Sulfating Patents (Class 423/166)
  • Patent number: 5204073
    Abstract: This invention relates to a method for toxicity comprehensive elimination of chrome residues, comprising adding water to chrome residues, wet-grinding the same to a thick liquid, letting it react with dilute hydrochloric acid, and letting the filtrate obtained react with an additive containing barium, with sulfuric acid or magnesium sulfate, and with cream of lime or soda, so as to realize a comprehensive extraction and utilization of various elements. The hydrochloric acids can be circulated, and the filter residues can be used for iron-smelting and brick-making. By means of this method, it is possible not only to completely and permanently eliminate the toxicity of the residues, but also to realize a comprehehsive utilization of the residue resources.
    Type: Grant
    Filed: September 6, 1991
    Date of Patent: April 20, 1993
    Assignee: Guangzhou Zhufeng Institute
    Inventors: Gang Z. Zhong, Cheng Xiang Li, Xian Ke Zeng, Jin H. Lin, Wei C. Hou
  • Patent number: 5202062
    Abstract: The present invention adds carbonates or chlorides of alkaline earth metals to the radioactive wastes containing sodium sulfate and subjects sulfate group in the radioactive wastes to reduction treatment, thereby converts the sulfate group into sulfides of alkaline earth metals which are chemically stable substances while suppressing SOx generation, and solidifies the radioactive wastes stably for an extended period of time by applying to the converted radioactive wastes solidifying treatment.
    Type: Grant
    Filed: February 26, 1991
    Date of Patent: April 13, 1993
    Assignee: Hitachi Ltd.
    Inventors: Tsutomu Baba, Koichi Chino, Masami Matsuda, Takashi Nishi, Kiyomi Funabashi, Takashi Ikeda, Akira Sasahiro, Makoto Kikuchi, Shin Tamada
  • Patent number: 5135734
    Abstract: Process for removing an industrial residue containing sodium sulphate, in which the sodium sulphate in the residue 7 is treated with a calcium salt 12 to precipitate calcium sulphate 13, which is sent to a rock salt deposit 15, from which an aqueous solution of sodium chloride 16 is withdrawn.The process applies to the residues from the desulphurization of fumes by means of sodium bicarbonate.
    Type: Grant
    Filed: October 13, 1989
    Date of Patent: August 4, 1992
    Assignee: Solvay & Cie (Societe Anonyme)
    Inventor: Leon Ninane
  • Patent number: 5124137
    Abstract: Alkali metal phosphate solutions having a fluorine content of less than 20 ppm, based on P.sub.2 O.sub.5, are prepared by first digesting crude phosphate using sulfuric acid, and separating the calcium sulfate from the crude phosphoric acid. An alkali metal compound is then added to the crude phosphoric acid, and the precipitated solid is filtered off. The prepurified crude phosphoric acid is neutralized to a pH of at least 7, and the solid produced during this operation is separated off. The resultant alkali metal phosphate solutions having a P.sub.2 O.sub.5 content of from 10 to 30% by weight are adjusted to a pH of between 4.8 and 6.0 using phosphoric acid. The solutions are heated to from 60.degree. to 120.degree. C., and from 1 to 6% by weight, based on the weight of the solution, of an alkaline earth metal oxygen compound are added to the alkali metal phosphate solutions with stirring.
    Type: Grant
    Filed: March 28, 1991
    Date of Patent: June 23, 1992
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Gunther Schimmel, Thomas Staffel, Reinhard Gradl
  • Patent number: 5084254
    Abstract: There is disclosed a process for purifying a calcium carbonate-containing mineral which process comprises the following steps:a) mixing the calcium carbonate-containing mineral with water and a dispersing agent to form a suspension containing from 60% to 80% by weight of the dry mineral;b) comminuting the suspension of calcium carbonate-containing mineral prepared in step a) to give a product containing not more than 5% by weight of particles which are retained on a sieve having a nominal aperture of 53 microns and not more than 50% by weight of particles which are smaller than 2 microns e.s.d.
    Type: Grant
    Filed: October 22, 1990
    Date of Patent: January 28, 1992
    Assignee: ECC International Limited
    Inventor: Christopher R. L. Golley
  • Patent number: 5082638
    Abstract: The invention relates to a process for recovering non-ferrous metal values such as nickel, cobalt, copper, zinc, manganese and magnesium from material containing said metals, by converting the non-ferrous metal values into sulphates by using melt and melt coating sulphation and recovering them as metal compounds by a process entity based on a melt and melt coating sulphation.
    Type: Grant
    Filed: November 30, 1990
    Date of Patent: January 21, 1992
    Inventors: Pekka J. Saikkonen, Jussi K. Rastas
  • Patent number: 5009873
    Abstract: A wet process production of phosphoric acid in which phosphate rock is digested, whereby phosphoric acid is released and calcium sulfate crystals are formed, employs a polymeric crystal modifier in the digestion stage of the process to improve the separation of the raw phosphoric acid product from the calcium sulfate crystals and to increase the concentration of phosphoric acid in the raw phosphoric acid product.
