Boron Containing Patents (Class 420/64)
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Patent number: 11951592Abstract: Shot-peening powder that has ceramic particles. The powder having more than 95% by mass of beads. The beads having a median size D50 greater than 50 ?m and less than 1200 ?m, and having a value (D90?D10)/D50, or “S”, such that S??0.126·ln(D50)+0.980.Type: GrantFiled: May 28, 2019Date of Patent: April 9, 2024Assignee: SAINT-GOBAIN CENTRE DE RECHERCHES ET D'ETUDES EUROPEENInventors: Julien Cabrero, Anne-Laure Beaudonnet, Yves Léon Marcel Boussant-Roux, Benjamin Gilbert Robert Levy
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Patent number: 11326239Abstract: An iron-based alloy that is able to provide a coating on a substrate, the coating having simultaneously high hardness, corrosion resistance and bonding strength to the substrate. The iron-based alloy has 16.00-20.00% by weight Cr; 0.20-2.00% by weight B; 0.20-4.00% by weight Ni; 0.10-0.35% by weight C; 0.10-4.00% by weight Mo; optionally 1.50% by weight or less Si; optionally 1.00% by weight or less Mn, optionally 3.90% by weight or less Nb; optionally 3.90% by weight or less V; optionally 3.90% by weight or less W; and optionally 3.90% by weight or less Ti; the balance being Fe and unavoidable impurities; with the proviso that the total amount of Mo, Nb, V, W and Ti is in the range of 0.1-4.0% by weight of the alloy.Type: GrantFiled: June 21, 2017Date of Patent: May 10, 2022Assignee: HÖGANÄS GERMANY GMBHInventors: Cecilia Cao, Chris Zhu, Bruc Zhang, Crystal Liu, Hans Hallén
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Patent number: 11306370Abstract: Provided is a blade material having high strength. The blade material contains, in % by mass, 0.5 to 0.8% of C, 1.0% or less of Si, 1.0% or less of Mn, 11 to 15% of Cr, and 0.1 to 0.8% of V, the remainder includes Fe and inevitable impurities, and has a thickness of 0.5 mm or less, wherein the structure of the blade material as observed after polishing the surface thereof has ferrites and carbides, the carbides have an average particle diameter of 0.5 ?m or less, and a proportion of carbides containing V in the carbides is 50% or less in terms of a proportion in an area of a field of view.Type: GrantFiled: September 6, 2017Date of Patent: April 19, 2022Assignee: HITACHI METALS, LTD.Inventor: Kazuhiro Yamamura
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Patent number: 10415123Abstract: The austenitic heat resistant steel of the embodiment contains: 24 to 50% by mass of Ni, 5 to 13% by mass of Cr, 0.1 to 12% by mass of Co, 0.1 to 5% by mass of Nb, 0.1 to 0.5% by mass of V, 1.90 to 2.35% by mass of Ti, 0.01 to 0.30% by mass of Al, 0.001 to 0.01% by mass of B, 0.001 to 0.1% by mass of C, and the balance being Fe and inevitable impurities.Type: GrantFiled: July 7, 2017Date of Patent: September 17, 2019Assignee: KABUSHIKI KAISHA TOSHIBAInventors: Shun Oinuma, Kiyoshi Imai, Shigekazu Miyashita, Kuniyoshi Nemoto
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Patent number: 9719360Abstract: A turbomachine component having a main body and a multilayer coating, which is applied directly to the main body is provided. The multilayer coating is at least 5 ?m and at most 35 ?m thick and has a plurality of layers applied directly one on top of the other, wherein the layer applied directly to the main body is an adhesion promoting layer, which comprises chromium nitride, and at least one of the remaining layers comprises a hard material.Type: GrantFiled: April 2, 2013Date of Patent: August 1, 2017Assignee: SIEMENS AKTIENGESELLSCHAFTInventors: Jochen Barnikel, Christian Bohme, Torsten-Ulf Kern, Jorg Schurhoff, Shilun Sheng, Armin de Lazzer
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Patent number: 9458529Abstract: A high hardness, high toughness and inexpensive shot material for shot peening is provided. The high-hardness shot material for shot peening comprises, in mass %, 5 to 8% of B; 0.05 to 1% of C; 0 to 25% of Cr; balance Fe and inevitable impurities. B and C are contained in a total amount of 8.5% or less.Type: GrantFiled: April 8, 2011Date of Patent: October 4, 2016Assignee: Sanyo Special Steel Co., Ltd.Inventor: Toshiyuki Sawada
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Publication number: 20150147591Abstract: Disclosed herein are embodiments of iron-based corrosion resistant hardfacing alloys. The alloys can be designed through the use of different compositional, thermodynamic, microstructural, and performance criteria. In some embodiments, chromium content in the alloy can be increased while avoiding the formation of different hard chromium carbides, thereby increasing the corrosion resistance of the alloy.Type: ApplicationFiled: November 26, 2014Publication date: May 28, 2015Inventors: Justin Lee Cheney, Shengjun Zhang, John Hamilton Madok, Jonathon Bracci
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Patent number: 9028745Abstract: Various embodiments of the invention provide a low nickel austenitic stainless steel alloy composition including about 0.6% to about 0.8% by weight carbon; about 16% to about 18% by weight chromium; about 4.5% to about 5.5% by weight nickel; about 2.0% to about 5.0% by weight manganese; about 0.8% to about 1.2% by weight tungsten; about 0.8% to about 1.2% by weight molybdenum; about 0.65% to about 0.85% by weight niobium; about 0.3% to about 1.0% by weight silicon; balance iron and unavoidable impurities, wherein percentages are based on the overall weight of the composition. The invention further provides articles, such as turbine housings, prepared using the inventive alloys.Type: GrantFiled: November 1, 2011Date of Patent: May 12, 2015Assignee: Honeywell International Inc.Inventors: Shouxing Zhu, Li Xu, Balasubramani Nandagopal
