Sulfating Patents (Class 423/166)
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Patent number: 5204073Abstract: This invention relates to a method for toxicity comprehensive elimination of chrome residues, comprising adding water to chrome residues, wet-grinding the same to a thick liquid, letting it react with dilute hydrochloric acid, and letting the filtrate obtained react with an additive containing barium, with sulfuric acid or magnesium sulfate, and with cream of lime or soda, so as to realize a comprehensive extraction and utilization of various elements. The hydrochloric acids can be circulated, and the filter residues can be used for iron-smelting and brick-making. By means of this method, it is possible not only to completely and permanently eliminate the toxicity of the residues, but also to realize a comprehehsive utilization of the residue resources.Type: GrantFiled: September 6, 1991Date of Patent: April 20, 1993Assignee: Guangzhou Zhufeng InstituteInventors: Gang Z. Zhong, Cheng Xiang Li, Xian Ke Zeng, Jin H. Lin, Wei C. Hou
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Patent number: 5202062Abstract: The present invention adds carbonates or chlorides of alkaline earth metals to the radioactive wastes containing sodium sulfate and subjects sulfate group in the radioactive wastes to reduction treatment, thereby converts the sulfate group into sulfides of alkaline earth metals which are chemically stable substances while suppressing SOx generation, and solidifies the radioactive wastes stably for an extended period of time by applying to the converted radioactive wastes solidifying treatment.Type: GrantFiled: February 26, 1991Date of Patent: April 13, 1993Assignee: Hitachi Ltd.Inventors: Tsutomu Baba, Koichi Chino, Masami Matsuda, Takashi Nishi, Kiyomi Funabashi, Takashi Ikeda, Akira Sasahiro, Makoto Kikuchi, Shin Tamada
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Patent number: 5135734Abstract: Process for removing an industrial residue containing sodium sulphate, in which the sodium sulphate in the residue 7 is treated with a calcium salt 12 to precipitate calcium sulphate 13, which is sent to a rock salt deposit 15, from which an aqueous solution of sodium chloride 16 is withdrawn.The process applies to the residues from the desulphurization of fumes by means of sodium bicarbonate.Type: GrantFiled: October 13, 1989Date of Patent: August 4, 1992Assignee: Solvay & Cie (Societe Anonyme)Inventor: Leon Ninane
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Patent number: 5124137Abstract: Alkali metal phosphate solutions having a fluorine content of less than 20 ppm, based on P.sub.2 O.sub.5, are prepared by first digesting crude phosphate using sulfuric acid, and separating the calcium sulfate from the crude phosphoric acid. An alkali metal compound is then added to the crude phosphoric acid, and the precipitated solid is filtered off. The prepurified crude phosphoric acid is neutralized to a pH of at least 7, and the solid produced during this operation is separated off. The resultant alkali metal phosphate solutions having a P.sub.2 O.sub.5 content of from 10 to 30% by weight are adjusted to a pH of between 4.8 and 6.0 using phosphoric acid. The solutions are heated to from 60.degree. to 120.degree. C., and from 1 to 6% by weight, based on the weight of the solution, of an alkaline earth metal oxygen compound are added to the alkali metal phosphate solutions with stirring.Type: GrantFiled: March 28, 1991Date of Patent: June 23, 1992Assignee: Hoechst AktiengesellschaftInventors: Gunther Schimmel, Thomas Staffel, Reinhard Gradl
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Patent number: 5084254Abstract: There is disclosed a process for purifying a calcium carbonate-containing mineral which process comprises the following steps:a) mixing the calcium carbonate-containing mineral with water and a dispersing agent to form a suspension containing from 60% to 80% by weight of the dry mineral;b) comminuting the suspension of calcium carbonate-containing mineral prepared in step a) to give a product containing not more than 5% by weight of particles which are retained on a sieve having a nominal aperture of 53 microns and not more than 50% by weight of particles which are smaller than 2 microns e.s.d.Type: GrantFiled: October 22, 1990Date of Patent: January 28, 1992Assignee: ECC International LimitedInventor: Christopher R. L. Golley
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Patent number: 5082638Abstract: The invention relates to a process for recovering non-ferrous metal values such as nickel, cobalt, copper, zinc, manganese and magnesium from material containing said metals, by converting the non-ferrous metal values into sulphates by using melt and melt coating sulphation and recovering them as metal compounds by a process entity based on a melt and melt coating sulphation.Type: GrantFiled: November 30, 1990Date of Patent: January 21, 1992Inventors: Pekka J. Saikkonen, Jussi K. Rastas
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Patent number: 5009873Abstract: A wet process production of phosphoric acid in which phosphate rock is digested, whereby phosphoric acid is released and calcium sulfate crystals are formed, employs a polymeric crystal modifier in the digestion stage of the process to improve the separation of the raw phosphoric acid product from the calcium sulfate crystals and to increase the concentration of phosphoric acid in the raw phosphoric acid product.Type: GrantFiled: January 29, 1990Date of Patent: April 23, 1991Assignee: Nalco Chemical CompanyInventors: E. Michael Kerr, Lawrence J. Connelly, William J. Roe, Robert M. Vallowe
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Patent number: 4980135Abstract: A process is described for separating barium from barium-containing, water-soluble strontium salts by means of an alkali metal sulfate. The process can be carried out either batch-wise or continuously and enables readily controlled production of strontium salts which are especially low in barium content.Type: GrantFiled: December 21, 1989Date of Patent: December 25, 1990Assignee: Kali-Chemie AGInventor: Jacopo Porta
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Patent number: 4900535Abstract: A process for the treatment of waste materials such as spent cathode liners involving combustion of the contained carbonaceous material, decomposition of the contained cyanides, sulphides and nitrides, and recovery of fluoride values by a sulpholysis reaction, is characterized in that the sulpholysis reaction is carried out in a separate stage. The process enables a recovgery of fluoride values from smelter wastes which is especially favourable environmentally. A further advantage of the invention is that recovery of the contained fluoride values, initially in the form of gaseous fluoride species, may subsequently be treated with alumina to produce aluminium trifluoride, which is of significant economic importance.Type: GrantFiled: November 18, 1987Date of Patent: February 13, 1990Assignee: Comalco Aluminum LimitedInventors: Christopher G. Goodes, Grant A. Wellwood, Howard W. Hayden, Jr.
