Leaching, Washing, Or Dissolving Patents (Class 423/109)
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Patent number: 4715939Abstract: Monovalent ions, especially chloride and fluoride, but also thallium, sodium and potassium are efficiently removed from ZnSO.sub.4 electrolyte by electrodialysis. Monovalent anions are removed using alternating monovalent anion permselective membranes and cation exchange membranes. Monovalent anions and cations are removed using alternating monovalent anion and monovalent cation permselective membranes. Electrodialysis is carried out under turbulent conditions, at up to 60.degree. C., a differential membrane pressure of less than 150 kPa, a current density of 10 to 500 A/m.sup.2, and a pH of less than 5.5. Where both chloride and fluoride are removed a pH of 3.5 to 5.5 is maintained.Type: GrantFiled: April 21, 1987Date of Patent: December 29, 1987Assignee: Cominco Ltd.Inventors: Donald L. Ball, Daniel A. D. Boateng
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Patent number: 4713223Abstract: Iron is recovered from an iron-containing dust obtained in processing iron or steel by dissolving iron and bivalent metals present in the dust in an acid. Subsequently the iron is precipitated as iron hyroxide by adding an alkaline substance or ammonia to adjust the pH to 5 to 8. Before or during precipitation of any iron the bivalent metal ions present, such as zinc, cadmium and lead, are converted into a soluble complex by the addition of a complexing agent, preferred complexing agents being polyamines, particularly triethylene tetramine. The process may be conducted more than once in the same solution, thereby providing a final solution containing considerable amounts of zinc, cadmium, or other bivalent metals, which may be separated by boiling or precipitation.Type: GrantFiled: August 1, 1986Date of Patent: December 15, 1987Assignee: Pelt & Hooykaas B.V.Inventor: Carel W. Hooykaas
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Patent number: 4710367Abstract: A process is provided for reducing the total concentration of heavy metals, notably lead, copper and zinc, naturally occurring in silica-rich sludge precipitated from geothermal brine in a brine handling system such as a geothermal brine electric generating plant. The process includes washing the sludge with hot water to displace any brine entrapped in the sludge, dewatering the washed sludge and leaching the silicious solids residue with hydrochloric acid having a concentration of between about 2 and about 9 weight percent and an acid-to-sludge weight ratio between about 0.10 and about 0.33. The acid-sludge mixture is heated to a temperature of at least about 50.degree. and the leaching time is at least about one hour. The leaching solution is separated from the leached sludge and the solids residue are washed with water. Preferably the water used in both washing steps is condensate of steam derived from the geothermal brine. Effluent from the process is preferably combined with the brine for reinjection.Type: GrantFiled: October 15, 1984Date of Patent: December 1, 1987Assignees: Union Oil Co. of California, Mono Power Co., Southern Pacific Land Co.Inventors: Morton M. Wong, Arnold L. Shugarman
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Patent number: 4698139Abstract: The purpose of the method is to remove chlorides and fluorides from a valuable metal raw material by leaching the raw material into sulphuric acid solution and by crystallizing the valuable metal sulphate selectively out of the solution. The valuable metal sulphate crystals are washed in sulphuric acid solution, and the recovered dechlorinated and defluorinated crystals are leached into water and conducted into electrolysis. The sulphuric acid solution employed in the raw material leaching and in the crystal washing is preferably the same as the return acid of the electrolysis. Chlorides and fluorides are removed from the mother liquor of crystallization in the bleed.Type: GrantFiled: January 6, 1986Date of Patent: October 6, 1987Assignee: Outokumpu OyInventors: Sigmund P. Fugleberg, Jaakko I. Poijarvi
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Patent number: 4671945Abstract: This is a method for the complete leaching of the valuable metals in a metal sulphide material which contains copper, zinc, lead, silver and iron by the use of a solution which essentially contains cupric chloride/sulphates. After the valuable metals have been recovered, the solution is regenerated whereby ferrous chloride and cuprous chloride/sulphate is oxidized to a ferric hydroxide solid and a cupric chloride solution respectively. The regenerated solution is split into two part-solutions and returned to the process.One part-solution goes to a metathesis stage where the fresh metal sulphide material is added in large excess with respect to the part-solutions's content of copper. The result is that only the valuable metals like zinc, lead and silver are leached while copper and iron remain in the residue.The other part-solution goes to a leach stage where the residue from the metathesis stage is added.Type: GrantFiled: October 29, 1985Date of Patent: June 9, 1987Inventors: Thomas Thomassen, Carl O. Kostol
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Patent number: 4670230Abstract: A process for selectively stripping and separating iron ions from an organic solvent (A) which comprises bringing the organic solvent (A) containing iron and zinc ions, and containing one or more compounds selected from the group consisting of alkyl phosphoric acid, alkyl-aryl phosphoric acid, alkyl thio phosphoric acid and alkyl-aryl thio phosphoric acid together with a petroleum hydrocarbon as a diluent, into contact with an aqueous solution containing NH.sub.4.sup.+ and F.sup.- ions so as to selectively strip the iron ions into the aqueous solution despite the coexistence of zinc ions.Type: GrantFiled: July 22, 1985Date of Patent: June 2, 1987Assignee: Solex Research Corporation of JapanInventors: Morio Watanabe, Sanji Nishimura