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Patent number: 8986469Abstract: Design and fabrication processes and compositions for bulk metallic glass materials. Examples of bulk metallic glasses based on the described compositions may contain a high atomic percent of titanium or iron, which is alloyed with metalloid elements and refractory metals. The compositions can be designed using theoretical calculations of the liquidus temperature to have substantial amounts of refractory metals, while still maintaining a depressed liquidus temperature. The alloying elements are molybdenum, tungsten, chromium, boron, and carbon may be used. Some of the resulting alloys are ferromagnetic at room temperature, while others are non-ferromagnetic. These amorphous alloys have increased specific strengths and corrosion resistance compared to conventional high strength steels.Type: GrantFiled: November 10, 2008Date of Patent: March 24, 2015Assignee: The Regents of the University of CaliforniaInventors: Kenneth S. Vecchio, Justin Cheney, Hesham Khalifa
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Patent number: 8900511Abstract: The present invention relates a high-strength nonmagnetic stainless steel, containing, by weight percent, 0.01 to 0.06% of C, 0.10 to 0.50% of Si, 20.5 to 24.5% of Mn, 0.040% or less of P, 0.010% or less of S, 3.1 to 6.0% of Ni, 0.10 to 0.80% of Cu, 20.5 to 24.5% of Cr, 0.10 to 1.50% of Mo, 0.0010 to 0.0050% of B, 0.010% or less of O, 0.65 to 0.90% of N, and the remainder being Fe and inevitable impurities; the steel satisfying the following formulae (1) to (4): [Cr]+3.3×[Mo]+16×[N]?30??(1), {Ni}/{Cr}?0.15??(2), 2.0?[Ni]/[Mo]?30.0??(3), and [C]×1000/[Cr]?2.5??(4), wherein [Cr], [Mo], [N], [Ni], [Mo] and [C] represent the content of Cr, the content of Mo, the content of N, the content of Ni, the content of Mo and the content of C in the steel, respectively, and {Ni} represents the sum of [Ni], [Cu] and [N], and {Cr} represents the sum of [Cr] and [Mo]. The present invention further relates to a high-strength nonmagnetic stainless steel part containing the steel and a process for producing the same.Type: GrantFiled: May 2, 2008Date of Patent: December 2, 2014Assignee: Daido Tokushuko Kabushiki KaishaInventors: Koichi Ishikawa, Tetsuya Shimizu
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Patent number: 8894924Abstract: This ferrite stainless steel includes: by mass %, C: 0.020% or less; N: 0.025% or less; Si: 1.0% or less; Mn: 0.5% or less; P: 0.035% or less; S: 0.01% or less; Cr: 16% to 25%; Al: 0.15% or less; Ti: 0.05% to 0.5%; and Ca: 0.0015% or less, with the balance being Fe and inevitable impurities, wherein the following formula (1) is fulfilled, BI=3Al+Ti+0.5Si+200Ca?0.8??(1) (wherein Al, Ti, Si, and Ca in the formula (1) represent contents (mass %) of the respective components in the steel).Type: GrantFiled: February 5, 2010Date of Patent: November 25, 2014Assignee: Nippon Steel & Sumikin Stainless Steel CorporationInventors: Tooru Matsuhashi, Michio Nakata
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Publication number: 20140308154Abstract: The invention provides ferritic stainless steels exhibiting good weldability and excellent corrosion resistance even under such welding conditions that sensitization is induced. The ferritic stainless steel includes, by mass %, C: 0.001 to 0.030%, Si: more than 0.3 to 0.55%, Mn: 0.05 to 0.50%, P: not more than 0.05%, S: not more than 0.01%, Cr: 19.0 to 28.0%, Ni: 0.01 to less than 0.30%, Mo: 0.2 to 3.0%, Al: more than 0.08 to 1.2%, V: 0.02 to 0.50%, Cu: less than 0.1%, Nb: 0.005 to 0.50%, Ti: 0.05 to 0.50%, and N: 0.001 to 0.030%, the balance being Fe and inevitable impurities, the ferritic stainless steel satisfying Equations (1) and (2).Type: ApplicationFiled: November 28, 2012Publication date: October 16, 2014Inventors: Tomohiro Ishii, Shin Ishikawa, Hiroyuki Ogata
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Patent number: 8852361Abstract: A stainless steel sheet with excellent heat and corrosion resistances for a brake disk is provided. Specifically, in mass %, C: less than 0.10%, Si: 1.0% or less, Mn: 1.0 to 2.5%, P: 0.04% or less, S: 0.01% or less, Cr: more than 11.5% but not more than 15.0%, Ni: 0.1 to 1.0%, Al: 0.10% or less, Nb: more than 0.08% but not more than 0.6%, V: 0.02 to 0.3%, and N: more than 0.03% but not more than 0.10% are contained so that 0.03?{C+N?(13/93)Nb}?0.10, (5Cr+10Si+15Mo+30Nb+50V?9Ni?5Mn?3Cu?225N?270C)?45, and {(14/50)V+(14/90)Nb}<N (wherein Cr, Si, Mo, Nb, Ni, Mn, Cu, V, N, and C represent the contents (mass %) of the corresponding elements) are satisfied. With such a composition, the stainless steel sheet for a brake disk can be provided with both excellent heat resistance and excellent corrosion resistance after tempering.Type: GrantFiled: October 20, 2005Date of Patent: October 7, 2014Assignee: JFE Steel CorporationInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
