And Means Mechanically Separating And Removing Particulate Bed Material From Fluid Effluent Patents (Class 422/147)
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Patent number: 11591531Abstract: Provided is a process capable of converting the cokes on spent catalysts in a fluid catalytic cracking (FCC) process into synthesis gas. The produced synthesis gas contains high concentrations of CO and H2 and may be utilized in many downstream applications such as syngas fermentation for alcohol production, hydrogen production and synthesis of chemical intermediates. A reducer/regenerator reactor for a fluid catalytic process comprising a chemical looping system to produce synthesis gas is also described.Type: GrantFiled: August 21, 2020Date of Patent: February 28, 2023Assignee: ExxonMobil Technology and Engineering CompanyInventors: Hyung Rae Kim, Arun K. Sharma, Bing Du
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Patent number: 10875001Abstract: The invention relates to an enclosure (10) of a fluid catalytic cracking unit in which an inner space is defined by a side wall (12) having a longitudinal axis extending substantially in the direction of gravity, said enclosure being provided with a plurality of mechanical separation cyclones (14, 16) located inside the inner space. The enclosure (10) comprises a supporting device (20) attached only to the cyclones (14, 16) by: an annular peripheral support element (202) extending along the side wall (12) in a plane perpendicular to the longitudinal axis (X), separated from the side wall by a predetermined clearance; and a plurality of beams (206, 208) extending in the same plane as the peripheral support element (202), the beams being rigidly connected to the peripheral support element and to at least one mechanical separation cyclone by one end or by an attachment part distant from the ends thereof.Type: GrantFiled: February 22, 2018Date of Patent: December 29, 2020Assignee: TOTAL RAFFINAGE CHIMIEInventors: Romain Lesage, Hubert Simon, Sebastien Decker
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Patent number: 9434616Abstract: A sodium hypochlorite composition comprising between about 25% and about 40% sodium hypochlorite, in the form of a slurry of sodium hypochlorite pentahydrate crystals in a mother liquor saturated in sodium hypochlorite. The composition can include sodium chloride, and an alkai stabilizer such as sodium hydroxide and sodium carbonate. The slurry is preferably between about ?15° C. and about 10° C. A method of transporting or storing sodium hypochlorite is also provided in which the sodium hypochlorite is in the form of a slurry of sodium hypochlorite pentahydrate crystals in a mother liquor saturated in sodium hypochlorite. The composition can include sodium chloride, and an alkali stabilizer such as sodium hydroxide and sodium carbonate. The slurry is preferably between about ?15° C. and about 10° C.Type: GrantFiled: October 30, 2013Date of Patent: September 6, 2016Assignee: OLIN CORPORATIONInventors: David W. Cawlfield, Randall Taylor Morris, Richard Carl Ness, Leonard L. Scott, Sanders Harrison Moore, Awuri Priye Asuru
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Patent number: 8999248Abstract: A fluid catalytic cracking reactor including a vessel, a chamber housed within the vessel, and a plurality of cyclones housed within the vessel, but externally of the chamber. The plurality of cyclones are arranged in a plurality of cyclone clusters, where each of the cyclone clusters includes a grouping of at least two cyclones that share common outlet piping for communication with the chamber. Alternatively, a fluid catalytic cracking reactor including a vessel, a chamber housed within the vessel, and a plurality of catalytic separation devices housed within the vessel, but externally of the chamber. The catalytic separation devices are in communication with the chamber via outlet piping. Preferably, the catalytic separation devices of the reactor are also in communication with a plenum via separator gas outlet piping, and optionally at least one of the catalytic separation devices feeds an outlet vapor stream into at least two different separator gas outlet piping members.Type: GrantFiled: November 4, 2013Date of Patent: April 7, 2015Assignee: UOP LLCInventors: Michael S. Sandacz, Michael A. Stine, Paolo Palmas, Sathit Kulprathipanja
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Patent number: 8992841Abstract: A fluidized bed reactor includes a bottom portion, a roof portion, and side walls vertically extending between the bottom portion and the roof portion, forming a reaction chamber of the reactor. At least one side wall of the reaction chamber forms at least one vertical indentation in the reaction chamber, which indentation extends from the plane of the at least one side wall towards the reaction chamber. The indentation extending from the plane of the at least one side wall towards the reaction chamber is formed of a portion of the at least one side wall, protruding from the plane of the at least one side wall towards the reaction chamber, and the portion of the at least one side wall includes at least two substantially vertical indenting wall portions deviating from the plane of the at least one side wall at vertical lines within a distance from each other.Type: GrantFiled: June 11, 2010Date of Patent: March 31, 2015Assignee: Foster Wheeler Energia OyInventors: Pentti Lankinen, Pertti Kinnunen, Teemu Nevalainen
