Carbonating Patents (Class 423/165)
  • Patent number: 7744761
    Abstract: Desalination methods that include carbonate compound precipitation are provided. In certain embodiments, feed water is subjected to carbonate compound precipitation conditions prior to desalination. In certain embodiments, desalination waste brine is subjected to carbonate compound precipitation conditions. In yet other embodiments, both feed water and waste brine are subjected to carbonate compound precipitation conditions. Aspects of embodiments of the invention include carbon dioxide sequestration. Embodiments of the invention further employ a precipitate product of the carbonate compound precipitation conditions as a building material, e.g., a cement. Also provided are systems configured for use in methods of the invention.
    Type: Grant
    Filed: June 27, 2008
    Date of Patent: June 29, 2010
    Assignee: Calera Corporation
    Inventors: Brent R. Constantz, Kasra Farsad, Miguel Fernandez
  • Patent number: 7735274
    Abstract: Hydraulic cement compositions that include a carbonate compound composition, e.g., a salt-water derived carbonate compound composition containing crystalline and/or amorphous carbonate compounds, are provided. Also provided are methods of making and using the hydraulic cements, as well as settable compositions, such as concretes and mortars, prepared therefrom. The cements and compositions produced therefrom find use in a variety of applications, including use in a variety of building materials and building applications.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: June 15, 2010
    Assignee: Calera Corporation
    Inventors: Brent R. Constantz, Cecily Ryan, Laurence Clodic
  • Patent number: 7731921
    Abstract: A process for sequestration of carbon dioxide comprising the following steps: (a) dispersing solid waste material comprising calcium oxide and a calcium-comprising mixed oxide in water to dissolve at least part of the calcium oxide and to form calcium oxide-depleted solid waste material in a calcium hydroxide solution; (b) separating the calcium hydroxide solution from the calcium oxide-depleted solid waste material; (c) converting the calcium hydroxide in the separated calcium hydroxide solution in precipitated calcium carbonate; and (d) contacting an aqueous slurry of the calcium oxide-depleted solid waste material with carbon dioxide for mineral carbonation of the carbon dioxide to form carbonated solid waste material.
    Type: Grant
    Filed: December 18, 2006
    Date of Patent: June 8, 2010
    Assignee: Shell Oil Company
    Inventors: Jacobus Johannes Cornelis Geerlings, Gerardus Antonius Franciscus Van Mossel, Bernardus Cornelis Maria In' T Veen
  • Patent number: 7722842
    Abstract: A method for mineral sequestration of pollutant gases resulting from the combustion of carbon-based fuels such as carbon and sulfur dioxides is provided and includes, providing a particulate magnesium-containing mineral and exposing the magnesium-containing mineral to a weak acid to dissolve magnesium from the mineral and form a magnesium-containing solution. The surface of the particulate magnesium-containing mineral is physically activated to expose and dissolve additional magnesium into the solution. Pollutant gases such as carbon dioxide are mixed with the magnesium-containing solution. When the pH of the magnesium-containing solution is increased, solid magnesium carbonate is formed.
    Type: Grant
    Filed: December 30, 2004
    Date of Patent: May 25, 2010
    Assignee: The Ohio State University
    Inventors: Ah-Hyung Park, Liang-Shih Fan
  • Patent number: 7708973
    Abstract: Process for the production of precipitated calcium carbonate particles, structured at the nanoscale, by carbonation of milk of lime in the presence of a crystallization controller selected from the following list: polyaspartic acid, dioctyl sodium sulphosuccinate, polyacrylic acid, the molecular weight of which is between 500 and 15 000, and citric acid. When the crystallization controller is citric acid, its concentration in the milk of lime is between 5 and 15%.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: May 4, 2010
    Assignee: Solvay (Societe Anonyme)
    Inventors: Claude Vogels, Karine Cavalier, Didier Sy, Roberto Rosa
  • Patent number: 7682589
    Abstract: Method for industrial manufacture of pure MgCO3 comprising providing an olivine containing species of rock, to comminute the olivine containing species of rock to increase its surface, to contact the comminuted olivine containing species of rock with water and CO2. The process is conducted in at least two steps, namely a first step (R1) at a first pH where a dissolving reacting as represented the equation: Mg2SiO4(S)+4H+=2Mg2++SiO2(aq)+2H2O, takes place. Then a precipitation takes place in the second step (R2) at a higher pH as represented by the equations: Mg2++HCO3?=MgCO3(S)+H+, and Mg2++CO32?=MgCO3(S), the presence of HCO3? and H+ ions mainly provided by the reaction between CO2 and water.
    Type: Grant
    Filed: November 23, 2006
    Date of Patent: March 23, 2010
    Assignee: Institutt for Energiteknikk
    Inventors: Oddvar Gorset, Harald Johansen, Jan Kihle, Ingrid Anne Munz, Arne Raaheim
  • Patent number: 7638109
    Abstract: A process for the production and recovery of crystalline sodium sesquicarbonate and of crystalline sodium carbonate monohydrate from aqueous liquors containing sodium carbonate and sodium bicarbonate. The crystalline products may optionally be heated or calcined to produce soda ash. The process is particularly suited for the recovery of soda ash from aqueous minewater streams obtained from solution mining of subterranean trona ore deposits.