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Patent number: 4655829Abstract: Metal values are separated from arsenic sulfide ores in a hydrometallurgical oxidation process using a balanced reactant slurry. The molar concentration of As and Sb in the reactant slurry is controlled with respect to the molar concentration of Cu, Pb, and Zn in the slurry so that, upon reacting, soluble arsenic compounds or toxic arsenic vapors are not formed.Type: GrantFiled: September 11, 1985Date of Patent: April 7, 1987Assignee: CSS Management Corp.Inventor: Joseph B. Cashman
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Patent number: 4637832Abstract: A process for purifying aqueous solutions of zinc sulphate removed from leaching processes and containing metals such as Cu, Cd, Ti, Ni, Co, Ge, As, Sb which consists in cementing said metals with zinc dust and with a couple of activators chosen between Cu-As and Cu-Sb in one or more reaction vessels having a bottom portion of cylindrical shape, an intermediate portion of cone frustum shape, and a top portion having an enlarged section thereof.Type: GrantFiled: August 1, 1984Date of Patent: January 20, 1987Assignee: SAMIM Societa Azionaria Minero-Mettallurgica, S.p.A.Inventors: Sergio Cammi, Arturo D'Este, Alessandro Pescetelli
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Patent number: 4619814Abstract: This invention relates to the development of a viable metallurgical process capable of treating low grade concentrates, bulk concentrates, dirty concentrates, or ore directly for the recovery of non-ferrous metals such as zinc, lead, copper, and precious metals and accordingly is significant to the development of massive fine grained sulphide ore bodies found throughout the world. The process involves the consecutive steps of sulphatizing roasting in a fluidized bed reactor, a two stage leach, metal recovery from solution by conventional processes such as electrowinning and precipitation, and recycling of residue wash waters and leach liquors containing high concentrations of iron and minor impurity elements to the roaster or a spray dryer for thermal decomposition. Simple and efficient rejection of iron from the circuit to residue as stable hematite is the net result of the recirculation and thermal decomposition.Type: GrantFiled: September 7, 1983Date of Patent: October 28, 1986Assignee: Provincial Holdings Ltd.Inventors: Robert S. Salter, Roy S. Boorman, Igor A. E. Wilkomirsky
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Patent number: 4617180Abstract: The present invention relates to a process for purifying flue gases developed during the combustion of waste materials and containing solids of various compositions as well as pollutant gases and heavy metals in gaseous form, wherein the primarily solid components are removed from the flue gas in a separating system and are collected as flue ashes and wherein the flue gas is washed for the purpose of binding the pollutant gases of the residual solids components, particularly in the slag.It is the object of the present invention to provide a process wherein, during flue gas purification, the gaseous heavy metal contaminants as well as the heavy metal contaminants which are present in the flue ash and in the slag in soluble form, can be removed from the flue gas purification process in the most compact form, with simultaneously achieving good, or even improved, initial purification of HCl, SO.sub.2. NO.sub.x. All other residues should be returnable for further use.Type: GrantFiled: June 6, 1984Date of Patent: October 14, 1986Assignee: Kernforschungszentrum Karlsruhe GmbHInventor: Hubert Vogg
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Patent number: 4614543Abstract: A process is disclosed for the hydrometallurgical treatment of finely divided iron-containing steel plant dusts containing zinc, lead and such other metal values as calcium, manganese, silicon, magnesium, aluminum, cadmium, copper, and the like. The process is carried out by forming an aqueous slurry of the flue dust with a mixed lixiviant comprising HCl and H.sub.2 SO.sub.4, the amount of sulfate ion concentration being in excess of the chloride ion concentration and in stoichiometric excess of that required to sulfate substantially all of the lead and calcium present. The amount of chloride ion present as HCl should be sufficient to maintain the pH at about 1 to 4. The leaching is conducted at a temperature ranging from ambient to below the boiling point for a time at least sufficient to effect dissolution of at least zinc and other metal values and form a residue containing iron oxide, calcium sulfate and lead sulfate.Type: GrantFiled: January 31, 1985Date of Patent: September 30, 1986Assignee: AMAX Inc.Inventors: Willem P. C. Duyvesteyn, Mahesh C. Jha
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Patent number: 4610721Abstract: A process is provided for selectively recovering zinc from steel plant dust containing substantial amounts of iron. The process comprises atmospherically leaching the steel plant dust in a first stage wherein an amount of steel plant dust is mixed with an amount of acidic zinc sulfate solution to leach zinc therefrom, the leaching of the dust being such that the solution is controlled to a terminal pH ranging from about 2 to 3.5 and preferably from about 2.5 to 3.5, thereby limiting iron dissolution. The mixture is then subjected to a crude liquid/solid separation step whereby a thickened pulp is produced containing zinc and iron values and a separated liquid containing low iron and substantial amounts of zinc, the solution being sent to zinc recovery.Type: GrantFiled: January 31, 1985Date of Patent: September 9, 1986Assignee: AMAX Inc.Inventors: Willem P. C. Duyvesteyn, Mahesh C. Jha
