Iron, Cobalt, Or Nickel Containing Patents (Class 420/550)
  • Patent number: 5431751
    Abstract: A high strength aluminum alloy is expressed by a general formula, Al.sub.a X.sub.b Mm.sub.c, in which "X" stands for at least one element selected from the group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu and Zr, "Mm" stands for a misch metal, a content "a" of aluminum falls in a range of from 95.2 to 97.5 atomic %, and a content "b" of "X" and a content "c" of the "Mm" fall in a hatched area enclosed by points "A," "B," "C" and "D" of accompanying FIG. 1 on atomic % basis, and whose metallic phase includes microcrystalline phases or mixed phases containing amorphous phases in a volume content of less than 50% and the balance of microcrystalline phases. As a result, the amorphous phases or the microcrystalline phases are dispersed uniformly in its base microcrystalline phases appropriately, and at the same time the thus generating base microcrystalline phases are reinforced by forming solid solutions including the "Mm" and the transition metal element "X" as well.
    Type: Grant
    Filed: February 5, 1993
    Date of Patent: July 11, 1995
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yukio Okochi, Kazuaki Sato, Tetsuya Suganuma, Akira Kato, Tsuyoshi Masumoto, Akihisa Inoue
  • Patent number: 5419789
    Abstract: An aluminum-based alloy which consists Al and 0.1 to 25 atomic % of at least two transition metal elements and has a structure in which at least quasicrystals are homogeneously dispersed in a matrix composed of Al or a supersaturated Al solid solution. The quasicrystals are preferably composed of an I-phase alone or a mixed phase of an I-phase and a D-phase and preferably has a volume nfraction of 20% or less. Specifically, the aluminum-based alloy has the composition represented by the general formula Al.sub.bal Ni.sub.a X.sub.b or Al.sub.bal Ni.sub.a X.sub.b M.sub.c wherein X is one or two elements selected between Fe and Co; M is at least one element selected from among Cr, Mn, Nb, Mo, Ta and W; 5.ltoreq.a.ltoreq.10; 0.5.ltoreq.b.ltoreq.10; and 0.1.ltoreq.c.ltoreq.5. The alloy is excellent in hardness and strength both at room temperature and high temperature and in heat resistance and has a high specific strength. It can retain the excellent characteristics even when affected by the heat of working.
    Type: Grant
    Filed: September 3, 1993
    Date of Patent: May 30, 1995
    Assignee: YKK Corporation
    Inventor: Kazuhiko Kita
  • Patent number: 5415709
    Abstract: The present invention provides a high-strength, abrasion resistant aluminum alloy having a composition represented by the general formula Al.sub.a M.sub.b X.sub.c Z.sub.d Si.sub.e, wherein M is at least one element selected from the group consisting of Fe, Co, and Ni; X is at least one element selected from the group consisting of Y, La, Ce and Mm (mischmetal); Z is at least one element selected from the group consisting of Mn, Cr, V, Ti, Mo, Zr, W, Ta and Hf; and a, b, c, d and e are all expressed by atom percent and range from 50 to 89 %, 0.5 to 10 %, 0.5 to 10 %, 0 to 10 % and 10 to 49 %, respectively, with the proviso that a+b+c+d+e =100 %, the alloy containing fine Si precipitates and fine particles of intermetallic compounds dispersed in an aluminum matrix. The aluminum alloy may further contain not greater than 5 % of at least one element selected from the group consisting of Cu, Mg, Zn and Li. The alloy can be warm-worked at 300.degree.-500.degree. C.
    Type: Grant
    Filed: December 7, 1993
    Date of Patent: May 16, 1995
    Assignee: YKK Corporation
    Inventor: Kazuhiko Kita
  • Patent number: 5397403
    Abstract: A high strength amorphous aluminum-based alloy comprises 75 atom % (inclusive) to 90 atom % (inclusive) of Al; 3 atom % (inclusive) to 15 atom % (inclusive) of Ni; and 3 atom % (inclusive) to 12 atom % (inclusive) of at least one element selected from the group consisting of Dy, Er and Gd, and has an amorphous phase volume fraction (Vf) of at least 50%. This leads to a higher amorphous phase forming ability and a wider plastically workable temperature region so that the workability of the alloy is satisfactory to produce structural members utilizing a working process such as a hot extruding process, a hot forging process or the like.
    Type: Grant
    Filed: August 26, 1992
    Date of Patent: March 14, 1995
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hiroyuki Horimura, Tadahiro Kubota, Tuyoshi Baba, Kazuya Takahashi
  • Patent number: 5374295
    Abstract: Disclosed are heat resistant aluminum alloy powders and alloys including Ni, Si, either at least one of Fe and Zr or at least one of Zr and Ti. For instance, the alloy powders or alloys consist essentially of Ni in an amount of from 5.7 to 20% by weight, Si in an amount of from 0.2 to 25% by weight, at least one of Fe in an amount of from 0.6 to 8.0% by weight and Cu in an amount of from 0.6 to 5.0% by weight, and the balance of Al. The alloy powders or alloys are optimum for a matrix of heat and wear resistant aluminum alloy-based composite materials including at least one of nitride particles and boride particles in an amount of 0. 5 to 10% by weight with respect to the whole composite material taken as 100% by weight. The alloy powders, alloys and composite materials are satisfactory applicable to the component parts of the recent automobile engines which should produce a high output.