    Type: Grant
    Filed: January 29, 1990
    Date of Patent: April 23, 1991
    Assignee: Nalco Chemical Company
    Inventors: E. Michael Kerr, Lawrence J. Connelly, William J. Roe, Robert M. Vallowe
  • Patent number: 4980135
    Abstract: A process is described for separating barium from barium-containing, water-soluble strontium salts by means of an alkali metal sulfate. The process can be carried out either batch-wise or continuously and enables readily controlled production of strontium salts which are especially low in barium content.
    Type: Grant
    Filed: December 21, 1989
    Date of Patent: December 25, 1990
    Assignee: Kali-Chemie AG
    Inventor: Jacopo Porta
  • Patent number: 4900535
    Abstract: A process for the treatment of waste materials such as spent cathode liners involving combustion of the contained carbonaceous material, decomposition of the contained cyanides, sulphides and nitrides, and recovery of fluoride values by a sulpholysis reaction, is characterized in that the sulpholysis reaction is carried out in a separate stage. The process enables a recovgery of fluoride values from smelter wastes which is especially favourable environmentally. A further advantage of the invention is that recovery of the contained fluoride values, initially in the form of gaseous fluoride species, may subsequently be treated with alumina to produce aluminium trifluoride, which is of significant economic importance.
    Type: Grant
    Filed: November 18, 1987
    Date of Patent: February 13, 1990
    Assignee: Comalco Aluminum Limited
    Inventors: Christopher G. Goodes, Grant A. Wellwood, Howard W. Hayden, Jr.
  • Patent number: 4842833
    Abstract: A method for separating barium contaminants from soluble strontium compounds comprising adding sulfuric acid and a basic strontium compound in solid, suspended or dissolved form to an aqueous solution of a barium-contaminated soluble strontium compound in controlled amounts with thorough stirring to maintain the pH of the solution between about 3 and about 10; removing solids which precipitate from the solution; and thereafter recovering a strontium compound having a decreased barium content from the solution. The method may be carried out continuously or batch-wise, and the sulfuric acid and basic strontium compound can be added in repeated alternating portions or continuously.
    Type: Grant
    Filed: July 1, 1988
    Date of Patent: June 27, 1989
    Assignee: Kali-Chemie Aktiengesellschaft
    Inventor: Paul Jager
  • Patent number: 4836991
    Abstract: Optimum overall operation of a whole plant including a combustion unit such as a boiler and a wet-process flue gas desulfurization unit comprising an absorption column for removing sulfur dioxide from a flue gas from the combustion unit by absorption using a slurry of an absorbing agent such as limestone powder circulated through absorption column, recycle pumps for circulating the slurry through the absorption column and oxidation air blowers for supplying an oxidation air to the absorption column and a recycle tank is controlled by anticipating a future pH value of the circulating slurry and a future inlet sulfur dioxide content of the flue gas from a present pH value of the circulating slurry and a present inlet sulfur dioxide content of the flue gas and their change rates by computing, anticipating a future desulfurization ratio from both the anticipated pH value and inlet SO.sub.
    Type: Grant
    Filed: April 22, 1987
    Date of Patent: June 6, 1989
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Okikazu Ishiguro, Masakatsu Nishimura, Shigeru Nozawa, Hiromi Kamogawa, Shigeyoshi Kawano
  • Patent number: 4804524
    Abstract: A process for the preparation of boric acid from colemanite and/or howlite minerals basically comprising: treating the mineral with sulfuric acid in order to dissolve boron compounds from the minerals; separating a solution formed by the chemical reaction, from the solids in suspension; reacting said solution with hydrogen sulfide in order to precipitate arsenic and iron impurities contained in the solution; separating the impurities precipitated from the remaining solution; reacting said remaining solution with ammonia so as to precipitate aluminum impurities; separating said aluminum impurities form the remaining solution; reacting the latter with hot sulfuric acid in order to generate boric acid; cooling the reaction mixture in order to precipitate the boric acid; and separating the boric acid from the remaining solution, being the latter susceptible to be recycled to the sulfuric acid treatment stage in order to concentrate the mineral.
    Type: Grant
    Filed: March 16, 1988
    Date of Patent: February 14, 1989
    Assignee: Materias Primas Magdalena, S.A. De C.V.
    Inventor: Jose Polendo-Loredo
  • Patent number: 4804498
    Abstract: A soluble salt (sodium sulfate or sodium borate (Na.sub.2 SO.sub.4 or Na.sub.2 B.sub.4 O.sub.7) contained as the main component in a concentrated radioactive waste liquid generated in the BWR power plant or the PWR power plant is insolubilized and precipitated, sodium hydroxide (NaOH formed in the insolubilization is separated from the precipitate and the radioactive waste liquid slurry containing the precipitate is solidified with a hydraulic solidifying material. Since the separated caustic soda (NaOH) is free of radioactive substances, it can be easily utilized again, and since the radioactive substances are stably fixed in the solidified body, leakage of radioactivity from the solidified body can be greatly reduced.
    Type: Grant
    Filed: December 8, 1986
    Date of Patent: February 14, 1989
    Assignee: Hitachi, Ltd.