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Patent number: 4610722Abstract: A process is provided for hydrometallurgical processing of steel plant dusts containing cadmium, lead, zinc, and iron values, along with impurities such as chloride and fluoride salts of sodium, potassium, magnesium, etc. The first step in the process involves leaching the dust in a mixed sulfate-chloride medium that dissolves most of the zinc and cadmium. Any iron and aluminum dissolved in this step is precipitated by oxidation and neutralization. Zinc is recovered from the resulting solution by solvent extraction which provides a raffinate which is recycled to the leaching step with a bleed stream also provided for recovery of cadmium and removal of other impurities from the circuit. The lead sulfate residue from the leaching step is leached with caustic soda, and zinc dust is used to cement the lead out from the caustic solution, which then joins the main solution for zinc recovery.Type: GrantFiled: January 31, 1985Date of Patent: September 9, 1986Assignee: AMAX Inc.Inventors: Willem P. C. Duyvesteyn, Robert F. Hogsett
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Patent number: 4606765Abstract: In a hydrometallurgical process of treating zinc-laden dust issuing from electric steel plant furnaces the zinc-laden dust is subjected to a basic leaching or lixiviation in two steps. The dust is subjected to a first leaching of the zinc oxide with a relatively low concentration of caustic soda, then to a second leaching of the zinc ferrite with a higher concentration of caustic soda, then the zinc is extracted from the solution obtained by this basic leaching.Type: GrantFiled: October 31, 1983Date of Patent: August 19, 1986Inventor: Serge Ferlay
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Patent number: 4606763Abstract: A process for the pressure oxidation leaching of non-ferrous metal sulphidic material which comprises providing an autoclave assembly which has a series of successive compartments, the first compartment of which being substantially larger in size than each of the remaining compartments. An oxygen partial pressure is provided in the autoclave assembly in the range of from about 50 to about 2000 kPa. An aqueous slurry of the material is fed into the relatively large first compartment with resultant flow of the material through the successive smaller compartments causing the temperature in the first and successive compartments to be sufficient to produce autogeneous oxidation of the sulphidic material. The oxidized slurry from the last compartment of the series is discharged.Type: GrantFiled: March 4, 1985Date of Patent: August 19, 1986Assignee: Sherritt Gordon Mines LimitedInventor: Donald R. Weir
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Patent number: 4594102Abstract: A process for recovering cobalt and nickel values from cobalt and nickel containing sulphidic material also containing iron includes roasting the sulphidic material to produce a calcine containing water soluble cobalt and nickel sulphate, and leaching the calcine in aqueous sulphate solution under oxidizing conditions at an oxygen overpressure in the range of from about 50 kPa to about 1500 kPa and at a temperature in the range of from about 100.degree. to about 180.degree. C. to produce an iron-containing residue and a cobalt and nickel containing solution. The residue is separated from the solution, and cobalt and nickel values are recovered from the solution.Type: GrantFiled: September 15, 1983Date of Patent: June 10, 1986Assignee: Sherritt Gordon Mines LimitedInventors: Donald R. Weir, Derek E. Kerfoot, Michael E. Chalkley
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Patent number: 4572822Abstract: There is disclosed a novel method of recovering valuable metals from an industrial by-product containing copper and arsenic and at least one metal selected from among lead, zinc, iron, silver and cadmium, said method comprising leaching the by-product with sulfuric acid in an SO.sub.2 gas atmosphere at a temperature of 70.degree. C. or higher in the presence of a solid sulfide to thereby precipitate copper selectively as copper sulfide while dissolving other metal or metals in the leach solution and then separating the copper containing precipitate from the leach solution, said leach solution containing substantially no copper.Type: GrantFiled: March 8, 1984Date of Patent: February 25, 1986Assignee: Dowa Mining Co., Ltd.Inventors: Hideki Abe, Hiroshi Tanaka
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Patent number: 4568525Abstract: The invention is concerned with a method for the selective dissolution of lead in relation to zinc that is present as a sulphurized compound.The method comprises treating said compound to lixiviation with a solution containing ferrous chloride, while bubbling a gas that contains oxygen through the lixiviating solution.Type: GrantFiled: August 24, 1983Date of Patent: February 4, 1986Assignee: Societe Miniere et Metallurgique de PenarroyaInventor: Didier Beutier
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Patent number: 4562048Abstract: In the hydrometallurgical treatment of metal-bearing ores and particularly the beneficiation of iron-containing titaniferous ores wherein the ore is subjected to leaching with a dilute aqueous acid solution in a digestion zone, there is provided an improvement which comprises initiating and maintaining the mixture of ore and acid in a state of boiling. Initiation and maintenance of the mixture in a state of boiling is accomplished through the venting of the digestion zone to remove process vapors substantially in the form of water vapor. Initiation of the boiling of the mixture of ore and acid solution in the digestion zone is commenced when the temperature of the mixture and consumption of the free acid solution in said mixture have reached predetermined values. The initiation and maintenance of the mixture in a state of boiling results in an increased rate of dissolution of the contaminant values in the metal-bearing ore.Type: GrantFiled: April 30, 1984Date of Patent: December 31, 1985Assignee: Kerr-McGee Chemical CorporationInventors: Oliver W. Moles, Kenneth L. Ensley, Haywood A. Perkins