    Type: Grant
    Filed: March 3, 1993
    Date of Patent: December 20, 1994
    Assignees: Toyota Jidosha Kabushiki Kaisha, Toyo Aluminum Kabushiki Kaisha
    Inventors: Hirohisa Miura, Kunihiko Imahashi, Yasuhiro Yamada, Hirohumi Michioka, Jun Kusui, Akiei Tanaka
  • Patent number: 5372780
    Abstract: Aluminium alloys are described which after suitable processing can be used to produce lithographic printing plates of improved stoving resistance. The alloys consist es",Vially of at least 99.00% by weight of aluminium, from 0.02 to 0.15% by weight in total of zirconium and/or hafnium and from 0.05 to 0.25% by weight of manganese, with the remainder being incidental impurities. Improved stoving resistance is particularly shown with 0.02 to 0.08% zirconium and from 0.05 to 0.15% manganese, especially when stoving takes place at 240.degree. C. or above.
    Type: Grant
    Filed: July 15, 1992
    Date of Patent: December 13, 1994
    Assignee: Alcan International Limited
    Inventors: Peter K. F. Limbach, Graeme J. Marshall, Ricky A. Ricks
  • Patent number: 5344507
    Abstract: An aluminum-alloy, which is wear-resistant and does not wear greatly the opposed cast iron or steel, and which can be warm worked. The alloyings the following composition and structure. Composition: Al.sub.a Si.sub.b M.sub.c X.sub.d T.sub.e (where M is at least one element selected from the group consisting of Fe, Co and. Ni; X is at least one element selected from the group consisting of Y, Ce, La and Mm (misch metal); Y is at least one element selected from the group consisting of Mn, Cr, V, Ti, Mo, Zr, W, Ta and Hf; a=50-85 atomic %, b=10-49 atomic %, c=0.5-10 atomic %, d=0.5-10 atomic %, e=0-10 atomic %, and a+b+c+d+e=100 atomic %. Structure: super-saturated face-centered cubic crystals and fine Si precipitates.
    Type: Grant
    Filed: March 16, 1992
    Date of Patent: September 6, 1994
    Assignees: Tsuyoshi Masumoto, Yoshida Kogyo KK, Teikoku Piston Ring Co., Ltd.
    Inventors: Tsuyoshi Masumoto, Akihisa Inoue, Kazuhiko Kita, Hitoshi Yamaguchi
  • Patent number: 5336341
    Abstract: An infrared radiation element and a process for producing the same. An aluminum alloy material consists essentially of 0.3 to 4.3 weight % of Mn, balance Al, and impurities. The alluminum alloy material is heated for dispersing a precipitate of an Al--Mn intermetallic compound at a density of at a minimum 1.times.10.sup.5 /mm.sup.3 for a size of 0.1 .mu.m to 3 .mu.m. The heated aluminum alloy material is anodized to form an anodic oxide layer thereon.
    Type: Grant
    Filed: August 30, 1991
    Date of Patent: August 9, 1994
    Assignees: Fujikura Ltd., Sky Aluminium Co., Ltd.
    Inventors: Masatsugu Maejima, Koichi Saruwatari, Akihito Kurosaka, Mamoru Matsuo, Hiroyoshi Gunji, Toshiki Muramatsu
  • Patent number: 5334266
    Abstract: High strength, heat resistant aluminum-based alloys have a composition consisting of the following general formula Al.sub.a M.sub.b X.sub.d or Al.sub.a' M.sub.b Q.sub.c X.sub.d, wherein M is at least one metal element selected from the group consisting of Co, Ni, Cu, Zn and Ag; Q is at least one metal element selected from the group consisting of V, Cr, Mn and Fe; X is at least one metal element selected from the group consisting of Li, Mg, Si, Ca, Ti and Zr; and a, a', b, c and d are, in atomic percentages; 80.ltoreq.a.ltoreq.94.5, 80.ltoreq.a'.ltoreq.94, 5.ltoreq.b.ltoreq.15, 0.5.ltoreq.c.ltoreq.3 and 0.5.ltoreq.d.ltoreq.10. In the above specified alloys, aluminum intermetallic compounds are finely dispersed throughout an aluminum matrix and, thereby, the mechanical properties, especially strength and heat resistance, are considerably improved.
    Type: Grant
    Filed: November 23, 1992
    Date of Patent: August 2, 1994
    Assignee: Yoshida Kogyo K.K.
    Inventors: Makoto Kawanishi, Hidenobu Nagahama
  • Patent number: 5318641
    Abstract: Al.sub.100-a-b-c X.sub.a M.sub.b T.sub.c, in which X is Y (yttrium) and/or rare-earth element(s), M is Fe, Co, and/or Ni, and T is Mn, Mo, Cr, Zr and/or V, and, a=0.5-5 atomic %, b=5-15 atomic %, and c=0.2-3.0 atomic %, and, further, X and M fall on and within the hatched region range of the appended FIG. 1, has a complex, amorphous-crystalline structure with an amorphous matrix containing the Al, X, M and T, and minority crystalline phase consisting of aluminum-alloy particles containing super-saturated X, M and T as solutes. The alloy has a high strength due to the dispersed crystalline particles.
    Type: Grant
    Filed: June 6, 1991
    Date of Patent: June 7, 1994
    Assignees: Tsuyoshi Masumoto, Teikoku Piston Ring Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha, Yoshida Kogyo K.K.