    Inventors: Hiroko Mizuno, Makoto Kikuchi, Shin Tamata, Tatsuo Izumida, Tsutomu Baba
  • Patent number: 4797265
    Abstract: A process for the production of highly concentrated phosphoric acid, comprises improvements in digesting phosphate rock with a mixed acid consisting essentially of sulfuric acid and phosphoric acid to obtain a slurry comprising phosphoric acid and hemihydrate (CaSO.sub.4.1/2H.sub.2 O), then filtering the slurry, taking out highly concentrated phosphoric acid as product acid and subsequently hydrating the hemihydrate to obtain gypsum (dihydrate: CaSO.sub.4.2H.sub.2 O).
    Type: Grant
    Filed: March 12, 1987
    Date of Patent: January 10, 1989
    Assignee: Mitsui Toatsu Chemicals, Inc.
    Inventors: Tadashi Inoue, Akira Ohkoba, Kunio Sakashita, Akira Utsunomiya, Takeki Shinozaki, Minoru Ieda
  • Patent number: 4777027
    Abstract: There is described a process which comprises adjusting on the one hand the flow rates of a circulating mixture relative to a base flow rate according to very specific specifications, and on the other hand so adjusting the reaction conditions in succeeding reaction zones as to obtain a production phosphoric acid with a P.sub.2 O.sub.5 concentration between 33 and 52%, and a H.sub.2 SO.sub.4 concentration between 0.25 and 2.5%, and calcium sulphate in the form of dihydrate, hemihydrate, anhydrite or a mixture of at least two said crystalline forms.
    Type: Grant
    Filed: October 29, 1985
    Date of Patent: October 11, 1988
    Assignee: Prayon Developpment, Societe Anonyme
    Inventors: Armand L. Davister, Francis A. Thirion
  • Patent number: 4759920
    Abstract: The present invention relates to a process for the manufacture of disodium phosphate of a high purity without utilizing organic solvents. According to the process, monosodium sulfate is reacted, at a temperature, in the range of 40 to 100 degrees C. with a phosphate constituent selected from phosphate rock, dicalcium phosphate or mixtures thereof, in the presence of phosphoric acid. The common metal impurities, organic matter and fluorides present in the starting phosphate rock are substantially complete eliminated with the solid gypsum or dicalcium phosphate resulted thereto. After separating said solid, the filtrate is treated in two neutralization stages: first by a calcium constituent selected from calcium carbonate, calcium hydroxide or mixtures thereof and separating the formed dicalcium phosphate, followed by a second neutralization with an alkali sodium constituent selected from sodium hydroxide, sodium carbonate and sodium bicarbonate or mixtures thereof at a pH in the range of 8.0 to 9.5.
    Type: Grant
    Filed: June 6, 1986
    Date of Patent: July 26, 1988
    Assignee: Negev Phosphates Ltd.
    Inventors: Alexander Iosef, Menachem Bar-On
  • Patent number: 4756897
    Abstract: A process is provided for preparing concentrated aqueous solutions of byproduct nitrate compounds from dilute aqueous streams containing said byproduct nitrate compounds, calcium ions and anionic species capable of reaction therewith at elevated temperatures. The process provides for the removal of the calcium ions by the addition of a source of carbonate ions to said stream to form solid, particulated calcium carbonate therein, the separation of the solid particulate from the stream, the neutralization of the stream and concentration of the stream to provide a concentrated aqueous solution containing the byproduct nitrate compound.
    Type: Grant
    Filed: June 23, 1986
    Date of Patent: July 12, 1988
    Assignee: Kerr-McGee Corporation
    Inventor: Theodore A. Rado
  • Patent number: 4740362
    Abstract: High efficiency scrubbing of SO.sub.2 from stack gases by contact with a sodium based liquor is achieved by adjusting the pH of the scrubber liquor supplied to be in the range of 7.00 to 8.00; and a source of such liquor in a dual alkali system is disclosed in which a mixture of slaked lime and limestone is reacted with spent liquor in two stages one of which is at pH above 8.00, the other of which is at a pH below about 6.8 and the pH of the resulting regenerated liquor is adjusted to the desired pH range.
    Type: Grant
    Filed: January 5, 1987
    Date of Patent: April 26, 1988
    Assignee: Central Illinois Public Service Company
    Inventors: Paul F. Claerbout, Steven J. Harvey, Robert S. Butler, Jerry L. Simpson, James H. Wilhelm
  • Patent number: 4707348
    Abstract: It has been shown that magnesiumsilicates, particularly Mg-rich olivine, is very advantageous for neutralizing waste sulfuric acid. A silicagel and a Fe/Mg-containing liquid are formed. The experiments show that a distinct separation of the silicagel from the Fe-containing liquid is possible in case the neutralization process is performed in an inert atmosphere. After separation of the SiO.sub.2 -rich gel a Fe-V precipitate may be formed by means of aeration. The SiO.sub.2 gel may be rinsed well, so that an acceptable product is formed that e.g. is useful in the concrete industry. The liquids formed are MgSO.sub.4 rich. They may simply be drained into sea-water.