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Patent number: 4557905Abstract: Particlized mineral material, such as gold ore, silver ore, or coal, is subjected to a leaching process in a manner to maximize treatment effectiveness even when the particlized mineral material contains small fines. The material is slurried with a flocculating material and fibers, such as cellulosic fibers, fiberglass fibers, or ceramic fibers, and a liquid, and then is passed to the top of a leaching reactor. The slurry is continuously passed downwardly in the reactor while the leaching liquid, such as a cyanide solution, is passed counter-current to the slurry. Leaching liquid is removed from the top of the leaching reactor by a stilling well, and then passed through a carbon adsorber and reintroduced into the reactor. Leached slurry is passed to a continuous washing station, with spent wash liquid from the top of the washing station being utilized as a slurrying liquid for the particlized mineral material.Type: GrantFiled: September 13, 1984Date of Patent: December 10, 1985Assignee: Kamyr, Inc.Inventors: Michael I. Sherman, Carl L. Elmore, Robert J. Brison
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Patent number: 4545963Abstract: A process for separately recovering zinc and lead values from zinc and lead containing sulphidic ore which also contains iron comprises subjecting ground ore to a first flotation step to float an initial lead concentrate containing zinc and produce zinc and iron containing tailings. The zinc and iron containing tailings are subjected to a second flotation step to float an initial zinc concentrate containing iron and also produce tailings. The initial zinc concentrate is subjected to a third flotation step to float a further zinc concentrate containing iron and also produce zinc and iron containing tailings. The zinc and iron containing tailings from the third flotation step and at least a lead and zinc containing portion of the initial lead concentrate are leached in a first leach step under oxidizing conditions at a temperature in the range of from about 130.degree. to about 170.degree. C.Type: GrantFiled: September 26, 1983Date of Patent: October 8, 1985Assignee: Sherritt Gordon Mines LimitedInventors: Donald R. Weir, Ian M. Masters, Barry N. Doyle, Michael E. Chalkley
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Patent number: 4541993Abstract: In the extraction of certain non-ferrous metals from their sulfide ores by a process where these sulfides are converted to water soluble sulfates by roasting, alkali metal carbonate or bicarbonate, especially sodium carbonate, is added to the roaster feed to promote the sulfatization reaction. Ores containing copper, nickel, cobalt or zinc sulfides are concentrated by froth flotation, the concentrate mixed with carbonate or bicarbonate and roasted. The roasted product is mixed with water to separate these metals as soluble sulfates from iron compounds and other solid residue. The sulfate solution is filtered from the solids and the non ferrous metals recovered by precipitation or electrolysis.Type: GrantFiled: November 21, 1983Date of Patent: September 17, 1985Assignee: Atlantic Richfield CompanyInventor: Daniel A. Norrgran
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Patent number: 4536214Abstract: A process is described for recovering metal values from a zinc-containing complex sulphide material comprising leaching the material in a first leaching stage under non-oxidative conditions with a controlled amount of an aqueous chloride lixiviant solution containing cupric chloride in an amount which is selected so as to solubilize at least a part of the zinc in the material and to precipitate a quantity of cupric sulphide substantially equivalent on a molar basis to the zinc leached from the material, the lixiviant solution further containing sufficient of a source of chloride ions other than cupric chloride to ensure solubilization of metal chlorides present, recovering from the first leaching stage a zinc chloride-containing leach liquor, recovering metal values from said leach liquor in a metal recovery section, treating solids from the first leaching stage under oxidizing conditions in a second leaching stage with a liquor containing hydrochloric acid and metal chlorides thereby to solubilize further meType: GrantFiled: July 7, 1983Date of Patent: August 20, 1985Assignee: Duval CorporationInventors: Leonard R. Ochs, Archibald W. Fletcher, Harald Weber, David Naden
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Patent number: 4526615Abstract: The present invention is directed to heap leach processes for leaching metal values from ore. The heap is constructed with a plurality of cellular heaps formed by loading ore onto an impermeable pad having a raised berm network thereon to separate the pad surface into a plurality of reservoirs. Leach solution percolating through the ore is collected in the respective reservoirs. Additional cellular heaps may be subsequently built overlying the original cellular heaps with an impermeable barrier being placed between stacked cellular heaps to prevent overleaching of underlying cellular heaps. The effluent leach solution from the overlying cellular heap is routed to the underlying reservoir from where it is withdrawn. Use of berms on the surface of the individual cellular heaps permits pooling of leach solution thereon for enhanced leaching. An earthen dam around the heap eliminates ore sides to the heap and insulates the heap during cold weather.Type: GrantFiled: January 29, 1985Date of Patent: July 2, 1985Inventor: Paul H. Johnson