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Patent number: 4842833Abstract: A method for separating barium contaminants from soluble strontium compounds comprising adding sulfuric acid and a basic strontium compound in solid, suspended or dissolved form to an aqueous solution of a barium-contaminated soluble strontium compound in controlled amounts with thorough stirring to maintain the pH of the solution between about 3 and about 10; removing solids which precipitate from the solution; and thereafter recovering a strontium compound having a decreased barium content from the solution. The method may be carried out continuously or batch-wise, and the sulfuric acid and basic strontium compound can be added in repeated alternating portions or continuously.Type: GrantFiled: July 1, 1988Date of Patent: June 27, 1989Assignee: Kali-Chemie AktiengesellschaftInventor: Paul Jager
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Patent number: 4836991Abstract: Optimum overall operation of a whole plant including a combustion unit such as a boiler and a wet-process flue gas desulfurization unit comprising an absorption column for removing sulfur dioxide from a flue gas from the combustion unit by absorption using a slurry of an absorbing agent such as limestone powder circulated through absorption column, recycle pumps for circulating the slurry through the absorption column and oxidation air blowers for supplying an oxidation air to the absorption column and a recycle tank is controlled by anticipating a future pH value of the circulating slurry and a future inlet sulfur dioxide content of the flue gas from a present pH value of the circulating slurry and a present inlet sulfur dioxide content of the flue gas and their change rates by computing, anticipating a future desulfurization ratio from both the anticipated pH value and inlet SO.sub.Type: GrantFiled: April 22, 1987Date of Patent: June 6, 1989Assignee: Babcock-Hitachi Kabushiki KaishaInventors: Okikazu Ishiguro, Masakatsu Nishimura, Shigeru Nozawa, Hiromi Kamogawa, Shigeyoshi Kawano
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Patent number: 4804524Abstract: A process for the preparation of boric acid from colemanite and/or howlite minerals basically comprising: treating the mineral with sulfuric acid in order to dissolve boron compounds from the minerals; separating a solution formed by the chemical reaction, from the solids in suspension; reacting said solution with hydrogen sulfide in order to precipitate arsenic and iron impurities contained in the solution; separating the impurities precipitated from the remaining solution; reacting said remaining solution with ammonia so as to precipitate aluminum impurities; separating said aluminum impurities form the remaining solution; reacting the latter with hot sulfuric acid in order to generate boric acid; cooling the reaction mixture in order to precipitate the boric acid; and separating the boric acid from the remaining solution, being the latter susceptible to be recycled to the sulfuric acid treatment stage in order to concentrate the mineral.Type: GrantFiled: March 16, 1988Date of Patent: February 14, 1989Assignee: Materias Primas Magdalena, S.A. De C.V.Inventor: Jose Polendo-Loredo
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Patent number: 4804498Abstract: A soluble salt (sodium sulfate or sodium borate (Na.sub.2 SO.sub.4 or Na.sub.2 B.sub.4 O.sub.7) contained as the main component in a concentrated radioactive waste liquid generated in the BWR power plant or the PWR power plant is insolubilized and precipitated, sodium hydroxide (NaOH formed in the insolubilization is separated from the precipitate and the radioactive waste liquid slurry containing the precipitate is solidified with a hydraulic solidifying material. Since the separated caustic soda (NaOH) is free of radioactive substances, it can be easily utilized again, and since the radioactive substances are stably fixed in the solidified body, leakage of radioactivity from the solidified body can be greatly reduced.Type: GrantFiled: December 8, 1986Date of Patent: February 14, 1989Assignee: Hitachi, Ltd.Inventors: Hiroko Mizuno, Makoto Kikuchi, Shin Tamata, Tatsuo Izumida, Tsutomu Baba
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Patent number: 4797265Abstract: A process for the production of highly concentrated phosphoric acid, comprises improvements in digesting phosphate rock with a mixed acid consisting essentially of sulfuric acid and phosphoric acid to obtain a slurry comprising phosphoric acid and hemihydrate (CaSO.sub.4.1/2H.sub.2 O), then filtering the slurry, taking out highly concentrated phosphoric acid as product acid and subsequently hydrating the hemihydrate to obtain gypsum (dihydrate: CaSO.sub.4.2H.sub.2 O).Type: GrantFiled: March 12, 1987Date of Patent: January 10, 1989Assignee: Mitsui Toatsu Chemicals, Inc.Inventors: Tadashi Inoue, Akira Ohkoba, Kunio Sakashita, Akira Utsunomiya, Takeki Shinozaki, Minoru Ieda