    Inventors: Tsuyoshi Masumoto, Akihisa Inoue, Kazuhiko Kita, Hitoshi Yamaguchi, Hiroyuki Horimura, Noriaki Matsumoto
  • Patent number: 5302342
    Abstract: An aluminum alloy for heat exchangers, the alloy, comprising a base compostion selected from a group consisting of Al-Mg-Si composition containing 0.1 to 0.8 wt % of Mg, 0.2 to 1.0 wt % of Si and 0.3 to 1.5 wt % of Mn; pure-Al composition; Al-Mg composition containing 0.05 to 1.0 wt % of Mg; and a Al-Zn composition containing 0.05 to 2.0 wt % of Zn. The alloy further comprises 0.01 to 0.3 wt % of Fe and/or 0.01 to 0.3 wt % of Ni, wherein the balance are aluminum of purity of 99.9% or higher and unavoidable impurities contained therein, and content of Cu as one of the impurities is controlled to be 0.05 wt % or less.
    Type: Grant
    Filed: July 16, 1993
    Date of Patent: April 12, 1994
    Assignees: Honda Giken Kogyo Kabushiki Kaisha, Showa Aluminum Kabushiki Kaisha
    Inventors: Tsuyoshi Kawabe, Nobuaki Yamamoto, Tadayoshi Hayashi, Makoto Tanio, Ichiro Iwai, Ichizo Tsukuda, Ryotatsu Otsuka
  • Patent number: 5296190
    Abstract: This invention is characterized by working which improves metal formability. This is contrary to the usual result of working metals, where formability decreases during working.
    Type: Grant
    Filed: October 13, 1992
    Date of Patent: March 22, 1994
    Assignee: Aluminum Company of America
    Inventor: M. K. Premkumar
  • Patent number: 5284532
    Abstract: A rapidly solidified aluminum based alloy consists essentially of the formula Al.sub.bal Fe.sub.a M.sub.b Si.sub.c R.sub.d, wherein M is at least one element selected from the group consisting of V, Mo, Cr, Mn, Nb, Ta, and W; R is at least one element selected from the group consisting of La, Ce, Pr, Nd, Sm, Gd, Dy, Er, Yb, and Y; "a" ranges from 3.0 to 7.1 atom %; "b" ranges from 0.25 to 1.25 atom %; "c" ranges from 1.0 to 3.0 atom %; "d" ranges from 3.0 to 0.3 atom % and the balance is aluminum plus incidental impurities, with the provisos that (i) the ratio [Fe+M]:Si ranges from about 2.0:1 to 5.0:1 and (ii) the ratio Fe:M ranges from about 16:1 to 5:1. The alloy exhibits improved elevated temperature strength due to the rare earth element additions without an increase in the volume fraction of dispersed intermetallic phase precipitates therein.
    Type: Grant
    Filed: January 14, 1993
    Date of Patent: February 8, 1994
    Assignee: Allied Signal Inc.
    Inventor: David J. Skinner
  • Patent number: 5279642
    Abstract: Disclosed herein is a process for producing a high strength aluminum-based alloy powder comprising mixing Al or Al alloy powder with an Al--T--X alloy powder, wherein T is at least one selected from the group consisting of V, Cr, Mn, Fe, Co, Ni, Cu, W, Ca, Li, Mg and Si; X is at least one selected from the group consisting of Y, Nb, Hf, Ta, La, Ce, Sm, Nd, Zr and Ti or Mm; and mechanically alloying the formed powder mixture. The aluminum-based alloy powder is excellent in workability and reliability by virtue of its high strength stability in the temperature range of from room temperature to an elevated temperature, its excellent ductility in the same temperature range and its low thermal expansion coefficient in the same temperature range.
    Type: Grant
    Filed: July 7, 1992
    Date of Patent: January 18, 1994
    Assignee: Yoshida Kogyo K.K.
    Inventor: Katsumasa Ohtera
  • Patent number: 5240517
    Abstract: The present invention provides high strength, heat resistant aluminum-based alloys having a composition represented by the general formula: Al.sub.a M.sub.b X.sub.c wherein:M is at least one metal element selected from the group consisting of V, Cr, Mn, Fe, Co, Ni, Cu, Zr, Ti, Mo, W, Ca, Li, Mg and Si;X is at least one metal element selected from the group consisting of Y, La, Ce, Sm, Nd, Hf, Nb, Ta and Mm (misch metal); anda, b and c are atomic percentages falling within the following ranges:50.ltoreq.a.ltoreq.95, 0.5.ltoreq.b.ltoreq.35 and 0.5.ltoreq.c.ltoreq.25,the aluminum-based alloy being in an amorphous state, microcrystalline state or a composite state thereof. The aluminum-based alloys possess an advantageous combination of properties of high strength, heat resistance, superior ductility and good processability which make then suitable for various applications.
    Type: Grant
    Filed: June 28, 1991
    Date of Patent: August 31, 1993
    Assignee: Yoshida Kogyo K.K.
    Inventors: Tsuyoshi Matsumoto, Akihisa Inoue, Katsumasa Odera, Masahiro Oguchi
  • Patent number: 5217547
    Abstract: The present invention relates to an aluminum alloy for fins of heat exchangers such as of automobile radiators and evaporators comprising 0.3 to 1.0% by weight of silicon, 0.3 to 3.0% by weight of iron, and the balance of aluminum and unavoidable impurities, which is readily workable for a fin (or readily corrugated), and is less deformed by brazing heat, and yet has improved thermal conductivity after the brazing.
    Type: Grant
    Filed: May 17, 1991
    Date of Patent: June 8, 1993
    Assignees: Furukawa Aluminum Co., Ltd., Nippondenso Co., Ltd.