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Patent number: 4510028Abstract: A process for recovering zinc from material containing zinc ferrite includes leaching the ferrite containing material together with zinc sulphide containing material in a leach step, with the relative amounts of ferrite material and zinc sulphide material being such that the zinc present as zinc ferrite is a minor proportion of the total zinc content of the ferrite material and the zinc sulphide material. The leach step is carried out in aqueous sulphuric acid solution at elevated pressure under oxidizing conditions and at a temperature above the melting point of sulphur, with the sulphuric acid to zinc molar ratio being less than about 1.2:1, to cause dissolution of a substantial amount of zinc from the ferrite material and from the sulphide material.Type: GrantFiled: June 28, 1983Date of Patent: April 9, 1985Assignee: Sherritt Gordon Mines LimitedInventors: Gerald L. Bolton, Donald R. Weir
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Patent number: 4505744Abstract: A process for recovering zinc from zinc-containing sulphidic material which also contains iron and lead includes leaching the material under oxidizing conditions at a temperature in the range of from about 130.degree. to about 155.degree. C. in aqueous sulphuric acid solution with a stoichiometric excess of sulphuric acid relative to the zinc content of the material of from about 50 to about 100% to produce an undissolved residue containing a major proportion of the lead and a leach solution containing a major proportion of the zinc and iron. The sulphur and lead containing residue is separated from the zinc and iron containing leach solution. Elemental sulphur is physically separated from the remaining lead-containing residue, and the remaining lead-containing residue is recovered. The zinc and iron containing leach solution is treated to recover zinc by feeding the solution to another process in which zinc-containing material is treated to recover zinc and which includes an iron-precipitation step.Type: GrantFiled: June 28, 1983Date of Patent: March 19, 1985Assignee: Sherritt Gordon Mines LimitedInventors: Donald R. Weir, Ian M. Masters, Gerald L. Bolton
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Patent number: 4501721Abstract: Particlized mineral material, such as gold ore, silver ore, or coal, is subjected to a leaching process in a manner to maximize treatment effectiveness even when the particlized mineral material contains small fines. The material is slurried with a flocculating material and fibers, such as cellulosic fibers, fiberglass fibers, or ceramic fibers, and a liquid, and then is passed to the top of a leaching reactor. The slurry is continuously passed downwardly in the reactor while the leaching liquid, such as a cyanide solution, is passed counter-current to the slurry. Leaching liquid is removed from the top of the leaching reactor by a stilling well, and then passed through a carbon adsorber and reintroduced into the reactor. Leached slurry is passed to a continuous washing station being utilized as a slurrying liquid for the particlized mineral material.Type: GrantFiled: June 10, 1983Date of Patent: February 26, 1985Assignee: Kamyr, Inc.Inventors: Michael I. Sherman, Carl L. Elmore, Robert J. Brison
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Patent number: 4497778Abstract: A process of extracting metals from a material containing at least 10% by weight of pyrite and selected from the group consisting of ores containing sulphide, concentrates of such ores and mixtures of such ores and/or concentrates by microbial leaching which comprises roasting the material before the microbial leaching to convert part of the pyrite to pyrrhotite and thus remove part of the sulphur which is present as pyrite without the formation of any significant amount of metal oxide, the conversion corresponding to removal of at least 10% but not more than 50% of the sulphur present in the pyrite, and only thereafter leaching the thus roasted ore by treatment with bacteria, to extract the metals. The process is characterized by its improved efficiency in metal extraction.Type: GrantFiled: February 7, 1984Date of Patent: February 5, 1985Assignee: University College Cardiff Consultants LimitedInventor: Frederick D. Pooley
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Patent number: 4483827Abstract: The invention relates to a process for the recovery of valuable metals from sulfidic, silicate-containing raw materials by slurrying the raw material in water, by subjecting the slurry to a selective leach under atmospheric conditions and in an acidic milieu, and by separating the valuable-metal containing solution from the solid leach residue.When the leach is carried out by introducing an oxygen-bearing gas into the slurry which contains finely-divided sulfide and carbon, the acidity of the slurry drops in a controlled manner so that a high efficiency of oxygen, and a high selectivity of the leach as regards valuable metals, are obtained. Owing to the presence of carbon the oxygen is reduced very easily and so oxygen efficiency is high and the rate of dissolving of the valuable metals increases in the slurry mixture.Type: GrantFiled: July 8, 1982Date of Patent: November 20, 1984Assignee: Outokumpu OyInventor: Seppo O. Heimala
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Patent number: 4482377Abstract: Zinc is separated from a zinc-copper alloy, in particular, brass scrap, by reacting the alloy with an aqueous alkali metal bisulfate to dissolve zinc selectively with respect to copper. Zinc is recovered from the resulting solution by precipitation in the form of an insoluble zinc compound, namely, zinc carbonate or zinc hydroxide.Type: GrantFiled: April 15, 1983Date of Patent: November 13, 1984Assignee: Chempro CorporationInventor: Sidney M. Heins