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Patent number: 4777027Abstract: There is described a process which comprises adjusting on the one hand the flow rates of a circulating mixture relative to a base flow rate according to very specific specifications, and on the other hand so adjusting the reaction conditions in succeeding reaction zones as to obtain a production phosphoric acid with a P.sub.2 O.sub.5 concentration between 33 and 52%, and a H.sub.2 SO.sub.4 concentration between 0.25 and 2.5%, and calcium sulphate in the form of dihydrate, hemihydrate, anhydrite or a mixture of at least two said crystalline forms.Type: GrantFiled: October 29, 1985Date of Patent: October 11, 1988Assignee: Prayon Developpment, Societe AnonymeInventors: Armand L. Davister, Francis A. Thirion
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Patent number: 4759920Abstract: The present invention relates to a process for the manufacture of disodium phosphate of a high purity without utilizing organic solvents. According to the process, monosodium sulfate is reacted, at a temperature, in the range of 40 to 100 degrees C. with a phosphate constituent selected from phosphate rock, dicalcium phosphate or mixtures thereof, in the presence of phosphoric acid. The common metal impurities, organic matter and fluorides present in the starting phosphate rock are substantially complete eliminated with the solid gypsum or dicalcium phosphate resulted thereto. After separating said solid, the filtrate is treated in two neutralization stages: first by a calcium constituent selected from calcium carbonate, calcium hydroxide or mixtures thereof and separating the formed dicalcium phosphate, followed by a second neutralization with an alkali sodium constituent selected from sodium hydroxide, sodium carbonate and sodium bicarbonate or mixtures thereof at a pH in the range of 8.0 to 9.5.Type: GrantFiled: June 6, 1986Date of Patent: July 26, 1988Assignee: Negev Phosphates Ltd.Inventors: Alexander Iosef, Menachem Bar-On
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Patent number: 4756897Abstract: A process is provided for preparing concentrated aqueous solutions of byproduct nitrate compounds from dilute aqueous streams containing said byproduct nitrate compounds, calcium ions and anionic species capable of reaction therewith at elevated temperatures. The process provides for the removal of the calcium ions by the addition of a source of carbonate ions to said stream to form solid, particulated calcium carbonate therein, the separation of the solid particulate from the stream, the neutralization of the stream and concentration of the stream to provide a concentrated aqueous solution containing the byproduct nitrate compound.Type: GrantFiled: June 23, 1986Date of Patent: July 12, 1988Assignee: Kerr-McGee CorporationInventor: Theodore A. Rado
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Patent number: 4740362Abstract: High efficiency scrubbing of SO.sub.2 from stack gases by contact with a sodium based liquor is achieved by adjusting the pH of the scrubber liquor supplied to be in the range of 7.00 to 8.00; and a source of such liquor in a dual alkali system is disclosed in which a mixture of slaked lime and limestone is reacted with spent liquor in two stages one of which is at pH above 8.00, the other of which is at a pH below about 6.8 and the pH of the resulting regenerated liquor is adjusted to the desired pH range.Type: GrantFiled: January 5, 1987Date of Patent: April 26, 1988Assignee: Central Illinois Public Service CompanyInventors: Paul F. Claerbout, Steven J. Harvey, Robert S. Butler, Jerry L. Simpson, James H. Wilhelm
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Patent number: 4707348Abstract: It has been shown that magnesiumsilicates, particularly Mg-rich olivine, is very advantageous for neutralizing waste sulfuric acid. A silicagel and a Fe/Mg-containing liquid are formed. The experiments show that a distinct separation of the silicagel from the Fe-containing liquid is possible in case the neutralization process is performed in an inert atmosphere. After separation of the SiO.sub.2 -rich gel a Fe-V precipitate may be formed by means of aeration. The SiO.sub.2 gel may be rinsed well, so that an acceptable product is formed that e.g. is useful in the concrete industry. The liquids formed are MgSO.sub.4 rich. They may simply be drained into sea-water.Type: GrantFiled: February 26, 1986Date of Patent: November 17, 1987Assignee: Rijksuniversiteit UtrechtInventor: Roelof D. Schuiling
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Patent number: 4698139Abstract: The purpose of the method is to remove chlorides and fluorides from a valuable metal raw material by leaching the raw material into sulphuric acid solution and by crystallizing the valuable metal sulphate selectively out of the solution. The valuable metal sulphate crystals are washed in sulphuric acid solution, and the recovered dechlorinated and defluorinated crystals are leached into water and conducted into electrolysis. The sulphuric acid solution employed in the raw material leaching and in the crystal washing is preferably the same as the return acid of the electrolysis. Chlorides and fluorides are removed from the mother liquor of crystallization in the bleed.Type: GrantFiled: January 6, 1986Date of Patent: October 6, 1987Assignee: Outokumpu OyInventors: Sigmund P. Fugleberg, Jaakko I. Poijarvi