    Inventors: Kazunori Ishikawa, Mituo Hashiura, Yoshiharu Hasegawa
  • Patent number: 5198042
    Abstract: An aluminum alloy powder for coating materials and a coating material containing the aluminum alloy powder. The aluminum alloy powder comprises an amorphous aluminum alloy consisting essentially of from 83 to 91% of Al, from 0.5 to 5% of Ca and from 8 to 12% of Ni, all in atom %, and comprising a leaf-shaped particle having a thickness of 0.3 to 3 .mu.m, a minor axis of from 10 to 150 .mu.m, a ratio of the minor axis to a major axis of from 1 to 3, and an aspect ratio which is the ratio of the minor axis to the thickness of from 3 to 100, wherein the aluminum alloy powder is contained in an amount of from 5 to 25 parts by weight based on 100 parts by weight of the total weight of (i) the coating material resin component and (ii) aluminum alloy powder, and the coating material resin component is selected from the group consisting of a water-based synthetic latex and a water-soluble resin. The aluminum alloy powder has a superior dispersibility in a resin in a coating material.
    Type: Grant
    Filed: November 12, 1991
    Date of Patent: March 30, 1993
    Assignees: Tsuyoshi Masumoto, Yoshida Kogyo K.K., Teikoku Piston Ring Co., Ltd.
    Inventors: Tsuyoshi Masumoto, Akihisa Inoue, Kazuhiko Kita, Yoshio Harakawa, Masahiro Oguchi
  • Patent number: 5185303
    Abstract: A self-supporting ceramic body produced by oxidation of a molten precursor metal with a vapor-phase oxidant to form an oxidation reaction product and inducing a molten flux comprising said molten precursor metal through said oxidation reaction product. A second metal is incorporated into said molten flux during the oxidation reaction. The resulting ceramic body includes sufficient second metal such that one or more properties of said ceramic body are at least partially affected by the presence and properties of said second metal in the metallic constituent.
    Type: Grant
    Filed: November 14, 1991
    Date of Patent: February 9, 1993
    Assignee: Lanxide Technology Company, LP
    Inventors: Robert C. Kantner, Michael A. Rocazella, Jerry G. Weinstein, Danny R. White
  • Patent number: 5116438
    Abstract: A beta phase nickel aluminide microalloyed with gallium having improved ductility. Nickel aluminide intermetallics alloyed with up to about 0.25 atomic percent gallium have significantly improved room temperature ductility over conventional unalloyed beta phase nickel aluminides or beta phase nickel aluminides alloyed with higher percentages of gallium.
    Type: Grant
    Filed: March 4, 1991
    Date of Patent: May 26, 1992
    Assignee: General Electric Company
    Inventors: Ramgopal Darolia, David F. Lahrman
  • Patent number: 5110371
    Abstract: An aluminum alloy consists of, by weight, from 0.08 to 0.50 percent silicon, from 0.15 to 0.90 percent iron, the weight ratio of iron to silicon being from 1.4 to 2.2, and the remainder aluminum, intermetallic compounds of .alpha.-type Al-Fe-Si system being contained in the alloy. A light gray oxide film is formed on the alloy by anodic treatment.
    Type: Grant
    Filed: July 9, 1991
    Date of Patent: May 5, 1992
    Assignee: Nippon Light Metal Company, Ltd.
    Inventors: Takeshi Moriyama, Katsuji Ogawa, Fumio Ohtake, Akito Nishizawa
  • Patent number: 5104444
    Abstract: An aluminum alloy is prepared from an aluminum alloy powder having a composition of:lubricating componentPb: 3 to 15 Wt %;hardening componentSi: 1 to 12 Wt %;rainforcement componentone or more selected among Cu, Cr, Mg, Mn, NiZn, Fe and: 0.2 to 5.0 Wt %;and remainder of aluminum as principal material or matrix.To the aluminum alloy powder set forth above, powder state Pb in 3 to 12 Wt % is added. With the mixture of the aluminium alloy powder and Pb powder, a billet is formed. For the billet, extrustion process is performed in a extrusion ratio greater than or equal to 40. In the extruded block, Si particle dispersed in the aluminum matrix is in a grain size smaller than or equal to 12 .mu.m. Furthermore, at least of half of added Pb power particle is dispersed to have greater than or equal to 0.74 of circularity coefficient.
    Type: Grant
    Filed: August 7, 1989
    Date of Patent: April 14, 1992
    Assignees: Nissan Motor Company, Limited, NDC Co., Ltd.
    Inventors: Masahiko Shioda, Masashi Arita, Katsuji Tanizaki, Koue Ohdawa, Takeshi Sakai
  • Patent number: 5080728
    Abstract: Production of a thin aluminum alloy strip containing iron, manganese and silicon by hot rolling and cold rolling with a subsequent final annealing, includes the steps of (a) producing a bar by a continuous casting process, from 0.7-1.15% by weight Fe; 0.5-2.0% by weight Mn; and less than 0.6% by weight Si; as well as impurities, none of which exceeds 0.03% by weight, the remainder of the bar being aluminum; (b) homogenizing the bar for 2 to 20 hours at a temperature from 620.degree. to 480.degree. C., after which the bar is (c) hot rolled in a usual manner to a final thickness of 4 mm; then (d) cold rolled without intermediate annealing to a final thickness of 40 to 250 microns; and (e) annealing the cold-rolled strip for 1 to 6 hours at a temperature of 250.degree. to 400.degree. C. The alloy produced has a sub-grain structure, with an average 10 grain diameter of 0.5 to 5 microns, the subgrains constituting at least 50% of the total structure.