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Patent number: 8888899Abstract: Systems and methods for gasifying a feedstock are provided. A gasifier can include a transfer line having a first leg and a second leg. A first end of the first leg can be adapted to be coupled to a cyclone and a second end of the first leg can be coupled to a first end of the second leg. The second end of the second leg can be adapted to be coupled to a standpipe. A centerline through the first leg can be oriented at an angle with a centerline through the second leg of from about 40° to about 140°.Type: GrantFiled: April 12, 2012Date of Patent: November 18, 2014Assignee: Kellogg Brown & Root LLCInventors: Iwan H. Chan, Yongchao Li
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Patent number: 8877132Abstract: Fluid catalytic cracking units having risers with improved hydrodynamics through the use of baffles are described. The baffles break up the high concentration of catalyst in the slower moving outer annulus and redistribute it into the faster moving, more dilute center of the riser flow.Type: GrantFiled: April 20, 2012Date of Patent: November 4, 2014Assignee: UOP LLCInventors: Daniel R. Johnson, Lev Davydov
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Publication number: 20140298953Abstract: The present invention relates to a method and gasification system for recycling methane-rich gas from syngas stream emanating from fluidized bed reactor and then returning the methane to the fluidized bed reactor. The method comprises recovering methane-rich gas from the synthesis gas and delivering at least a portion of the recovered methane-rich gas to the fluidized bed reactor. Methods to recover methane-rich gas from syngas at different steps in the gasification system are also provided herein.Type: ApplicationFiled: March 14, 2014Publication date: October 9, 2014Inventors: JOHN WINTER, TAKAHIRO OBASE
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Patent number: 8852516Abstract: The present invention relates to a continuous separation and discharge apparatus and method of solid catalysts and liquid products for Fischer-Tropsch synthesis reactions, and more particularly, to a continuous separation and discharge apparatus and method of solid catalysts and products for Fischer-Tropsch synthesis reactions involving the conversion of synthetic gas into synthetic oil, by which products of the Fischer-Tropsch synthesis including wax, as a long-chain hydrocarbon, can be stably obtained by continuously separating the products from a slurry comprising solid catalyst particles and the products using periodic pulses of a feeding gas and discharging the products through a lower portion of a reactor.Type: GrantFiled: December 8, 2008Date of Patent: October 7, 2014Assignees: Korea Research Institute of Chemical Technology, Daelim Industrial Co., Ltd., Korea National Oil Corporation, Hyundai Engineering Co., Ltd., SK Innovation Co., Ltd., Korea Gas CorporationInventors: Kwang Jae Woo, Ki-won Jun, Suk-Hwan Kang, Seung-Moon Kim, Jong-Wook Bae
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Patent number: 8840846Abstract: An apparatus for catalytic cracking of feedstock includes a first channel in which a feedstock is treated with an adsorbent to obtain a treated intermediate. The apparatus further comprises a separator-reactor vessel. The separator-reactor vessel includes an adsorbent separating region to remove the adsorbent from the treated intermediate. The separator-reactor vessel further includes a second channel connected to the adsorbent separating region. The treated intermediate is contacted with a catalyst in the second channel to produce a cracking yield. The second channel terminates in a catalyst separating region of the separator-reactor vessel. The catalyst is removed from the cracking yield in the catalyst separating region. The separator-reactor vessel further includes a physical partition disposed between the adsorbent separating region and the catalyst separating region to separate the two regions.Type: GrantFiled: March 30, 2011Date of Patent: September 23, 2014Assignee: Indian Oil Corporation Ltd.Inventors: Debasis Bhattacharyya, Gadari Saidulu, Arumugam Velayutham Karthikeyani, Pankaj Kasliwal, Bandaru Venkata Hari Prasad Gupta, Ram Mohan Thakur, Jagdev Kumar Dixit, Sudipta Roy, Ganga Shanker Mishra, Satyen Kumar Das, Santanam Rajagopal
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Patent number: 8834800Abstract: An apparatus for the treatment of at least one of solids and gases includes a fluidized-bed reactor configured to fluidize the solids using fluidizing gas and to at least one of thermally and chemically treat the solids. A centrifugal separator is configured to separate the fluidizing gas and the solids from each other. A transfer duct connects the fluidized-bed reactor and centrifugal separator to each other. The transfer duct has a trapezoidal cross-section in a vertical direction and in a horizontal direction. The transfer duct branches off from the fluidized bed reactor with a cross-section having a horizontal dimension that is greater than a vertical dimension. The cross-section of the transfer duct expands downwards in the vertical direction from the fluidized-bed reactor to the centrifugal separator. The cross-section of the transfer duct tapers in the horizontal direction from the fluidized-bed reactor towards the centrifugal separator.Type: GrantFiled: October 20, 2010Date of Patent: September 16, 2014Assignee: Outotec OyjInventors: Rene-Arndt Erler, Michael Missalla, Rolf Gilgen