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Patent number: 4689178Abstract: A method of obtaining magnesium sulfate substantially free from radioactive uranium from a slag containing the same and having a radioactivity level of at least about 7000 pCi/gm. The slag is ground to a particle size of about 200 microns or less. The ground slag is then contacted with a concentrated sulfuric acid under certain prescribed conditions to produce a liquid product and a solid product. The particulate solid product and a minor amount of the liquid is then treated to produce a solid residue consisting essentially of magnesium sulfate substantially free of uranium and having a residual radioactivity level of less than 1000 pCi/gm. In accordance with the preferred embodiment of the invention, a catalyst and an oxidizing agent are used during the initial acid treatment and a final solid residue has a radioactivity level of less than about 50 pCi/gm.Type: GrantFiled: November 14, 1985Date of Patent: August 25, 1987Assignee: Rockwell International CorporationInventors: Richard L. Gay, LeRoy F. Grantham
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Patent number: 4670228Abstract: Process for the recovery of valuable metals, particularly rare earths and similar metals, which occur in a finely distributed condition in a raw material containing calcium carbonate.The raw material with the valuable elements is subjected to vigorous heating to decompose calcium carbonate and is allowed to react with sulphur oxides, particularly SO.sub.2, so that the calcium present is converted to insoluble calcium sulphate. The valuable metals are extracted from the calcine by extraction with dilute acid or water, whereafter the valuable metals are recovered from the extract in a per se known manner.The heating and the reaction with sulphur oxides may be carried out by mixing the raw material containing the valuable elements with sulphur or a combustible sulphurous material, such as pyrite, and subjecting it to exothermic combustion.Type: GrantFiled: April 16, 1985Date of Patent: June 2, 1987Assignee: A/S Megon & Co.Inventor: Orvar Braaten
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Patent number: 4666694Abstract: A dry particulate sulfite-containing material produced in a flue gas desulfurization process is oxidized and agglomerated in a fluidized bed reactor, wherein the material is fluidized in an oxygen-containing gas. The oxygen-containing gas which is supplied to the fluidized bed has a temperature below the agglomeration temperature of said particulate material. Due to the exothermic character of the oxidation, the temperature of the fluidized bed is maintained above the agglomeration temperature of the particulate material. Gas with entrained particles leaving the fluidzed bed are cooled during its passing through the freeboard of the fluidized bed reactor, whereby problems due to sticking of said entrained particles are avoided. At least a part of said entrained particles are recycled to the fluidized bed reactor.A fluidized bed reactor is provided suitable for performing the combined oxidation and agglomeration.Type: GrantFiled: April 2, 1985Date of Patent: May 19, 1987Assignee: A/S Niro AtomizerInventors: Ebbe S. Jons, Erik Liborius, Preston L. Veltman, Krishnakant N. Vernenkar
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Patent number: 4632810Abstract: The present invention is directed to a method for treating a waste gas to separate and recover gypsum and a dust therein, characterized by comprising the steps of causing the waste gas to pass through a dry dust collector; introducing the gas into a gas absorber, in which a slurry containing at least one of calcium hydroxide or calcium carbonate as an absorbent is employed to remove SO.sub.2 and the dust passed through the dry dust collector from the waste gas; blowing air into the resultant absorbing liquid in the gas absorber to oxidize the absorbing liquid and to thereby produce gypsum; delivering them to an absorbing liquid tank, in which the slurry mainly containing the gypsum grains is separated from the other slurry mainly containing the dust by partition walls disposed therein; and directly taking out the respective slurries separately from the absorbing liquid tank.Type: GrantFiled: February 27, 1985Date of Patent: December 30, 1986Assignee: Mitsubishi Jukogyo Kabushiki KaishaInventors: Naoharu Shinoda, Atsushi Tatani, Naohiko Ukawa, Masakazu Onizuka, Taku Shimizu
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Patent number: 4627965Abstract: A method of and an apparatus for the desulfurization of an industrial flue gas wherein the recirculating scrubbing liquid is sprayed with atomization into the scrubbing zone of a column and the droplet size, degree of atomization and gas flow velocity are controlled so that the pH of the scrubbing liquid within the scrubbing zone is substantially 3 to 6, preferably 4 to 5. In the sump oxidation is carried out by the introduction of oxygen to oxidize the calcium sulfite and calcium hydrogen sulfite which is formed to calcium sulfate.Type: GrantFiled: January 31, 1986Date of Patent: December 9, 1986Assignee: Gottfried Bischoff Bau Kompl. Gasreinigungsund Wasserruckkuhlanlagen GmbH & Co.Inventors: Karl-Rudolf Hegemann, Ulrich Kleeberg
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Patent number: 4627970Abstract: Desulfurization sludge from a flue-gas scrubber operating with calcium-containing additives is dewatered in a thin layer with precipitatable impurities in the liquid phase being precipitated out by neutralization and collected in a thin layer which is then rinsed. The presence of these precipitated impurities on the gypsum which is recovered by this process has not been found to be detrimental to the use of it as a construction material.Type: GrantFiled: March 22, 1985Date of Patent: December 9, 1986Assignee: Gottfried Bischoff Bau Kompl. Gasreinigungsund Wasserruckkuhlanlagen GmbH & Co.Inventor: Berthold Kruger