    Type: Grant
    Filed: February 26, 1986
    Date of Patent: November 17, 1987
    Assignee: Rijksuniversiteit Utrecht
    Inventor: Roelof D. Schuiling
  • Patent number: 4698139
    Abstract: The purpose of the method is to remove chlorides and fluorides from a valuable metal raw material by leaching the raw material into sulphuric acid solution and by crystallizing the valuable metal sulphate selectively out of the solution. The valuable metal sulphate crystals are washed in sulphuric acid solution, and the recovered dechlorinated and defluorinated crystals are leached into water and conducted into electrolysis. The sulphuric acid solution employed in the raw material leaching and in the crystal washing is preferably the same as the return acid of the electrolysis. Chlorides and fluorides are removed from the mother liquor of crystallization in the bleed.
    Type: Grant
    Filed: January 6, 1986
    Date of Patent: October 6, 1987
    Assignee: Outokumpu Oy
    Inventors: Sigmund P. Fugleberg, Jaakko I. Poijarvi
  • Patent number: 4689178
    Abstract: A method of obtaining magnesium sulfate substantially free from radioactive uranium from a slag containing the same and having a radioactivity level of at least about 7000 pCi/gm. The slag is ground to a particle size of about 200 microns or less. The ground slag is then contacted with a concentrated sulfuric acid under certain prescribed conditions to produce a liquid product and a solid product. The particulate solid product and a minor amount of the liquid is then treated to produce a solid residue consisting essentially of magnesium sulfate substantially free of uranium and having a residual radioactivity level of less than 1000 pCi/gm. In accordance with the preferred embodiment of the invention, a catalyst and an oxidizing agent are used during the initial acid treatment and a final solid residue has a radioactivity level of less than about 50 pCi/gm.
    Type: Grant
    Filed: November 14, 1985
    Date of Patent: August 25, 1987
    Assignee: Rockwell International Corporation
    Inventors: Richard L. Gay, LeRoy F. Grantham
  • Patent number: 4670228
    Abstract: Process for the recovery of valuable metals, particularly rare earths and similar metals, which occur in a finely distributed condition in a raw material containing calcium carbonate.The raw material with the valuable elements is subjected to vigorous heating to decompose calcium carbonate and is allowed to react with sulphur oxides, particularly SO.sub.2, so that the calcium present is converted to insoluble calcium sulphate. The valuable metals are extracted from the calcine by extraction with dilute acid or water, whereafter the valuable metals are recovered from the extract in a per se known manner.The heating and the reaction with sulphur oxides may be carried out by mixing the raw material containing the valuable elements with sulphur or a combustible sulphurous material, such as pyrite, and subjecting it to exothermic combustion.
    Type: Grant
    Filed: April 16, 1985
    Date of Patent: June 2, 1987
    Assignee: A/S Megon & Co.
    Inventor: Orvar Braaten
  • Patent number: 4666694
    Abstract: A dry particulate sulfite-containing material produced in a flue gas desulfurization process is oxidized and agglomerated in a fluidized bed reactor, wherein the material is fluidized in an oxygen-containing gas. The oxygen-containing gas which is supplied to the fluidized bed has a temperature below the agglomeration temperature of said particulate material. Due to the exothermic character of the oxidation, the temperature of the fluidized bed is maintained above the agglomeration temperature of the particulate material. Gas with entrained particles leaving the fluidzed bed are cooled during its passing through the freeboard of the fluidized bed reactor, whereby problems due to sticking of said entrained particles are avoided. At least a part of said entrained particles are recycled to the fluidized bed reactor.A fluidized bed reactor is provided suitable for performing the combined oxidation and agglomeration.
    Type: Grant
    Filed: April 2, 1985
    Date of Patent: May 19, 1987
    Assignee: A/S Niro Atomizer
    Inventors: Ebbe S. Jons, Erik Liborius, Preston L. Veltman, Krishnakant N. Vernenkar
  • Patent number: 4632810
    Abstract: The present invention is directed to a method for treating a waste gas to separate and recover gypsum and a dust therein, characterized by comprising the steps of causing the waste gas to pass through a dry dust collector; introducing the gas into a gas absorber, in which a slurry containing at least one of calcium hydroxide or calcium carbonate as an absorbent is employed to remove SO.sub.2 and the dust passed through the dry dust collector from the waste gas; blowing air into the resultant absorbing liquid in the gas absorber to oxidize the absorbing liquid and to thereby produce gypsum; delivering them to an absorbing liquid tank, in which the slurry mainly containing the gypsum grains is separated from the other slurry mainly containing the dust by partition walls disposed therein; and directly taking out the respective slurries separately from the absorbing liquid tank.
    Type: Grant
    Filed: February 27, 1985
    Date of Patent: December 30, 1986
    Assignee: Mitsubishi Jukogyo Kabushiki Kaisha
    Inventors: Naoharu Shinoda, Atsushi Tatani, Naohiko Ukawa, Masakazu Onizuka, Taku Shimizu
  • Patent number: 4627965
    Abstract: A method of and an apparatus for the desulfurization of an industrial flue gas wherein the recirculating scrubbing liquid is sprayed with atomization into the scrubbing zone of a column and the droplet size, degree of atomization and gas flow velocity are controlled so that the pH of the scrubbing liquid within the scrubbing zone is substantially 3 to 6, preferably 4 to 5. In the sump oxidation is carried out by the introduction of oxygen to oxidize the calcium sulfite and calcium hydrogen sulfite which is formed to calcium sulfate.