    Type: Grant
    Filed: April 23, 1990
    Date of Patent: January 14, 1992
    Assignee: Vereinigte Aluminium-Werke Aktiengellschaft
    Inventor: Jochen Hasenclever
  • Patent number: 5066618
    Abstract: There is disclosed a method for producing a self-supporting ceramic body by oxidation of a molten precursor metal with a vapor-phase oxidant to form an oxidation reaction product and inducing a molten flux comprising said molten precursor metal through said oxidation reaction product. A second metal is incorporated into said molten flux during the oxidation reaction. The resulting ceramic body includes sufficient second metal such that one or more properties of said ceramic body are at least partially affected by the presence and properties of said second metal in the metallic constituent.
    Type: Grant
    Filed: August 16, 1990
    Date of Patent: November 19, 1991
    Assignee: Lanxide Technology Company, LP
    Inventors: Robert C. Kantner, Michael A. Rocazella, Jerry G. Weinstein, Danny R. White
  • Patent number: 5030416
    Abstract: An aluminum alloy that is suitable as material for cathode foils in electrolytic capacitors comprises0.9 to 1.7% iron0.1 to 0.8% manganesemax. 0.15% siliconmax. 0.3% copper,the remainder being aluminum with further trace elements, individually <0.05%, in total <0.15%, and the total iron and manganese content amounting to at most 1.9%.
    Type: Grant
    Filed: September 19, 1989
    Date of Patent: July 9, 1991
    Assignees: Swiss Aluminium Ltd., Swiss Aluminium Ltd.
    Inventors: Martin Werner, Margarete Bloeck, Heinz Bichsel
  • Patent number: 5023051
    Abstract: A hypoeutectic aluminum silicon magnesium alloy includes 4-5.5% silicon, 0.15-3.5% magnesium, 0.005 to 0.08% phosphorus and aluminum. The presence of the phosphorus causes formation of a spherical percipitates of silicon magnesium and the aluminum. The phosphorus suppresses the magnesium silicon aluminum eutectic which allows the aluminum to remain liquid for a longer period of time and consequently providing a better fill of casting during the time the alloy is solidifying in a die or a mold. This alloy which preferably includes nickel is particularly useful for marine, hydraulic and refrigeration components.
    Type: Grant
    Filed: December 4, 1989
    Date of Patent: June 11, 1991
    Assignee: Leggett & Platt Incorporated
    Inventor: Richard S. Lindberg
  • Patent number: 4964927
    Abstract: Ductile, strong, and stable (crystallization temperature above 250.degree. C.) Al-X-Z metallic classes contain 90 at. % Al where X-Fe, Co, Ni, Rh; Z-rare earths, Hf, Y, Stable (crystallization temperatures reaching 500.degree. C.) Al-Y-Fe-Si glasses have superior hardness properties upon consolidation. The present alloys are at least twice as strong in tensile strength as the strongest commercial aluminum alloys.
    Type: Grant
    Filed: March 31, 1989
    Date of Patent: October 23, 1990
    Assignee: University of Virginia Alumini Patents
    Inventors: Gary J. Shiflet, S. Joseph Poon, Yi He
  • Patent number: 4950452
    Abstract: The present invention provides high strength, heat resistant aluminum-based alloys having a composition represented by the general formula Al.sub.a M.sub.b Ce.sub.c, wherein M is at least one metal element selected from the group consisting of V, Cr, Mn, Fe, Co, Ni, Cu and Nb; and a, b and c are atomic percentages falling within the following ranges:50.ltoreq.a.ltoreq.93, 0.5.ltoreq.b.ltoreq.35 and 0.5.ltoreq.c.ltoreq.25,the aluminum alloy containing at least 50% by volume of amorphous phase. The aluminum-based alloys are especially useful as high strength, high heat resistant materials in various applications and since they exhibit superplasticity in the vicinity of their crystallization temperature, they can be easily processed into various bulk materials by extrusion, press woring or hot-forging at the temperatures within the range of the crystallization temperature .+-.100.degree. C.
    Type: Grant
    Filed: March 16, 1989
    Date of Patent: August 21, 1990
    Assignees: Yoshida Kogyo K. K., Tsuyoshi Masumoto
    Inventors: Tsuyoshi Masumoto, Akihisa Inoue, Katsumasa Odera
  • Patent number: 4948558
    Abstract: The invention provides an aluminum based alloy consisting essentially of the formula Al.sub.bal Fe.sub.a X.sub.b, wherein X is at least one element selected from the group consisting of Zn, Co, Ni, Cr, M, V, Zr, Ti, Y, Si and Ce, "a" ranges from about 7-15 wt %, "b" ranges from about 1.5-10 wt % and the balance is aluminium. The alloy has a predominately microeutectic microstructure.The invention provides a method and apparatus for forming rapidly solidified metal within an ambient atmosphere, the rapidly solidified metal being an aluminum based alloy. Generally stated, the apparatus includes a moving casting surface which has a quenching region for solidifying molten metal thereon. A reservoir holds the molten metal and has orifice means for depositing a stream of the molten metal onto the casting surface quenching region.
    Type: Grant
    Filed: August 9, 1988
    Date of Patent: August 14, 1990
    Assignee: Allied-Signal Inc.
    Inventors: David J. Skinner, Paul A. Chipko, Kenji Okazaki
  • Patent number: 4939032
    Abstract: Composite materials having improved fracture toughness are formed by dispersing ductile inclusions in a less ductile matrix. The matrices may be formed from metals, such as high-strength aluminum alloys or ceramics. Bonding should be present between the inclusions and the matrix so that cracks in the composite material must pass through the inclusions.