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Publication number: 20140294662Abstract: The present invention has the ultimate purpose of obtaining cutlery having marked characteristics such as high hardness and high toughness, and provides an intermediate material, an annealed material, and a cold-rolled steel strip for stainless steel for cutlery, and a method for manufacturing them to achieve the purpose. Provided is an intermediate material for stainless steel for cutlery, the intermediate material being a material after hot rolling but before annealing, having a composition, in terms of % by mass, of from 0.46 to 0.72% C, from 0.15 to 0.55% Si, from 0.45 to 1.00% Mn, from 12.5 to 13.9% Cr, from 0 to 1.5% Mo, from 0 to 0.Type: ApplicationFiled: September 14, 2012Publication date: October 2, 2014Applicant: HITACHI METALS, LTD.Inventors: Tomonori Ueno, Goh Yoshiyama, Ichiro Kishigami
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Publication number: 20140294660Abstract: This hot-rolled ferritic stainless steel sheet contains, in terms of % by mass: 0.0150% or less of C, 0.01% to 2.00% of Si, 0.01% to 2.00% of Mn, less than 0.040% of P, 0.010% or less of S, 10.0% to 30.0% of Cr, 0.001% to 0.100% of Al, and 0.0200% or less of N, with a balance being Fe and unavoidable impurities, wherein in a cross section in a range of ¼ to ¾ of a sheet thickness, a length L of all crystal grain boundaries having orientation differences of 1° or more to less than 180° and a length La of subgrain boundaries having orientation differences of 1° or more to less than 15° satisfy a relation of La/L?0.20.Type: ApplicationFiled: December 6, 2012Publication date: October 2, 2014Inventors: Ken Kimura, Junichi Hamada, Jun Takahashi, Yuuji Koyama, Shigeyuki Gotoh
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Publication number: 20140227124Abstract: A ferrous alloy for powder injection molding is provided. The ferrous alloy for powder injection molding includes iron (Fe) at 52.59-78.15 wt %, chromium (Cr) at 16.45-37.34 wt %, boron (B) at 3.42-7.76 wt %, silicon (Si) at 1.64-1.92 wt %, sulfur (S) at 0-0.21 wt %, carbon (C) at 0.16-0.18 wt %, and other inevitable impurities.Type: ApplicationFiled: April 20, 2012Publication date: August 14, 2014Applicant: POSTECH ACADEMY-INDUSTRY FOUNDATIONInventors: Sung Hak Lee, Byeong-Joo Lee, Jeonghyeon Do, Yang Su Shin
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Publication number: 20140216614Abstract: The present invention focuses on Sn and has as its problem to not only improve the corrosion resistance and rust resistance of Cr-containing ferritic stainless steel but also improve the ridging resistance. The present invention derives the relationship between Ap, which shows the ?-phase rate at 1100° C. due to a predetermined ingredient, and Sn in ferritic stainless steel which becomes a dual phase structure of ?+? in the hot rolling temperature region, applies and adds Sn, and hot rolls the steel to give a total rolling rate of 15% or more in 1100° C. or higher hot rolling to thereby obtain ferritic stainless steel sheet which has good ridging resistance, which also has excellent corrosion resistance and rust resistance, and which can be applied to general durable consumer goods: 0.060?Sn?0.634?0.Type: ApplicationFiled: June 18, 2012Publication date: August 7, 2014Inventors: Masaharu Hatano, Eiichiro Ishimaru, Akihiko Takahashi, Ken Kimura, Shinichi Teraoka
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Publication number: 20140069619Abstract: An aspect of a ferritic stainless steel contains, by mass %: C: 0.03% or less; N: 0.03% or less; Si: more than 0.1% to 1% or less; Mn: 0.02% to 1.2%; Cr: 15% to 23%; Al: 0.002% to 0.5%; and either one or both of Nb and Ti, with the remainder being Fe and unavoidable impurities, wherein Expression (1) and Expression (2) illustrated below are satisfied, an oxide film is formed on a surface thereof, and the oxide film contains Cr, Si, Nb, Ti and Al in a total cationic fraction of 30% or more, 8(C+N)+0.03?Nb+Ti?0.6??(1) Si+Cr+Al+{Nb+Ti?8(C+N)}?15.5??(2).Type: ApplicationFiled: March 28, 2012Publication date: March 13, 2014Applicant: NIPPON STEEL & SUMIKIN STAINLESS STEEL CORPORATIONInventors: Nobuhiko Hiraide, Fumio Fudanoki, Shunji Sakamoto
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Patent number: 8657971Abstract: A brake disk excellent in temper softening resistance and toughness comprising, by mass, 0.1% or less of C, 1.0% or less of Si, 2.0% or less of Mn, 10.5% to 15.0% of Cr, and 0.1% or less of N, the remainder being Fe and unavoidable impurities, such that the following inequalities are satisfied: 5Cr+10Si+15Mo+30Nb?9Ni?5Mn?3Cu?225N?270C<45 (1) and 0.03?{C+N?(13/92)Nb}?0.09 (2) wherein Cr, Si, Mo, Nb, Ni, Mn, Cu, N, and C each represent the content of the corresponding elements on a mass percent basis, and having a martensitic structure having prior-austenite grains with an average diameter of 8 to less than 15 ?m.Type: GrantFiled: October 5, 2006Date of Patent: February 25, 2014Assignee: JFE Steel CorporationInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
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Publication number: 20140023432Abstract: Ferritic stainless steel excellent in corrosion resistance of the weld zone, in particular the corrosion resistance to crevice corrosion, even if eliminating the Ar gas shield at the time of TIG welding and, furthermore, excellent in weld zone strength and a structure of the same are provided. By making the ingredient system one satisfying the following formula (1) in ferritic stainless steel which has predetermined contents of ingredients by mass % under a usual corrosive environment, it is possible to raise the corrosion resistance. Furthermore, under a severely corrosive environment, by making the relationship between the back surface exposed width of the weld bead and the steel sheet thickness satisfy the formula (2) in addition to the relationship of the ingredients prescribed in formula (1), it is possible to obtain a welded structure strong in crevice corrosion.Type: ApplicationFiled: March 29, 2012Publication date: January 23, 2014Inventors: Tooru Matsuhashi, Michio Nakata