    Type: Grant
    Filed: January 31, 1986
    Date of Patent: December 9, 1986
    Assignee: Gottfried Bischoff Bau Kompl. Gasreinigungsund Wasserruckkuhlanlagen GmbH & Co.
    Inventors: Karl-Rudolf Hegemann, Ulrich Kleeberg
  • Patent number: 4627970
    Abstract: Desulfurization sludge from a flue-gas scrubber operating with calcium-containing additives is dewatered in a thin layer with precipitatable impurities in the liquid phase being precipitated out by neutralization and collected in a thin layer which is then rinsed. The presence of these precipitated impurities on the gypsum which is recovered by this process has not been found to be detrimental to the use of it as a construction material.
    Type: Grant
    Filed: March 22, 1985
    Date of Patent: December 9, 1986
    Assignee: Gottfried Bischoff Bau Kompl. Gasreinigungsund Wasserruckkuhlanlagen GmbH & Co.
    Inventor: Berthold Kruger
  • Patent number: 4618482
    Abstract: A method for controlling the concentration of a slurry in an absorption tower in which a flue gas comprising SO.sub.2 is brought into contact with a slurry containing suspended Ca compounds therein to absorb the SO.sub.2 with the compounds. The method comprises withdrawing the slurry from the absorption tower in such a way that the slurry is divided into at least two groups with different concentrations, one group being a slurry having a higher concentration of the Ca compound, the other group being a slurry having a lower concentration of the Ca compound, and regulating rates of the slurries being withdrawn from the absorption tower whereby the concentration of the Ca compound in the slurry being contacted with the flue gas is controlled.
    Type: Grant
    Filed: August 23, 1984
    Date of Patent: October 21, 1986
    Assignee: Mitsubishi Jukogyo Kabushiki Kaisha
    Inventors: Naoharu Shinoda, Atsushi Tatani, Setsuo Omoto, Susumu Okino, Taku Shimizu
  • Patent number: 4610721
    Abstract: A process is provided for selectively recovering zinc from steel plant dust containing substantial amounts of iron. The process comprises atmospherically leaching the steel plant dust in a first stage wherein an amount of steel plant dust is mixed with an amount of acidic zinc sulfate solution to leach zinc therefrom, the leaching of the dust being such that the solution is controlled to a terminal pH ranging from about 2 to 3.5 and preferably from about 2.5 to 3.5, thereby limiting iron dissolution. The mixture is then subjected to a crude liquid/solid separation step whereby a thickened pulp is produced containing zinc and iron values and a separated liquid containing low iron and substantial amounts of zinc, the solution being sent to zinc recovery.
    Type: Grant
    Filed: January 31, 1985
    Date of Patent: September 9, 1986
    Assignee: AMAX Inc.
    Inventors: Willem P. C. Duyvesteyn, Mahesh C. Jha
  • Patent number: 4610722
    Abstract: A process is provided for hydrometallurgical processing of steel plant dusts containing cadmium, lead, zinc, and iron values, along with impurities such as chloride and fluoride salts of sodium, potassium, magnesium, etc. The first step in the process involves leaching the dust in a mixed sulfate-chloride medium that dissolves most of the zinc and cadmium. Any iron and aluminum dissolved in this step is precipitated by oxidation and neutralization. Zinc is recovered from the resulting solution by solvent extraction which provides a raffinate which is recycled to the leaching step with a bleed stream also provided for recovery of cadmium and removal of other impurities from the circuit. The lead sulfate residue from the leaching step is leached with caustic soda, and zinc dust is used to cement the lead out from the caustic solution, which then joins the main solution for zinc recovery.
    Type: Grant
    Filed: January 31, 1985
    Date of Patent: September 9, 1986
    Assignee: AMAX Inc.
    Inventors: Willem P. C. Duyvesteyn, Robert F. Hogsett
  • Patent number: 4595576
    Abstract: Spent absorbents resulting from desulfurization of flue gas in a spray drying-absorption process contain substantial amounts of sulfite, e.g. calcium sulfite. Said sulfite is oxidized into sulfate by heating of the spent absorbent in the presence of an oxygen-containing gas, preferably at temperatures of 350.degree.-600.degree. C. Thereby the spent absorbents may be converted into materials having industrial utility.
    Type: Grant
    Filed: August 31, 1982
    Date of Patent: June 17, 1986
    Assignee: A/S Niro Atomizer
    Inventors: Jens Andreasen, James R. Donnelly, Karsten S. Felsvang, Ebbe S. Jons, Preston L. Veltman
  • Patent number: 4588570
    Abstract: The present invention provides a continuous method for preparing phosphoric acid and calcium sulphate by reacting calcium phosphate with a mixture of sulphuric acid and phosphoric acid. Our method uses at least three successive crystallization steps: a first step of reacting the phosphate with the mixture of phosphoric and sulphuric acids and forming a-hemihydrate calcium sulphate, a second step of recrystallizing the a-hemihydrate into dihydrate and a third step of transforming the dehydrated calcium sulfate into a hemihydrate or anhydrite II or a mixture of the two. Where desired recycling of the products from the above steps can be used for increasing the efficiency of the above method.