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Patent number: 4618482Abstract: A method for controlling the concentration of a slurry in an absorption tower in which a flue gas comprising SO.sub.2 is brought into contact with a slurry containing suspended Ca compounds therein to absorb the SO.sub.2 with the compounds. The method comprises withdrawing the slurry from the absorption tower in such a way that the slurry is divided into at least two groups with different concentrations, one group being a slurry having a higher concentration of the Ca compound, the other group being a slurry having a lower concentration of the Ca compound, and regulating rates of the slurries being withdrawn from the absorption tower whereby the concentration of the Ca compound in the slurry being contacted with the flue gas is controlled.Type: GrantFiled: August 23, 1984Date of Patent: October 21, 1986Assignee: Mitsubishi Jukogyo Kabushiki KaishaInventors: Naoharu Shinoda, Atsushi Tatani, Setsuo Omoto, Susumu Okino, Taku Shimizu
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Patent number: 4610721Abstract: A process is provided for selectively recovering zinc from steel plant dust containing substantial amounts of iron. The process comprises atmospherically leaching the steel plant dust in a first stage wherein an amount of steel plant dust is mixed with an amount of acidic zinc sulfate solution to leach zinc therefrom, the leaching of the dust being such that the solution is controlled to a terminal pH ranging from about 2 to 3.5 and preferably from about 2.5 to 3.5, thereby limiting iron dissolution. The mixture is then subjected to a crude liquid/solid separation step whereby a thickened pulp is produced containing zinc and iron values and a separated liquid containing low iron and substantial amounts of zinc, the solution being sent to zinc recovery.Type: GrantFiled: January 31, 1985Date of Patent: September 9, 1986Assignee: AMAX Inc.Inventors: Willem P. C. Duyvesteyn, Mahesh C. Jha
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Patent number: 4610722Abstract: A process is provided for hydrometallurgical processing of steel plant dusts containing cadmium, lead, zinc, and iron values, along with impurities such as chloride and fluoride salts of sodium, potassium, magnesium, etc. The first step in the process involves leaching the dust in a mixed sulfate-chloride medium that dissolves most of the zinc and cadmium. Any iron and aluminum dissolved in this step is precipitated by oxidation and neutralization. Zinc is recovered from the resulting solution by solvent extraction which provides a raffinate which is recycled to the leaching step with a bleed stream also provided for recovery of cadmium and removal of other impurities from the circuit. The lead sulfate residue from the leaching step is leached with caustic soda, and zinc dust is used to cement the lead out from the caustic solution, which then joins the main solution for zinc recovery.Type: GrantFiled: January 31, 1985Date of Patent: September 9, 1986Assignee: AMAX Inc.Inventors: Willem P. C. Duyvesteyn, Robert F. Hogsett
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Patent number: 4595576Abstract: Spent absorbents resulting from desulfurization of flue gas in a spray drying-absorption process contain substantial amounts of sulfite, e.g. calcium sulfite. Said sulfite is oxidized into sulfate by heating of the spent absorbent in the presence of an oxygen-containing gas, preferably at temperatures of 350.degree.-600.degree. C. Thereby the spent absorbents may be converted into materials having industrial utility.Type: GrantFiled: August 31, 1982Date of Patent: June 17, 1986Assignee: A/S Niro AtomizerInventors: Jens Andreasen, James R. Donnelly, Karsten S. Felsvang, Ebbe S. Jons, Preston L. Veltman
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Patent number: 4588570Abstract: The present invention provides a continuous method for preparing phosphoric acid and calcium sulphate by reacting calcium phosphate with a mixture of sulphuric acid and phosphoric acid. Our method uses at least three successive crystallization steps: a first step of reacting the phosphate with the mixture of phosphoric and sulphuric acids and forming a-hemihydrate calcium sulphate, a second step of recrystallizing the a-hemihydrate into dihydrate and a third step of transforming the dehydrated calcium sulfate into a hemihydrate or anhydrite II or a mixture of the two. Where desired recycling of the products from the above steps can be used for increasing the efficiency of the above method.Type: GrantFiled: November 20, 1984Date of Patent: May 13, 1986Assignee: Prayon DevelopmentInventors: Armand L. Davister, Andre R. Dubreuco, Francis A. Thirion