    Type: Grant
    Filed: December 18, 2006
    Date of Patent: December 29, 2009
    Assignee: FMC Corporation
    Inventor: William C. Copenhafer
  • Patent number: 7501107
    Abstract: Process for the production of precipitated calcium carbonate particles, structured at the nanoscale, by carbonation of milk of lime in the presence of a crystallization controller selected from the following list: polyaspartic acid, dioctyl sodium sulphosuccinate, polyacrylic acid, the molecular weight of which is between 500 and 15 000, and citric acid. When the crystallization controller is citric acid, its concentration in the milk of lime is between 5 and 15%.
    Type: Grant
    Filed: July 2, 2002
    Date of Patent: March 10, 2009
    Assignee: Solvay (Societe Anonyme)
    Inventors: Claude Vogels, Karine Cavalier, Didier Sy, Roberto Rosa
  • Patent number: 7455763
    Abstract: A recycling process for the demetalization of hydrocarbon oil comprises recycling the following steps: a demetalizing composition for hydrocarbon oil or an aqueous solution thereof is sufficiently mixed with hydrocarbon oil in a desired proportion, and the resultant mixture is subjected to a conventional electrically desalting process to obtain a demetalized hydrocarbon oil and an aqueous desalted solution containing the desalted metal salts; the aqueous desalted solution containing the metal salts is then sufficiently mixed with a precipitating agent in a desired proportion and is subjected to a displacement reaction, and an aqueous solution containing the demetalizing composition is recovered by separating out the residue of the metal salts produced in the displacement reaction, which is poorly soluble or insoluble in water, with a solid-liquid separator; and the recovered aqueous solution containing the demetalizing composition for hydrocarbon oil, which meets the requirements for metal ions in demetalized
    Type: Grant
    Filed: June 2, 2004
    Date of Patent: November 25, 2008
    Assignee: Karamay Jinshan Petrochemical Limited Company
    Inventors: Lailong Luo, Chunge Niu, Shuyan Yu, Zhongting Ma, Xiangsheng Meng, Bo Ouyang, Yun Han
  • Patent number: 7300539
    Abstract: A method of treating solid containing material derived from effluent or sludge from a plant for deinking paper, the material containing calcium in the form of one or more insoluble calcium compounds, the method including the steps of treating the material with an acid to cause dissolution of the calcium thereby forming a calcium ion-containing solution in which insoluble solids are suspended, separating the solution from the insoluble solids and incinerating the separated solids. The solution containing calcium ions may be treated by adding one or more reagents to form a calcium compound precipitate, eg calcium carbonate. The particulate solids produced following the incineration step and following the precipitate formation may be employed as pigments or fillers in paper making or paper coating.
    Type: Grant
    Filed: November 21, 2002
    Date of Patent: November 27, 2007
    Assignee: Imerys Minerals Limited
    Inventor: Jonathan Stuart Phipps
  • Patent number: 7238331
    Abstract: The present invention discloses a process for producing nano-powders and powders of nano-particle loose aggregate, which includes: (a) providing at least two reactant solutions A and B capable of rapidly reacting to form deposits; (b) supplying the at least two reactant solutions A and B at least at the reaction temperature into a mixing and reaction precipitator respectively, in which mixing reaction and precipitation are continuously carried out in sequence, the mixing and reaction precipitator being selected from at least one of a tubular ejection mixing reactor, a tubular static mixing reactor and an atomization mixing reactor; and (c) treating the deposit-containing slurry continuously discharged from the mixing reaction precipitator.
    Type: Grant
    Filed: July 26, 2002
    Date of Patent: July 3, 2007
    Assignee: Anshan University of Science and Technology
    Inventors: Yingyan Zhou, Shoushan Gao, Kaiming Wang, Chuangeng Wen, Xiaoqi Li
  • Patent number: 7179437
    Abstract: Feeding device for feeding burned lime to a reaction vessel for causticizing a soda liquor to caustic soda. The feeding device, in its upper part, comprises an inlet for a slurry of the burned lime and the soda liquor for formation of said slurry inside said feeding device. The system further comprises a tall and slender feed vessel having a lower part having an outlet defined therein for the slurry. The outlet, via a pump, is operatively connected to the reaction vessel. The process and the feeding system utilize the feeding device, in which process the slurry is created of the burned lime and a first part of the soda liquor, a second part being preheated before addition to the slurry, whereafter slaking and causticizing reactions are completed under elevated temperature and pressure.
    Type: Grant
    Filed: May 6, 2003
    Date of Patent: February 20, 2007
    Assignee: Kvaerner Pulping AB
    Inventors: Lennart Westerberg, George W. Bearry, Patrik Lownertz, Don Parker
  • Patent number: 7157063
    Abstract: Process wherein the vanadium present in the chromium ore chromite is recovered as vanadium pentoxide during the course of the fusion of the chromium ore with alkali and its work-up to produce sodium chromate solution and sodium dichromate.