    Type: Grant
    Filed: June 25, 1987
    Date of Patent: July 3, 1990
    Assignee: Aluminum Company of America
    Inventors: Jocelyn I. Petit, Philip E. Bretz, Henry G. Paris, Ralph R. Sawtell, Diana K. Denzer
  • Patent number: 4909867
    Abstract: The present invention provides high-strength and heat resistant aluminum alloys having a composition represented by the general formula Al.sub.a M.sub.b La.sub.c (wherein M is at least one metal element selected from the group consisting of Fe, Co, Ni, Cu, Mn and Mo; and a, b and c are atomic percentages falling within the following ranges:65.ltoreq.a.ltoreq.93, 4.ltoreq.b.ltoreq.25 and 3.ltoreq.c.ltoreq.15),the aluminum alloys containing at least 50% by volume of amorphous phase. The aluminum alloys are especially useful as high strength and high heat resistant materials in various applications and, since the aluminum alloys specified above exhibit a superplasticity in the vicinity of their crystallization temperature, they can be readily worked into bulk forms by extrusion, press working or hot forging in the vicinity of the crystallization temperature.
    Type: Grant
    Filed: September 12, 1988
    Date of Patent: March 20, 1990
    Assignees: Yoshida Kogyo K. K., Tsuyoshi Masumoto
    Inventors: Tsuyoshi Masumoto, Akihisa Inoue, Katsumasa Odera, Masahiro Oguchi
  • Patent number: 4876185
    Abstract: A photoconductive member has a support comprising aluminum as the main component and a photoconductive layer. The photoconductive layer is provided on the support and contains an amorphous material comprising silicon atoms as a matrix. The support comprises an aluminum alloy with a Fe content of 2000 ppm by weight or less.
    Type: Grant
    Filed: July 9, 1987
    Date of Patent: October 24, 1989
    Assignee: Canon Kabushiki Kaisha
    Inventors: Yasuyuki Matsumoto, Keiichi Murai, Tadaji Fukuda, Kyosuke Ogawa
  • Patent number: 4866479
    Abstract: A photosensitive drum adapted for use in electronic copying machines and laser beam printers, the drum made of aluminum-based alloy and supporting a photosensitive recepter thereon, the aluminum-based alloy having a composition consisting essentially of 0.5 to 8.0% of Ni, and preferably, one or more additives selected from a group of 0.05 to 1.5% of Mn, 0.05 to 1.0% of Cr, 0.05 to 0.5% of Zr, 0.5% or less of Ti, 0.1% or less of B, 0.05 to 7.0% of Cu, 0.05 to 7.0% of Mg, 0.05 to 8.0% of Zn, 0.05 to 12.0% of Si, and 0.05 to 2.0% of Fe, and the balance being substantially aluminum.
    Type: Grant
    Filed: May 24, 1988
    Date of Patent: September 12, 1989
    Assignee: Showa Aluminum Kabushiki Kaisha
    Inventors: Ichizo Tsukuda, Takashi Atsumi, Masao Yokoyama
  • Patent number: 4851193
    Abstract: An improved alloy consisting essentially of about 6 to 10 weight percent Fe, about 2 to 10 weight percent Gd, balance Al. The alloy may also contain minor amounts of one or more refractory metals.
    Type: Grant
    Filed: February 13, 1989
    Date of Patent: July 25, 1989
    Assignee: The United States of America as represented by the Secretary of the Air Force
    Inventors: Yashwant R. Mahajan, Young-Won Kim, Francis H. Froes
  • Patent number: 4806211
    Abstract: An anodized aluminum product prepared by anodizing an alloy comprising 1.20-1.60% iron and 0.25-0.55% manganese with a weight ratio of iron to manganese between 2.8 and 5, up to 0.20% silicon, up to 0.30% copper, up to 5% magnesium, up to 0.10% chromium, up to 2% zinc, up to 0.25% zirconium, up to 0.10% titanium, remainder aluminum and in total up to 0.50% of other by anodic oxidation in an electrolyte at a temperature of less than 560.degree. C. for no more than 4 hours so as to produce an oxide thickness of 5 to 30 .mu.m.
    Type: Grant
    Filed: May 12, 1987
    Date of Patent: February 21, 1989
    Assignee: Swiss Aluminum Ltd.
    Inventors: Jurgen Timm, Jean-Francois Paulet, Jorg Maier
  • Patent number: 4765851
    Abstract: An aluminum alloy for the production of powders having increased high-temperature strength by rapid quenching, the said alloy containing 1.5 to 5% by weight of Li, 4 to 11% by weight of Fe and 1 to 6% by weight of at least one of the elements Mo, V or Zr, the remainder being Al, or 1.5 to 5% by weight of Li, 4 to 7% by weight of Cr and 1 to 4% by weight of at least one of the elements V or Mn, the remainder being Al. A low density and good high-temperature strength as well as good thermal stability up to 400.degree. C. coupled with Vickers hardnesses of up to 180 (HV) are achieved. Hardness-imparting dispersoids in the form of the phases Al.sub.3 Li and Al.sub.3 Zr, as well as other intermetallic compounds of Al with Mo, V or Mn, having a particle diameter of no more than 0.1 .mu.m, constitute a large volume fraction.