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Patent number: 4578257Abstract: Disclosed is an improvement in a process for desulfurization of off-gas, which process comprises contacting an off-gas which contains sulfur dioxide with an absorbing solution containing at least a sulfosuccinate, a sulfate and a crystalline gypsum to absorb the sulfur dioxide for removal therefrom, and oxidizing the resulting absorbed solution with an oxygen-containing gas while neutralizing the solution with limestone in order to fix the sulfur dioxide in the form of gypsum for separation. The improvement comprises adding maleic anhydride and limestone to the absorbed solution during the residence time of the absorbed solution, the resulting absorbed solution being oxidized with an oxygen-containing gas to reproduce an absorbing solution therefrom so as to be effectively reused for the absorption of sulfur dioxide in the off-gas for separation.Type: GrantFiled: April 8, 1985Date of Patent: March 25, 1986Assignee: Kureha Chemical Industry Co., LtdInventors: Yoshihiko Kudo, Eiji Yoshida
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Patent number: 4576803Abstract: A scrubber for flue gases from a fossil-fired power plant in which calcium sulfate dihydrate is produced by recirculating the scrubbing water suspension containing lime and introducing oxygen into the sump collection, has a discontinuously operated pump which withdraws the suspension for recovering of the solid product only discontinuously so as to maintain the solids concentration between 40 and 130 g/l.Type: GrantFiled: December 9, 1983Date of Patent: March 18, 1986Assignee: Gottfried Bischoff Bau kompl. Gasreinigungs- und Wasserruckkuhlanlagen GmbH & Co. KommanditgesellschaftInventors: Karl-Rudolf Hegemann, Helmut Weissert, Jurgen Laimkuhler
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Patent number: 4565675Abstract: A process for treating and recovering pickling waste liquids used for the pickling of stainless steel such as nitric-hydrofluoric acid, nitric acid, hydrochloric acid and, sulfuric acid is disclosed, which comprises recovering the nitric-hydrofluoric acid and the iron oxide or metallic ion from the waste liquids of nitric-hydrofluoric acid and nitric acid by two solvent extraction processes and recovering the Cr and Ni containing ferrite from the waste liquids of sulfuric acid or hydrochloric acid by a ferrite formation process. When the waste acid is sulfuric acid, gypsum of a high purity can be obtained.Type: GrantFiled: March 20, 1985Date of Patent: January 21, 1986Assignees: Kawasaki Steel Corporation, Research Development Corporation, Solex Research Corporation of JapanInventors: Kazuhiro Uchino, Toshio Watanabe, Yoshio Nakazato, Minoru Hoshino, Noboru Ishihara
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Patent number: 4562058Abstract: An improved process for the production of potassium sulfate crystals by the reaction of saturated solution of potassium chloride with langbeinite in the solid phase at a temperature of from 45.degree.-55.degree. C., thereby forming potassium sulfate crystals and magnesium chloride solution comprising the step of conducting the reaction in the presence of a growth enhancer comprising monosulfonated or monosulfated surfactant and a neutralized disulfonated surfactant in a weight ratio of from about 0.14 to 0.69.Type: GrantFiled: March 25, 1985Date of Patent: December 31, 1985Assignee: International Minerals & Chemical Corp.Inventors: William B. Dancy, Hsi Meng
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Patent number: 4554139Abstract: A process for producing K.sub.2 SO.sub.4 from potassium chloride salts, calcium sulfate salts and another sulfate source wherein syngenite is formed and then decomposed with mineral acid to produce crystalline K.sub.3 H(SO.sub.4).sub.2. The K.sub.3 H(SO.sub.4).sub.2 crystals are recrystallized to produce K.sub.2 SO.sub.4 crystals.Type: GrantFiled: June 7, 1984Date of Patent: November 19, 1985Assignee: Prodeco, Inc.Inventors: Ralph E. Worthington, Alex Magdics
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Patent number: 4554140Abstract: In the conversion of sulfur dioxide in an off-gas to gypsum for removal by oxidizing with an oxygen-containing gas while neutralizing with limestone an absorbed solution formed by contacting an off-gas containing sulfur dioxide with an absorbing solution containing an organic carboxylate, the addition of a thiocyanate to the absorbing solution makes it possible to inhibit the decomposition of the organic carboxylic acid in the absorbing solution.Type: GrantFiled: August 28, 1984Date of Patent: November 19, 1985Assignee: Kureha Chemical Industry Co., Ltd.Inventor: Yoshihiko Kudo
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Patent number: 4554151Abstract: A process for producing K.sub.2 SO.sub.4 from potassium chloride salts, calcium sulfate salts and another sulfate source wherein syngenite is formed and then decomposed with mineral acid to produce crystalline K.sub.3 H(SO.sub.4).sub.2. The K.sub.3 H(SO.sub.4).sub.2 crystals are recrystallized to produce K.sub.2 SO.sub.4 crystals.Type: GrantFiled: September 27, 1983Date of Patent: November 19, 1985Assignee: Prodeco, Inc.Inventors: Ralph E. Worthington, Alex Magdics, Donald B. Stain
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Patent number: 4552629Abstract: A hydrometallurgical process is provided to electrogalvanize steel, utilizing primary and secondary zinc sources. The process consists of leaching the feed in a mildly acidic solution. The zinc is selectively recovered from the leach liquor in a solvent extraction system and thereafter stripped from the solvent using a stronger acidic solution to provide a strip solution which is fed to an electrogalvanizing bath for electrogalvanizing steel products, e.g., sheet steel, using insoluble anodes. Acidic solutions and organic solvent are recycled in the process.Type: GrantFiled: January 31, 1985Date of Patent: November 12, 1985Assignee: Amax, Inc.Inventors: Willem P. C. Duyvesteyn, Robert F. Hogsett