    Type: Grant
    Filed: April 1, 2003
    Date of Patent: January 2, 2007
    Assignee: Bayer Aktiengesellschaft
    Inventors: Rainer Weber, Hans-Dieter Block, Michael Batz, Jost Halstenberg, Michael Lumm, Roland-Luiz Roth, Dawie Van Der Merre
  • Patent number: 7135157
    Abstract: A process for the preparation of platy precipitated calcium carbonate comprising the steps of providing a suspension of calcium hydroxide, carbonating the suspension of calcium hydroxide, adding a polyacrylate to the suspension prior to the completion of carbonation to precipitate platy calcium carbonate. Also provided are a paper that is filled and a paper that is coated using the platy precipitated calcium carbonate according to the present invention.
    Type: Grant
    Filed: June 6, 2003
    Date of Patent: November 14, 2006
    Assignee: Specialty Minerals (Michigan) Inc.
    Inventor: Harry John Huhn, III
  • Patent number: 7128887
    Abstract: A process for the preparation of platy PCC comprising the steps of providing a suspension of calcium hydroxide, carbonating the suspension of calcium hydroxide, adding a condensed phosphate to the suspension prior to the completion of carbonation to precipitate platy calcium carbonate. A paper that is filled is also provided and a paper that is coated and a polymer that is filled are envisioned that use the platy PCC according to the present invention.
    Type: Grant
    Filed: May 29, 2003
    Date of Patent: October 31, 2006
    Assignee: Specialty Minerals (Michigan) Inc.
    Inventor: Harry John Huhn, III
  • Patent number: 6989142
    Abstract: An abrasive precipitated calcium carbonate is provided that provides excellent cleaning properties without being excessively abrasive or damaging to gums or tooth surfaces. The abrasive, precipitated calcium carbonate has a primary particle size of about 1 ?m to about 4 ?m, and an aggregate size of about 3 ?m to about 10 ?m. Also disclosed is a method for forming calcium carbonate comprising the steps of: providing a reaction medium; introducing carbon dioxide and the calcium hydroxide slurry simultaneously into a reaction medium to form calcium carbonate while maintaining constant pH during calcium carbonate precipitation; and optionally drying the calcium carbonate slurry to form a dried calcium carbonate product. Also disclosed is a dentifrice containing the aforementioned abrasive, precipitated calcium, and one or more ingredients selected from the group consisting of humectants, thickening agents, binders, gums, stabilizing agents, antibacterial agents, fluorides, sweeteners, and surfactants.
    Type: Grant
    Filed: February 13, 2003
    Date of Patent: January 24, 2006
    Assignee: J. M. Huber Corporation
    Inventors: Sung-Tsuen Liu, Michel J. Martin, William C. Fultz, Patrick D. McGill
  • Patent number: 6814947
    Abstract: The invention relates to the production of calcium compounds containing water of crystallization by means of a chemical reaction between an aqueous alkaline sodium aluminate solution and solid or dissolved or suspended calcium (hydr)-oxide in the presence of carbon dioxide or carbonate; and to the use of these compounds. The resulting precipitate is separated by sedimentation, dehydration, drying and/or clacination and/or grinding or suspending the resulting filter cake and reacted with at least one mineral acid and/or at least one salt of the same. The resulting precipitate, which contains water of crystallization, is separated by sedimentation, dehydration, drying and/or grinding.
    Type: Grant
    Filed: November 29, 2001
    Date of Patent: November 9, 2004
    Assignee: Rethmann Lippewerk GmbH
    Inventors: Josef Lehmkuhl, Ansgar Fendel, Hubert Bings
  • Patent number: 6811704
    Abstract: The present disclosure relates to a method for removing anions such as nitrate ion, sulfate ion, chloride ion, and phosphate ion existing in underground water, surface water or waste water. The method involves adding alumina cement and a calcium compound to the water containing the anion followed by applying an electric field thereto, thereby forming a chemical precipitate which is an insoluble complex salt. The disclosure also relates to a continuous process for removing the anion by continuously performing the above method for removing anions.
    Type: Grant
    Filed: October 22, 2002
    Date of Patent: November 2, 2004
    Assignee: Korea Institute of Science and Technology
    Inventors: Young-Sang Cho, Jae-Ik Kim, Jae-Chun Oh, Jin-Seong Yoon
  • Patent number: 6800260
    Abstract: Processes for treating iron containing waste streams are provided. According to these processes, metal-containing compounds, particularly iron oxides are produced. These methods may, for example, be used in the processing of the waste streams from the chlorination of titanium-bearing raw materials and involve the use of certain combinations of neutralization and precipitation steps.
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: October 5, 2004
    Assignee: Millennium Inorganic Chemicals, Inc.
    Inventors: Peter Carter, Christopher John Davis, Michael Robinson, Kirit Talati
  • Patent number: 6749825
    Abstract: Mesoporous metal carbonate structures are formed by providing a solution containing a non-ionic surfactant and a calcium acetate salt, adding sufficient base to react with the acidic byproducts to be formed by the addition of carbon dioxide, and adding carbon dioxide, thereby forming a mesoporous metal carbonate structure containing the metal from said metal salt.