    Type: Grant
    Filed: November 20, 1984
    Date of Patent: May 13, 1986
    Assignee: Prayon Development
    Inventors: Armand L. Davister, Andre R. Dubreuco, Francis A. Thirion
  • Patent number: 4578257
    Abstract: Disclosed is an improvement in a process for desulfurization of off-gas, which process comprises contacting an off-gas which contains sulfur dioxide with an absorbing solution containing at least a sulfosuccinate, a sulfate and a crystalline gypsum to absorb the sulfur dioxide for removal therefrom, and oxidizing the resulting absorbed solution with an oxygen-containing gas while neutralizing the solution with limestone in order to fix the sulfur dioxide in the form of gypsum for separation. The improvement comprises adding maleic anhydride and limestone to the absorbed solution during the residence time of the absorbed solution, the resulting absorbed solution being oxidized with an oxygen-containing gas to reproduce an absorbing solution therefrom so as to be effectively reused for the absorption of sulfur dioxide in the off-gas for separation.
    Type: Grant
    Filed: April 8, 1985
    Date of Patent: March 25, 1986
    Assignee: Kureha Chemical Industry Co., Ltd
    Inventors: Yoshihiko Kudo, Eiji Yoshida
  • Patent number: 4576803
    Abstract: A scrubber for flue gases from a fossil-fired power plant in which calcium sulfate dihydrate is produced by recirculating the scrubbing water suspension containing lime and introducing oxygen into the sump collection, has a discontinuously operated pump which withdraws the suspension for recovering of the solid product only discontinuously so as to maintain the solids concentration between 40 and 130 g/l.
    Type: Grant
    Filed: December 9, 1983
    Date of Patent: March 18, 1986
    Assignee: Gottfried Bischoff Bau kompl. Gasreinigungs- und Wasserruckkuhlanlagen GmbH & Co. Kommanditgesellschaft
    Inventors: Karl-Rudolf Hegemann, Helmut Weissert, Jurgen Laimkuhler
  • Patent number: 4565675
    Abstract: A process for treating and recovering pickling waste liquids used for the pickling of stainless steel such as nitric-hydrofluoric acid, nitric acid, hydrochloric acid and, sulfuric acid is disclosed, which comprises recovering the nitric-hydrofluoric acid and the iron oxide or metallic ion from the waste liquids of nitric-hydrofluoric acid and nitric acid by two solvent extraction processes and recovering the Cr and Ni containing ferrite from the waste liquids of sulfuric acid or hydrochloric acid by a ferrite formation process. When the waste acid is sulfuric acid, gypsum of a high purity can be obtained.
    Type: Grant
    Filed: March 20, 1985
    Date of Patent: January 21, 1986
    Assignees: Kawasaki Steel Corporation, Research Development Corporation, Solex Research Corporation of Japan
    Inventors: Kazuhiro Uchino, Toshio Watanabe, Yoshio Nakazato, Minoru Hoshino, Noboru Ishihara
  • Patent number: 4562058
    Abstract: An improved process for the production of potassium sulfate crystals by the reaction of saturated solution of potassium chloride with langbeinite in the solid phase at a temperature of from 45.degree.-55.degree. C., thereby forming potassium sulfate crystals and magnesium chloride solution comprising the step of conducting the reaction in the presence of a growth enhancer comprising monosulfonated or monosulfated surfactant and a neutralized disulfonated surfactant in a weight ratio of from about 0.14 to 0.69.
    Type: Grant
    Filed: March 25, 1985
    Date of Patent: December 31, 1985
    Assignee: International Minerals & Chemical Corp.
    Inventors: William B. Dancy, Hsi Meng
  • Patent number: 4554139
    Abstract: A process for producing K.sub.2 SO.sub.4 from potassium chloride salts, calcium sulfate salts and another sulfate source wherein syngenite is formed and then decomposed with mineral acid to produce crystalline K.sub.3 H(SO.sub.4).sub.2. The K.sub.3 H(SO.sub.4).sub.2 crystals are recrystallized to produce K.sub.2 SO.sub.4 crystals.
    Type: Grant
    Filed: June 7, 1984
    Date of Patent: November 19, 1985
    Assignee: Prodeco, Inc.
    Inventors: Ralph E. Worthington, Alex Magdics
  • Patent number: 4554140
    Abstract: In the conversion of sulfur dioxide in an off-gas to gypsum for removal by oxidizing with an oxygen-containing gas while neutralizing with limestone an absorbed solution formed by contacting an off-gas containing sulfur dioxide with an absorbing solution containing an organic carboxylate, the addition of a thiocyanate to the absorbing solution makes it possible to inhibit the decomposition of the organic carboxylic acid in the absorbing solution.
    Type: Grant
    Filed: August 28, 1984
    Date of Patent: November 19, 1985
    Assignee: Kureha Chemical Industry Co., Ltd.
    Inventor: Yoshihiko Kudo
  • Patent number: 4554151
    Abstract: A process for producing K.sub.2 SO.sub.4 from potassium chloride salts, calcium sulfate salts and another sulfate source wherein syngenite is formed and then decomposed with mineral acid to produce crystalline K.sub.3 H(SO.sub.4).sub.2. The K.sub.3 H(SO.sub.4).sub.2 crystals are recrystallized to produce K.sub.2 SO.sub.4 crystals.