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Publication number: 20140234197Abstract: Disclosed is a method for producing chloropolysilane by which the yield of a fluid reaction to produce the chloropolysilane is improved while blockage in a reactor caused by attachment of higher-order silicon chloride as a by-product is prevented. In producing the chloropolysilane by reacting fluidized silicon particles or silicon alloy particles with a chlorine gas, an outlet filter is provided, upstream from a product outlet that releases a reaction product, above the area in which the silicon particles or silicon alloy particles are fluidized inside a reaction tank. The outlet filter prevents fine particles blown up by fluidization from flowing out of the reaction tank through the product outlet. A temperature of the outlet filter is set in a range of 210 to 350° C.Type: ApplicationFiled: July 26, 2012Publication date: August 21, 2014Applicant: TOAGOSEI CO., LTD.Inventors: Masatoshi Morita, Tatsuya Kanie, Hiromu Taguchi, Kanemasa Takashima
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Patent number: 8778292Abstract: A multi-stage fluidized bed synthesizer and process for synthesizing trichlorosilane wherein silicon particles can be fed into one of multiple intercommunicating fluidizing zones in a fluidized bed reactor supplied with fluidizing gas comprising hydrogen chloride. The fluidizing zones can be disposed laterally adjacent one to another, for example side-by-side, or in a horizontal line. Useful embodiments include: feeding the fluidizing gas at different rates and/or compositions to the different fluidizing zones; filtration apparatus to filter the gaseous product and return silicon particles to the reactor and cooling systems for cooling the fluidized bed and the gas volumes above the fluidized beds, if present.Type: GrantFiled: May 11, 2010Date of Patent: July 15, 2014Assignee: Procedyne CorporationInventors: H. Kenneth Staffin, Thomas R. Parr
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Patent number: 8758692Abstract: There is provided a synthesis reaction system which synthesizes a hydrocarbon compound by a chemical reaction of a synthesis gas including hydrogen and carbon monoxide as main components, and a slurry having solid catalyst particles suspended in liquid and which extracts the hydrocarbon compound from the slurry. The synthesis reaction system includes a reactor main body which accommodates the slurry, a separator which separates the hydrocarbon compound included in the slurry from the slurry, a first flow passage which allows the slurry including the hydrocarbon compound to flow to the separator from the reactor main body, a second flow passage which allows the slurry to flow to the reactor main body from the separator, and a fluid supply nozzle which supplies a fluid toward at least any one of the separator, the first flow passage, and the second flow passage.Type: GrantFiled: September 26, 2008Date of Patent: June 24, 2014Assignees: Nippon Steel Engineering Co., Ltd., Japan Oil, Gas and Metals National Corporation, Inpex Corporation, Nippon Oil Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd.Inventor: Yasuhiro Onishi
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Publication number: 20140121438Abstract: The present invention relates to an airflow particle sorter, comprising: a top-sealed sorter main body, a discharge port, an outtake tube and at least one directing-intake port; the inner space of the sorter main body, from the above to the bottom, includes, a straight tube zone and a cone zone, the conical bottom of the cone zone is connected to the straight tube zone; the discharge port is located at the bottom of the cone zone; the directing-intake port is installed in the upper part of the straight tube zone in a tangential direction of the straight tube zone, and is communicated with the inner space of the sorter main body; the outtake tube is hermetically inserted into the top of the sorter main body, and extends downwardly to the lower part of the straight tube zone, and the outtake tube has a sealed bottom end; the lower part of the outtake tube is installed with at least one directing-outtake port, which communicates the outtake tube with the inner space of the sorter main body, the directing-outtakeType: ApplicationFiled: October 29, 2013Publication date: May 1, 2014Applicants: RESEARCH INSTITUTE OF PETROLEUM PROCESSING, SINOPEC, CHINA PETROLEUM & CHEMICAL CORPORATIONInventors: Jun LONG, Zhihong TIAN, Shuandi HOU, Bingtian ZHU, Xuefeng WU, Jiushun ZHANG, Anguo MAO, Zhemin ZHANG, Lufeng LV, Jinlong HE, Xuefeng LI, Yalin LIU
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Publication number: 20140121413Abstract: Disclosed are processes and apparatuses for producing a reaction product and enabling the reaction product to be removed from a reactor operating at an elevated pressure, while simultaneously maintaining the gas pressure and retaining the catalyst inside the apparatus.Type: ApplicationFiled: June 8, 2012Publication date: May 1, 2014Inventors: Michael D. Major, John D. Gummere
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Patent number: 8709348Abstract: Circulating dry scrubbing (CDS) systems and methods utilizes a particle classification unit operation to separate unreacted sorbent (such as lime, limestone, or sodium-based sorbent) such that a reactive fraction of the cut stream may be selectively recovered to a flue gas scrubbing system. This reduces the amount of fresh sorbent that must be supplied for pollutant removal.Type: GrantFiled: June 4, 2013Date of Patent: April 29, 2014Assignee: Babcock Power Development LLCInventors: James K. Neathery, Angelos Kokkinos, James D. Dougherty, Matthew Quitadamo