    Type: Grant
    Filed: May 2, 2002
    Date of Patent: June 15, 2004
    Assignee: Battelle Memorial Institute
    Inventors: Glen Fryxell, Jun Liu, Thomas S. Zemanian
  • Patent number: 6692710
    Abstract: The present invention provides methods for the isolation and production of magnesium products from leaching of laterite material with acid. A magnesium compound is formed by downstream treatment of a leach stream after at least one of nickel or cobalt have been brought into solution. Magnesite is then obtained by adding at least one of alkali metal or alkaline earth metal carbonate to the leach stream. The magnesite may be converted into magnesium chloride by adding an acid, such as HCL.
    Type: Grant
    Filed: March 22, 2001
    Date of Patent: February 17, 2004
    Assignee: Crew Development Corporation
    Inventor: Brian J. Ballou
  • Patent number: 6645458
    Abstract: Process for the manufacture of an aqueous sodium chloride solution, according to which a solid material comprising sodium chloride and heavy metals is dispersed in water, the aqueous medium thus obtained is alkalinized so as to precipitate the heavy metals in the form of metal hydroxides, calcium carbonate is coprecipitated with the metal hydroxides in the aqueous medium and the aqueous medium is then subjected to mechanical clarification.
    Type: Grant
    Filed: July 25, 2001
    Date of Patent: November 11, 2003
    Assignee: Solvay (Societe Anonyme)
    Inventor: Cédric Humblot
  • Patent number: 6592837
    Abstract: Ground calcium carbonate compositions having narrow particle size distributions and a method for producing the compositions. The method involves forming a substantially dispersant-free calcium carbonate suspension, wet-grinding the suspension, and aging the suspension. The method does not require the use of classification equipment and the aging process does not require heating.
    Type: Grant
    Filed: April 20, 2001
    Date of Patent: July 15, 2003
    Assignee: CarboMinerals
    Inventors: Charles B. Denholm, H. Larry Williams, Robert E. Hardy
  • Publication number: 20030053946
    Abstract: A method for obtaining particulate calcium carbonate having an average particle size less than about 12 microns is provided. The method includes the steps of (1) withdrawing from a pulp mill a mixture containing calcium carbonate; (2) treating the mixture to remove contaminants contained in the mixture to produce a treated mixture containing calcium carbonate and further having a chemical composition and/or purity which substantially inhibits the fusing together of calcium carbonate particulates; (3) recovering from the treated mixture particulate calcium carbonate having an average particle size less than about 12 microns. The calcium carbonate produced has a high surface area to volume ratio and is therefore highly reactive and suitable for numerous applications such as in the treatment of soil, filler paper production, paint production, and contaminant containment in coal stack emission assemblies.
    Type: Application
    Filed: October 24, 2002
    Publication date: March 20, 2003
    Inventors: Gary Allen Olsen, John Carl Stuever, Susan Candace Stuever
  • Patent number: 6497850
    Abstract: Methods and apparatus for the production of low sodium lithium carbonate and lithium chloride from a brine concentrated to about 6.0 wt % lithium are disclosed. Methods and apparatus for direct recovery of technical grade lithium chloride from the concentrated brine are also disclosed.
    Type: Grant
    Filed: November 7, 2000
    Date of Patent: December 24, 2002
    Assignee: Chemetall Foote Corporation
    Inventors: Daniel Alfred Boryta, Teresita Frianeza Kullberg, Anthony Michael Thurston
  • Patent number: 6479029
    Abstract: The invention concerns a micronized alkaline earth metal carbonate prepared with or without the use of an agent preventing crystal growth, and a process for its preparation and use. The prepared micronized calcium carbonate, barium carbonate with a BET surface area ranging from 3 to 30 m2/g or strontium carbonate with a BET surface area ranging from 3 to 50 m2/g is suitable in particular for preparing capacitors, thermistors and other oxide ceramic electrical components containing calcium oxide, barium oxide or strontium oxide, and high-temperature superconductors. Ammonium salts or alkylammonium salts of carboxylic acids having a total of between 3 and 12 carbon atoms and at least two COOH groups or at least two OH groups, e.g. salts of maleic acid or nitric acid, are used as agents preventing crystal growth.
    Type: Grant
    Filed: June 3, 1998
    Date of Patent: November 12, 2002
    Assignee: Solvay Barium Strontium GmbH
    Inventors: Norbert Mingels, Karl Koehler, Jai Won Park, Hans Gabel
  • Patent number: 6425973
    Abstract: A method of treating solid containing material derived from effluent or sludge from a plant for de-inking paper, the material containing calcium in the form of one or more insoluble calcium compounds, the method including the steps of treating the material with an acid to cause dissolution of the calcium thereby forming a calcium ion-containing solution in which insoluble solids are suspended, separating the solution from the insoluble solids and incinerating the separated solids. The solution containing calcium ions may be treated by adding one or more reagents to form a calcium compound precipitate, eg calcium carbonate. The particulate solids produced following the incineration step and following the precipitate formation may be employed as pigments or fillers in paper making or paper coating.