    Type: Grant
    Filed: September 27, 1983
    Date of Patent: November 19, 1985
    Assignee: Prodeco, Inc.
    Inventors: Ralph E. Worthington, Alex Magdics, Donald B. Stain
  • Patent number: 4552629
    Abstract: A hydrometallurgical process is provided to electrogalvanize steel, utilizing primary and secondary zinc sources. The process consists of leaching the feed in a mildly acidic solution. The zinc is selectively recovered from the leach liquor in a solvent extraction system and thereafter stripped from the solvent using a stronger acidic solution to provide a strip solution which is fed to an electrogalvanizing bath for electrogalvanizing steel products, e.g., sheet steel, using insoluble anodes. Acidic solutions and organic solvent are recycled in the process.
    Type: Grant
    Filed: January 31, 1985
    Date of Patent: November 12, 1985
    Assignee: Amax, Inc.
    Inventors: Willem P. C. Duyvesteyn, Robert F. Hogsett
  • Patent number: 4548794
    Abstract: According to the present invention, processes are provided for recovery of nickel, cobalt and like metal values from laterite ores wherein the ores are separated into high and low magnesium containing fractions, the low magnesium fraction is leached with sulfuric acid at elevated temperatures and pressure to solubilize the metal values. The pregnant liquor resulting from the high pressure which also contains solubilized Fe, Al and acid is then contacted with a low magnesium fraction of the ore in a low pressure leach under conditions such that at least some of the acid is neutralized and substantially all of the solubilized Fe and Al is removed as hematite and alunite precipitate.In one embodiment, the pregnant liquor from the high pressure leach and the high magnesium fraction are contacted at atmospheric pressure and a temperature of about 80.degree. C. prior to low pressure leaching. In other embodiments, various process streams are separated by size and otherwise, and recycled to within the processes.
    Type: Grant
    Filed: July 22, 1983
    Date of Patent: October 22, 1985
    Assignee: California Nickel Corporation
    Inventors: E. Harris Lowenhaupt, John E. Litz, Dennis L. Howe
  • Patent number: 4541994
    Abstract: According to the present invention, Ni- and Co-rich, low Mg fines may be advantageously separated from the coarse fractions of lateritic ores by atmospheric or low pressure leaching. In particular, the process of the present invention comprises contacting a lateritic ore or ore fraction at temperatures from about 20.degree. C. to about 200.degree. C. and pressures from about atmospheric to about 200 psig with an aqueous acid solution to form a leach liquor, a leach residue and a fines fraction. The fines fraction which can be separated from the residue with the leach liquor by conventional means such as cycloning is found to be richer in Ni and Co and lower than the remainder of the residue.
    Type: Grant
    Filed: July 22, 1983
    Date of Patent: September 17, 1985
    Assignee: California Nickel Corporation
    Inventors: E. Harris Lowenhaupt, John E. Litz, Dennis L. Howe
  • Patent number: 4540556
    Abstract: A process for the recovery of gypsum as a product of a dual alkali system for regeneration of a sodium base alkaline scrubber liquor in which the liquor reacts with ground limestone in two serially connected sludge blankets containing from 15%-40% solids in a liquor matrix and overlain by a relatively clear supernatant pool. Upon completion of regeneration the liquor is discharged from the second blanket to the scrubber cycle while a proportionate amount of the slurry is further treated to reduce its pH and/or increase its density and/or to displace regenerated scrubber from the matrix after which the slurry is transferred to a separate tank and there oxidized to gypsum then it is filtered. The filtrate is returned to the liquor regeneration cycle and the gypsum recovered as product.
    Type: Grant
    Filed: July 30, 1984
    Date of Patent: September 10, 1985
    Assignee: Central Illinois Public Service Company
    Inventor: James H. Wilhelm
  • Patent number: 4540555
    Abstract: A method of and an apparatus for the desulfurization of the flue gases from a fossil fuel power plant. A particulate absorbent is contacted with the flue gases in a dry desulfurization step, particulates being then separated from the flue gas and being utilized in part as a secondary absorbent in a subsequent scrubbing of the flue gas. The sludge from the wet scrubbing is combined with the remainder of the dried particles from the separator to form a settable composition.
    Type: Grant
    Filed: August 26, 1983
    Date of Patent: September 10, 1985
    Assignee: Rheinisch-Westfalisches Elektrizitatswerk Aktiengesellschaft
    Inventors: Paul W. U. Franke, Wolfgang Glaser, Georg R. U. Gebhard, Klaus R. G. Hein
  • Patent number: 4533536
    Abstract: Process for the manufacture of potassium sulphate from solutions containing magnesium chloride and potassium chloride from solutions, more particularly from mother liquors issuing from the treatment of carnallite. According to this process sodium sulphate and potassium chloride are added to the solutions so as to precipitate sodium chloride and schoenite (K.sub.2 SO.sub.4.MgSO.sub.4.6H.sub.2 O) and the schoenite is treated in a known manner to produce potassium sulphate.
    Type: Grant
    Filed: March 11, 1983
    Date of Patent: August 6, 1985
    Assignee: Mines de Potasse d'Alsace S.A.