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Patent number: 8702972Abstract: A process is disclosed for the separation of solids from gases in a mixture which is most particularly applicable to an FCC apparatus. The mixture of solids and gases are passed through a conduit and exit through a swirl arm that imparts a swirl motion having a first annular direction to centripetally separate the heavier solids from the lighter gases. The mixture then enters a gas recovery conduit in which at least one plate radially extending from an inner wall impedes rotational motion of the mixture. The mixture enters cyclones at the other end of the gas recovery conduit without substantial swirling motion.Type: GrantFiled: August 28, 2009Date of Patent: April 22, 2014Assignee: UOP LLCInventors: Lawrence A. Lacijan, Hadjira Iddir
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Patent number: 8696995Abstract: Methods and apparatus for preventing coke formation in a plenum are provided. The apparatus can include a turbulator for use in a plenum. The turbulator can include a deflector disposed inside the plenum proximate an inlet to the plenum from a cyclone, wherein the plenum and the cyclone are disposed in a fluid catalytic cracker.Type: GrantFiled: February 9, 2011Date of Patent: April 15, 2014Assignee: Kellogg Brown & Root LLCInventors: Phillip K. Niccum, Ginger Eskew
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Patent number: 8696792Abstract: A fluidized reactor system for removing impurities from a gas and an associated process are provided. The system includes a fluidized absorber for contacting a feed gas with a sorbent stream to reduce the impurity content of the feed gas; a fluidized solids regenerator for contacting an impurity loaded sorbent stream with a regeneration gas to reduce the impurity content of the sorbent stream; a first non-mechanical gas seal forming solids transfer device adapted to receive an impurity loaded sorbent stream from the absorber and transport the impurity loaded sorbent stream to the regenerator at a controllable flow rate in response to an aeration gas; and a second non-mechanical gas seal forming solids transfer device adapted to receive a sorbent stream of reduced impurity content from the regenerator and transfer the sorbent stream of reduced impurity content to the absorber without changing the flow rate of the sorbent stream.Type: GrantFiled: September 28, 2010Date of Patent: April 15, 2014Assignee: Research Triangle InstituteInventors: Gunnar Henningsen, Teddy Merrill Knowlton, John George Findlay, Jerry Neal Schlather, Brian S. Turk
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Patent number: 8657902Abstract: Apparatuses for separating solid catalyst particles from a Fluid Catalytic Cracking (FCC) vapor are provided. In one embodiment, an apparatus includes a vessel formed with a vessel wall. A conduit is positioned within the vessel and is configured to direct flow of an FCC vapor-solid stream. The apparatus also includes a channel positioned within the vessel and in fluid communication with the conduit. The channel has a channel inlet with an inlet cross-sectional area and a channel outlet with an outlet cross-sectional area less than about 75% of the inlet cross-sectional area. The channel outlet is configured to direct the vapor-solid stream tangentially toward the vessel wall to separate the solid catalyst particles from the FCC vapor.Type: GrantFiled: December 19, 2011Date of Patent: February 25, 2014Assignee: UOP LLCInventor: Bing Sun
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Patent number: 8603406Abstract: An apparatus and process are presented for drying a catalyst in a reactor-regenerator system. The process includes a continuous operating system with catalyst circulating between a reactor and regenerator, and the catalyst is dried before returning the catalyst to the reactor. The process uses air that is split between the drying stage and the combustion stage without adding equipment outside of the regenerator, minimizing energy, capital cost, and space requirements.Type: GrantFiled: August 30, 2010Date of Patent: December 10, 2013Assignee: UOP LLCInventors: David N. Myers, Daniel N. Myers, Paolo Palmas, Laura E. Leonard, Wolfgang A. Spieker
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Publication number: 20130315813Abstract: Disclosed are an apparatus and method for continuously producing carbon nanotubes. More specifically, disclosed are an apparatus for continuously producing carbon nanotubes including i) a reactor to synthesize carbon nanotubes, ii) a separator to separate a mixed gas from the carbon nanotubes transferred from the reactor, iii) a filter to remove all or part of one or more component gases from the separated mixed gas, and iv) a recirculation pipe to recirculate the filtered mixed gas to the reactor for carbon nanotubes. Advantageously, the apparatus and method for continuously producing carbon nanotubes enable rapid processing, exhibit superior productivity and excellent conversion rate of a carbon source, significantly reduce production costs, reduce energy consumption due to decrease in reactor size relative to capacity, and generate little or no waste gas and are thus environmentally friendly.Type: ApplicationFiled: August 19, 2011Publication date: November 28, 2013Inventors: Kwang-Hyun Chang, Jin-Do Kim, Kwang-Woo Yoon