    Type: Grant
    Filed: June 18, 1986
    Date of Patent: August 23, 1988
    Assignee: BBC Brown, Boveri & Company, Limited
    Inventor: Malcolm J. Couper
  • Patent number: 4715893
    Abstract: The invention provides an aluminum based alloy consisting essentially of the formula Al.sub.bal Fe.sub.a V.sub.b X.sub.c, wherein X is at least one element selected from the group consisting of Zn, Co, Ni, Cr, Mo, Zr, Ti, Hf, Y and Ce, "a" ranges from about 7-15 wt %, "b" ranges from about 2-10 wt %, "c" ranges from about 0-5 wt % and the balance is aluminum. The alloy has a distinctive microstructure which is at least about 50% composed of a generally spherical, intermetallic O-phase.Particles composed of the alloys of the invention can be heated in a vacuum and compacted to form a consolidated metal article have high strength and good ductility at both room temperature and at elevated temperatures of about 350.degree. C. The consolidated article is composed of an aluminum solid solution phase containing a substantially uniform distribution of dispersed intermetallic phase precipitates therein.
    Type: Grant
    Filed: April 4, 1984
    Date of Patent: December 29, 1987
    Assignee: Allied Corporation
    Inventors: David J. Skinner, Richard L. Bye, Jr., Kenji Okazaki, Colin M. Adam
  • Patent number: 4668470
    Abstract: A method for forming intermetallic and intermetallic-type precursor alloys for subsequent mechanical alloying applications. Elemental powders are blended in proportions approximately equal to their respective intermetallic compounds. Heating of the blend results in the formation of intermetallic compounds whereas lack of heating results in intermetallic-type powder without the intermetallic structure. The resultant powder is then blended to form a final alloy. Examples involving aluminum-titanium alloys are discussed.
    Type: Grant
    Filed: December 16, 1985
    Date of Patent: May 26, 1987
    Assignee: Inco Alloys International, Inc.
    Inventors: Paul S. Gilman, Arun D. Jatkar, Stephen Donachie, Winfred L. Woodard, III, Walter E. Mattson
  • Patent number: 4648901
    Abstract: An additive is provided which enables metal additions to be made to aluminum melts with good metal recovery and speed of dissolution. The additive includes a mixture comprising:(a) an aluminum-comprising powder, for example commercially pure aluminum;(b) a powder of one or more metals or alloys comprising the metal or metals to be introduced, for example manganese, chromium, tungsten, molybdenum, titanium, vanadium, iron, cobalt, copper, niobium, tantalum, zirconium, hafnium and silver; and(c) a flux, for example one or more of potassium aluminum fluoride or potassium cryolite, potassium chloride, potassium fluoride, sodium chloride, sodium fluoride, and sodium carbonate.In a preferred form, the additive is a compacted tablet of components (a), (b) and (c), in the weight proportions of about 5%, 75% and 20%, respectively. The additive is especially useful in the method of the invention of introducing one or more metals into a melt comprising aluminum.
    Type: Grant
    Filed: July 17, 1985
    Date of Patent: March 10, 1987
    Assignee: Shieldalloy Corporation
    Inventors: Peter Murray, David Slinn
  • Patent number: 4647321
    Abstract: Aluminum alloy compositions and related fabrication techniques are described. Articles made of the composition by the process contain a novel dispersed strengthening phase based on iron and refractory metals. Rapid solidification techniques are used to assure a fine distribution of this phase. Articles made according to the invention have mechanical properties significantly in excess of those of conventional aluminum alloys.
    Type: Grant
    Filed: October 13, 1983
    Date of Patent: March 3, 1987
    Assignee: United Technologies Corporation
    Inventor: Colin M. Adam
  • Patent number: 4631236
    Abstract: A process and a device for manufacturing an extruded section of an aluminum alloy containing additions of boron or compounds thereof are intended to simplify the manufacture of aluminum alloy sections for use in nuclear science and technology. Using a boron-containing aluminum-based raw material a section is to be formed such that its design ensures adequate stability and at the same time the necessary screening properties. To this end a billet having a core of aluminum alloy with additions of boron or the like and a mantel surrounding the same is manufactured and hot formed by extrusion, such that, using the molten metal route or powder metallurgy, a blank of aluminum alloy of particular alloy groups with additions of boron or its compounds at a concentration of 0.05 to 50 wt % is taken as the starting basis.
    Type: Grant
    Filed: February 14, 1985
    Date of Patent: December 23, 1986
    Assignee: Swiss Aluminium Ltd.
    Inventor: Hans-Gerd Roczyn
  • Patent number: 4615735
    Abstract: Powder metallurgy products of high tensile strength are formed in a pore-free state by a novel process which entirely avoids the use of canisters. An open-pore specimen is purged with depurative gas, backfilled with a reactive gas and, while still immersed in the reactive gas, compressed isostatically to an extent necessary to close the pores. The specimen may then be compressed to full density without the need for either high vacuum or a depurative or reactive gas atmosphere.
    Type: Grant
    Filed: September 18, 1984
    Date of Patent: October 7, 1986
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventor: Steven W. Ping
  • Patent number: 4571368
    Abstract: An improved aluminum base alloy which provides corrosion protection in fin stock applications includes 0.6-3.0% silicon; 0.2-1.0% by weight iron; up to 0.2% by weight copper; 0.8-2.0% by weight manganese; up to 0.2% by weight magnesium; from about 0.5% by weight zinc to 2.5% by weight zinc; up to 0.2% by weight other constituents; and the balance aluminum. The alloy is especially useful as a sacrificial alloy having improved mechanical strength.
    Type: Grant
    Filed: July 3, 1984
    Date of Patent: February 18, 1986
    Assignee: Atlantic Richfield Company
    Inventors: John C. Fenoglio, David L. Wilbur, William H. Anthony
  • Patent number: 4554131
    Abstract: Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.