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Patent number: 4548794Abstract: According to the present invention, processes are provided for recovery of nickel, cobalt and like metal values from laterite ores wherein the ores are separated into high and low magnesium containing fractions, the low magnesium fraction is leached with sulfuric acid at elevated temperatures and pressure to solubilize the metal values. The pregnant liquor resulting from the high pressure which also contains solubilized Fe, Al and acid is then contacted with a low magnesium fraction of the ore in a low pressure leach under conditions such that at least some of the acid is neutralized and substantially all of the solubilized Fe and Al is removed as hematite and alunite precipitate.In one embodiment, the pregnant liquor from the high pressure leach and the high magnesium fraction are contacted at atmospheric pressure and a temperature of about 80.degree. C. prior to low pressure leaching. In other embodiments, various process streams are separated by size and otherwise, and recycled to within the processes.Type: GrantFiled: July 22, 1983Date of Patent: October 22, 1985Assignee: California Nickel CorporationInventors: E. Harris Lowenhaupt, John E. Litz, Dennis L. Howe
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Patent number: 4541994Abstract: According to the present invention, Ni- and Co-rich, low Mg fines may be advantageously separated from the coarse fractions of lateritic ores by atmospheric or low pressure leaching. In particular, the process of the present invention comprises contacting a lateritic ore or ore fraction at temperatures from about 20.degree. C. to about 200.degree. C. and pressures from about atmospheric to about 200 psig with an aqueous acid solution to form a leach liquor, a leach residue and a fines fraction. The fines fraction which can be separated from the residue with the leach liquor by conventional means such as cycloning is found to be richer in Ni and Co and lower than the remainder of the residue.Type: GrantFiled: July 22, 1983Date of Patent: September 17, 1985Assignee: California Nickel CorporationInventors: E. Harris Lowenhaupt, John E. Litz, Dennis L. Howe
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Patent number: 4540556Abstract: A process for the recovery of gypsum as a product of a dual alkali system for regeneration of a sodium base alkaline scrubber liquor in which the liquor reacts with ground limestone in two serially connected sludge blankets containing from 15%-40% solids in a liquor matrix and overlain by a relatively clear supernatant pool. Upon completion of regeneration the liquor is discharged from the second blanket to the scrubber cycle while a proportionate amount of the slurry is further treated to reduce its pH and/or increase its density and/or to displace regenerated scrubber from the matrix after which the slurry is transferred to a separate tank and there oxidized to gypsum then it is filtered. The filtrate is returned to the liquor regeneration cycle and the gypsum recovered as product.Type: GrantFiled: July 30, 1984Date of Patent: September 10, 1985Assignee: Central Illinois Public Service CompanyInventor: James H. Wilhelm
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Patent number: 4540555Abstract: A method of and an apparatus for the desulfurization of the flue gases from a fossil fuel power plant. A particulate absorbent is contacted with the flue gases in a dry desulfurization step, particulates being then separated from the flue gas and being utilized in part as a secondary absorbent in a subsequent scrubbing of the flue gas. The sludge from the wet scrubbing is combined with the remainder of the dried particles from the separator to form a settable composition.Type: GrantFiled: August 26, 1983Date of Patent: September 10, 1985Assignee: Rheinisch-Westfalisches Elektrizitatswerk AktiengesellschaftInventors: Paul W. U. Franke, Wolfgang Glaser, Georg R. U. Gebhard, Klaus R. G. Hein
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Patent number: 4533536Abstract: Process for the manufacture of potassium sulphate from solutions containing magnesium chloride and potassium chloride from solutions, more particularly from mother liquors issuing from the treatment of carnallite. According to this process sodium sulphate and potassium chloride are added to the solutions so as to precipitate sodium chloride and schoenite (K.sub.2 SO.sub.4.MgSO.sub.4.6H.sub.2 O) and the schoenite is treated in a known manner to produce potassium sulphate.Type: GrantFiled: March 11, 1983Date of Patent: August 6, 1985Assignee: Mines de Potasse d'Alsace S.A.Inventors: Michel Bichara, Emile Wendling, Michel Bodu