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Patent number: 8580204Abstract: A fluidized bed reactor is disclosed. The fluidized bed reactor includes a reaction pipe comprising silicon particles provided therein; a flowing-gas supply unit configured to supply flowing gas comprising silicon elements to the silicon particles provided in the reaction pipe; and a heater unit configured to supply heat to an internal space of the reaction pipe, with a heater channel in which inert gas flows serially.Type: GrantFiled: September 28, 2011Date of Patent: November 12, 2013Assignee: SiliconValue LLCInventors: Yunsub Jung, Keunho Kim, Yeokyun Yoon, Ted Kim
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Patent number: 8580205Abstract: Methods and apparatus for the commercial-scale production of purified polycrystalline silicon granules with one or more tailored levels of n- and p-type impurities from an impure silicon source such as, for example, metallurgical-grade silicon.Type: GrantFiled: October 13, 2010Date of Patent: November 12, 2013Assignee: Iosil Energy CorporationInventor: John Allan Fallavollita
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Patent number: 8551324Abstract: The present invention describes a process for the production of gasoline in a fluid catalytic cracking unit having at least one principal reactor operating using feeds with a low Conradson Carbon and a high hydrogen content, said process comprising recycling a coking cut either to a side chamber branching off the stripper or within the stripper itself by means of a tubular vessel within said stripper.Type: GrantFiled: October 13, 2011Date of Patent: October 8, 2013Assignee: IFP Energies nouvellesInventors: Frederic Feugnet, Romain Roux
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Patent number: 8524160Abstract: A catalyst separation system is provided with: a reactor where hydrocarbons are synthesized by a chemical reaction of a synthesis gas including carbon monoxide gas and hydrogen gas as main components, and a catalyst slurry having solid catalyst particles suspended in a liquid; filters which separate the hydrocarbons and the catalyst slurry; and a gas-liquid separator which separates the liquid hydrocarbons flowing out of the filter into gas hydrocarbons and liquid hydrocarbons.Type: GrantFiled: March 1, 2010Date of Patent: September 3, 2013Assignees: Japan Oil, Gas and Metals National Corporation, Inpex Corporation, JX Nippon Oil & Energy Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd., Nippon Steel Engineering Co., Ltd.Inventors: Yasuhiro Onishi, Eiichi Yamada
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Patent number: 8518353Abstract: Circulating dry scrubbing (CDS) systems and methods utilizes a particle classification unit operation to separate unreacted sorbent (such as lime, limestone, or sodium-based sorbent) such that a reactive fraction of the cut stream may be selectively recovered to a flue gas scrubbing system. This reduces the amount of fresh sorbent that must be supplied for pollutant removal.Type: GrantFiled: October 9, 2012Date of Patent: August 27, 2013Assignee: Babcock Power Development LLCInventors: James K. Neathery, Angelos Kokkinos, James D. Dougherty, Matthew Quitadamo
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Patent number: 8496898Abstract: A pneumatic conveying system for conveying hydrated lime is provided with ambient air for the pneumatic conveying system from a scrubber that removes carbon dioxide from the ambient air used in the conveying system. The scrubber includes a bed of hydrated lime through which ambient air is passed, to react carbon dioxide in the air with the hydrated lime in a reaction that forms limestone and water. The air that has passed through the fluidized bed, which is essentially carbon dioxide free, is also passed through a filter to remove particles suspended in the carbon dioxide free air. The carbon dioxide free air from the filter is provided to the pneumatic conveying system. The use of carbon dioxide free air ensures that the hydrated lime being transported in the conveying system will not react in the various conduits and ducts of the pneumatic conveying system to cause problems.Type: GrantFiled: February 9, 2011Date of Patent: July 30, 2013Assignee: Nol-Tec Systems, Inc.Inventor: Michael John Mooney
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Patent number: 8435453Abstract: A device for performing chemical and/or physical reactions between a solid material and a gas, especially for preheating, cooling and/or calcining fine-grained materials has at least three stages arranged one above the other, each stage comprising the following components: a. a gas-solids suspension duct for conducting a gas-solids suspension, b. means for separating the delivered solid material from the delivered gas, c. a solids duct for discharging the separated solid material, d. and a gas duct for discharging the separated gas, the gas duct of one stage merging into the gas-solids suspension duct of the next-higher stage and the solids duct of one stage joining the gas-solids suspension duct of the next lower stage. In addition, the junction of the solids duct and the gas-solids suspension duct of the third or a higher stage is provided below the highest point of the gas-solids suspension duct arranged two stages lower.Type: GrantFiled: June 25, 2008Date of Patent: May 7, 2013Assignee: Polysius AGInventors: Verena Georg, Detlev Kupper, Andreas Hoppe, Heinz-Werner Thiemeyer, Daniel Klegraf, Thomas Deck, Stefanie Richter, Luis Lagar Garcia