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Publication number: 20130316262Abstract: A ferritic stainless steel excellent in corrosion resistance and conductivity and a method for manufacturing the same, the stainless steel having a chemical composition containing, by mass %, C: 0.001% or more and 0.05% or less, Si: 0.001% or more and 0.5% or less, Mn: 0.001% or more and 1.0% or less, Al: 0.001% or more and 0.5% or less, N: 0.001% or more and 0.05% or less, Cr; 17% or more and 23% or less, Mo: 0.1% or less and the balance being Fe and inevitable impurities and a passivation film on the surface of the stainless steel which is obtained by immersing the stainless steel in a solution for an immersion treatment, said solution mainly contains hydrofluoric acid or a liquid mixture of hydrofluoric acid and nitric acid.Type: ApplicationFiled: October 6, 2011Publication date: November 28, 2013Applicant: JFE STEEL CORPORATIONInventors: Tomohiro Ishii, Shin Ishikawa, Takumi Ujiro
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Patent number: 8591673Abstract: A martensitic stainless steel with high hardness and high corrosion resistance consists of, by weight %, 0.35 to 0.45% of C, not more than 0.2% of Si, not more than 0.3% of Mn, not more than 0.02% of P, not more than 0.02% of S, 15 to 17% of Cr, 1.5 to 2.5% of Mo, 0.001 to 0.003% of B, 0.15 to 0.25% of N, and the balance of Fe and inevitable impurities.Type: GrantFiled: August 28, 2009Date of Patent: November 26, 2013Assignee: Minebea Co., Ltd.Inventor: Hiroshi Yamada
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Publication number: 20130287619Abstract: In one embodiment, a neutron shielding material is formed of boron-adding stainless steel of either austenite-ferrite two-phase stainless steel or ferritic stainless steel, the austenite-ferrite two-phase stainless steel containing, in mass %, B: 0.5% to 2.0%, Ni: 3.0 to 10.0%, and Cr: 21.00 to 32.00%, the ferritic stainless steel containing, in mass %, B: 0.5% to 2.0%, Ni: 4.0% or less, and Cr: 11.00 to 32.00%, and the boron-adding stainless steel being well in ductility and thermal conduction property.Type: ApplicationFiled: June 12, 2013Publication date: October 31, 2013Inventors: Masanori Kibata, Yuuji Saito, Motoji Tsubota, Yoshitaka Doken, Makoto Sato, Shunichi Hatano, Masanori Ishiga, Go Ono
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Patent number: 8558166Abstract: A method for determining boron isotopic composition by PTIMS (Positive Thermal Ionization Mass Spectrometry)-static double collection realizes simultaneous static collection of m/e309 peak and m/e308 peak by double Faraday cups through adjusting the two parameters Focus Quad and Dispersion Quad in Zoom Optics, and completes high-accuracy determination of boron isotopic composition. The method includes (1) determining Focus Quad and Dispersion Quad parameters in the Zoom Optics of the ion source; (2) determining the two parallel cups in the Faraday collector and their parameters; (3) determining the collection mass number of the center cup of the Faraday collector.Type: GrantFiled: January 27, 2011Date of Patent: October 15, 2013Assignee: Nanjing UniversityInventors: Shaoyong Jiang, Haizhen Wei
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Patent number: 8470237Abstract: The stainless steel of the first embodiment includes C: 0.001 to 0.02%, N: 0.001 to 0.02%, Si: 0.01 to 0.5%, Mn: 0.05 to 0.5%, P: 0.04% or less, S: 0.01% or less, Ni: more than 3% to 5%, Cr: 11 to 26%, and either one or both of Ti: 0.01 to 0.5% and Nb: 0.02 to 0.6%, and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the second embodiment has an alloy composition different from those of the first and third embodiments and satisfies the formula (A): Cr+3Mo+6Ni?23 and formula (B): Al/Nb?10 and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the third embodiment has an alloy composition different from those of the first and second embodiments and includes either one or both of Sn: 0.005 to 2% and Sb: 0.005 to 1% and contains as the remainder, Fe and unavoidable impurities.Type: GrantFiled: May 8, 2007Date of Patent: June 25, 2013Assignee: Nippon Steel & Sumikin Stainless Steel CorporationInventors: Nobuhiko Hiraide, Haruhiko Kajimura, Ken Kimura
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Patent number: 8444916Abstract: The stainless steel of the first embodiment includes C: 0.001 to 0.02%, N: 0.001 to 0.02%, Si: 0.01 to 0.5%, Mn: 0.05 to 0.5%, P: 0.04% or less, S: 0.01% or less, Ni: more than 3% to 5%, Cr: 11 to 26%, and either one or both of Ti: 0.01 to 0.5% and Nb: 0.02 to 0.6%, and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the second embodiment has an alloy composition different from those of the first and third embodiments and satisfies the formula (A): Cr+3Mo+6Ni?23 and formula (B): Al/Nb?10 and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the third embodiment has an alloy composition different from those of the first and second embodiments and includes either one or both of Sn: 0.005 to 2% and Sb: 0.005 to 1% and contains as the remainder, Fe and unavoidable impurities.Type: GrantFiled: May 8, 2007Date of Patent: May 21, 2013Assignee: Nippon Steel & Sumikin Stainless Steel CorporationInventors: Nobuhiko Hiraide, Haruhiko Kajimura, Ken Kimura