    Type: Grant
    Filed: November 22, 2000
    Date of Patent: July 30, 2002
    Assignee: Imerys Minerals Limited
    Inventor: Jonathan Stuart Phipps
  • Patent number: 6294143
    Abstract: A product and a process for the preparation of discrete calcium carbonate particles that result from preparing an aqueous calcium carbonate slurry containing carbohydrates, carbonating the aqueous calcium carbonate slurry while maintaining the selected starting carbonation temperature. The product of the present invention is discrete particles of calcium carbonate which are especially useful in paints, plastics, paper coating, paper filling, and because of the purity level of the calcium carbonate particle may be used in cosmetics, pharmaceuticals and food applications.
    Type: Grant
    Filed: March 24, 1998
    Date of Patent: September 25, 2001
    Assignee: Minerals Technologies Inc.
    Inventors: Donald Richard Deutsch, Kenneth James Wise
  • Patent number: 6280630
    Abstract: This invention relates to a process for removing sulphates and calcium from a water stream which includes the steps of: combining the water stream and an amount of amorphous aluminum trihydroxide (Al(OH)3); allowing the formation of ettringite (3CaO.Al2O3.3CaSO4.31/32H2O) as a precipitate; and removing the precipitated ettringite from the water stream.
    Type: Grant
    Filed: March 8, 2000
    Date of Patent: August 28, 2001
    Assignee: Mintek
    Inventor: James Ian Ramsay
  • Patent number: 6267800
    Abstract: A process for producing cobalt metal powder from nickel-cobalt sulphides wherein said nickel-cobalt sulphides are leached in an ammoniacal ammonium sulphate solution under an elevated pressure of an oxygen bearing gas, at a temperature of at least 80° C., with an effective ammonia to metals mole ratio in the range of 5:1 to 6.5:1 to oxidize the nickel and cobalt sulphides to sulphates, and to produce an ammoniacal leach liquor in which dissolved cobalt is predominantly in the (III) oxidation state, and an ammoniacal ammonium sulphate leach residue containing a cobalt (III) hexammine sulphate-calcium sulphate double salt.
    Type: Grant
    Filed: April 11, 2000
    Date of Patent: July 31, 2001
    Assignee: Sherritt International Corporation
    Inventor: Gavin Kerry Wyllie Freeman
  • Patent number: 6264904
    Abstract: There is provided a process for the recovery of cobalt as cobalt (III) hexammine sulphate, comprising adding an effective amount of a calcium sulphate slurry to an ammoniacal ammonium sulphate solution containing cobalt (III) hexammine sulphate to thereby selectively precipitate a cobalt (III) hexammine sulphate-calcium sulphate double salt. The solution containing other base metal impurities is separated from the cobalt (III) hexammine sulphate-calcium sulphate double salt precipitate. An effective amount of an ammonium carbonate containing solution is added to the double salt precipitate to thereby redissolve cobalt (III) hexammine sulphate and precipitate calcium carbonate.
    Type: Grant
    Filed: April 11, 2000
    Date of Patent: July 24, 2001
    Assignee: Sherritt International Corporation
    Inventor: Gavin Kerry Wyllie Freeman
  • Patent number: 6193945
    Abstract: Method of recovering calcium carbonate from waste material or contained natural calcic material. Calcium is recovered by prepariag an aqueous suspension the material containing calcium to be recovered and by lowering the pH of the suspension to pH<6, preferably pH<4, for providing a spension including an acidic liquid phase containing the calcium compounds in soluble form. Thereafter the pH of the liquid is raised to pH>6, preferably pH>7, by mixing a base therein, for precipitating the main portion of aluminium therein. Thereafter the neutral or basic liquid phase is carbonized by introducing Na2CO3 or NaHCO3 therein, for precipitation of the calcium compounds as CaCO3.
    Type: Grant
    Filed: April 13, 1999
    Date of Patent: February 27, 2001
    Inventors: Markus Blomquist, Gunter Betz
  • Patent number: 6132696
    Abstract: A method for the manufacture of precipitated calcium carbonate from impure calcium oxide of improved color is disclosed. The method comprises admixing impure calcium oxide with an aqueous solution consisting essentially of a salt of at least one compound selected from the group consisting of organic amines of the formula RNH.sub.2 and alkanolamines of the formula NH.sub.2 (R.sup.1 OH), where R and R.sup.1 are alkyl groups of 1-4 carbon atoms, and hydrochloric or nitric acid. The solution obtained is treated with a reducing agent e.g. sodium hydrosulphite, separated from insoluble matter and then treated with carbon dioxide or the carbonate of the amine or alkanolamine at a temperature of at least 50.degree. C. Preferably, the amine of the salt and of the carbonate are the same, and the salt is used in at least the stoichiometric amount to dissolve the lime.
    Type: Grant
    Filed: June 5, 1998
    Date of Patent: October 17, 2000
    Assignee: Goldcorp Inc.