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Patent number: 8431081Abstract: Solvent extraction is used to remove wax and contaminants from an iron-based Fischer-Tropsch catalyst in a natural circulation continuous-flow system. The wax-free catalyst is then subjected to controlled oxidation to convert the iron to its initial oxidized state, Fe2O3. Reactivation of the oxide catalyst precursor is carried out by addition of synthesis gas.Type: GrantFiled: May 10, 2011Date of Patent: April 30, 2013Assignee: Rentech, Inc.Inventors: Belma Demirel, Mark S. Bohn, Charles B. Benham, James E. Siebarth, Mark D. Ibsen
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Patent number: 8420703Abstract: The purpose of the present invention is to provide a method for collecting effective components from polyester fiber waste containing polyalkylene telephthalate as the main component, more specifically to provide a method for separating and removing foreign matters (mainly cotton) contained in polyester fiber waste. The purpose of the invention can be achieved by a method for separating and removing foreign matters from polyester waste, which includes throwing polyester fiber waste that contains polyalkylene telephthalate as the main component and foreign matters other than the polyalkylene telephthalate into a depolymerization reaction tank, subjecting a part or all of the polyester fiber to a depolymerization reaction with alkylene glycol to give a depolymerization reaction liquid, and then continuously or intermittently feeding the liquid to a foreign matter-separating and removing apparatus having specified characteristics.Type: GrantFiled: February 19, 2008Date of Patent: April 16, 2013Assignee: Teijin Fibers LimitedInventors: Kouji Mukai, Minoru Nakashima
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Patent number: 8398751Abstract: Systems and methods for the separation of a particulate-fluid suspension are provided. An apparatus for the separation of a particulate-fluid suspension can include an enclosed vessel having two or more sections disposed coaxially along a common longitudinal centerline, wherein a first section has a first cross sectional area and a second section has a second cross sectional area. A plurality of apertures can be disposed about the second section. The apparatus can have a cylindrical surface, parallel to the longitudinal centerline of the apparatus, disposed within the first section. A fluid distribution channel having a plurality of apertures can be disposed either about an exterior surface or an interior of the apparatus. A plurality of fluid conduits can provide fluid communication between the fluid distribution channel and the plurality of apertures distributed about the second section.Type: GrantFiled: December 21, 2011Date of Patent: March 19, 2013Assignee: Kellogg Brown & Root LLCInventors: Yong-Lin Yang, Eusebius Gbordzoe
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Patent number: 8383051Abstract: The present invention provides a compact riser separation system for Fluid Catalytic Cracking reactors possessing an external riser system wherein the riser enters the reactor from outside the reactor vessel.Type: GrantFiled: July 22, 2009Date of Patent: February 26, 2013Assignee: Stone & Webster Process Technology, Inc.Inventors: Eusebius Anku Gbordzoe, Chris Robert Santner
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Patent number: 8349753Abstract: An improved spent catalyst regenerator which contains sub-troughs branching off from the main trough, distribution troughs which extend outward from the sides of the main trough and the sub-troughs, and downflow tubes extending downward from the bottom of the main trough and sub-troughs.Type: GrantFiled: March 23, 2011Date of Patent: January 8, 2013Assignee: Stone & Webster Process Technology, Inc.Inventors: Chris Santner, Eusebius Gbordzoe, Harvey McQuiston
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Patent number: 8343359Abstract: A system and method for treating an aqueous effluent having organic material. The system comprises a single cell reactor having an injector for injecting an oxidizing gas into the reactor. Disposed downstream from the injector is an immersed membrane filtration device for filtering the effluent contained or passing through the reactor. Disposed between the membrane filtration device and the injector for directing an oxidizing gas into the reactor, is a bed of catalyst material. Preferably the oxidizing gas injector injects an oxidizing gas in a direction co-currently the direction of the effluent being treated. The bed of catalyst material is capable of catalyzing the oxidation of the organic material in the effluent or absorbing the organic material.Type: GrantFiled: October 15, 2004Date of Patent: January 1, 2013Assignee: Veolia Water Solutions & Technologies SupportInventors: Catherine Daines, Jean-Christophe Schrotter, Herve Paillard
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Patent number: 8333928Abstract: Provided is an apparatus for producing carbon nanotubes. The apparatus includes a reaction chamber and a rotating member. The reaction chamber provides a reaction space in which metal catalysts and a source gas react with one another to produce carbon nanotubes. The rotating member increases fluidizing of the metal catalysts in the reaction space to increase productivity and raise the gas conversion rate, thereby reducing the price of carbon nanotubes and preventing adhering of metal catalysts to the sidewall of the reaction chamber.Type: GrantFiled: November 4, 2008Date of Patent: December 18, 2012Assignee: Korea Kumho Petrochemical Co., Ltd.Inventors: Suk-Won Jang, Chung-Heon Jeong, Jong-Kwan Jeon, Ho-Soo Hwang