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Patent number: 4457812Abstract: A process for separating inorganic substances involving their abstraction from a mixture with near-supercritical inorganic fluids. One or more inorganic substances are abstracted and then separatively recovered by retrograde condensations. The process particularly is applicable with mixtures obtained from the chlorination of metalliferous ores and may be conjoined to many ancillary metal abstraction processes such as volatilizations, distillations or electrolyses.Type: GrantFiled: July 18, 1983Date of Patent: July 3, 1984Assignee: Kerr-McGee Chemical CorporationInventor: Theodore A. Rado
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Patent number: 4443253Abstract: A process for recovering zinc from zinc-containing sulphidic material also containing iron and from zinc oxide containing material. Zinc-containing sulphidic material is leached under oxidizing conditions at a temperature in the range of from about 130.degree. to about 170.degree. C. in aqueous sulphuric acid solution with an initial stoichiometric excess of sulphuric acid relative to the zinc content of the sulphidic material to form a leach slurry containing dissolved zinc and iron. The leach step is continued until a substantial amount of zinc has been dissolved from the sulphidic material. Zinc oxide containing material is then added to the leach slurry to raise the pH of the slurry to a value in the range of from about 4.5 to about 5.5 to precipitate dissolved iron and form an iron-containing residue and a relatively iron-free leach solution. The residue is separated from the leach solution, and the leach solution is treated to recover zinc.Type: GrantFiled: September 14, 1982Date of Patent: April 17, 1984Assignee: Sherritt Gordon Mines LimitedInventors: Donald R. Weir, Ian M. Masters
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Patent number: 4440569Abstract: A process for recovering zinc from zinc containing sulphidic material which also contains iron together with lead and/or silver includes leaching the material under oxidizing conditions at a temperature in the range of from about 130.degree. to about 170.degree. C. in aqueous sulphuric acid solution with a stoichiometric excess of sulphuric acid relative to the zinc content of the material of from about 40 to about 100% to produce an undissolved residue containing a major proportion of lead and/or silver and a leach solution containing a major proportion of the zinc and iron. The residue is separated from the leach solution and treated to recover lead and/or silver values. The leach solution is treated to recover zinc by feeding the solution to another process in which zinc-containing material is treated to recover zinc and which includes an iron-precipitation step.Type: GrantFiled: February 22, 1983Date of Patent: April 3, 1984Assignee: Sherritt Gordon Mines LimitedInventors: Donald R. Weir, Ian M. Master
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Patent number: 4431613Abstract: A method of treating sulphidic mattes containing from 5% to 60% iron; from 15% to 40% sulphur together with soluble non-ferrous metals such as copper, cobalt, nickel and zinc and also optionally insoluble non-ferrous metals which term includes platinum group metals gold and silver by a leaching process to effect substantial separation of the non-ferrous metals from iron as well as from insoluble residue material. The matte is contacted in a finely subdivided form with sulphate in acid medium at a temperature of from 70.degree. C. to 120.degree. C. and an oxygen partial pressure of from 50kPa to 1,000kPa. The quantity of sulphate present is at least the stoichiometric amount required for dissolving the soluble non-ferrous metals present but is limited to ensure that a substantial proportion of iron which dissolves simultaneously with the soluble non-ferrous metals precipitates out as it is replaced by dissolving non-ferrous metals.Type: GrantFiled: October 12, 1982Date of Patent: February 14, 1984Assignee: National Institute for MetallurgyInventor: Bernard Verbaan
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Patent number: 4415540Abstract: The specification discloses a method for recovering non-ferrous metals such as zinc or copper iron from their concentrates, ores or any other metal containing materials into a solution containing these non-ferrous metals as sulphates and a minimal amount of dissolved iron. The resultant solution is suited without or with minimum pre-purification treatment for conventional electrowinning processes to recover such non-ferrous metals with less difficulties than the previous methods involving complex iron-removal processing. There is disclosed a method for recovering at least one non-ferrous metal soluble in sulphuric acid from a strong sulphuric acid solution containing said metal and iron as sulphates, said method comprising the following consecutive steps:subjecting said solution in a sub-divided form to thermal decomposition in a fluidized bed reactor at a temperature of from 600.degree. to 750.degree. C.Type: GrantFiled: February 8, 1982Date of Patent: November 15, 1983Assignee: Provincial Holdings Ltd.Inventors: Igor A. E. Wilkomirsky, Roy S. Boorman, Robert S. Salter
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Patent number: 4410496Abstract: Metal values, such as copper, lead and zinc, are recovered from complex sulfides, e.g., ores or smelter flue dusts, by means of aqueous leaching in the presence of oxygen and CaCl.sub.2 or BaCl.sub.2 at elevated temperature.Type: GrantFiled: May 7, 1982Date of Patent: October 18, 1983Assignee: The United States of America as represented by the Secretary of the InteriorInventors: Gary A. Smyres, Philip R. Haskett