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Patent number: 4526764Abstract: A scrubber is provided with a grate in its sump through which oxygen is introduced to separate the oxidation zone above this grate from a reaction zone below the grate, a calcium containing additive being introduced into this reaction zone. Flue gas to be desulfurized is passed through a washing zone above the sump and there contacted with normally circulating scrubbing liquid containing the additive to absorb sulfur dioxide and sulfur trioxide. The sulfur dioxide is oxidized to sulfur trioxide and the additive induces precipitation of calcium sulfate in the sump. After a prolonged standstill, settled solids in the sump are induced into movement by drawing a portion of the sump liquid from an upper part thereof and injecting it into a lower part of the sump.Type: GrantFiled: February 16, 1984Date of Patent: July 2, 1985Assignee: Gottfried Bischoff Bau kompl. Gasreinigungs- und Wasserruckkuhlanlagen GmbH & Co. KommanditgesellschaftInventor: Werner Stehning
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Patent number: 4524057Abstract: Concentrated phosphoric acid and calcium sulfate hemihydrate are directly produced by sulfuric acid attack upon calcium phosphate, the improvements comprising (i) continuously conducting the acid attack reaction, with concomitant formation of crystalline calcium sulfate hemihydrate, in but a single, homogeneous liquid reaction medium comprising the products of reaction, (ii) maintaining constant the temperature of the reaction medium as to effect formation of hemihydrated calcium sulfate, (iii) controlling the amount of reactants introduced to the reaction medium such as to maintain essentially constant, in liquid phase, a determined sulfate ion content, said content being at least 5 g/l and said determined content increasing with decreasing concentrations of P.sub.2 O.sub.5 at a given temperature, and (iv) withdrawing a fraction of reaction effluent, including the concentrated phosphoric acid, and individually separating and recovering hemihydrated calcium sulfate from said reaction effluent fraction.Type: GrantFiled: April 13, 1984Date of Patent: June 18, 1985Assignee: Rhone-Poulenc IndustriesInventor: Bernard Bigot
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Patent number: 4512958Abstract: A method of recovering molybdenum oxide as in U.S. Pat. No. 4,379,127 wherein, however, the temperature in the autoclave and the pressure therein are controlled within narrow ranges by increasing the suspension density of the molybdenum sulfide suspension fed to the autoclave upon a fall in temperature and by adding water to the slurry of molybdenum sulfide concentrate formed before introduction into the autoclave upon an increase in temperature.Type: GrantFiled: October 28, 1983Date of Patent: April 23, 1985Assignee: GfE Gesellschaft fur Elektrometallurgie mbHInventors: Gunter Bauer, Joachim Eckert
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Patent number: 4503020Abstract: Calcium sulfate dihydrate in large crystal form is produced by maintaining the circulation of the lime containing scrubbing solution in the desulfurization scrubbing of flue gases from a power plant boiler so that it has a residence time of 5 to 25 hours, preferably 15 hours. The crystals are moved by passing a portion of the recirculation through a thinner in which a sludge containing crystals with a mean particle size of which 90% is in excess of 100 microns is removed. This product can be dewatered and treated with sulfuric acid and steam to convert it to the alpha semihydrate and is free from sulfite.Type: GrantFiled: October 28, 1983Date of Patent: March 5, 1985Assignee: Gottfried Bischoff Bau kompl. Gasreinigungs- und Wasserr/u/ ckk/u/ hlanlagen GmbH & Co. KommanditgesellschaftInventors: Helmut Weissert, Karl-Rudolf Hegemann
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Patent number: 4495160Abstract: Magnesium is removed from brine by contacting the brine with calcium hydroxide at temperatures above about 80.degree. C. but below the boiling point of the brine. The contacting results in the formation of magnesium hydroxide precipitate which is substantially insoluble in the mother liquor at those temperatures and strontium hydroxide which is dissolved in the mother liquor. When the contacting is carried out at a temperature above about 90.degree. C., magnesium hydroxide precipitate is fast settling and filterable; accordingly, it is removed from the mother liquor by a conventional process, such as filtering. The mother liquor is then cooled to cause the precipitation of at least a substantial part of strontium hydroxide present in the mother liquor. The precipitate of strontium hydroxide is recovered by a conventional process such as filtering. If precipitation upon cooling is insufficient, carbon dioxide gas is introduced into the mother liquor to effect the precipitation of strontium hydroxide.Type: GrantFiled: March 28, 1983Date of Patent: January 22, 1985Assignee: The Standard Oil CompanyInventors: Truman P. Moote, Robert L. Reed
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Patent number: 4481172Abstract: A process for removing sulfur oxides from waste gas is provided. The gas is contacted with an activated sodium carbonate sorbent and, utilizing an alkaline ammonia liquor so as to reduce the flow rates and loss of alkalinity, the spent sorbent is regenerated with an alkaline earth metal oxide or hydroxide.Type: GrantFiled: April 6, 1983Date of Patent: November 6, 1984Assignee: Environmental Elements Corp.Inventors: Philip S. Lowell, James L. Phillips