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Publication number: 20130108426Abstract: Various embodiments of the invention provide a low nickel austenitic stainless steel alloy composition including about 0.6% to about 0.8% by weight carbon; about 16% to about 18% by weight chromium; about 4.5% to about 5.5% by weight nickel; about 2.0% to about 5.0% by weight manganese; about 0.8% to about 1.2% by weight tungsten; about 0.8% to about 1.2% by weight molybdenum; about 0.65% to about 0.85% by weight niobium; about 0.3% to about 1.0% by weight silicon; balance iron and unavoidable impurities, wherein percentages are based on the overall weight of the composition. The invention further provides articles, such as turbine housings, prepared using the inventive alloys.Type: ApplicationFiled: November 1, 2011Publication date: May 2, 2013Applicant: HONEYWELL INTERNATIONAL INC.Inventors: Shouxing Zhu, Li Xu, Balasubramani Nandagopal
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Patent number: 8430075Abstract: A superaustenitic stainless steel comprises in weight %, 0.15 to 0.9% C, 0.2 to 1.3% Si, 0 to 0.45% Mn, 32.5 to 37.5% Cr, 13.5 to 17.5% Ni, 3.2 to 5.5% Mo, 0 to 2% Nb, 0 to 0.5% B, 0 to 2% Zr and 30 to 51% Fe. In a preferred embodiment, the superaustenitic stainless steel consists essentially of, in weight %, 0.5 to 0.9% C, 0.2 to 0.5% Si, 0.2 to 0.4% Mn, 33.0 to 35.0% Cr, 15.5 to 17.5% Ni, 4.0 to 4.5% Mo, 0.7 to 0.9% Nb, 0.07 to 0.13% B, 0 to 0.05% Zr and 40 to 46% Fe. The superaustenitic stainless steel is useful for valve seat inserts for internal combustion engines such as diesel or natural gas engines.Type: GrantFiled: December 16, 2008Date of Patent: April 30, 2013Assignee: L.E. Jones CompanyInventors: Cong Yue Qiao, Todd Trudeau
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Publication number: 20130039796Abstract: A master alloy used to produce the steel part and a process for producing a sinter hardened steel part from the master alloy are described. The powdered master alloy having a composition of iron, about 1 to less than 5 weight % C, about 3 to less than 15 weight % Mn, and about 3 to less than 15 weight % Cr, wherein the master alloy comprises a microstructure composed of a solid solution of the alloying elements and carbon, the microstructure comprising at least 10 volume % austenite and the remainder as iron compounds. The process comprises: preparing the master alloy, mixing the master alloy with a steel powder to produce a mixture wherein the weight % of the master alloy is from 5 to 35 weight % of the mixture, compacting the mixture into a shape of a part and sintering the mixture to produce the steel part, and controlling the cooling rate after sintering to produce sinter hardening. The master alloy powder can also be used as a sinter hardening enhancer when mixed with low-alloy steel powders.Type: ApplicationFiled: February 15, 2011Publication date: February 14, 2013Inventors: Gilles L'Esperance, Ian Bailon-Poujol, Denis Christopherson, JR.
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Publication number: 20130017116Abstract: The stainless steel sheet according to the present invention is a ferritic stainless steel which is comprised of, by mass %, C: 0.001 to 0.03%, Si: 0.01 to 1.0%, Mn: 0.01 to 1.5%, P: 0.005 to 0.05%, S: 0.0001 to 0.01%, Cr: 12 to 16%, N: 0.001 to 0.03%, Nb: 0.05 to 0.3%, Ti: 0.03 to 0.15%, Al: 0.005 to 0.5%, Sn: 0.01 to 1.0%, and has the remainder of Fe and unavoidable impurities and satisfies the relationship of 1?Nb/Ti?3.5. The method comprises heating a slab of stainless steel which contains the above steel ingredients, setting the extraction temperature 1080 to 1190° C., and setting the coiling temperature after the end of hot rolling 500 to 700° C. After hot rolling, the method comprises annealing the hot rolled sheet, which can be omitted, cold rolling once or cold rolling twice or more which includes processing annealing, and finish annealing the steel sheet at 850 to 980° C.Type: ApplicationFiled: March 22, 2011Publication date: January 17, 2013Inventors: Masaharu Hatano, Akihito Yamagishi, Shigenori Takahata, Eiichiro Ishimaru
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Publication number: 20130004361Abstract: This ferritic stainless steel for components of an automobile exhaust system includes, in terms of percent by mass: C: ?0.015%; Si: 0.01% to 0.50%; Mn: 0.01% to 0.50%; P: ?0.050%; S: ?0.010%; N: ?0.015%; Al: 0.010% to 0.100%; Cr: 16.5% to 22.5%; Ni: 0.5% to 2.0%; and Sn: 0.01% to 0.50%, and further includes either one or both of Ti: 0.03% to 0.30% and Nb: 0.03% to 0.30%, with a remainder being Fe and inevitable impurities.Type: ApplicationFiled: March 9, 2011Publication date: January 3, 2013Inventors: Shunji Sakamoto, Shinichi Teraoka, Nobuhiko Hiraide