    Inventors: Alvin Lee Porter, William Joseph Wilson
  • Patent number: 5993772
    Abstract: Process for the coproduction of calcium carbonate and sodium hydroxide, comprisingcausticizing sodium carbonate with milk of lime;separating the calcium carbonate and the sodium hydroxide formed in the causticizing stage; andcarbonating a mixture of milk of lime and of the calcium carbonate resulting from the causticizing stage.
    Type: Grant
    Filed: September 12, 1997
    Date of Patent: November 30, 1999
    Assignee: Solvay (Societe Anonyme)
    Inventors: Leon Ninane, Claude Criado, Francis Feys
  • Patent number: 5993759
    Abstract: Lithium carbonate can be efficiently produced from a brine by (i) removing the boron therefrom, (ii) diluting the boron-free brine, (iii) removing magnesium from the diluted brine, and (iv) adding sodium carbonate to thereby precipitate lithium carbonate. By diluting the boron-free brine, the co-precipitation of lithium carbonate during the magnesium removal process is greatly reduced, thereby improving the recovery and purity of the lithium carbonate.
    Type: Grant
    Filed: March 28, 1997
    Date of Patent: November 30, 1999
    Assignee: Sociedad Minera Salar de Atacama S.A.
    Inventor: Igor Wilkomirsky
  • Patent number: 5986133
    Abstract: Dilute solutions of fermentation sales may be concentrated by extracting water using low-miscibility, low-molecular-weight secondary and tertiary amines, e.g. triethylamine (TEA), diisopropyl amine (DIA), N,N-diethylmethylamine (DEMA), and mixtures thereof. At 30.degree. C.-55.degree. C., which corresponds to typical fermentation temperatures, these low-molecular-weight amines or their mixtures, can extract large amounts of water from dilute aqueous solutions containing fermentation salts. Thus, dilute fermentation salt solutions can be concentrated by selectively removing water. At these low temperatures, the amine phase contains 20-35% water and a much reduced quantity of fermentation salt. When the temperature is raised, water phases out of the amine, allowing the amine to be recycled and reused to extract additional water. Using this approach, about 82.
    Type: Grant
    Filed: June 30, 1997
    Date of Patent: November 16, 1999
    Assignee: The Texas A&M University System
    Inventors: Mark T. Holtzapple, Richard R. Davison, Torsten Luettich
  • Patent number: 5961941
    Abstract: Extraction of calcium salts from papermaking sludge or sludge-derived ash is accomplished by mixing with a solution of an inorganic or organic acid. The acid extraction typically results in solubilization of other salts as well, e.g., those of aluminum, magnesium and iron. However, because these non-calcium salts precipitate as hydroxides at lower pH than calcium hydroxide, a caustic (or any other alkaline agent, in a solid or liquid form) is gradually added to precipitate non-calcium salts to facilitate their removal from solution (generally by filtration or centrifugation) prior to precipitation of calcium hydroxide. The desired calcium salt is then precipitated through addition of the appropriate acid anion (either by way of the acid or a salt having greater water solubility than the resulting calcium salt).
    Type: Grant
    Filed: October 21, 1997
    Date of Patent: October 5, 1999
    Assignee: Thermo FiberGen, Inc.
    Inventors: Anatole A. Klyosov, George P. Philippidis, Yiannis A. Monovoukas
  • Patent number: 5939036
    Abstract: A method for the manufacture of precipitated calcium carbonate from impure calcium oxide of improved colour is disclosed. The method comprises admixing impure calcium oxide with an aqueous solution consisting essentially of a salt of at least one compound selected from the group consisting of organic amines of the formula RNH.sub.2 and alkanolamines of the formula NH.sub.2 (R.sup.1 OH), where R and R.sup.1 are alkyl groups of 1-4 carbon atoms, and hydrochloric or nitric acid. The solution obtained is separated from insoluble matter and then treated with carbon dioxide or the carbonate of the amine or alkanolamine. Preferably, the amine of the salt and of the carbonate are the same, and the salt is used in at least the stoichiometric amount to dissolve the lime.
    Type: Grant
    Filed: April 17, 1998
    Date of Patent: August 17, 1999
    Assignee: Goldcorp Inc.
    Inventors: Alvin Lee Porter, William Joseph Wilson
  • Patent number: 5927288
    Abstract: Hydromagnesite-magnesium hydroxide compositions are prepared which, when used as fillers in smoking article wrappers, significantly reduce the amount of sidestream smoke produced by the burning smoking article while providing the smoking article with good subjective characteristics.
