type: Grant
    Filed: February 19, 1998
    Date of Patent: January 1, 2002
    Assignee: YKK Corporation
    Inventors: Kazuhiko Kita, Koji Saito, Koju Tachi, Teruaki Onogi, Kenji Higashi
  • Patent number: 6334978
    Abstract: The present invention is directed to the additions of alkaline earth metals, in particular strontium and optionally combinations with other metals, to aluminum and aluminum alloys to improve the appearance of, eliminate surface imperfections, and reduce the surface oxidation of the as-cast ingots.
    Type: Grant
    Filed: July 13, 1999
    Date of Patent: January 1, 2002
    Assignee: Alcoa, Inc.
    Inventors: David H. DeYoung, Mark J. Dunlay
  • Publication number: 20010053346
    Abstract: The present invention provides a method for combining sodium and aluminum into a single, substantially homogeneous alloy without the need to use potentially dangerous, toxic mercury compounds. The present invention also provides a catalytic alloy that is capable of dissociating water into hydrogen and oxygen, thereby allowing the hydrogen to be utilized as fuel.
    Type: Application
    Filed: June 19, 2001
    Publication date: December 20, 2001
    Inventors: Edward W. Baldwin, Russell P. White
  • Patent number: 6312534
    Abstract: A high strength cast aluminum-beryllium alloy including magnesium represented by the formula (25-60% Al)+(40-75% Be)+(0.1-1.25% Mg)+(0<X≦5%)+(0<Y≦4%)+(0<Z≦0.75%)=100, wherein: X is at least one element selected from the group consisting of nickel, cobalt and copper; Y is at least one element selected from the group consisting of silicon and silver; and Z is at least one element selected from the group consisting of iron, titanium, zirconium, boron, antimony, strontium, germanium, scandium and the rare earth elements.
    Type: Grant
    Filed: November 14, 1997
    Date of Patent: November 6, 2001
    Assignee: Brush Wellman, Inc.
    Inventor: Fritz C. Grensing
  • Publication number: 20010031218
    Abstract: A highly heat-conductive alloy for pressure casting is provided including Cu in an amount of 0.10% or less, Si in an amount of 5% to 16%, Mg in an amount of 0.20% or less, Zn in an amount of 0.10% or less, Fe in an amount of 0.20% to 1.0%, Mn in an amount of 0.20% or less, Ni in an amount of 0.05% or less, Ti in an amount of 0.05% or less, Pb in an amount of 0.06% or less, Sn in an amount of 0.05% or less, Cr in an amount of 0.10%, and Al forming the balance.
    Type: Application
    Filed: February 14, 2001
    Publication date: October 18, 2001
    Applicant: K.K. Daiki Aluminum Kogyosho
    Inventors: Takao Suzuki, Kiyofumi Kawai, Naoto Oshiro
  • Patent number: 6248252
    Abstract: Methods of fabricating interconnects of aluminum and aluminum alloys are provided. In one aspect, a method is provided for fabricating an interconnect of aluminum-containing material on a surface. A layer of aluminum-containing material is deposited on the surface. The layer of aluminum-containing material is masked with selected portions thereof left exposed. A first etch of the exposed portions is performed in a plasma ambient containing BCl3, Cl2, N2 and CF4 to establish a plurality of trenches having inwardly sloping sidewalls. An overetch of the exposed portions is performed to the surface in a plasma ambient. High aspect ratio lines may be formed with sloped sidewalls that facilitate subsequent interlevel dielectric formation.
    Type: Grant
    Filed: February 24, 1999
    Date of Patent: June 19, 2001
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Thien T. Nguyen, Mark I. Gardner
  • Patent number: 6194082
    Abstract: A support for a lithographic printing plate in which uniform pits are efficiently formed by electrochemically graining treatment, always independently of electrolytic conditions to give excellent printing performance, which comprises an aluminum alloy plate containing 0.05% to 0.5% by weight of Fe, 0.03% to 0.15% of Si, 0.006% to 0.03% by weight of Cu and 0.010% to 0.040% by weight of Ti, wherein the Cu concentration of a surface layer portion of from a surface to a depth of 2 &mgr;m of the aluminum alloy plate is at least 20 ppm higher than that of a region deeper than the surface layer portion.
    Type: Grant
    Filed: September 29, 1999
    Date of Patent: February 27, 2001
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Hirokazu Sawada, Hirokazu Sakaki
  • Patent number: 6183887
    Abstract: A composite structure including a substrate and a heat protection element on the substrate, wherein the heat protection element includes a quasicrystalline aluminium alloy of one or a number of quasicrystalline phases which are either quasicrystalline phases in the strict sense, or approximating phases, wherein the quasicrystalline phases exhibit a thermal diffusivity, measured at ambient temperature, lower than 2.5×10−6 m2/s, and a thermal diffusivity measured in the temperature range 650-750° C.
    Type: Grant
    Filed: January 19, 1999
    Date of Patent: February 6, 2001
    Assignee: Centre National de la Recherche Scientifique
    Inventors: Jean-Marie Dubois, Pierre Archambault, Bernard Colleret
  • Patent number: 6153025
    Abstract: A corrosion-resistant and high tensile strength aluminum-based alloy consisting of, by weight, about 0.06-0.25% iron, 0.05-0.15% silicon, 0.03-0.08% manganese, 0.10-0.18% titanium, 0.10-0.18% chromium, up to 0.50% copper, up to 0.70% zinc, up to 0.02% incidental impurities, and the balance aluminum.
    Type: Grant
    Filed: July 16, 1998
    Date of Patent: November 28, 2000
    Assignee: Norsk Hydro A.S.
    Inventors: Lars Auran, Trond Furu
  • Patent number: 6126898
    Abstract: An aluminum-copper alloy comprising substantially insoluble particles which occupy the interdendritic regions of the alloy.
    Type: Grant
    Filed: March 4, 1999
    Date of Patent: October 3, 2000
    Assignee: Aeromet International PLC
    Inventor: Simon Andrew Butler
  • Patent number: 6123899
    Abstract: This invention relates to master alloy hardeners for use in preparing aluminum base alloys. The respective concentrations of the alloying elements in the master alloy hardener are a multiple equal to or greater than 2 of the concentrations of such elements in the base alloy, and the ratios of the alloying elements in the master alloy hardener to each other are the same as the ratios of the alloying elements in the base alloy. After the aluminum base alloy and the concentration of each alloying element therein are identified, a desired multiple of such concentrations is determined. An aluminum master alloy is prepared that contains the alloying elements at concentrations equivalent to such multiple of the corresponding concentrations of the elements in the base alloy. The master alloy hardeners are added to commercially pure aluminum to provide the desired base alloy.
    Type: Grant
    Filed: March 8, 1995
    Date of Patent: September 26, 2000
    Assignee: KB Alloys, Inc.
    Inventors: William C. Setzer, Richard J. Malliris, Gary W. Boone, Frank P. Koch, David K. Young