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Patent number: 8318045Abstract: Disclosed is a radiation shielding member having improved radiation absorption performance, including 80.0˜99.0 wt % of a polymer matrix or metal matrix and 1.0˜20.0 wt % of a radiation shielding material in the form of nano-particles having a size of 10˜900 nm as a result of pulverization, wherein the radiation shielding material is homogeneously dispersed in the matrix through powder mixing or melt mixing after treatment with a surfactant which is the same material as the matrix or which has high affinity for the matrix. A preparation method thereof is also provided. This radiation shielding member including the nano-particles as the shielding material further increases the collision probability of the shielding material with radiation, compared to conventional shielding members including micro-particles, thus reducing the mean free path of radiation in the shielding member, thereby exhibiting superior radiation shielding effects.Type: GrantFiled: May 12, 2009Date of Patent: November 27, 2012Assignee: Korea Atomic Energy Research InstituteInventors: Jaewoo Kim, Young Rang Uhm, Byungchul Lee, Jinwoo Jung, Chang Kyu Rhee, Min-Ku Lee, Hee Min Lee, Sang Hoon Lee
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Publication number: 20120187093Abstract: A filler material for welding is characterized by the following chemical composition (amounts in % by weight): 0.05-0.15 C, 8-11 Cr, 2.8-6 Ni, 0.5-1.9 Mo, 0.5-1.5 Mn, 0.15-0.5 Si, 0.2-0.4 V, 0-0.04 B, 1-3 Re, 0.001-0.07 Ta, 0.01-0.06 N, 0-60 ppm Pd, max. 0.25 P, max. 0.02 S, remainder Fe and manufacturing-related unavoidable impurities. The material has outstanding properties, in particular a good creep rupture strength/creep resistance, a good oxidation resistance and a very high toughness.Type: ApplicationFiled: January 10, 2012Publication date: July 26, 2012Inventors: Mohamed Youssef Nazmy, Claus Paul Gerdes, Andreas Kuenzler, Sorin Keller
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Publication number: 20120187315Abstract: In one embodiment, a neutron shielding material is formed of boron-adding stainless steel of either austenite-ferrite two-phase stainless steel or ferritic stainless steel, the austenite-ferrite two-phase stainless steel containing, in mass %, B: 0.5% to 2.0%, Ni: 3.0 to 10.0%, and Cr: 21.00 to 32.00%, the ferritic stainless steel containing, in mass %, B: 0.5% to 2.0%, Ni: 4.0% or less, and Cr: 11.00 to 32.00%, and the boron-adding stainless steel being well in ductility and thermal conduction property.Type: ApplicationFiled: January 27, 2012Publication date: July 26, 2012Inventors: Masanori KIBATA, Yuuji SAITO, Motoji TSUBOTA, Yoshitaka DOKEN, Makoto SATO, Shunichi HATANO, Masanori ISHIGA, Go ONO
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Publication number: 20120160373Abstract: A forging heat resistant steel of an embodiment contains in percent by mass C: 0.05-0.2, Si: 0.01-0.1, Mn: 0.01-0.15, Ni: 0.05-1, Cr: 8 or more and less than 10, Mo: 0.05-1, V: 0.05-0.3, Co: 1-5, W: 1-2.2, N: 0.01 or more and less than 0.015, Nb: 0.01-0.15, B: 0.003-0.03, and a remainder comprising Fe and unavoidable impurities.Type: ApplicationFiled: December 23, 2011Publication date: June 28, 2012Applicants: THE JAPAN STEEL WORKS, LTD., Kabushiki Kaisha ToshibaInventors: Masayuki YAMADA, Reki Takaku, Haruki Ohnishi, Kenichi Okuno, Kenichi Imai, Kazuhiro Miki, Tsukasa Azuma, Satoru Ohsaki
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Patent number: 8147748Abstract: A creep-resistant steel is characterized by the following chemical composition (values in % by weight): 9.0 to 12.0 Cr, 0.1 to 0.5 Mn, 2.3 to 3 Ni, 1.5 to 2.0 Mo, 0.1 to 0.4 V, 0.01 to 0.06 Nb, 0.08 to 0.16 C, 0.02 to 0.08 N, 0.004 to 0.012 B, 0.001 to 2 Ta, 0.001 to 0.5 La, 0.0001 to 1 Pd, maximum 0.005 P, maximum 0.005 S, maximum 0.05 Si, maximum 0.005 Sn, the remainder iron and unavoidable impurities. This steel is distinguished, as compared with commercial steels, by a greatly improved creep behavior at temperatures of 550° C. and above. Moreover, it has an improved resistance to embrittlement during long-term aging and comparatively high toughness. The steel is advantageously used as a material for gas turbine rotors which are exposed to high inlet temperatures in order to increase the efficiency of the gas turbine, but is also used for steam turbines.Type: GrantFiled: September 23, 2009Date of Patent: April 3, 2012Assignee: ALSTOM Technology Ltd.Inventors: Mohamed Nazmy, Markus Staubli, Andreas Kuenzler
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Publication number: 20120070329Abstract: A novel ferritic martensitic alloy is provided. The ferritic martensitic alloy enables the use temperature to be increased from 500° C. to 550° C., where the strength is maintained or is even maximized and the toughness, especially for low temperatures, is maintained compared to the known iron-based alloys. Tunsten is preferably not used.Type: ApplicationFiled: May 22, 2009Publication date: March 22, 2012Inventors: Torsten-Ulf Kern, Karsten Kolk, Thorsten Rudolf
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Publication number: 20110308670Abstract: The invention includes a method of producing a hard metallic material by forming a mixture containing at least 55% iron and at least one of B, C, Si and P. The mixture is formed into an alloy and cooled to form a metallic material having a hardness of greater than about 9.2 GPa. The invention includes a method of forming a wire by combining a metal strip and a powder. The metal strip and the powder are rolled to form a wire containing at least 55% iron and from two to seven additional elements including at least one of C, Si and B. The invention also includes a method of forming a hardened surface on a substrate by processing a solid mass to form a powder, applying the powder to a surface to form a layer containing metallic glass, and converting the glass to a crystalline material having a nanocrystalline grain size.Type: ApplicationFiled: January 5, 2004Publication date: December 22, 2011Inventor: Daniel J. Branagan