    Type: Grant
    Filed: March 24, 1997
    Date of Patent: July 27, 1999
    Assignee: Philip Morris Incorporated
    Inventors: Azzedine Bensalem, Warren Chang, Jay A Fournier, Andrew G. Kallianos, John B. Paine, III, Kenneth F. Podraza, Donald M. Schleich, Jeffrey I. Seeman
  • Patent number: 5919424
    Abstract: Extraction of minerals from papermaking sludge or sludge-derived ash is accomplished by mixing with a solution of an inorganic or organic acid--generally 0.1% to 35% by weight, preferably 2% to 20%, and most preferably 3% to 8% by weight. In preferred embodiments, the material is carried as an aqueous solution and combined with 2% to 20%, and most preferably 3% to 6%, HCl; 2% to 25%, and most preferably 8%, HNO.sub.3 ; 2% to 30%, and most preferably 8%, acetic acid. Generally, the amount of acid added into the reaction mixture preferably is 0.8 to 2.0 times the stoichiometric calcium carbonate content in the mixture, more preferably 0.8 to 1.2 times the stoichiometric content, and most preferably matched to the stoichiometric content of calcium carbonate in the mixture. The acid-containing mixture is incubated (with agitation, if desired, to shorten the reaction time) to solubilize the desired minerals, following which the liquid phase is isolated, and mineral salts recovered therefrom.
    Type: Grant
    Filed: June 17, 1997
    Date of Patent: July 6, 1999
    Assignee: Thermo Fibergen, Inc.
    Inventors: Anatole A. Klyosov, George P. Philippidis, Yiannis A. Monovoukas
  • Patent number: 5900221
    Abstract: The process for preparing a cesium and rubidium salt-containing solution includes a hydrothermal digestion of an uncalcined pollucite and/or calcined lepidolite particulate having an average particle size up to 0.5 mm with an aqueous solution of Ca(OH).sub.2 in a suspension with a mole ratio of SiO.sub.2 to CaO of from 1:2.5 to 1:1.25 in a rotary tubular autoclave at a digestion temperature of 200 to 280.degree. C., under a pressure of from 15 to 65 bar and at a suspension density between 8 and 18% by weight for from 0.
    Type: Grant
    Filed: September 18, 1996
    Date of Patent: May 4, 1999
    Assignee: Metallgesellschaft Aktiengesellschaft
    Inventors: Hartmut Hofmann, Klaus Kobele, Horst Prinz, Klaus Schade
  • Patent number: 5865898
    Abstract: The invention is directed to methods for the pretreatment of a lignocellulose-containing biomass. Pretreatment comprises the addition of calcium hydroxide and water to the biomass to form a mixture, and subjecting the mixture to relatively high temperatures for a period of time sufficient to render the biomass amenable to digestion. The pretreated biomass is digested to produce useful products such as feedstocks, fuels, and compounds including fatty acids, sugars, ketones and alcohols. Alternatively, the pretreatment process includes the addition of an oxidizing agent, selected from the group consisting of oxygen and oxygen-containing gasses, to the mixture under pressure. The invention is also directed to a method for the recovery of calcium from the pretreated biomass.
    Type: Grant
    Filed: July 27, 1993
    Date of Patent: February 2, 1999
    Assignee: The Texas A&M University System
    Inventors: Mark T. Holtzapple, Richard R. Davison
  • Patent number: 5846501
    Abstract: In order to recover in an environmentally sound and economic manner used hardening shop salts which contain nitrate-nitrite, the salts, comminuted to particle sizes of from 1 to 50 mm, are dissolved in a mixture of nitric acid and hydrogen peroxide without nitrogen oxides arising, and, by evaporation and cooling, potassium nitrate, sodium chloride, and sodium nitrate are obtained sequentially by fractional crystallization.
    Type: Grant
    Filed: April 11, 1997
    Date of Patent: December 8, 1998
    Assignee: Durferrit GmbH Thermotechnik
    Inventors: Matthias Kremer, Georg Wahl, Eberhard Gock, Stefan Wigger, Jorg Kahler
  • Patent number: 5779464
    Abstract: A novel CaCO.sub.3 sorbent with its physical properties tailored for high SO.sub.2 removal is produced in accordance with the present invention. The surface area, porosity and the distribution of pore sizes of the sorbent have been designed and controlled to give rise to the optimum internal structure necessary for high SO.sub.2 removal. The CaCO.sub.3 sorbent possesses 60 m.sup.2 /g surface area and 0.18 cc/g pore volume and exhibits extraordinary reactivity towards SO.sub.2 (70% utilization in 530 milliseconds at 1080.degree. C. and 3900 ppm SO.sub.2 concentration) when compared with other carbonate and hydrate sorbents in our laboratory reactor system. The sorbent may be produced by precipitation in a slurry bubble column reactor system and preferably contains about 2% by weight of a surfactant which is added during its preparation and improves the properties of CaCO.sub.3 in the course of precipitation. The high utilization of this tailored CaCO.sub.