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Patent number: 8318101Abstract: The invention relates to an oil-derived hydrocarbon converter comprising a catalytic cracking vessel (1) in the presence of catalyst particles in fluidized phase and a regenerator, for regenerating said catalyst particles by burning off the coke deposited on them, said catalyst circulating between said cracking vessel and said regenerator, said regenerator being a reactor (2) integrated into a combustion installation for steam generation comprising carbon dioxide capture.Type: GrantFiled: December 22, 2006Date of Patent: November 27, 2012Assignee: ALSTOM Technology LtdInventors: Jean-Xavier Morin, Corinne Beal, Silvestre Suraniti
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Publication number: 20120269688Abstract: An apparatus for the treatment of at least one of solids and gases includes a fluidized-bed reactor configured to fluidize the solids using fluidizing gas and to at least one of thermally and chemically treat the solids. A centrifugal separator is configured to separate the fluidizing gas and the solids from each other. A transfer duct connects the fluidized-bed reactor and centrifugal separator to each other. The transfer duct has a trapezoidal cross-section in a vertical direction and in a horizontal direction. The transfer duct branches off from the fluidized bed reactor with a cross-section having a horizontal dimension that is greater than a vertical dimension. The cross-section of the transfer duct expands downwards in the vertical direction from the fluidized-bed reactor to the centrifugal separator. The cross-section of the transfer duct tapers in the horizontal direction from the fluidized-bed reactor towards the centrifugal separator.Type: ApplicationFiled: October 20, 2010Publication date: October 25, 2012Applicant: OUTOTEC OYJInventors: Rene-Arndt Erler, Michael Missalla, Rolf Gilgen
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Patent number: 8293853Abstract: A method and apparatus are disclosed for controlling product discharge from a fluidized bed reactor and for minimizing the loss of the unreacted monomer in the fluidizing gas upon removing the solid polymer product from the reactor. The method and apparatus utilize at least one detector in the product tank or its vent line and a control system in communication with the detector and the product tank fill valve, along with certain algorithms, to adjust by an iterative process, the product discharge time, thereby maximizing resin fill in the product tank and minimizing the lost reactor gas volume.Type: GrantFiled: February 27, 2009Date of Patent: October 23, 2012Assignee: Univation Technologies, LLCInventors: John R. Parrish, Jeffrey B. Drabish, Oscar M. Longoria, Jr., James L. Swecker, II
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Patent number: 8292977Abstract: The invention has its object to arbitrarily adjust an amount of particles to be circulated without changing a flow rate of a gasification agent to thereby enhance gasification efficiency in a fluidized bed gasification furnace. The fluidized bed gasification furnace 107 comprises first and second chambers 113 and 114 in communication with each other in a fluidized bed 105. The hot particles 102 separated in the separator 104 and raw material M are introduced into the first chamber 113. The particles 102 introduced from the first chamber 113 through interior in the fluidized bed 105 to the second chamber 114 are supplied in an overflow manner to the fluidized bed combustion furnace 100.Type: GrantFiled: March 2, 2007Date of Patent: October 23, 2012Assignee: IHI CorporationInventors: Toshiyuki Suda, Yoshiaki Matsuzawa, Toshiro Fujimori
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Patent number: 8287613Abstract: Gas-solids separator comprises a tubular housing, an inlet for introducing a gas-solids mixture at one end of said housing, which inlet is executed such that it imparts a swirl to the gas-solids mixture, a solids outlet opening at the opposite end of said housing, and a co-axially positioned tubular gas outlet conduit placed at an end of said housing, which separator further comprises a vortex stabilizer, comprising a pin placed on a stabilizing plate, in which separator the pin runs along the axis of the tubular housing and in which a passageway is provided through the stabilizer plate and the pin.Type: GrantFiled: May 27, 2008Date of Patent: October 16, 2012Assignee: Shell Oil CompanyInventors: Ye-Mon Chen, Hubertus Wilhelmus Albertus Dries, Kee-Khoon Foo
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Patent number: 8282885Abstract: An FCC apparatus may include a distributor disposed in a recess in a wall of the riser for distributing gaseous hydrocarbon feed to a riser. The distributor may be shielded from upwardly flowing catalyst by a shield. An array of nozzles from the distributor may extend through openings in the shield.Type: GrantFiled: June 29, 2010Date of Patent: October 9, 2012Assignee: UOP LLCInventors: Paolo Palmas, Paul S. Nishimura
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Patent number: 8263008Abstract: A process and apparatus for improving flow properties of crude may include processing a first crude stream, which may in turn include cracking the first crude stream with catalyst to form a cracked stream and spent catalyst, hydrotreating a portion of the cracked stream and then mixing the hydrotreated stream with an unprocessed second crude stream.Type: GrantFiled: December 18, 2008Date of Patent: September 11, 2012Assignee: UOP LLCInventors: Brian W. Hedrick, Daniel B. Gillis