    Type: Grant
    Filed: September 28, 1984
    Date of Patent: November 19, 1985
    Assignee: The United States of America as represented by the Department of Energy
    Inventors: David S. Thompson, Darwin H. Scott
  • Patent number: 4532106
    Abstract: A dispersion-strengthened aluminum-base alloy system is provided which is prepared by mechanical alloying and is characterized by high strength, high elastic modulus, low density and high corrosion resistance. The alloy system is comprised, by weight, of at least above 1.5% up to about 3% Li, about 0.4% up to about 1.5% O, about 0.25% up to about 1.2% C, and the balance essentially Al.
    Type: Grant
    Filed: July 31, 1980
    Date of Patent: July 30, 1985
    Assignee: Inco Alloys International, Inc.
    Inventor: Joseph R. Pickens
  • Patent number: 4499050
    Abstract: This invention relates to aluminum alloy compositions that have superior corrosion and pitting resistance. These compositions include small amounts of manganese and tin, with the major constituent being aluminum. Elements such as zinc, titanium, tantalum, and/or cobalt can also be added. The manganese content ranges from 0.20 to 2 weight percent and the tin content ranges from 0.20 to 1.5 weight percent. When included, the zinc content ranges from 0.03 to 0.5 weight percent, the titanium content ranges from 0.001 to 0.5 weight percent, the tantalum content ranges from 0.03 to 0.2 weight percent and the cobalt content ranges from 0.03 to 0.2 weight percent, and the boron content ranges from 0.03 to 0.1 weight percent.
    Type: Grant
    Filed: June 6, 1983
    Date of Patent: February 12, 1985
    Assignee: Revere Copper and Brass Incorporated
    Inventor: Hua S. Tong
  • Patent number: 4499051
    Abstract: This invention relates to aluminum alloy compositions that have superior pitting corrosion resistance. These compositions include small amounts of manganese, lead, and bismuth, with the major constituent being aluminum. Elements such as titanium, zinc, cobalt, zirconium, and/or boron can also be added. The manganese content ranges from 0.20 to 2 weight percent, the lead content ranges from 0.02 to 0.4 weight percent and the bismuth content ranges from 0.02 to 0.2 weight percent. When included, the zinc content can range from 0.03 to 0.5 weight percent and the titanium content can range from 0.05 to 0.5 weight percent, the cobalt content can range from 0.03 to 0.2 weight percent, the zirconium content can range from 0.03 to 0.5 weight percent, and the boron content can range from 0.03 to 0.1 weight percent.
    Type: Grant
    Filed: June 6, 1983
    Date of Patent: February 12, 1985
    Assignee: Revere Copper and Brass Incorporated
    Inventor: Hua S. Tong
  • Patent number: 4483719
    Abstract: A process for the preparation of a rolled aluminum product, containing iron as the predominant alloy element, which has a grain size of less than 10 .mu.m after annealing to at least 250.degree. C., in which an alloy consisting of 0.8 to 1.5% iron, up to 0.5% by weight of each of Si and Mn, the sum of Si and Mn being between 0.2 and 0.8%, up to 0.3% by weight of any other component, the total of other components being no more than 0.8% by weight, and the remainder being aluminum, is casted at a solidification rate of 2.5 to 25 cm/min, the hot plate is cooled to less than 120.degree. C. at a rate of less than 0.5 K/sec and is then cold rolled with a thickness decrease of at least 75% without intermediate annealing, and the final annealing temperature does not exceed 380.degree. C.
    Type: Grant
    Filed: September 30, 1983
    Date of Patent: November 20, 1984
    Assignee: Swiss Aluminium Ltd.
    Inventors: Peter Furrer, Jurgen Timm, Frank Wehner
  • Patent number: 4464199
    Abstract: Aluminum alloy atomized powder containing 4 to 15% iron and 1 to 12% cerium or other rare earth metal, when properly compacted and shaped into a useful article, exhibits very high strength at relatively high temperatures. The iron content exceeds the cerium or rare earth metal content, and the powder may contain refractory elements such as W, Mo and others. The powder is produced by atomizing alloyed molten aluminum, preferably in a nonoxidizing atmosphere, and is compacted to a density approaching 100% under controlled conditions including controlled temperature conditions. The alloy may be subsequently shaped by conventional forging, extruding or rolling processes.
    Type: Grant
    Filed: January 20, 1983
    Date of Patent: August 7, 1984
    Assignee: Aluminum Company of America
    Inventors: Gregory J. Hildeman, Robert E. Sanders, Jr.
  • Patent number: 4389258
    Abstract: The present invention is for an improved aluminum alloy powder for making consolidated products with an improved combination of strength and ductility. The alloy is cast as ribbon or flake which subsequently pulverized.
    Type: Grant
    Filed: December 28, 1981
    Date of Patent: June 21, 1983
    Assignee: Allied Corporation
    Inventors: James Dickson, Kenji Okazaki, Thomas H. Sanders
  • Patent number: 4383970
    Abstract: A process for preparation of graphite-containing aluminum alloys includes incorporating graphite particles into an aluminum containing melt. When the graphite particles are incorporated, floating of the graphite particles to the surface of the melt is prevented by the use of certain additive metals. Before the graphite particles are incorporated into the melt, titanium, chromium, zirconium, nickel, vanadium, cobalt, manganese, niobium or phosphorus is incorporated and dispersed into the melt. The produced aluminum alloys are suitable to use as dry frictional contacts such as bearings.
    Type: Grant
    Filed: April 11, 1980
    Date of Patent: May 17, 1983
    Assignees: Hitachi, Ltd., Hitachi Chemical Company, Ltd.
    Inventors: Katsuhiro Komuro, Masateru Suwa, Koh Soeno, Masato Ohsawa