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Patent number: 8062436Abstract: The present disclosure relates to a near metallic glass based alloy wherein the alloy includes at least 40 atomic percent iron, greater than 10 atomic percent of at least one or more metalloids, and less than 50 atomic percent of at least two or more transition metals, wherein one of said transition metals is Mo said alloy exhibits a tensile strength of 2400 MPa or greater and an elongation of greater than 2%.Type: GrantFiled: November 10, 2008Date of Patent: November 22, 2011Assignee: The NanoSteel Company, Inc.Inventors: Daniel James Branagan, Alla V. Sergueeva
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Patent number: 8062584Abstract: The present invention provides, as a material superior in heat resistance in a hot environment where the maximum temperature of the exhaust gas becomes 750 to 900° C., ferritic stainless steel sheet superior in heat resistance in a broad temperature region of 750 to 900° C. with long term stability by a smaller amount of addition of Mo than SUS444 containing about 2% of expensive Mo, that is, ferritic stainless steel sheet superior in heat resistance characterized by containing, by mass %, C: 0.01% or less, N: 0.02% or less, Si: 0.05 to 1%, Mn: 0.1 to 2%, Cr: 10 to 30%, Mo: 0.1 to 1%, Cu: 1 to 2%, Nb: 0.2 to 0.7%, Ti: 0.01 to 0.3%, and B: 0.0002 to 0.0050%, having a balance of Fe and unavoidable impurities, and having a 0.2% yield strength at 750° C. of 70 MPa or more.Type: GrantFiled: December 26, 2007Date of Patent: November 22, 2011Assignee: Nippon Steel & Sumikin Stainless Steel CorporationInventors: Junichi Hamada, Haruhiko Kajimura, Toshio Tanoue, Fumio Fudanoki, Yoshiharu Inoue
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Publication number: 20110265535Abstract: A high hardness, high toughness and inexpensive shot material for shot peening is provided. The high-hardness shot material for shot peening comprises, in mass %, 5 to 8% of B; 0.05 to 1% of C; 0 to 25% of Cr; balance Fe and inevitable impurities. B and C are contained in a total amount of 8.5% or less.Type: ApplicationFiled: April 8, 2011Publication date: November 3, 2011Applicant: SANYO SPECIAL STEEL CO., LTD.Inventor: Toshiyuki Sawada
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Publication number: 20110236247Abstract: The present invention provides a heat resistant steel for an exhaust valve, containing: more than 0.50% by mass but less than 0.80% by mass of C, more than 0.30% by mass but less than 0.60% by mass of N, 17.0% by mass or more but less than 25.0% by mass of Cr, 4.0% by mass or more but less than 12.0% by mass of Ni, 7.0% by mass or more but less than 14.0% by mass of Mn, 2.0% by mass or more but less than 6.0% by mass of Mo, more than 0.5% by mass but less than 1.5% by mass of Si, and 0.025% by mass or more but less than 1.0% by mass of Nb, with the balance consisting of Fe and unavoidable impurities, in which a content of P contained in the unavoidable impurities is regulated to less than 0.03% by mass, a total content of C and N is from 0.85% by mass to 1.3% by mass, and a ratio of the content of Nb to the content of C is 0.05 or more but less than 1.8.Type: ApplicationFiled: March 24, 2011Publication date: September 29, 2011Applicants: Daido Tokushuko Kabushiki Kaisha, Honda Motor Co., Ltd.Inventors: Mototsugu Osaki, Shigeki Ueta, Takashi Tsuyumu
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Publication number: 20110226459Abstract: The invention relates to an iron-based brazing material comprising a brazing alloy, which alloy comprises: from about 9 wt % to about 30 wt % Cr, from about 5 wt % to about 25 wt % Ni, from about 0 wt % to about 9 wt % Mo, from about 0 wt % to about 5 wt % Mn, from about 0 wt % to about 1 wt % N, from about 6 wt % to about 20 wt % Si. Within the alloy is at least one of the B and the P are present as a melting point lowering supplement to Si, and wherein B is from about 0.1 wt % to about 1.5 wt %, or wherein P is from about 0.1 to about 15 wt % P. The brazing alloy may comprise contaminating elements as at least one of C, O, and S, and optionally the brazing alloy also comprises at least one micro-alloying element as V, Ti, W, Nb, or Ta, and the micro-alloying element is less than 1.5 wt % in the brazing alloy. All values are stated in weight percent, and wherein Si, B and P lower the liquidus temperature, that is the temperature when the brazing material is completely melted.Type: ApplicationFiled: March 22, 2011Publication date: September 22, 2011Inventor: Per Erik Sjodin
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Publication number: 20110162612Abstract: A chromium-iron alloy comprises in weight %, 1 to 3% C, 1 to 3% Si, up to 3% Ni, 25 to 35% Cr, 1.5 to 3% Mo, up to 2% W, 2.0 to 4.0% Nb, up to 3.0% V, up to 3.0% Ta, up to 1.2% B, up to 1% Mn and 43 to 64% Fe. In a preferred embodiment, the chromium-iron alloy comprises in weight %, 1.5 to 2.3% C, 1.6 to 2.3% Si, 0.2 to 2.2% Ni, 27 to 34% Cr, 1.7 to 2.5% Mo, 0.04 to 2% W, 2.2 to 3.6% Nb, up to 1% V, up to 3.0% Ta, up to 0.7% B, 0.1 to 0.6% Mn and 43 to 64% Fe. The chromium-iron alloy is useful for valve seat inserts for internal combustion engines such as diesel or natural gas engines.Type: ApplicationFiled: January 5, 2010Publication date: July 7, 2011Applicant: L.E. Jones CompanyInventors: Cong Yue Qiao, Todd Trudeau