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Patent number: 4385038Abstract: A process is disclosed for the recovery of lead, silver and gold from the iron-bearing residue of an electrolytic zinc process by froth-flotating a slurry of the iron-bearing residue in the presence of a sulfidic collector agent in order to froth-flotate the sulfides and to separate them from the iron-bearing residue. The iron-bearing residue is sulfidized selectively in order to convert the lead, silver and possibly gold substantially quantitatively to sulfides before the iron-bearing residue is froth-flotated.Type: GrantFiled: September 29, 1981Date of Patent: May 24, 1983Assignee: Outokumpu OyInventors: Jussi K. Rastas, Kaarlo M. J. Saari, Vaino V. H. Hintikka, Jaakko O. Leppinen, Aimo E. Jarvinen
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Patent number: 4383979Abstract: Zinc, copper and cadmium are recovered from their ferrites by subjecting the ferrites to a sulfuric acid bearing solution in the presence of potassium, sodium or ammonium ions under atmospheric conditions at 80.degree.-105.degree. C. to precipitate the iron present in the ferrites as jarosite, separating at least a portion of the jarosite-bearing solid material from the solution before recycling the solution to a neutral leach, from which a copper and cadmium bearing solution is recovered and to which acid and calcine are also fed, feeding the solid obtained from the neutral leach to the said ferrite treatment stage classifying the solid obtained from the neutral leach into a finer and coarser fraction, feeding the finer fraction to the ferrite treatment stage, comminuting the coarser fraction by grinding, leaching or milling and recycling the comminuted fraction to the process.Type: GrantFiled: August 26, 1980Date of Patent: May 17, 1983Assignee: Outokumpu OyInventors: Jussi K. Rastas, Lars-Goran Bjorkqvist, Raija-Leena Gisler, Simo S. Liukkonen
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Patent number: 4381288Abstract: A process is provided for treating brine sludge to render it suitable for ecologically safe disposal by removing therefrom leachable mercury impurities. The process comprises dewatering the sludge and conveying the dewatered sludge through a series of water washings to remove therefrom leachable mercury to render it suitable for land fill disposal.Type: GrantFiled: October 15, 1981Date of Patent: April 26, 1983Assignee: Stauffer Chemical CompanyInventors: Samuel Weiss, Andrew R. Lechuga
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Patent number: 4366127Abstract: The impure jarosite residue of an electrolytic zinc process is leached in a sulfuric-acid-bearing solution in order to produce a leach residue which contains lead, silver and gold and a ferrisulfate-bearing solution and to separate them from each other, whereafter the leach residue is sulfidized and froth-flotated in order to recover a combined concentrate which contains lead, silver and gold, and the ferrisulfate-bearing solution is fed to a ferritic treatment stage, in which ferrisulfate and ferrites react in the presence of ions of alkali and ammonium at 80.degree.-105.degree. C. and form pure jarosite and zinc sulfate.Type: GrantFiled: September 29, 1981Date of Patent: December 28, 1982Assignee: Outokumpu OyInventors: Jussi K. Rastas, Jens R. Nyberg
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Patent number: 4364775Abstract: A scrubber system for removal and recovery of mercury from plated solid substrates comprising a solution of an alkali metal and ammonium dichromate or chromate salts and nitric acid, said salts and acid being in a weight ratio of about 0.2 to 200. A process for removing mercury from cartridge casings and live ammunition utilizing the oxidative scrubber system is also disclosed.Type: GrantFiled: June 19, 1981Date of Patent: December 21, 1982Assignee: The United States of America as represented by the Secretary of the ArmyInventor: John A. Starkovich
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Patent number: 4362702Abstract: A hydrometallurgical process for the treatment of a raw material which contains oxides and ferrites of zinc, copper and cadmium is disclosed, wherein the raw material is neutral leached by means of a sulfuric-acid-bearing solution to leach the oxides without substantial dissolving of the ferrites, a ferrite-bearing residue is separated, and a sulfuric-acid-bearing or ferrisulfate-bearing solution is mixed with the residue in order to leach the ferrite and to precipitate the iron in the form of jarosite in the presence of alkali or ammonium ions under atmospheric conditions at 80.degree.-105.degree. C., and the solid phase is separated from the solution.Type: GrantFiled: September 29, 1981Date of Patent: December 7, 1982Assignee: Outokumpu OyInventors: Jussi K. Rastas, Jens R. Nyberg, Kauko J. Karpale, Lars-Goran Bjorkqvist
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Patent number: 4360500Abstract: Uranium ore is crushed and formed into a slurry. The slurry is pumped into a leaching tank and classified by a sparge tube projecting water at teeter velocity at the bottom of the ore bed. Thereafter, a second ore bed is pumped by the slurry into the tank and the second bed classified. This is repeated until there are four or five ore beds in the tank.Thereafter, the ore is leached by passing liquid up from the bottom of the tank at velocities less than teeter velocities so that the bed remains classified.After leaching, the ore is formed into a slurry and the slurry pumped from the tanks to disposal.Type: GrantFiled: September 12, 1977Date of Patent: November 23, 1982Inventor: Anderson B. Fly