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Patent number: 8263007Abstract: The present invention relates to a slurry bed loop reactor comprising a riser and at least one downcomer (3), wherein two ends of the riser are connected to two ends of the downcomer (3) via lines (16) and (7), respectively. The riser comprises a reaction section (1) and a settling section (2) with an increased tube diameter disposed on the reaction section (1). A gas outlet (13) exists at the top of the settling section (2). Each of the downcomers (3) is divided into a filtrate section (5) and a slurry section (6) by filter medium (4), wherein the filtrate section (5) is connected to a liquid outlet (10); two ends of the slurry section (6) are respectively connected to two ends of the riser, and the filtrate region (5) may further be connected to a back purging system.Type: GrantFiled: March 2, 2011Date of Patent: September 11, 2012Assignees: China Petroleum Chemical Corporation, Research Institute of Petroleum Processing, SinopecInventors: Zhanzhu Zhang, Lifeng Hu, Xiaojin Tang, Shaobing Wang, Shuandi Hou, Junyi Mao, Hongliang Qu
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Patent number: 8236247Abstract: Material withdrawal apparatus, methods, and systems of regulating material inventory in one or more units are provided. A material withdrawal apparatus includes a heat exchanger and transport medium junction configured to provide transport medium to transport the withdrawn material from the unit to the heat exchanger. Another material withdrawal apparatus includes a heat exchanger and shock coolant junction configured to provide shock coolant to the material withdrawn from the unit. Another material withdrawal apparatus includes a heat exchanger, shock coolant junction, and transport medium junction. Another embodiment of a material withdrawal apparatus includes a vessel and shock coolant junction. Another material withdrawal apparatus includes a vessel and transport medium junction. The vessel includes a wall, liner with heat insulating refractory material, fill port, and a discharge port.Type: GrantFiled: December 23, 2009Date of Patent: August 7, 2012Assignee: Intercat Equipment, Inc.Inventors: Martin Evans, Ronald Butterfield
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Patent number: 8163247Abstract: A process is disclosed for contacting feed with mixed catalyst in a secondary reactor that is incorporated into an FCC reactor. The mixed catalyst used in the secondary reactor is regenerated catalyst from a regenerator that regenerates spent catalyst from an FCC reactor that is mixed with spent catalyst from either the FCC reactor or the secondary reactor. The mixing of spent and regenerated catalyst reduces the catalyst temperature and tempers catalyst activity to inhibit both thermal and catalytic cracking reactions.Type: GrantFiled: March 7, 2011Date of Patent: April 24, 2012Assignee: UOP LLCInventors: David A. Lomas, Rusty M. Pittman
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Patent number: 8137632Abstract: A process is described including: contacting solid biomass with a first catalyst stream in a first reaction zone operated at a temperature T1 (from about 250 to about 400° C.), for conversion of a portion of the solid biomass and forming a first gaseous product stream; downwardly passing unconverted biomass to a second reaction zone for contact with a second catalyst stream charged to the second reaction zone operated at a temperature T2, for conversion to form a second gaseous product stream and a spent catalyst; burning coke off the spent catalyst in a regenerator to form a regenerated catalyst; charging a portion of the regenerated catalyst to each of the first and second reaction zones, as the first and second catalyst streams, respectively; upwardly passing the second gaseous product stream to the first reaction zone; and removing both first and second gaseous product streams from the first reaction zone.Type: GrantFiled: November 4, 2009Date of Patent: March 20, 2012Assignee: KiOR, Inc.Inventors: Robert Bartek, Steve Yanik, Paul O'Connor
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Patent number: 8133442Abstract: The invention relates to a mixing reactor for mixing a liquid and pulverous solid, clarification the solution that is formed and discharging the clarified solution from the mixing reactor, in the lower section of which a fluidized bed is formed. The invention also relates to a method for mixing a liquid and pulverous solid into each other in a fluidized bed, for clarification the solution that is formed and for discharging the clarified solution from the mixing reactor.Type: GrantFiled: February 28, 2008Date of Patent: March 13, 2012Assignee: Outotec OyjInventors: Launo Lilja, Bror Nyman
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Patent number: 8128895Abstract: Processing schemes and arrangements are provided for obtaining propylene and propane via the catalytic cracking of a heavy hydrocarbon feedstock and converting the propylene into cumene without separating the propane from the propane/propylene feed stream. The disclosed processing schemes and arrangements advantageously eliminate any separation of propylene from propane produced by a FCC process prior to using the combined propane/propane stream as a feed for a cumene alkylation process. A bottoms stream from the cumene column of the cumene alkylation process can be used and an absorption solvent in the FCC process thereby eliminating the need for a transalkylation reactor and a DIPB/TIPB column.Type: GrantFiled: July 29, 2010Date of Patent: March 6, 2012Assignee: UOP LLCInventor: Michael A. Schultz