    Inventors: Michel Bichara, Emile Wendling, Michel Bodu
  • Patent number: 4526764
    Abstract: A scrubber is provided with a grate in its sump through which oxygen is introduced to separate the oxidation zone above this grate from a reaction zone below the grate, a calcium containing additive being introduced into this reaction zone. Flue gas to be desulfurized is passed through a washing zone above the sump and there contacted with normally circulating scrubbing liquid containing the additive to absorb sulfur dioxide and sulfur trioxide. The sulfur dioxide is oxidized to sulfur trioxide and the additive induces precipitation of calcium sulfate in the sump. After a prolonged standstill, settled solids in the sump are induced into movement by drawing a portion of the sump liquid from an upper part thereof and injecting it into a lower part of the sump.
    Type: Grant
    Filed: February 16, 1984
    Date of Patent: July 2, 1985
    Assignee: Gottfried Bischoff Bau kompl. Gasreinigungs- und Wasserruckkuhlanlagen GmbH & Co. Kommanditgesellschaft
    Inventor: Werner Stehning
  • Patent number: 4524057
    Abstract: Concentrated phosphoric acid and calcium sulfate hemihydrate are directly produced by sulfuric acid attack upon calcium phosphate, the improvements comprising (i) continuously conducting the acid attack reaction, with concomitant formation of crystalline calcium sulfate hemihydrate, in but a single, homogeneous liquid reaction medium comprising the products of reaction, (ii) maintaining constant the temperature of the reaction medium as to effect formation of hemihydrated calcium sulfate, (iii) controlling the amount of reactants introduced to the reaction medium such as to maintain essentially constant, in liquid phase, a determined sulfate ion content, said content being at least 5 g/l and said determined content increasing with decreasing concentrations of P.sub.2 O.sub.5 at a given temperature, and (iv) withdrawing a fraction of reaction effluent, including the concentrated phosphoric acid, and individually separating and recovering hemihydrated calcium sulfate from said reaction effluent fraction.
    Type: Grant
    Filed: April 13, 1984
    Date of Patent: June 18, 1985
    Assignee: Rhone-Poulenc Industries
    Inventor: Bernard Bigot
  • Patent number: 4512958
    Abstract: A method of recovering molybdenum oxide as in U.S. Pat. No. 4,379,127 wherein, however, the temperature in the autoclave and the pressure therein are controlled within narrow ranges by increasing the suspension density of the molybdenum sulfide suspension fed to the autoclave upon a fall in temperature and by adding water to the slurry of molybdenum sulfide concentrate formed before introduction into the autoclave upon an increase in temperature.
    Type: Grant
    Filed: October 28, 1983
    Date of Patent: April 23, 1985
    Assignee: GfE Gesellschaft fur Elektrometallurgie mbH
    Inventors: Gunter Bauer, Joachim Eckert
  • Patent number: 4503020
    Abstract: Calcium sulfate dihydrate in large crystal form is produced by maintaining the circulation of the lime containing scrubbing solution in the desulfurization scrubbing of flue gases from a power plant boiler so that it has a residence time of 5 to 25 hours, preferably 15 hours. The crystals are moved by passing a portion of the recirculation through a thinner in which a sludge containing crystals with a mean particle size of which 90% is in excess of 100 microns is removed. This product can be dewatered and treated with sulfuric acid and steam to convert it to the alpha semihydrate and is free from sulfite.
    Type: Grant
    Filed: October 28, 1983
    Date of Patent: March 5, 1985
    Assignee: Gottfried Bischoff Bau kompl. Gasreinigungs- und Wasserr/u/ ckk/u/ hlanlagen GmbH & Co. Kommanditgesellschaft
    Inventors: Helmut Weissert, Karl-Rudolf Hegemann
  • Patent number: 4495160
    Abstract: Magnesium is removed from brine by contacting the brine with calcium hydroxide at temperatures above about 80.degree. C. but below the boiling point of the brine. The contacting results in the formation of magnesium hydroxide precipitate which is substantially insoluble in the mother liquor at those temperatures and strontium hydroxide which is dissolved in the mother liquor. When the contacting is carried out at a temperature above about 90.degree. C., magnesium hydroxide precipitate is fast settling and filterable; accordingly, it is removed from the mother liquor by a conventional process, such as filtering. The mother liquor is then cooled to cause the precipitation of at least a substantial part of strontium hydroxide present in the mother liquor. The precipitate of strontium hydroxide is recovered by a conventional process such as filtering. If precipitation upon cooling is insufficient, carbon dioxide gas is introduced into the mother liquor to effect the precipitation of strontium hydroxide.
    Type: Grant
    Filed: March 28, 1983
    Date of Patent: January 22, 1985
    Assignee: The Standard Oil Company
    Inventors: Truman P. Moote, Robert L. Reed
  • Patent number: 4481172
    Abstract: A process for removing sulfur oxides from waste gas is provided. The gas is contacted with an activated sodium carbonate sorbent and, utilizing an alkaline ammonia liquor so as to reduce the flow rates and loss of alkalinity, the spent sorbent is regenerated with an alkaline earth metal oxide or hydroxide.
    Type: Grant
    Filed: April 6, 1983
    Date of Patent: November 6, 1984
    Assignee: Environmental Elements Corp.
    Inventors: Philip S. Lowell, James L. Phillips