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Patent number: 4355005Abstract: A process for the treatment of a raw material which contains oxides and ferrites of zinc, copper and cadmium is disclosed, in which the raw material is neutral leached with a sulfuric-acid-bearing solution in order to leach the oxide without substantial dissolving of ferrite, the ferrite-bearing residue is separated, and a sulfuric-acid-bearing or ferrisulfate-bearing solution is mixed with the residue in order to leach the ferrite and to precipitate the iron as jarosite in the presence of alkali ions or ammonium ions under atmospheric conditions at 80.degree.-105.degree. C., the sulfuric-acid-bearing or ferrisulfate-bearing solution being added to the ferrite-bearing residue in such an amount that approximately 50-60% of the ferrite dissolves and its iron precipitates as jarosite, the solid phase is dried and heated to so high a temperature that the zinc of the solid phase is converted to zinc sulfate and its iron to hematite according to the following reaction:(8) 3ZnFe.sub.2 O.sub.4(s) +2A[Fe.sub.3 (SO.Type: GrantFiled: September 29, 1981Date of Patent: October 19, 1982Assignee: Outokumpu OyInventors: Jussi K. Rastas, Pekka J. Saikkonen, Risto J. Honkala
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Patent number: 4355009Abstract: A hydrometallurgical process is provided for separative treatment of zinc-bearing metallurgical flue dust containing significant amounts of lead, chlorine, and iron. The process is especially suited for extraction of zinc sulfate from blast furnace white dust resulting in the smelting of secondary copper. According to the process, the flue dust is leached in sulfuric acid solution for substantially complete dissolution of soluble constituents, notably zinc, leaving insoluble residue consisting principally of lead oxide. At completion of leaching, pH is selectively adjusted corresponding to the desired extent of subsequent chloride removal. Second, the loaded leach solution is treated for chloride removal wherein chloride ion concentration is substantially and selectively reduced by precipitation of cuprous chloride, cuprous ions being provided by pH regulated reduction of cupric ions.Type: GrantFiled: May 29, 1980Date of Patent: October 19, 1982Assignee: Southwire CompanyInventor: Maxson L. Stewart
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Patent number: 4346062Abstract: A process is disclosed for recovering zinc from a material containing zinc sulfide. The zinc sulfide-containing material is chlorinated in an aqueous medium to form zinc chloride and elemental sulfur. A water-immiscible solvent (preferably inert) for the sulfur is added to the aqueous chlorinating solution during the chlorination process. The aqueous solution which contains zinc values is separated from the water-immiscible solvent containing sulfur. The zinc values can be recovered from the aqueous layer.Type: GrantFiled: February 13, 1981Date of Patent: August 24, 1982Assignee: Occidental Research CorporationInventor: Robert W. Au
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Patent number: 4343773Abstract: A novel process for enhancing the leaching rate of a mineral wherein the mineral is characterized by the tendency to form a reaction product layer during leaching. A suitable particulate modifier such as carbon is mixed with the mineral prior to leaching and selectively alters the characteristics of the reaction product layer. The process is particularly useful for leaching chalcopyrite, sphalerite and galena.Type: GrantFiled: January 29, 1981Date of Patent: August 10, 1982Assignee: University of Utah Research FoundationInventors: Jan D. Miller, George Simkovich
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Patent number: 4337128Abstract: A method of leaching of metal sulphide-containing material is disclosed. The metal sulphides can be iron, copper, lead, silver, mercury and/or zinc. The leaching is effected by means of chloride-containing solutions through red-ox reaction. The metal sulphide-containing material is reacted with a solution which consists chiefly of cupric chloride and ferric chloride.Type: GrantFiled: April 16, 1981Date of Patent: June 29, 1982Assignees: Elkem a/s, Falconbridge Nikkelverk A/S, Falconbridge Nickel Mines, Ltd., The Superior Oil CompanyInventors: Carl Haakonsen, Thomas Thomassen
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Patent number: 4332777Abstract: Process and apparatus for hydrometallurgical treatment of metallurgical dust by acid leaching followed by a solid-liquid separation. The invention is characterized in that the leaching phase is effected by moderate acid attack (pH at the end of the reaction about 4 or 5) and in which a supplementary solid-solid separation stage is provided, before the solid-liquid separation or after. The invention is applicable to all dusts resulting from treatment of metals, notably ironworking dusts, and particularly those formed in blast furnaces so as to permit the separation and recovery of useful elements contained therein, such as iron, zinc and lead.Type: GrantFiled: June 6, 1980Date of Patent: June 1, 1982Assignee: Institut de Recherches de la Siderurgie FrancaiseInventor: Richard Pazdej
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Patent number: 4331635Abstract: Copper, nickel and zinc are recovered from sulfide minerals or concentrates thereof by leaching with ammonia at or near atmospheric pressure. A slurry of such minerals or concentrates in an aqueous solution containing free ammonia is passed into a closed leaching vessel or a series of such vessels into which oxygen is admitted. The slurry in such vessel or vessels is mechanically agitated with a vigor input of at least 0.05 horsepower per cubic foot and preferably while recirculating oxygen from above the slurry to well below its surface. The temperature of the slurry is maintained between 50.degree. and 100.degree. C. or up to the boiling temperature at the prevailing pressure, and the pH preferably is in the range from 9 to 11. Solids separated from the leach solution at the conclusion of such leaching operation may be releached for additional copper recovery by a similar leaching procedure in one or a series of leaching vessels.Type: GrantFiled: April 13, 1978Date of Patent: May 25, 1982Assignee: Atlantic Richfield CompanyInventors: Nathaniel Arbiter, Martin C. Kuhn