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Publication number: 20110126540Abstract: A high-strength heat resisting cast steel which has high creep rupture strength at temperatures of 620° C. or above, high toughness, and good weldability. A method of producing the steel, a steam turbine casing, a main steam valve casing, and a steam control valve casing, each casing being made of that steel, as well as a steam turbine power plant using those components are also provided. The high-strength heat resisting cast steel contains 0.06-0.16% by mass of C, 0.1-1% of Si, 0.1-1% of Mn, 8-12% of Cr, 0.1-1.0% of Ni, 0.7% or less of Mo, 1.9-3.0% of W, 0.05-0.3% of V, 0.01-0.15% of one or more of Nb, Ta and Zr in total, 0.1-2% of Co, 0.01-0.08% of N, and 0.0005-0.01% of B, the balance being Fe and unavoidable impurities.Type: ApplicationFiled: February 7, 2011Publication date: June 2, 2011Applicant: HITACHI, LTD.Inventors: Masahiko ARAI, Hirotsugu KAWANAKA, Hideo YODA
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Patent number: 7952282Abstract: There is described a brazing alloy having a first component comprising a source of molybdenum and a source of aluminum and a second component comprising boron, wherein a weight ratio of said second component to said first component is not greater than 1:20. The addition of boron results a substantially lower melting point than alloys employing molybdenum and aluminum alone. It is suitable for use in discharge vessels having a hollow bodies selected from the group of monocrystalline alumina, polycrystalline alumina and aluminum nitride; metallic electrode holders fitted into ends of the hollow body; and sealed thereto by a braze.Type: GrantFiled: April 29, 2008Date of Patent: May 31, 2011Assignee: OSRAM SYLVANIA Inc.Inventors: George C. Wei, Yi Zheng
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Patent number: 7943085Abstract: A ferritic stainless steel for automobile exhaust gas passage components comprises, in mass percent, C: not more than 0.03%, Si: not more than 1%, Mn: not more than 1.5%, Ni: not more than 0.6%, Cr: 10-20%, Nb: not more than 0.5%, Ti: 0.05-0.3%, Al: more than 0.03% to 0.12%, Cu: more than 1% to 2%, V: not more than 0.2%, N: not more than 0.03%, B: 0.0005-0.02%, O: not more than 0.01%, and the balance of Fe and unavoidable impurities, whose composition satisfies the relationships Nb?8 (C+N) and 0.02?Al?(54/48))?0.1. The steel enables fabrication of automobile exhaust gas passage components that are excellent in high-temperature strength and weld toughness, and offers a wide range of freedom in selecting suitable pipe-making conditions.Type: GrantFiled: December 5, 2007Date of Patent: May 17, 2011Assignee: Nisshin Steel Co., Ltd.Inventors: Takeo Tomita, Manabu Oku
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Publication number: 20110081540Abstract: The present invention pertains to wear-resistant components for internal combustion engines, particularly piston rings, that feature a wear protection layer with iron base alloy on their surface that is subjected to wear and are characterized in that the components are manufactured of a coating powder by means of high-velocity flame spraying (HVOF) and the coating is single-phase, wherein the proportions of the elements Fe, Cr, B and C in the wear protection layer are 45-75 wt.-% Fe, 15-40 wt.-% Cr, 1-10 wt.-% B and 0.1-5 wt.-% C. The present invention furthermore pertains to a method for manufacturing wear-resistant components for internal combustion engines, particularly piston rings, according to the present invention.Type: ApplicationFiled: January 20, 2009Publication date: April 7, 2011Inventors: Marcus Kennedy, Michael Zinnabold, Marc-Manuel Matz
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Publication number: 20110002806Abstract: The present invention encloses a kind of the high-alloy cold work die steel wherein the steel in wt % consisting of: C 1.0˜2.5, Si?1.3, Mn?1.5, Cr 6.0˜15.0, V?2.5, B 0.01˜0.4, and the balance is Fe with unavoidable impurities. The hardness and toughness of the die steel of the present invention are the same as Cr12MoV or Cr12Mo1V1, and even exceed them. And, the steel does not contain Mo with high price, the cost is lower than Cr12MoV or Cr12Mo1V1 accordingly, and the die steel of the present invention has a longer usage life, which is specially applied to make cold work moulds with high accuracy and long use life.Type: ApplicationFiled: September 21, 2009Publication date: January 6, 2011Applicant: NINGBO HOPESUN NEW MATERIAL CO., LTD.Inventor: Kaihua Hu
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Publication number: 20100294472Abstract: The present disclosure relates to the use of a duplex stainless steel as heat exchanger material in a phosphoric acid production system using the wet method. The steel has the following composition in percent by weight: C max 0.03 Si max 0.5 Mn max 3 Cr 26-29 Ni 4.9-10 Mo 3-5 N 0.35-0.5 B max 0.0030 Co max 3.5 W max 3 Cu max 2 Ru max 0.3 balance Fe and normal occurring impurities.Type: ApplicationFiled: October 24, 2008Publication date: November 25, 2010Applicant: SANDVIK INTELLECTUAL PROPERTY ABInventors: Sabina Ronneteg, Knut Tersmeden, Anna-Lena Nyström