    Type: Grant
    Filed: January 10, 1996
    Date of Patent: July 14, 1998
    Assignee: The Ohio State University Research Foundation
    Inventors: Liang-Shih Fan, Abhijit Ghosh-Dastidar, Suhas Mahuli
  • Patent number: 5693296
    Abstract: Lignocellulose-containing materials are treated with lime (calcium hydroxide) and water at a relatively high temperature and for a certain period of time under certain conditions. The process variables were: lime loading which ranged from about 2 to about g Ca(OH).sub.2 /100 g dry material; water loading which ranged from about 6 to about 19 g water/g dry material; treatment temperature which varied from about 50.degree. C. to about 150.degree. C.; and treatment time which varied from about 1 to about 36 hours. The effects of treatment time and temperature were interdependent.A process for lime recovery is developed. The soluble Ca(OH).sub.2 was washed out of the pretreated material with water and converted to insoluble CaCO.sub.3, by reacting with CO.sub.2, and was thus separated. The CaCO.sub.3 can be heated to produce CaO and CO.sub.2. The CaO is hydrated to Ca(OH).sub.2 which can be reused as the lignocellulose treatment agent. Carbon dioxide is reused for lime recovery.
    Type: Grant
    Filed: September 6, 1994
    Date of Patent: December 2, 1997
    Assignee: The Texas A&M University System
    Inventors: Mark T. Holtzapple, Richard R. Davison, Murlidhar Nagwani
  • Patent number: 5593650
    Abstract: The method of making a high density saline cesium and rubidium solution includes comminuting uncalcined pollucite and/or calcined lepidolite to a grain size of less than 0.1 mm; combining the comminuted material in the presence of water with Ca(OH).sub.2 at a mol ratio of SiO.sub.2 to CaO of not less than 1:2; hydro-thermally decomposing at a temperature of 200.degree. to 280.degree. C.
    Type: Grant
    Filed: July 17, 1995
    Date of Patent: January 14, 1997
    Assignee: Metallgesellschaft Aktiengesellschaft
    Inventors: Horst Prinz, Hartmut Hofmann, Klaus K obele, Marion Wegner
  • Patent number: 5409680
    Abstract: A process for removing alkaline earth metal impurities (e.g. calcium and magnesium ions) from an aqueous alkali metal chlorate solution which includes adding sufficient alkali metal carbonate or hydroxide or both to the impure solution to raise the pH to above 9 and form alkaline earth metal precipitates which are then removed from the pH-adjusted solution (e.g. by microfiltration). This process can lower the level of these impurities from about 1-20 ppm to less than about 0.3 ppm or less.
    Type: Grant
    Filed: March 18, 1994
    Date of Patent: April 25, 1995
    Assignee: Olin Corporation
    Inventors: Jerry J. Kaczur, David W. Cawlfield, Julian F. Watson
  • Patent number: 5376343
    Abstract: A method of producing relatively pure calcium carbonate from a relatively impure source of calcium oxide, characterized in that the method comprises the steps ofslaking the calcium oxide source in water to produce an aqueous hydrated lime slurry;treating the slurry by the addition thereto of a water soluble source of anions which anions are capable of forming a salt with calcium ions which salt has a dissociation constant greater than the dissociation constant of calcium hydroxide;separating the solid content of the slurry from the liquid fraction content thereof to obtain a substantially solids-free solution of calcium ions and anions;intimately contacting the solids-free liquid fraction with carbon dioxide gas at a selected rate to maintain the temperature of the solution within a specific range and to lower the pH of the solution to a pre-set value conducive for the formation of a precipitate of calcium carbonate in which one of the crystalline forms, selected from the group consisting of calcite, vaterite
    Type: Grant
    Filed: February 26, 1993
    Date of Patent: December 27, 1994
    Assignee: Pretoria Portland Cement Company Limited
    Inventor: Pierre M. Fouche
  • Patent number: 5356610
    Abstract: The invention relates to a method for removing calcium ions and silicon compounds from various liquors produced or obtained in an alkali metal chlorate process, thereby reducing the operating cost and improving the possibility to close the process further. The calcium ions and silicon compounds are removed by addition of carbonate ions for precipitating calcium carbonate and by addition of an iron-containing compound for forming and precipitating a complex of iron ions and a silicon compound, whereupon the precipitates are co-separated from the liquor. The removal of calcium and silicate ions is substantially facilitated by the simultaneous separation of the precipitates. Subsequently, the excess of carbonate ions can be reduced by acidifying the electrolyte for releasing carbon dioxide.
    Type: Grant
    Filed: May 6, 1993
    Date of Patent: October 18, 1994
    Assignee: Eka Nobel AB
    Inventors: Stina Eriksson, Ulla-Kari Holmstrom
  • Patent number: 5348689
    Abstract: A process for destroying alkali metal and alkaline earth metal-containing wastes, such as sodium, by feeding such waste into a molten bath containing a molten salt such as sodium carbonate, or a mixture of salts having a lower melting point, such as a mixture of sodium carbonate and an alkali metal halide, e.g. sodium chloride, or mixtures of alkali metal chlorides, feeding a mixture of carbon dioxide and oxygen into the molten salt bath and reacting the alkali metal or alkaline earth metal such as sodium in the waste with the carbon dioxide and oxygen to form alkali metal carbonate, e.g. sodium carbonate, in the molten salt bath.
    Type: Grant
    Filed: July 13, 1993
    Date of Patent: September 20, 1994
    Assignee: Rockwell International Corporation
    Inventors: Ricahard L. Gay, Jerold Guon, John C. Newcomb